throbber

`
`
`UNITED STATES PATENT AND TRADEMARK OFFICE
`______________
`BEFORE THE PATENT TRIAL AND APPEAL BOARD
`______________
`WEATHERFORD INTERNATIONAL, LLC,
`Petitioner,
`
`v.
`
`BAKER HUGHES OILFIELD OPERATIONS, LLC
`Patent Owner.
`______________
`Case IPR2019-00768
`Patent RE46,137
`______________
`
`
`PATENT OWNER’S RESPONSE
`
`
`
`
`

`

`PATENT OWNER’S EXHIBIT LIST
`
`Case IPR2019-00768
`Patent RE46,137
`
`Exhibit
`2001
`
`Shorthand
`Fleckenstein
`
`2002
`
`Chambers1
`
`2003
`2004
`
`
`ChambersDepo.
`
`Description
`Declaration of William W. Fleckenstein, Ph.D,
`PE (CA#1666)
`Declaration of Michael Chambers, filed in
`IPR2019-00708 as EX1005
`Not used
`Transcript of Michael Chamber’s November
`21, 2019 Deposition
`
`
`
`
`
`
`i
`
`

`

`I.
`II.
`
`TABLE OF CONTENTS
`
`Case IPR2019-00768
`Patent RE46,137
`
`(ii)
`
`INTRODUCTION ........................................................................................... 1
`PETITIONER’S GROUND 2 AND 3 OBVIOUSNESS
`CHALLENGES REQUIRING GIROUX FAIL ............................................. 1
`A.
`Petitioner’s Motivation Would Not Have Led a POSITA to Giroux.... 3
`B.
`The “Urging” Claims: 8-11, 16, 17, 31, 41, and 42 ............................. 6
`1.
`The Prior Art Does Not Teach a Biased-Closed Sleeve ............ 7
`(a) Grounds 2 and 3: Giroux’s FIG. 3 Does Not
`Amount to a Disclosure of a Sleeve Urged to Its
`Initial Position .................................................................. 7
`Petitioner/Mr. Chambers’ Assertions About
`(i)
`the Configuration of Piston 110 ............................ 8
`Petitioner Hasn’t Established a POSITA
`Would View Giroux’s Piston 110 as
`Contended ............................................................ 11
`(b) Ground 3: An Urged-Closed Sleeve Is Neither
`Admitted Prior Art Nor Within the General
`Knowledge of a POSITA ............................................... 23
`(c) Grounds 2 and 3: Petitioner’s Other Obviousness
`Rationales Fail ............................................................... 25
`Petitioner’s “Combine Prior Art Elements to
`(i)
`Yield a Predictable Result” Argument Fails ....... 25
`Petitioner Fails to Establish That a POSITA
`Would Have Been Motivated by a Concern
`with Premature Movement of Patel ’427’s
`Actuator Mandrel ................................................ 26
`(iii) A POSITA Concerned with Premature
`Actuation Would Not Have Used Sleeve
`Biasing ................................................................. 34
`
`(ii)
`
`
`
`ii
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`

`Case IPR2019-00768
`Patent RE46,137
`(iv) Petitioner’s Obvious-to-Try Rationale Is
`Defective ............................................................. 37
`(d) Grounds 2 and 3: There Is No Motivation for
`Biasing the Claims Requiring Biasing and a Shear
`Pin/Structure Given Mr. Chambers’s Admission .......... 37
`III. PETITIONER’S ALLEGED SIMULTANEOUS INVENTION
`EVIDENCE CANNOT SAVE ITS OBVIOUSNESS CHALLENGES ....... 40
`
`
`
`
`- iii -
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`

`

`TABLE OF AUTHORITIES
`
`Case IPR2019-00768
`Patent RE46,137
`
` Page(s)
`
`Cases
`Arendi S.A.R.L. v. Apple Inc.,
`832 F.3d 1355 (Fed. Cir. 2016) .................................................................... 24, 25
`In re Daniel,
`17 C.C.P.A. 605 (C.C.P.A. 1929) ........................................................... 19, 20, 21
`Dynamic Drinkware, LLC v. Nat’l Graphics, Inc.,
`800 F.3d 1375 (Fed. Cir. 2015) .......................................................................... 40
`Hockerson-Halberstadt, Inc. v. Avia Group Int’l,
`222 F.3d 951 (Fed. Cir. 2000) ...................................................................... 12, 17
`K/S HIMPP v. Hear-Wear Techs., LLC,
`751 F.3d 1362 (Fed. Cir. 2014) .......................................................................... 24
`In re Kahn,
`441 F.3d 977 (Fed. Cir. 2006) ........................................................................ 6, 34
`KSR Int’l Co. v. Teleflex Inc.,
`550 U.S. 398 (2007) ...................................................................................... 26, 37
`In re Mraz,
`59 C.C.P.A. 866 (C.C.P.A. 1972) ....................................................................... 19
`Nautilus, Inc. v. Icon Health & Fitness, Inc.,
`Case IPR2017-01408, Paper 51 (Dec. 3, 2018) .................................................. 26
`Ex parte Nguyen,
`Appeal 2018-001801, slip op. (P.T.A.B. Oct. 22, 2018) ............18, 20, 21, 22, 23
`Nystrom v. Trex Co.,
`424 F.3d 1136 (Fed. Cir. 2005) .......................................................................... 12
`Pacific Market Int’l, LLC v. Ignite USA, LLC,
`Case IPR2016-01875, Paper 32 (March 27, 2018) ............................................. 34
`Par Pharm., Inc. v. Novartis AG,
`Case IPR2016-00084, Paper 73 (Jan. 11, 2018) ................................................. 36
`
`
`
`iv
`
`

`

`Case IPR2019-00768
`Patent RE46,137
`
`Vickery v. Barnhart,
`118 F.2d 578 (C.C.P.A. 1941) ................................................................ 19, 20, 23
`In re Wolfensperger,
`302 F.2d 950 (C.C.P.A. 1962) ................................................................ 19, 20, 23
`In re Wright,
`569 F.2d 1124 (CCPA 1976) .................................................................. 12, 15, 21
`Rules and Statutes
`35 U.S.C. § 312(a)(3) ......................................................................................... 30, 40
`37 C.F.R. § 42.104(b)(5) .............................................................................. 30, 31, 40
`
`
`
`
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`- v -
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`

`IPR2019-00768
`Patent RE46,137
`
`I.
`
`INTRODUCTION
`Petitioner has failed to establish the unpatentability of any of the Urging
`
`Claims (8-11, 16, 17, 31, 41, and 42) for multiple reasons.
`
`First, and with respect to all of Petitioner’s obviousness challenges, Petitioner
`
`has not established a logical reason for a POSITA—concerned with creating a flow
`
`path at the toe of a cased and cemented well at the beginning of a multistage
`
`fracturing operation—would have looked to Giroux (EX1003). Giroux discloses a
`
`surge pressure reduction tool, not a toe sleeve for a fracking operation. Petitioner’s
`
`reliance on Giroux is driven purely by hindsight, not the perspective of a POSITA
`
`faced with the motivation Petitioner asserts.
`
`Second, and with particular respect to the Urging Claims, Petitioner’s
`
`challenges also fail because they rely on Giroux’s alleged disclosure of a biased
`
`sleeve (FIG. 3’s piston 110). But a POSITA wouldn’t have interpreted the small
`
`dimensional difference in certain features of that piston as indicating the piston was
`
`biased, as Petitioner and Mr. Chambers attempt to do. Mr. Chambers admitted the
`
`piston was “cartoonishly” depicted, Giroux’s depiction of the piston includes errors
`
`that are actually larger than the dimensional difference, and Giroux’s text does not
`
`indicate the piston is biased or provide the dimensions of that piston. Petitioner
`
`attempts to address this deficiency by also suggesting that the ’137 Patent discloses
`
`
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`- 1 -
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`IPR2019-00768
`Patent RE46,137
`a biased sleeve, but that sleeve was biased to the actuated, open position, not the
`
`initial, closed position.
`
`Third, setting aside whether the prior art teaches a biased-closed sleeve,
`
`Petitioner’s rationales for why a POSITA would have been motivated to modify
`
`Patel ’427’s actuator mandrel to be biased closed are not persuasive. Petitioner’s
`
`“pressure surges” and “momentum changes” aren’t explained in any detail in the
`
`Petition and, as Dr. Fleckenstein explains, wouldn’t have motivated a POSITA
`
`anyway. For example, the momentum change Mr. Chambers came up with in his
`
`deposition would actually tend to keep Patel ’427’s actuator mandrel in its closed
`
`position, which plainly wouldn’t motivate a POSITA to bias it in that same position.
`
`Finally, Petitioner’s challenges to Urging Claims 11 and 42, which it alleges
`
`are met by a biased-closed sleeve with a shear pin, are defeated by Mr. Chambers’s
`
`deposition testimony. Specifically, he conceded that, in Patel ’427, if the chambers
`
`surrounding the actuator mandrel 110’s piston are atmospheric, there probably isn’t
`
`a reason to bias the sleeve closed. Patent Owner cannot find a contention in the
`
`relevant portions of the Petition or Mr. Chambers’s declaration for setting those
`
`chambers to a pressure other than atmospheric.
`
`Patent Owner does not acquiesce to Petitioner’s other challenges, which the
`
`Board can only accept if it determines that Petitioner has met its burden of proof.
`
`And the Board must consider those other challenges in light of Mr. Chambers’s
`
`
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`IPR2019-00768
`Patent RE46,137
`deposition testimony that a POSITA would not (based on his “first thought”)
`
`consider a valve to have a port that was “at least in part open,” as recited in claims
`
`1-22, when a structure other than the valve’s sleeve was blocking the port.
`
`ChambersDepo., 96:2-97:17. With its screens 160 and/or back flow check
`
`valves 155 that block any otherwise open portions of its ports, Patel ’427’s sliding
`
`sleeve 5 is just such a valve. See Patel ’427, ¶[0026], FIGs. 3-4.
`
`II.
`
`PETITIONER’S GROUND 2 AND 3 OBVIOUSNESS CHALLENGES
`REQUIRING GIROUX FAIL
`In Grounds 2 and 3, Petitioner asserts that Giroux discloses “features (1)-(5),”
`
`which correspond to the limitations in claims 3, 8-11, 16, 17, 20, 21, 22, 31, 41, 42,
`
`and 43. Pet., 46-47 (Ground 2), 66-67 (Ground 3, though listed in a different order).
`
`The “urging” feature is found in claims 8-11, 16, 17, 31, 41, and 42 (the “Urging
`
`Claims”), and, of these, claims 11 and 42 also require a shear pin or shearable device.
`
`See Pet., 46, 66.
`
`Petitioner’s obviousness challenges in Grounds 2 and 3 involving Giroux fail
`
`for multiple, independent reasons.
`
`Petitioner’s Motivation Would Not Have Led a POSITA to Giroux
`A.
`The starting point for Petitioner’s Ground 2 obviousness positions involving
`
`Giroux is that a POSITA would have been motivated to replace a perforation in a
`
`cased and cemented wellbore at the beginning of a multistage fracturing job. See
`
`Pet., 47 (referencing Petition Sections V.A and V.B and citing EX1022, ¶¶51, 137).
`
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`IPR2019-00768
`Patent RE46,137
`In particular, Petitioner asserts on Petition page 47 that a POSITA understood it was
`
`desirable to use sliding sleeves “in the precise application disclosed in the ’137
`
`Patent,” which is discussed in the cited-to Section V.B of the Petition where
`
`Petitioner explains that EX1009 “described the use of a hydraulically actuated toe
`
`sleeve in a multistage fracturing operation like the ’137 Patent.” Pet., 9. Section
`
`V.B also cites to EX1022, ¶48, where Mr. Chambers characterizes the problem
`
`addressed by the ’137 Patent as that addressed in EX1009: “the need to increase
`
`efficiency of plug and perf fracturing [which occurs in cased and cemented wells]
`
`and that installing a hydraulically-actuated sliding sleeve at the toe of the well was
`
`a successful solution to that problem.” EX1022, ¶48. Petitioner-cited paragraph 51
`
`of EX1022 is in accord, alleging that a POSITA’s knowledge that “hydraulically
`
`actuated sliding sleeves were desirable in cemented completions for fracturing
`
`because they reduced the time and cost of perforating and other inventions.”
`
`Petitioner summarizes this on Petition page 47 with reference to “[a] POSITA
`
`looking at replacing a perforation with a sliding sleeve as known in the art or other
`
`applications,” and then contends the POSITA would have had a reason to
`
`incorporate Giroux’s “features (1)-(5)”—including urging of a sleeve—as a result.
`
`But Petitioner is incorrect.
`
`A POSITA addressing Petitioner’s motivation—perforation replacement at
`
`the toe of a cased and cemented wellbore—would never have looked to Giroux,
`
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`IPR2019-00768
`Patent RE46,137
`especially considering the existence (as Petitioner points out) of prior art solutions
`
`like EX1009, which discloses a tool designed for Petitioner’s motivation. See
`
`Fleckenstein, ¶¶72-75 (discussing the same motivation from the ’708 Proceeding),
`
`78-81 (explaining why Mr. Chambers did not have a reasonable answer for why a
`
`POSITA faced with Petitioner’s motivation would have looked to Giroux instead of
`
`EX1009); ChambersDepo., 97:18-98:10, 101:13-103:6; EX1009, 1-3, 5 (including
`
`as discussed in EX1022, ¶¶48-50).
`
`This is because Giroux’s tool is a surge pressure reduction tool designed to
`
`help lower a liner string to be cemented into a wellbore. Fleckenstein, ¶76. It
`
`reduces the surge pressure that could otherwise result from lowering a liner string
`
`because it’s run into the wellbore with its bypass ports open. Id. Giroux’s tool is
`
`designed to be released from the liner string after the liner string is cemented—not
`
`cemented into the wellbore as Petitioner’s motivation requires (Giroux, 3:12-14,
`
`3:21-23, 4:47-64, FIG. 1)—and pulled (or tripped) out of the wellbore before the
`
`type of flow path Petitioner’s motivation requires is formed. Fleckenstein, ¶76.
`
`Thus, Giroux’s tool is nothing like what Petitioner’s motivation requires, and a
`
`POSITA wouldn’t have turned to Giroux to address Petitioner’s motivation as a
`
`result. Id., ¶77; see also id., ¶¶78-81.
`
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`IPR2019-00768
`Patent RE46,137
`Because Petitioner has failed to establish a logical rationale for turning to
`
`Giroux, all of its Ground 2 challenges based on using any of Giroux’s features fail.
`
`See In re Kahn, 441 F.3d 977, 988 (Fed. Cir. 2006).
`
`For the same reason, Petitioner’s Ground 3 challenges based on using any of
`
`Giroux’s features also fail (id.), given that Petitioner carried over its Ground 2
`
`motivation to Ground 3 (Pet., 66 (“For the same reasons as explained in Section
`
`VIII.B., various claim limitations are taught by Patel ’427 in view of Giroux. All of
`
`those reasons set forth above in Ground 2, … are incorporated for this Ground 3.
`
`EX1022 ¶173.”)). Petitioner does not offer alternative motivations that are clearly
`
`asserted to alone, separate from its Ground 2 motivation, be sufficient to establish
`
`the obviousness of the claims for which it uses Giroux in Ground 2. Pet., 66-67
`
`(“For the same reasons as explained in Ground 2, and for the additional reasons set
`
`forth below, a POSITA would have been motivated to [use features (1)-(5) from
`
`Giroux].”).
`
`The “Urging” Claims: 8-11, 16, 17, 31, 41, and 42
`B.
`Claims 8-11, 16, 17, 31, 41, and 42 each requires the sleeve to be configured
`
`such that passage pressure, when below the pressure at which the piston is exposed
`
`thereto, urges the sleeve toward its initial closed position (i.e., a biased-closed
`
`sleeve). See Pet., 67; Fleckenstein, ¶103. In Grounds 2 and 3, Petitioner contends
`
`that the Urging Claims would have been obvious in view of (1) Patel ’427 and
`
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`IPR2019-00768
`Patent RE46,137
`Giroux, for Ground 2, and (2) Patel ’427, Giroux, a POSITA’s knowledge, and
`
`admitted prior art, for Ground 3. Pet., 46-49, 66-69. Both challenges fail.
`
`The Prior Art Does Not Teach a Biased-Closed Sleeve
`1.
`Petitioner acknowledges that Patel ’427’s alleged sleeve—actuator mandrel
`
`110—is not biased closed. Pet., 46; EX1022, ¶136. Nevertheless, Petitioner asserts
`
`that such sleeve biasing was “a known prior art element” that would have been
`
`obvious “to incorporate … in the sleeves of Patel ’427.” Pet., 46-47, 69. To support
`
`that contention in both of its challenges, Petitioner relies on the depicted dimensions
`
`of piston 110 in Giroux’s FIG. 3 as disclosure of a sleeve that is “urge[d] … to its
`
`initial position.” Pet., 51-53, 68-69; EX1022, ¶¶146-147, 176; ChambersDepo.,
`
`59:12-21, 55:18-57:25, 60:3-18. In Ground 3, Petitioner further relies on the ’137
`
`Patent’s discussion of prior sleeves as indicating “a POSITA would have been
`
`familiar with biased sleeve designs.” Pet., 67-69; EX1022, ¶¶ 175, 177. But the
`
`evidence Petitioner relies on does not establish that the urged-closed limitation was
`
`a known prior art element.
`
`(a) Grounds 2 and 3: Giroux’s FIG. 3 Does Not Amount
`to a Disclosure of a Sleeve Urged to Its Initial Position
`As Mr. Chambers acknowledges, Giroux doesn’t state that its piston 110 is
`
`biased toward an initial, closed position. See Giroux, 5:26-6:25 (not mentioned in
`
`the description of the Preferred Embodiment), 6:35-7:35 (not mentioned in the
`
`description of the Alternative Embodiment); EX1022, ¶¶66-67; Pet., 13-16;
`
`
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`- 7 -
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`IPR2019-00768
`Patent RE46,137
`ChambersDepo., 58:1-8 (“there’s no textual description of” passage pressure
`
`“urg[ing] piston 110 to the initial position”); Fleckenstein, ¶107. Instead, “piston
`
`set pin 125”—not passage pressure acting on piston 110—provides the “force
`
`holding the piston 110 to the flow housing 130” before the piston is actuated.
`
`Giroux, 5:60-64, 7:6-9; EX1022, ¶66; Fleckenstein, ¶107.
`
`Absent textual support, Petitioner and Mr. Chambers rely on the depicted
`
`dimensions of piston 110 as teaching a sleeve biased to its initial position. Pet., 52-
`
`53, 68; EX1022, ¶¶146, 176. But Giroux’s depiction of piston 110 is insufficient to
`
`support their contentions.
`
`(i)
`
`Petitioner/Mr. Chambers’ Assertions About the
`Configuration of Piston 110
`As shown below on an excerpt from Giroux’s FIG. 3, piston 110 includes
`
`upper [red] and lower [green] portions that are exposed to passage pressure before
`
`the piston is actuated. Fleckenstein, ¶108. As a result, an upward pressure force
`
`acts on the lower exposed portion and a downward pressure force acts on the upper
`
`exposed portion. See EX1022, ¶¶146, 176 (illustrating pressure forces with blue
`
`arrows); Pet., 53, 68; Fleckenstein, ¶108. Petitioner and Mr. Chambers assert that
`
`the upward force acting on the lower exposed portion is larger than the downward
`
`force acting on the upper exposed portion to yield a net upward force that urges
`
`piston 110 toward its initial position. See Pet., 52-53, 68; EX1022, ¶¶146, 176
`
`(illustrating pressure forces with blue arrows); Fleckenstein, ¶108. This is because,
`
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`IPR2019-00768
`Patent RE46,137
`according to them, the “effective” area of the lower exposed portion is larger than
`
`the “effective” area of the upper exposed portion. See Pet., 52-53, 68; EX1022,
`
`¶¶146, 176; ChambersDepo., 56:16-25, 59:12-21; Fleckenstein, ¶108.
`
`Upper Exposed Area
`
`Small Difference
`
`Housing 130
`
`Giroux FIG. 3
`(annotated1)
`
`Lower Exposed Area
`
`
`
`Fleckenstein, ¶108.
`
`As explained by Dr. Fleckenstein and depicted below, the alluded-to
`
`“effective” area is the “component of the total area that would yield an upward or
`
`downward force in FIG. 3.” See, e.g., text in “Annotated Fig. 3” on Pet. 53 and
`
`EX1022, ¶146; Fleckenstein, ¶109.
`
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`IPR2019-00768
`Patent RE46,137
`
`Total Area
`
`“Effective” Area
`
`Giroux FIG. 3
`(annotated2)
`
`
`
`Fleckenstein, ¶109.
`
`Petitioner’s and Mr. Chambers’ contention that piston 110’s upper and lower
`
`exposed portions have different effective areas that bias the piston is therefore
`
`premised on those portions spanning different horizontal distances along the piston’s
`
`thickness in FIG. 3. See Pet., 52-53, 68; EX1022, ¶¶146, 176; Fleckenstein, ¶110.
`
`As they describe, and with reference to Figure annotated1 above, the sizes of the
`
`uppermost and lowermost o-rings on piston 110 at least partially delineate those
`
`distances: “[t]aken in the horizontal direction, the upper portion [red] spans from an
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`IPR2019-00768
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`inner wall [purple] of piston 110 to where the uppermost o-rings on the piston engage
`
`housing 130 and the lower portion [green] spans from the inner wall to where
`
`lowermost o-rings 108 engage lower sub 106.” Pet., 52-53, 68 (difference in o-ring
`
`diameters “creates a larger cross section area (with respect to passage pressure) on
`
`the bottom of piston 110 than on the top”); EX1022, ¶¶ 146, 176; ChambersDepo.,
`
`57:1-21 (“It would not be the size of the O-ring. It would be the actual surface
`
`area.”); Fleckenstein, ¶110. As labeled in Figure annotated1 above, when measured,
`
`there is a barely perceptible difference between those distances, which is the basis
`
`for Petitioner’s and Mr. Chambers’ assertions that the upper and lower exposed
`
`portions have different effective areas. See ChambersDepo., 60:14-18 (“I looked at
`
`these drawings as Giroux drew it, and I took a straight edge and measured that.”);
`
`Fleckenstein, ¶110. But, as a POSITA would have noted, there is no description in
`
`Giroux of the dimensions, or dimension differences, on which Mr. Chambers and
`
`Petitioner rely. See Giroux, 5:26-6:18; ChambersDepo., 59:22-24; Fleckenstein,
`
`¶108.
`
`(ii) Petitioner Hasn’t Established a POSITA Would
`View Giroux’s Piston 110 as Contended
`Contrary to Petitioner’s contention, “FIG. 3 would not have conveyed to a
`
`POSITA that the upper and lower exposed portions of piston 110 have different
`
`effective areas that bias the piston to its initial position.” Fleckenstein, ¶115.
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`IPR2019-00768
`Patent RE46,137
`First, Giroux’s figures are not drawn to scale. Id., ¶116. As Mr. Chambers
`
`acknowledges, “a POSITA would believe that [FIGs. 3 and 4] are somewhat
`
`cartoonish in trying to depict what is going on.” See ChambersDepo., 11:2-9, 62:4-
`
`24; Giroux, 3:41-4:44 (does not say figures are drawn to scale), 5:26-6:18 (in
`
`discussion of FIG. 3, no mention of the figure being drawn to scale); Fleckenstein,
`
`¶116. Because Giroux’s “specification is completely silent on” the scale of its
`
`drawings and the relative sizes of the top and bottom exposed portions of piston 110,
`
`Giroux’s “drawings do not define the precise proportions of th[ose] elements and
`
`may not be relied on to show [their] particular sizes.” Hockerson-Halberstadt, Inc.
`
`v. Avia Group Int’l, 222 F.3d 951, 956 (Fed. Cir. 2000); see also Nystrom v. Trex
`
`Co., 424 F.3d 1136, 1148-49 (Fed. Cir. 2005) (applying Hockerson-Halberstadt to
`
`anticipation analysis); In re Wright, 569 F.2d 1124, 1127 (CCPA 1976) (“arguments
`
`based on measurement of a drawing are of little value” when the reference “does not
`
`disclose that [its] drawings are to scale”); Fleckenstein, ¶121.
`
`Furthermore, Giroux doesn’t depict piston 110 accurately. In particular, its
`
`not-to-scale nature is confirmed by inaccuracies and inconsistencies in its
`
`dimensions in Giroux’s figures. Fleckenstein, ¶117. For piston 110 to fulfill its
`
`purpose of closing bypass ports 122, it must “move[] downward until its shoulder
`
`140 comes to rest against” and “bumper ring 107 … contact[s] the lower sub 106,”
`
`at which point “o-rings 108 dis[p]osed thereon effectively seal[] the bypass ports
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`IPR2019-00768
`Patent RE46,137
`122.” Giroux, 5:54-6:4; Fleckenstein, ¶117. But piston 110 is not drawn in a way
`
`that it could do this. Fleckenstein, ¶117.
`
`As Dr. Fleckenstein illustrates in “Annotated Excerpts of Giroux FIG. 3”
`
`(shown below), when Giroux’s FIG. 3 piston 110 is shifted downward from its
`
`initial, open position (left figure) to the “closed” position (middle figure) in which
`
`shoulder 140 rests on and bumper ring 107 contacts lower sub 106, o-rings 108 do
`
`not fully engage lower sub 106 to seal bypass ports 122. See Giroux, 5:64-6:1, 6:18-
`
`21, FIG. 4 (showing how two o-rings 108 should be on each side of bypass ports 122
`
`to seal the ports); Fleckenstein, ¶117.
`
`Not Sealed
`
`Giroux FIG. 3
`(Open)
`
`Giroux FIG. 3
`(“Closed”)
`
`Giroux FIG. 3
`(“Closed”
`No Ring Displacement)
`
`Annotated Excerpts of Giroux FIG. 3
`
`
`
`Dr. Fleckenstein also shifted piston 110 downward farther (right figure) to see what
`
`would happen when ignoring the displacement caused by bumper ring 107 as Giroux
`
`does in FIG. 4. Fleckenstein, ¶117. Contrary to a POSITA’s expectations, at least
`
`
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`IPR2019-00768
`Patent RE46,137
`one of the two lowermost o-rings 108 still does not work to “seal[] the bypass ports
`
`122.” See Giroux, 6:1-4, FIG. 4; Fleckenstein, ¶117.
`
`Piston 110 is depicted inaccurately in other figures as well, such as in FIG. 4,
`
`which depicts the same tool as FIG. 3 with the piston in the closed position. Giroux,
`
`6:18-22; Fleckenstein, ¶118. For example, as Dr. Fleckenstein illustrates in
`
`“Annotated Excerpts of Giroux’s FIG. 4”—shown below—piston 110 still covers
`
`bypass ports 122 when the piston is shifted upward from the closed position (right
`
`figure) back to its initial, open position (left figure). Fleckenstein, ¶118. A POSITA
`
`would have understood this as inconsistent with those ports being “open” to “allow
`
`a portion of the fluid entering the tool 100 to be diverted into an annulus between
`
`the drill string and casing.” Giroux, 4:58-62, FIG. 3 (showing ports 122
`
`unobstructed when piston 110 is in the open position); Fleckenstein, ¶118.
`
`Still Covered
`
`Giroux FIG. 4 (“Open”)
`
`Giroux FIG. 4 (Closed)
`
`Annotated Excerpts of Giroux FIG. 4
`
`
`
`
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`IPR2019-00768
`Patent RE46,137
`As Dr. Fleckenstein shows, it is also apparent—comparing annotated versions
`
`of Giroux’s FIGs. 3 and 4 side-by-side (below in “Annotated Giroux FIGs. 3 and
`
`4”)—that Giroux depicted the tool inconsistently. Fleckenstein, ¶119. Differences
`
`include different piston dimensions (e.g., different lengths and different thicknesses
`
`in shoulder 140); different separations between o-rings 108; and different port
`
`positioning. Id.
`
`
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`IPR2019-00768
`Patent RE46,137
`
`Shorter
`Piston
`
`Thicker
`Shoulder
`
`Ports Not
`Aligned
`
`Different O-
`Ring Spacing
`
`Longer
`Piston
`
`Annotated Giroux FIGs. 3 and 4
`
`
`
`Underscoring that FIG. 3 is not drawn to scale, these inaccuracies and
`
`inconsistencies confirm that it would have been unreasonable for a POSITA to rely
`
`on measurements of the distances spanned by piston 110’s upper and lower exposed
`
`
`
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`IPR2019-00768
`Patent RE46,137
`portions—as Mr. Chambers did—as a teaching that those portions have different
`
`effective areas. Fleckenstein, ¶¶ 119-120; Hockerson-Halberstadt, 222 F.3d at 956.
`
`Second, while a not-to-scale figure could convey general size differences that
`
`are clearly shown—such as “piston 110 being smaller than the rest of the tool,” per
`
`Dr. Fleckenstein—the size difference between the upper and lower exposed portions
`
`of piston 110 is not depicted with the clarity required to be a teaching to a POSITA.
`
`Fleckenstein, ¶¶121-122. As Dr. Fleckenstein illustrates below in “annotated3,” an
`
`excerpt of FIG. 3, the difference in size between the upper and lower exposed
`
`portions of piston 110—labeled “Small Difference”—is barely perceptible and can
`
`only be detected with “something like a straight edge,” which is how Mr. Chambers
`
`identified the difference. Fleckenstein, ¶¶121-122; ChambersDepo. 58:1-8, 50:22-
`
`60:2, 60:14-18.
`
`
`
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`

`

`IPR2019-00768
`Patent RE46,137
`
`Small Difference
`
`Error: Additional
`Piston Length
`Required for Both
`Lower O-Rings to
`Engage Sub 106
`
`Giroux FIG. 3
`(“Closed”)
`(annotated3)
`
`
`That small difference is important because, as Dr. Fleckenstein explains and
`
`as reflected in prior cases, when dealing with figures that aren’t to scale, “the less
`
`perceptible any size difference is, the less likely a POSITA would have understood
`
`the figure as teaching that the size difference is actually a feature of the tool.”
`
`Fleckenstein, ¶121; see, e.g., Ex parte Nguyen, Appeal 2018-001801, slip op. at 7
`
`(P.T.A.B. Oct. 22, 2018) (“The originally filed drawings would not have conveyed
`
`that the first recess has a greater depth than the second recess to a person of ordinary
`
`
`
`- 18 -
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`

`IPR2019-00768
`Patent RE46,137
`skill in the art” because “[t]he difference in depths of these recesses, if any, as
`
`depicted … is so slight as to be barely perceptible.”). This is because a POSITA
`
`would have looked to the “intent” of the figure—an accidental depiction does not
`
`constitute a disclosure to a POSITA, particularly when the figure includes errors.
`
`See Fleckenstein, ¶¶121, 123; ChambersDepo., 11:6-9; In re Mraz, 59 C.C.P.A. 866,
`
`871 (C.C.P.A. 1972) (while “things patent drawings show clearly are [not] to be
`
`disregarded,” a portion of a drawing “obviously never intended to show the
`
`dimensions of anything” is not a disclosure (emphasis added)); In re Daniel, 17
`
`C.C.P.A. 605, 610-13 (C.C.P.A. 1929) (discussing effect of draftsman’s errors).
`
`In particular, a POSITA would have understood that small size differences in
`
`not-to-scale drawings “where the draftsman did not necessarily expend the effort to
`
`ensure size accuracy” could “easily be drawing artifacts, unintentional, and/or the
`
`result of a draftsman’s error.” Fleckenstein, ¶121; In re Wolfensperger, 302 F.2d
`
`950, 957 (C.C.P.A. 1962) (depicted dimensions are not a disclosure when they “are
`
`so close that any difference in the minimum diameters [as claimed] could be
`
`attributable to a draftsman’s error” (quoting Vickery v. Barnhart, 118 F.2d 578
`
`(C.C.P.A. 1941)). This is especially so when the size difference “can only
`
`[practically] be detected using measurements” because a POSITA only “would have
`
`relied on such measurements [] when the figure” has the “guarantee of precision” of
`
`a drawn-to-scale figure. Fleckenstein, ¶121. Without that “guarantee of precision,”
`
`
`
`- 19 -
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`

`

`IPR2019-00768
`Patent RE46,137
`a POSITA would have understood it unreasonable to attempt to discern a small size
`
`difference “as a feature of the tool versus something that is merely a drawing artifact,
`
`unintentional, and/or the result of a draftsman’s error.” See Fleckenstein, ¶¶121-
`
`122; Daniel, 17 C.C.P.A at 610 (it is “ineffective … to urge that the [claimed feature]
`
`is disclosed by the [prior art], where by an error of the draftsman in one of the figures
`
`the [feature] is apparently” shown and the prior art “had no such conception, and no
`
`one reading the [prior art] would get any idea of it”).
`
`Because, as illustrated above, the distances spanned by the upper and lower
`
`exposed portions of piston 110 on which Petitioner relies “are so close that any
`
`difference [purple] in the [distances] … could be attributable to a draftsman’s error,”
`
`FIG. 3 wouldn’t have conveyed to a POSITA that the portions have different
`
`effective areas. See Fleckenstein, ¶122; Wolfensperger, 302 F.2d at 957 (quoting
`
`Vickery, 118 F.2d at 578); Nguyen, slip op. at 7 (“[t]he difference in depths of these
`
`recesses, if any, as depicted” does not constitute a disclosure because it “is so slight
`
`as to be barely perceptible”). This is particularly true here because, as Mr. Chambers
`
`admits, (1) Giroux’s FIGs. 3 and 4 are “cartoonish” and not drawn to scale, rendering
`
`“arguments based on measurement of [the] drawing”—particularly of elements that
`
`are close in size—“of little value” and (2) Giroux provides no indication that
`
`piston 110 is biased or that its exposed upper and lower portions have different
`
`effective areas, indicating it “had no such conception” of its piston being configured
`
`
`
`- 20 -
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`

`IPR2019-00768
`Patent RE46,137
`that way. Fleckenstein, ¶¶108, 122; Giroux, 5:25-6:18 (silent on relied on FIG. 3
`
`dimensions); ChambersDepo., 11:2-9, 58:1-8, 59:22-24, 62:4-24; Wright, 569 F.2d
`
`at 1127; Daniel, 17 C.C.P.A at 610; Nguyen, slip op. at 7. As Dr. Fleckenstein
`
`explains, to a POSITA, Giroux’s FIG. 3 “would have lacked the precision required
`
`to reasonably discern the small size difference as a feature of the tool versus
`
`something that is merely a drawing artifact, unintentional, and/or the result of a
`
`draftsman’s error.” Fleckenstein, ¶122.
`
`This is underscored by the above-described inaccuracies and inconsistencies
`
`in Giroux’s depiction of piston 110. Fleckenstein, ¶¶123-124. At the outset, the
`
`inaccuracies in FIG. 3 would have left a POSITA skeptical of the depicted
`
`dimensions of piston 110, in contrast to Mr. Chambers, who relied on the piston
`
`being drawn accurately. See id., ¶123 (“a POSITA would have been hesitant to rely
`
`solely on the depicted dimensions [of piston 110] as a teaching”); ChambersDepo.,
`
`60:14-18 (“Q. So your opinions depend on the accuracy of the depiction of the
`
`dimensions of piston 110 in those drawings, right? A. … [Y]es.”).
`
`Furthermore, the difference in the horizontal distances spanned by
`
`piston 110’s upper and lower exposed portions that Petitioner and Mr. Chambers
`
`rely on is significantly smaller than the errors in Giroux’s depiction of the piston.
`
`Fleckenstein, ¶124

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