`
`.EMQEE 311mm
`
`
`.aniéyflama
`I $313111: $111911me
`
`
`K.......................................................................................
`1...M11111;{3S 11111111111531 Sawim:
`
`
`
`
`. 1
`
`$533335“; Qfiéffififi 13f 111111111113?
`:4
`
`: r
`1738. 13111;;111111{31:11-21
`111111111113 '1
`1%
`1
` 1
`1
`5 31138318“ 2
`{2113!
`
`111
`
`8111111111
`
`;
`
`/
`
`31
`
`1 1
`
`’1
`
`.-
`
`i
`i..... 1..
`
`
`
`. .NT GF ”QME’éfiRCE
`
`
`
`511111.:
`1:;
`k 21.;
`g) .
`
`11111111111111 $111131 $111111 :1? 131% 1 3m;
`-5131???33333f?‘1 a w“ 1
`11131111331011 1111111191
`
`
`
`
`
`
`
`vbém‘wms. $21311 ssfiafigmn 211:111:13 1:111:11119311 11),: We 1.311111%? 81:11:; P11121111 11111 11111111311811: {31112191123 <1as1211:2111 1r: ‘3? CFR ‘2F13
`
`11111110111111.1311: may1111 mmaieie-n' emémnm21:16 811meBed 3% 311a {Wm-51 13513611611512. 13111131 :3
`231$ fled:{111111 1:111:12: $ysism :EFS} as 111%
`
`
`
`
`31111151111121. 1111 1.3111339?aearfig(311111111£131 {1113 11% 121.111gaacimmaaiiyi
`
`13113?
`
`:
`
`331111011
`
`,........,,,,..
`
`i,
`
`:
`
`1
`
`E1
`
`1.a1. 5.1
`
`x
`
`11
`
`.T.........u..~u~~~~““1““..«V...““““......._.
`
`E
`fi?fi$?»‘15813
`
`I 31.111111111111111
`....M}
`.i.
`
`(3111111113:
`
`1.111311113112111
` E 1.11931 Narm
`
`
`“‘M‘MM‘W‘M“
`131111
`{1111111 11111119
`
`1013 Memam {1111511 1131111.2158
`E
`21.11111?“ '1
`111E111“E
`
`{Gamma a
`
`1111111111.)? . 3
`
`E13 W131? 23:23:31
`
`FORD Ex. 1135, page 1
`IPR2020-00013
`
`FORD Ex. 1135, page 1
` IPR2020-00013
`
`
`
`
`{’33.-A '34 {“524-3;
`Pris-m fv- uss {Mm-{Eh Q‘i’31:..‘3131-‘3
`(EASE “35343’533
`
`:9. >5 WWE'\-' .53 .
`"-{31F CGMMEQC:
`
`
`
`
`
`
`
`E Atmmgy fiezkg- Nuwfim
` ‘111Appiscatsnr‘Niimbés;
`
`
`Cpiimizad Fm: EE-‘Esanagflmemi: System fur Sires?mime:Eon Ethami Erihanmment (sf {Easeiina Ersginas
`
`TEtEe 3E inventEer:
`
`
`
`E1
`1‘
`I
`
`
`
`E
`;111N{'$W*0fl¥3119
`
`
`
`
`
`
`
`E EELEEEEEE EE
`EEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEE‘EEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEE
`EEEEEE.E
`mm(13mm
`; 034% 131341111
`EWAEE Eiavefitam EEEugt 81% Limes « Addfimna Ewe/3mg? 1En§mmatéam hawks may his
`
`E gamma? within wig farm by 22%acting the Add Emma.
`
`
`
`{Earmwanfianm Efié‘armafim:
`EEMM géthw Qufitamm Mamba? a! wmwme EMCavmwwdmmmmrmmw mwun bgfiew
`
`EFm Emma? infammim ma 3?“ {WEE33%
`
`Ar: Mémafi §§ 3393reg gravmad far that: mrmsmmeam nmmaztmn133?2mg figmiicatmm
`
`
`E1 Qustamer Magnifier
`
`
`Emaii Aqmmw
`
`E
`
`Q
`
`Appiacfi 82m Enfgnmimfi
`E mm <12}? ties Imamtmn
`(‘53:mi:«381:23 MWafimefi‘ bystem 30:1153%: Emssctam mmm Fnrzanrsmm a? ufléfigifit EEEQEEFEC‘S
`
`
`Afiemesgggszkflammbefl ”313%”$23711111
`$mai§gfifiygamma mmmw
`Awfiwfim WSW
`must
`EEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEE EE
` Stsbgeci WEfitar
`
`
`Emma: Number s3? EEEEZEEEWEEng fihm‘mEEE:my}
`fiziang 3y RafflranwE
`
`
`
`
`
`2‘3} m 1mm“ mm“?\SEE
`E31 cam er
`see when fiiing a-‘
`Em$1};3118!? me um)?»
`
`:\~' EnEormétEc-n must be
`iimxiam am being Eied
`
`2:: an wagers Enci-sding a 553;;cifimfim e13:
`Emew:ers‘eéi.‘ the: ayprggsriate semi-“2M5: bainw’E
`
`
`
`EEEEEE...
`EEEEEEEEEEE..EEEEEEEEEE__EEEEE
`Suggmfiafi Fagam fm’ EEu—Etséxmfim 1E3?aw;
`5
`
`
`
`
`3-, EN (5%.mm.W and am: (Emwmgz: »
`.n“‘
`
`
`;‘. 3 “En Sifi?‘;°€\ {CS (GREENE)-“S PEEK; E'Qi‘EAH‘EBITE23113:; \E-
`
`..EEngdatseEY ‘
`.
`1
`
`
`
`
`
`
` Jimj1‘1atim1é(131? Rescues: :51?{$113533E1 “33)
`
`
`Raquem 3§§t m §u§§1§$§313 harahy requmi that the smashed 3fig:3523mm ram be {mmMax: meme;
`E
`35 H.353, 122w) and satisfy me“: am Ewentz‘an Giscmsad Era the mamas: apgziicafiam hag my: arm wiEi mt be the
`waged (if an apgiiwtia‘n mezi En anafimr mwiry. as: maxim a mmtiiaiemi internatimai agmeemam: mat requimfi
`sum Ecatmn 33E asghtse" mew:3 afiar fiéingg.
`
`
`
`
`FORD Ex. 1135, page 2
`IPR2020-00013
`
`
`
`FORD Ex. 1135, page 2
` IPR2020-00013
`
`
`
`
`
`1"! (JIAEN‘I. «1 {12-13;
`
`Ssssgsmvmi for 148$ mmugi: 3:131:26? (31.21%. 63513-1311"4;
`
`11158 {)1 inventsufi
`L..........................................
`
`E
`
`35311111122511 R111 §a1rinmae£smant System 11213111181 58111811911 1311213111): E51113111223111391 (31133391311323 Eng}:{11:11
`___________________________________________________________________________________________________________________1
`
`Repmsmmtéw Enfmmatim:
`
`in the 111151111111311 Hwiding
`2311131131113;
`:11"
`131315111!
`13113111119ii 113: 11':1436111121111251}?- Emmngg 13
`1319
`Ragxsmaniafive 11111111331131 3111:1111:
`11113 mmmxmiam{1:116 Agspfim:11311 {321111 $111.11: 11:111. 11:31 can1.1111119 51 111311151? 9131191111234 1:1 111$ agmiisafim (3.1111311.11111; 1 3:3)
`Either same?Cusmmer Number 111 wmgsime 111$ Rsspsasematiw Rama 5113:1111 M11111:
`if 139111 sgfiims are mmfimeé 111a cuswmer
`
`11151111311: wiii 139 1351313 10111113 Remasefimém Infimnafim during pmmmmg.
`=
`
`
`bE3! 35113;“: 11111111} $11211:am 3:1 {F111
`EWhEn ramming 1,0111% mment 23121351651119;meme 11211912: 11119 apgfic1211011 mummy 111231111.
`
`C‘Q1:511:11}! 1312a
`wimuatsm 131
`
`
`.‘
`
`"
`
`r ‘1
`
`31314413431)
`
`1
`
`
`
`
`£32131” Appiacatm Status amndcfieM
`222......
`2..21111222222.................................2L2
`22...........2..222...22.22.22.22222222............
`1111111“ 1‘1ngcatian11mmer
`A9121133111221: Number
`13131111111113: Twat
`E2—1111111111111111111111111111111111111111111111111112.2.?.....................................................................................................................
`Cenfifiuaiim :31
`13111113 228
`
`
`PramAggIa1112131311113
`13119111311
`agpiimtém 1
`.
`..
`“
`“
`
`1
`
`.
`111ner<1§p1zmmnPsimgfiate
`1
`Number
`g
`:WW 111.1313}
`EPatemNummrg
`2911112331
`"""""""""""""""""
`
`
`
` 1.111111%! Remgmmn (11?“ CI‘Ex 11.511
` 9111;191:3133?) Mariam" E
`
` 131,111 WaimfiGEE111111111er
`
`5813"
`
`
`
`.. 1113..»1111911
`1131111312131
`
`"
`
`1311111313311:
`{Y‘fr‘ff‘f-$111314{3-5:}:
`
`“
`
`'
`
`:
`E
`
`
`
`Eaéfié'fiéEéw
`{YVV‘YMM {153‘
`
`FORD Ex. 1135 page 3
`IPR2020-00013
`
`FORD Ex. 1135, page 3
` IPR2020-00013
`
`
`
`
`
`ASSSSSWAS
`.' uSSSS Shemgs‘. '0;
`
`DEPAKTM
`SSH“
`
`.
`.
`Afimney Dackert Number
`
`ASSESSMSSASS Sate 33mg: 3? QFR 1.3m»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»»
`
`...,,....:.........
`EADS;«Lam Rumba;
`,
`“’"\""““'“”"”‘“““”““““‘”””‘“““‘““““‘""‘“'""'““‘“‘“““‘””“‘““E11
`W}
`E
`TERM (Sf ES‘WEE‘EEESISS‘:EmOEZSEEETIEEEKE FSSSSE Managsmem SySSESSSSS fur $391231Sugar:(35‘. ESSSSmS ESSSSSSSSCSSSSSSSSSS of GAMERS: Engmes
`
`
`
`
`1
`.
`”
`”
`; ”r
`issues [Saks
`
`
`Wing 23m
`ASSSSEESISSSSSSSS
`E
`
`
`
`SsonSSnuaSy Type
`
`
`{YSYYLMSSSDCSE
`PSSSSS Appimiwn
`gawk Number s”
`Numkzer
`
`(SSSV-MS‘S’HESE}
`
`
`
`‘Efii‘g‘rmwfi
`23§A~S1E8
`
`
`SiaS’SSm SSS
`CGSSS
`1 Efiflfinflhfi‘:
`”ASSESEQQEESSS‘SASSSSAfimatfi‘éatama $§fi§§$ {Ema may 5%{SamaraSASSSSSESSMSSSSSS farm
`
`mhy 8S3?ASSESS; She ASSESS Swim?
`
`TEARS3
`
`\ E
`
`..E...
`
`E1
`
`i
`
`FASAEigSS SESSSSSSSSS SSSMSSSSSSSSSSS
`ETSSSS: 59mm aiiews 1‘35” the appiécam Sc: SESSESSS prieriiv SS) 3: Scareiggn aggiicatian medmg miss SSSSSJSSSSSSSSSSSS SSS Sm Appismt‘mz data Sheet
`.wnsEméiim Sm maxim SOS Mam}: 35 required by 35 S?\EE32 'E’EQEPS} am}? 32”,? CFR *3SSS{SS} WSSSSSS gummy S's daimm So. a SSSSSSSugSS apfiiimtim
`Ema?”as a:igibie fSSS mtfievai undsr SASS SSSSSSSSSS: Accummt Axahmgé pragramSS‘L‘SXE‘ Sm mfmmaiim wiii ha useazi by five Wm SS3
`Eaummaficatiy afiempt SSSSSS‘SSSSSS gunman: S3i6» {:FR: 55S”MESS amt.-’~“. wsSdSSS SSA SEE-SK pmgmn‘- agspfimm beam {Fe uifimaie
`Erasmmfiaiiity SSSS SSSSSSSSSS'SSQ Sha‘? a away a? ma {Amiga apgfiimfian is SASS“:"1%va by She Ww SSSSS'SS the gafiécépating foreign Sntaiiezmsa?
`E:;>S'\SSerty mica, SSS SS certified mp3: (33’ SEEMS SSSS'SSSQSS pfiafifl; appfimfim is. {£13m within the Sim mama wagified in ‘3? {SFR iiifsigfl‘i}.
` .................................................................................-. WWW
`
`ASSESSSQSS mun-1w
`Stsux1Sry‘
`F 111%{BateSY‘S’Y‘S’MMSSS}; ESSS-ms; cmuSapgsmn )E
`
`
`_
`
`:
`
`
`
`
`ASSSSS{Emmi Fméigr?PS?»SSSSESSS {5315aSSSSsSySsé SSASSSSSSSQSS WESSSSS‘SShisEASSSE»by 335$»i'r3g Ehém-
`EASSESS camera
`
`5
`E
`
`Statement SSSSCSAS 3‘? {EFR “$.55 SSS “S38 Sm ASA {First SAVAS‘SSQS SSS FEEQ) Tramétian
`ASSSSESWSSSSSSA
`
`
`
`
`SSS}: is 3S this mnefii 13? an awéimfim SEEM {SSSSSSSSS March SS. 29% am :12} mean
`‘_
`TASS apgiiméém {SE GEEES'S‘ESS
`(3231:3333: 0S mnSSSSSSSS? SSS any Ame. SSS (“Rim SS3 3 mmmed magenta»: that has an effSaezSive Siiingz data an SSS Esme: 3mm:
`
`E 1S, 2613,
`NQTE: Ry pSSSSSSGSSSQS SSSés Statemsm mm 3? CFR 1.535 SSS Sm, this) amsémmimz. with a fiiing; (Sm: SSS: (if after march
`
`S
`
`Aatémrszatam SSS FEASSTSSSAssam:
` ASSSAGSSSSSSam is PASSES ASASS.SSS SSSSE SSSASSSSSS AggwmSm 533:SE“A: PamS333:SSS;“Wm
`
`
`
`FORD Ex. 1135, page 4
`IPR2020-00013
`
`FORD Ex. 1135, page 4
` IPR2020-00013
`
`
`
`
`
`FT’EEAHN11 E121:5}
`
`
`
`93% (3135‘! USS"
`
`EEE 138111651113 1111.1 undemEgmd hemby Esranm the USE-’3EEYE authefii‘y Ea 33:13va the =1111113332311‘31333 Offim {E3533}
`E33111 $111133 933111 mm 1.331.313 #:5313311EnEeEimEuaEPrapsfiy Offiee {$901313 1331113 51133333111512 Prams??? {Emcee (1113330).
`SEE-'11} EEEW 02M: 323333131121? 31333111; 111‘?1.1115 E31 whktfa a fozeigfi agpémfion 12331113113 2111132111313 313 833121111 92133512 2333;331:inE1111
`E13 1133 393333 is 31313313131333.1113 3313131333311 833 1E? {22?R 1 111w;- and (11:: EE113 E3133 1313133 111111 be (‘3th if 1913 339133111
`E32333 313’; wish We WED .396. REPO 1:83:96,3r 01:31 31131533333 9:333:11; QEEEWE111 33:31 a Earaign 3mEicatisn flaimifig misfit;
`E11111 313 EnsEamE 31313111 33313«32111311 :3 {3311 1:1 E13133 333333 E31313 3131331 3313111 3E31EE33EE3EE.
`
`Em acmmmme 1mm :5? CFE‘E1‘E1EEE11E32, 3883311 WEE? be 33111333 13 a 113.13 31113 11131313 331331 3333133311 with 133333:
`Em: E} 313 Efiswnt 53113131 313313331;113113333131331.. ;.E3115: EEEEBE‘QEE 311331.311111 E3 3311:3313 EEEEEE3113 {13111311 gppEimtEon
`Eciaimaa 33111133,: timer 3% L.8‘.C" 113153;:{:E} Em 33:33 GE 3313 11333331 3351‘1ce1ik111 EhaE 33331133 EE13 33111333 173533: 51331133111331 311‘
`E3? CFR 1 E13 has been €333 En E213 3111333111 93131113 33;}113311311; and 3} any L5:“x‘. 3331;333:111333113311‘3111 mat: benefit is
`333th £11 313 2:13EanE 3131313213 33313113333
`
`EEEE 1113935331133 wfih 3’? CFR"' 1351:}3231333 r1131: 33 EEEEEEE‘Eeieeai 11> infasmatéan 123333113213 15113 (E3113 (3 WE?Eng 1133 Anti-133333011.
`
`3.3333331 31133113133311:
`
`E
`131311331113 3339311131111 3131311331311 in EEEEEE 333339 3333 {113333313313 113E mmpééama wEErE any Emu 331113111 31‘ gar? :1 3E T3213 3? {11’ CFR E
`EEE E13333- 311 amsignment mmrciad E11,: E’E’ES (11133.3.
`3
`
`E
`
`
`‘
`
`
`
`
`“E
`: 3331133111
`33331111 3111313.. .
`111: E1113 131-1'E11311112313311331 3? CESR E 11$). 1E1"
`2113 3331133113 {213 Emamar (111313 1311131311113;
`E'TEE3.E1§'3?m31Een is :13 prchdac in EEEEE; 3331:1311 E3 the mas-113 am: 6392333 Q"? the EagaE Eegfireaemame whaas {he 3pp§§c3n§ under 3? CFE‘E
`_ii .113; 111E313 name and addrflsfi {3? 1313 3333511331, 5211333311 EEE whaE11 the 1111131111111E55 111133.“ 311 (131331811351 13 333E333. the 3121131111311 {PE’ person
`Ewm 11133111133 shaves Sm‘Tcieni 31111111313113: 31321313 E11313 11133313311 E3 E313 333311.331 131133? 3’? (FR 3.35.!1'1313 331331113311 Es; an
`3:23)th under 3? {FR 1 11${3331333321 333.321 is: Wham 313 E1133nE3E13 211111331133 13 333E133 :11 931312111 who 3313:1333 shows 3.1113133:
`
`Ew'wimwy 31131313333333.1313! wish {mg m 313333131111. inwmws than 3133:1111 311333an srinvenims Wm are 3530 the appEs'carEE .3an be
`EieEearEEifigdEEE {E133 maxim
`
`
`
`Legs“ }'{8?T£§€3fii駑ii‘v¥2 1:11:13? 53$ E.3
` P13331111 111313 3133133 sufi’1.33m pmpriaéan; 31131332
`13331133131333°3pr333nt32133 11121183213313 3121:3635; 2:2 €133+113E§E§E1E§13E33Es3n 133111113~1E3E E3
`
`303111 inventor
`
`
`
`E F311; Numb
`
`FORD Ex. 1135, page 5
`IPR2020-00013
`
`FORD Ex. 1135, page 5
` IPR2020-00013
`
`
`
`34';
`fTGfF‘im:
`131113 3M3 1:153:33
`
`ANTHEM“? €39: (“My-E33123.
`
`
`as 1 3:1 C2333
`‘
`
`
`:
`.1111 .:
`1:1 c1:
`:11
`11
`r
`w
`'
`119531113113” 11311 3111111111 1.111111 :11 A3"'E'.
`"
`1
`'m' 8
`
`“NW“:1.5»“\ “www.mfi .
`. ”mm“wm»»m..N“,,....m,......,,m
`111$"
`'
`‘
`
`
`g 0:111:11113111s F1111? 11115111332an System 1111 311321 1111155112311 Ethamfi Enhancamem 121 Gascsfiina Engines
`
`31111111 Ada-11133
`
`131111111131 3133351311111 Data may 11$ 11111111111111 within {1113 111m 1111 11331111111119 Adz? 13111113111
`
`“We 3? Emisafitfian
`
`1
`
`13
`
`3$$§§11$$ 51111111113391“: infiudmg fianuAfigfiimm fimignm 11111111113333:
`
` Fawifiing 11113113111111111111161111111‘911 1111113 111151311 833$ 1131133311111111313131913911 1111211 any 11131111111111.1111 131 33311 3 01‘ ”We 3? 111' (SW ta
`
`
`Shaw an 11113111113111 remrdad b the 313113
`
` ’E
`
`Mafigme
`
`3311133331315 31-:
`11311191310 he: 111111131111 are 1111: 13mm
`11321111111116111115165311131?11513111313563““15111113111? 2321111911139. 1131:?"313
`1:1
`
`11119111133103 pumisaiiun _ A11 £885§3138»-3}3§3ii833§ 16111111112911 111 the: "Amt-11133111 Infcsmafimz“ 5133112311 wii:appear 9111118 patent 399Eimam
`
`1.311316113811813 an 111331131111 1311:“ an agsignW-amiimm.91111193181311 5116111111 11111: if Edami‘scafim as an 31513111211 '15: 31350 dashed an 1133
`ipaéwi;1911383151311 pubiia‘afian
`
`
`33521111311 check 333:3
`
`
`
`
`
`
`{my
`33111313111931
`‘
`...”ufiuflmwfiu““b.5533“.........”mm.ww““N.N»»___.mWNW“...
`“mm. :ww............«..............."A“.Nm...
`............‘..:m.““5
`1“. “mum...“
`
`911113239133
`1
`
`...........................................................................§
`1:
`
`
`
`
`AddsmwAstaxsgrwe a? 30113131311311 Amame Data 111111;1:211@1111"$1133311111111111-51511211111 by
`;$1111$133 111$ Add: 131121131
`
`«4,4,,»rrrrrm}
`
`313121111113
`
`1313‘1:1 1131 «agraium equssen‘mmz and
`E NQTE This Em“ 111qu1:12 111111151 111 amzmstéance with 3? CF11 113'315%;
`(:11:1113111111111.
`
`
`11an {WW1111111113
`2111112121
`
`E 33535
`
`
`«5121311161131 3111116111111 may 1111 1311111111111 1113121111 11111 1131111 11y 531353331; 111a Mai 11111311,
`1..................................................................................................................................................................................................................................................................M w:
`
`
`
`m15m
`
`(I)r; VJ r4 , ,
`
`FORD Ex. 1135, page 6
`IPR2020-00013
`
`
`
`FORD Ex. 1135, page 6
` IPR2020-00013
`
`
`
`
`
`Aggéiaazm 33am Sham 3:? cm 1%
`)0» M»
`.»..........,,.,“mm...M»,
`i
`
`:
`
`.
`.
`,
`‘9‘”)5m“?¥‘.§E§3?F§LHWM
`
`
`
`
`
`Yi‘ifie {3f imaniizm § Qpis‘mizatfi Fuss? Msmsgsmem {*Systam Em Diem Engacfim Ememfi Enhancamefimf Gamfine Eagéfies
`
`Tim; mfiamisxs 23f informaiim §\ smus‘mcfi me 3‘? {FR 135. The infar‘mafim is; mamas} is: swam a: mafia a hauefit my the gimme which
`m Ks fife. {3m 1)}; m8 US$311? it: gamma an amiiwfiw‘ Gssmzmmiaiity is; $394me 833? 3’3 @38122 and 3‘? CFR 114. This
`miflmfiitm i3 esatimesieii it: take 2'3 mamas; is: mam-fiesta inciuaiing gaihes‘iszg, pmmrihg, imfi sufimimag fine wmpEé‘s-isaci agmiicezfscm am
`sham farm €-;> éhe GSP‘V‘Q Time wfii wary dagsarzcimg; was: {he sixdiflduas‘ mass? N23: mmméms m tha amaunt of iima WU imam in
`mmp§e~tss this. farm amfim sugggaiims s‘er ramming Ema hmfiw, shank: he want w m gnaw: infemaatém Qffimr, LES. Mien: and
`Tsmiamask Oifics us Demfimsnt {3f Cammerm, Rea am Hfif}. Aiexancisiez @1223334456. {Bi} NUT 33W FEE8 QR
`1%“??an FORMS TC} THiS akilafi-RESS mm m: Cwmmfisimw has” magmas, €3.93 8mg MW, Aiexmas’ia, WA $2212 348.1%.
`
`
`
`FORD Ex. 1135, page 7
`IPR2020-00013
`
`FORD Ex. 1135, page 7
` IPR2020-00013
`
`
`
`IN THE UNITED STATES PATENT AND TRADEMARK OFFICE
`
`Nonprovisional Patent Application for
`
`OPTINIIZED FUEL NIANAGENIENT SYSTEM FOR DIRECT INJECTION
`
`ETHANOL ENHAN CEDIEN T OF GASOLINE ENGINES
`
`MIT Case No. 11381K
`
`Attorney Docket: 1 13 81.122997
`
`Sam (Bo) Pastemack
`Registration Number: 29576
`Massachusetts Institute of Technology
`One Cambridge Center
`Room NE18-501
`
`Cambridge, MA 02142
`617.258.7171
`
`FORD Ex. 1135, page 8
`IPR2020-00013
`
`FORD Ex. 1135, page 8
` IPR2020-00013
`
`
`
`Application No.: Filed Hcrcwith
`Date:
`
`Docket No.: 1 138 1 . 122997
`
`OPTIlVIIZED FUEL lVIANAGElVIENT SYSTEM FOR DIRECT INJECTION ETHANOL
`
`ENHANCEMENT OF GASOLINE ENGINES
`
`This application is a continuation of United States Patent Application Serial No.
`
`14/807,125 filed on July 23, 2015 which is a continuation of United States Patent Application
`
`Serial No. 14/220529 filed on March 20, 2014 which is a continuation of United States Patent
`
`Application 13/546220 filed on July 11, 2012, which is a continuation of United States Patent
`
`Application Serial No. 12/701,034 filed on February 5, 2010, which is a continuation ofUnited
`
`States Patent Application Serial No. 11/758,157 filed June 5, 2007, which is a continuation of
`
`United States Patent Application Serial No. 11/ 100,026, filed April 6, 2005, now Patent No.
`
`7,225,787, which is a continuation-in-part of United States Patent Application Serial No.
`
`l0/99l ,774 filed November IS, 2004, now Patent No. 7,3l4,033, the contents ofwhich are
`
`incorporated herein by reference.
`
`Background of the Invention
`
`This invention relates to an optimized fuel management system for use with spark
`
`ignition gasoline engines in which an anti—knock agent which is a fuel is directly injected
`
`into a cylinder of the engine.
`
`There are a number of important additional approaches for optimizing direct injection
`
`ethanol enhanced knock suppression so as to maximize the increase in engine efficiency and to
`
`minimize emissions of air pollutants beyond the technology disclosed in parent application serial
`
`number 10/991,774 set out above. There are also additional approaches to protect the engine and
`
`exhaust system during high load operation by ethanol rich operation; and to minimize cost,
`
`ethanol fuel use and ethanol fuel storage requirements. This disclosure describes these
`
`approaches.
`
`These approaches are based in part on more refined calculations of the effects ofvariable
`
`ethanol octane enhancement using a new computer model that we have developed. The model
`
`10
`
`15
`
`20
`
`25
`
`30
`
`FORD Ex. 1135, page 9
`IPR2020-00013
`
`FORD Ex. 1135, page 9
` IPR2020-00013
`
`
`
`Application No.: Filcd Hcrcwith
`Date:
`
`Docket No.: l 138 1 . 122997
`
`determines the effect of direct injection of ethanol on the occurrence of knock for different times
`
`of injection and mixtures with port fuel injected gasoline. It determines the beneficial effect of
`
`evaporative cooling of the direct ethanol injection upon knock suppression.
`
`Summafl of the Invention
`
`In one aspect, the invention is a fuel management system for operation of a spark ignition
`
`gasoline engine including a gasoline engine and a source of an anti-knock agent which is a fuel.
`
`The use of the anti-knock agent provides gasoline savings both by facilitating increased engine
`
`effr ciency over a drive cycle and by substitution for gasoline as a fuel. An injector is provided
`
`for direct injection of the anti-knock agent into a cylinder of the engine and a fuel management
`
`control system controls injection of the anti-knock agent into the cylinder to control knock. The
`
`injection of the antiknock agent can be initiated by a signal from a knock sensor. It can also
`
`be initiated when the engine torque is above a selected value or fraction of the maximum
`
`torque where the value or fraction of the maximum torque is a function of the engine speed.
`
`In a preferred embodiment, the injector injects the anti-knock agent after inlet valve/valves
`
`are closed. It is preferred that the anti-knock agent have a heat of vaporization that is at least
`
`twice that of gasoline or a heat of vaporization per unit of combustion energy that is at least
`
`three times that of gasoline. A preferred anti-knock agent is ethanol. In a preferred
`
`embodiment of this aspect of the invention, part of the fuel is port injected and the port
`
`injected fuel is gasoline. The directly injected ethanol can be mixed with gasoline or with
`
`methanol.
`
`It is also preferred that the engine be capable of operating at a manifold pressure
`
`at least twice that pressure at which knock would occur if the engine were to be operated
`
`with naturally aspirated gasoline. A suitable maximum ethanol fraction during a drive cycle
`
`when knock suppression is desired is between 30% and l00% by energy.
`
`It is also preferred
`
`that the compression ratio be at least 10. With the higher manifold pressure, the engine can
`
`be downsized by a factor of two and the efficiency under driving conditions increased by
`
`30%.
`
`35
`
`4o
`
`45
`
`5O
`
`55
`
`60
`
`FORD Ex. 1135, page 10
`IPR2020-00013
`
`FORD Ex. 1135, page 10
` IPR2020-00013
`
`
`
`Application No.: Filcd Hcrcwith
`Date:
`
`Docket No.: l 138 l . 122997
`
`It is preferred that the engine is operated at a substantially stoichiometric air/fuel ratio
`
`during part or all of the time that the anti-knock agent such as ethanol is injected. In this case, a
`
`three-way catalyst can be used to reduce the exhaust emissions from the engine. The fuel
`
`management system may operate in open or closed loop modes.
`
`65
`
`In some embodiments, non-uniform ethanol injection is employed. Ethanol injection
`
`may be delayed relative to bottom dead center When non-uniform ethanol distribution is desired.
`
`Many other embodiments of the invention are set forth in detail in the remainder of this
`
`70
`
`application.
`
`Brief Description of the Drawing
`
`Fig. l is a graph of ethanol fraction (by energy) required to avoid knock as a function of inlet
`
`75
`
`manifold pressure. The ethanol fraction is shown for various values of B. the ratio of the
`
`change in temperature in the air cylinder charge due to turbocharging (and aftercooling if
`
`used) to the adiabatic temperature increase of the air due to the turbocharger.
`
`Fig. 2a is a graph of cylinder pressure as a function of crank angle for a three bar manifold
`
`80
`
`pressure.
`
`Fig. 2b is a graph of charge temperature as a function of crank angle for a three bar manifold
`
`pressure.
`
`85
`
`90
`
`Fig. 3 is a schematic diagram of an embodiment of the fuel management system disclosed
`
`herein for maintaining stoichiometric conditions with metering/control of ethanol, gasoline,
`
`and air flows into an engine.
`
`Figs. 4a and 4b are schematic illustrations relating to the separation of ethanol from
`
`ethanol/gasoline blends.
`
`FORD Ex. 1135, page 11
`IPR2020-00013
`
`FORD Ex. 1135, page 11
` IPR2020-00013
`
`
`
`Application No.: Filcd Hcrcwith
`Date:
`
`Docket No.: l 138 1 . 122997
`
`Fig. 5 is a cross-sectional view of a flexible fuel tank for a vehicle using ethanol boosting of
`
`a gasoline engine.
`
`95
`
`100
`
`105
`
`110
`
`115
`
`120
`
`Description of the Preferred Embodiment
`
`Ethanol has a heat of vaporization that is more than twice that of gasoline, a heat of
`
`combustion per kg which is about 60% of that of gasoline, and a heat of vaporization per unit
`
`of combustion energy that is close to four times that of gasoline. Thus the evaporative
`
`cooling of the cylinder air/fuel charge can be very large with appropriate direct injection of
`
`this antiknock agent. The computer model referenced below shows that evaporative cooling
`
`can have a very beneficial effect on knock suppression. It indicates that the beneficial effect
`
`can be maximized by injection of the ethanol after the inlet valve that admits the air and
`
`gasoline into the cylinder is closed. This late injection of the ethanol enables significantly
`
`higher pressure operation without knock and thus higher efficiency engine operation than
`
`would be the case with early injection. It is thus preferred to the conventional approach of
`
`early injection which is used because it provides good mixing. The model also provides
`
`information that can be used for open loop (i.e., a control system that uses predetermined
`
`information rather than feedback) fuel management control algorithms.
`
`The increase in gasoline engine efficiency that can be obtained from direct injection
`
`of ethanol is maximized by having the capability for highest possible knock suppression
`
`enhancement. This capability allows the highest possible amount of torque when needed and
`
`thereby facilitates the largest engine downsizing for a given compression ratio.
`
`Maximum knock suppression is obtained with 100% or close to 100% use of direct
`
`injection of ethanol. A small amount of port injection of gasoline may be useful in order to
`
`obtain combustion stability by providing a more homogeneous mixture. Port fuel injection of
`
`gasoline also removes the need for a second direct fuel system or a more complicated system
`
`which uses one set of injectors for both fuels. This can be useful in minimizing costs.
`
`5
`
`FORD Ex. 1135, page 12
`IPR2020-00013
`
`FORD Ex. 1135, page 12
` IPR2020-00013
`
`
`
`Application No.: Filcd Hcrcwith
`Date:
`
`Docket No.: l 138 1 . 122997
`
`125
`
`130
`
`135
`
`140
`
`145
`
`150
`
`The maximum fraction of ethanol used during a drive cycle will depend upon the
`
`engine system design and the desired level of maximum torque at different engine speeds. A
`
`representative range for the maximum ethanol fraction by energy is between 20% and 100%.
`
`In order to obtain the highest possible octane enhancement while still maintaining
`
`combustion stability, it may be useful for 100% of the fuel to come from ethanol with a
`
`fraction being port injected, as an alternative to a small fraction of the port-fueled gasoline.
`
`The initial determination of the knock suppression by direct injection of ethanol
`
`into a
`
`gasoline engine has been refined by the development of a computer model for the onset of
`
`knock under various conditions The computer modeling provides more accurate information
`
`for use in fuel management control. It also shows the potential for larger octane
`
`enhancements than our earlier projections. Larger octane enhancements can increase the
`
`efficiency gain through greater downsizing and higher compression ratio operation. They can
`
`also reduce the amount of ethanol use for a given efficiency increase.
`
`The computer model combines physical models of the ethanol vaporization effects
`
`and the effects of piston motion of the ethanol/gasoline/air mixtures with a state of the art
`
`calculational code for combustion kinetics. The calculational code for combustion kinetics
`
`was the engine module in the CHEMKIN 4.0 code [R J. Kee, F. M. Rupley, J . A. Miller, M.
`
`E. Coltrin, J. F. Grear, E. Meeks, H. K. Moffat, A. E. Lutz, G. Dixon-Lewis, M.D. Smooke,
`
`J. Wamatz, G. H. Evans, R. S. Larson, R. E. Mitchell, L. R. Petzold, W. C.Reynolds, M.
`
`Caracotsios, W, E. Stewart, P. Glarborg, C. Wang, 0. Adigun, W. G. Houf, C. P. Chou, S. F.
`
`Miller, P. Ho, and D. J. Young, CHEMKIN Release 4.0, Reaction Design, Inc, San Diego,
`
`CA (2004)]. The CHEMKIN code is a software tool for solving complex chemical kinetics
`
`problems. This new model uses chemical rates information based upon the Primary
`
`Reference gasoline Fuel (PRF) mechanism from Curran er a]. [Curran, H. I, Gaffuri, P.,
`
`Pitz, W. J ., and Westbrook, C. K. ”A Comprehensive Modeling Study of iso—Octane
`
`Oxidation," Combustion and Flame 129:253-280 (2002) to represent onset of autoignition.
`
`6
`
`FORD Ex. 1135, page 13
`IPR2020-00013
`
`FORD Ex. 1135, page 13
` IPR2020-00013
`
`
`
`Application No.: Filcd Hcrcwith
`Date:
`
`Docket No.: l 138 1 . 122997
`
`The compression on the fuel/air mixture end—gas was modeled using the artifact of an
`
`engine compression ratio of 21 to represent the conditions of the end gas in an engine with an
`
`actual compression ratio oflO. The end gas is defined as the un-combusted air/fuel mixture
`
`remaining after 75% (by mass) of the fuel has combusted.
`
`It is the end gas that is most
`
`prone to autoignition (knock). The larger compression ratio includes the effect of the increase
`
`in pressure in the cylinder due to the energy released in the combustion of 75% of the fuel
`
`that is not in the end gas region The effect of direct ethanol vaporization on temperature
`
`was modeled by consideration of the effects of the latent heat of vaporization on temperature
`
`depending upon the time of the injection.
`
`The effect of temperature increase due to turbocharging was also included. The
`
`increase in temperature with turbocharging was calculated using an adiabatic compression
`
`model of air. It is assumed that thermal transfer in the piping or in an intercooler results in a
`
`smaller temperature increase. The effect is modeled by assuming that the increase in
`
`temperature of the air charge into the cylinder A T charge is A T charge = [3 A Tull-b0 where
`
`ATmrb0 is the temperature increase after the compressor due to boosting and beta is a
`
`constant. Values of B of 0.3, 0.4 and 0.6 have been used in the modeling. It is assumed that
`
`the temperature of the charge would be 380 K for a naturally aspirated engine with port fuel
`
`injection gasoline.
`
`Fig. I shows the predictions of the above-referenced computer model for the
`
`minimum ethanol fraction required to prevent knock as a function of the pressure in the inlet
`
`manifold, for various values of B. In Fig.
`
`l
`
`it is assumed that the direct injection of the ethanol
`
`is late (i.e. after the inlet valve that admits air and gasoline to the cylinder is closed) and a 87
`
`octane PRF (Primary Reference Fuel) to represent regular gasoline. The corresponding
`
`calculations for the manifold temperature are shown in Table l for the case of a pressure in
`
`the inlet manifold of up to 3 bar for an engine with a conventional compression ratio of l0.
`
`The temperature of the charge varies with the amount of ethanol directly injected and is self-
`
`155
`
`160
`
`165
`
`170
`
`175
`
`180
`
`FORD Ex. 1135, page 14
`IPR2020-00013
`
`FORD Ex. 1135, page 14
` IPR2020-00013
`
`
`
`Application No.: Filcd Hcrcwith
`Date:
`
`Docket No.: l 138 1 . 122997
`
`consistently calculated in Table l and Fig. [The engine speed used in these calculations is
`
`1000 rpm.
`
`185
`
`Table 1
`
`Computer model calculations of temperature and ethanol fraction required for
`
`knock prevention for an inlet manifold pressure of 3 bar for an engine with a
`
`compression ratio of 10, for vanous values of B (ratio of change of the cylinder air
`
`charge temperature due to turbocharging to the adiabatic temperature increase due to
`
`190
`
`turbocharging A T Charge : B AT turbo). The engine speed is lOOO rpm.
`
`B
`
`Ticharge init
`Delta T turbo
`
`195
`
`Delta T after intercooler
`
`Delta T due to D1 ethanol and gasoline
`
`T_init equivalent charge
`Gasoline octane
`
`Ethanol fraction (by energy) needed
`
`K
`K
`
`K
`
`K
`
`K
`
`0.3
`
`3 80
`180
`
`54
`
`-103
`
`3 3 l
`87
`
`0.4
`
`3 8 0
`180
`
`72
`
`-1 l l
`
`341
`87
`
`0.6
`
`3 80
`180
`
`108
`
`-l 32
`
`35 6
`87
`
`200
`
`to prevent knock
`
`74%
`
`82%
`
`97%
`
`Direct fuel injection is normally performed early, before the inlet valve is closed
`
`in order to obtain good mixing of the fuel and air. However, our computer calculations
`
`205
`
`indicate a substantial benefit from injection after the inlet valve is closed.
`
`The amount of air is constant in the case of injection after the inlet valve has
`
`closed. Therefore the temperature change is calculated using the heat capacity of air at
`
`constant volume (cv). The case of early injection Where the valve that admits air and fuel
`
`210
`
`to the cylinder is still open is modeled with a constant—pressure heat capacity (cp). The
`
`constant volume case results in a larger evaporation induced decrease in charge
`
`temperature than in the case for constant pressure, by approximately 3 %. The better
`
`evaporative cooling can allow operation at higher manifold pressure (corresponding to a
`
`8
`
`FORD Ex. 1135, page 15
`IPR2020-00013
`
`FORD Ex. 1135, page 15
` IPR2020-00013
`
`
`
`Application No.: Filed Hcrcwith
`Date:
`
`Docket No.: l 138 1 . 122997
`
`215
`
`220
`
`225
`
`230
`
`235
`
`240
`
`greater octane enhancement) without knock that would be the case of early injection by a
`
`difference of more than 1 bar. The increase in the evaporative cooling effect at constant
`
`volume relative to that at constant pressure is substantially higher for the case of direct
`
`injection of fuels such as ethanol and methanol than is the case for direct injection of
`
`gasoline.
`
`Typical results from the calculations are shown in Fig. 2. The figure shows the
`
`pressure (a) and the temperature (b) of the cylinder charge as a function of crank angle,
`
`for a manifold pressure of 3 bar and a value of [5: 0.4 Two values of the ethanol fraction
`
`are chosen, one that results in autoignition, and produces engine knock (0.82 ethanol
`
`fraction by fuel energy), and the other one without autoignition, i.e., no knock (0.83
`
`ethanol fraction). Autoignition is a threshold phenomenon, and in this case occurs
`
`between ethanol fractions of 0.82 and 0.83. For an ethanol energy fraction of 0.83, the
`
`pressure and temperature rise at 3600 (top dead center) is due largely to the compression
`
`of the air fuel mixture by the piston. When the ethanol energy fraction is reduced to 0.82,
`
`the temperature and pressure spikes as a result of autoignition. Although the autoignition