H&S Mfg. Co., Inc. v. Oxbo Int'l Co. IPR2016-00950
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`H&S Mfg Co., Inc.
`Exhibit 1025
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`

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`CONTENTS
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`Warranty & Warranty Registration .
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`. 2
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`Manufacturers Statement .
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`. 3
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`Dealer Pre-Delivery Checklist .
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`Dealer Delivery Checklist .
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`Safety Information - Be Alert Symbol .
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`Safety Information - Explanation of Safety Signs .
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`Safety Decals .
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`. 11
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`Safety Information - Warning - Owner Must Read and Understand .
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`. 12
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`Cap Screw Torque Values .
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`Set-up &Assembly .
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`Transporting .
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`. 15-17
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`Preparing for Operation .
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`Operation .
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`. 24-25
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`Error Codes .
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`_ 26-27
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`Adjustments _
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`. 28-31
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`Service .
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`Lubrication .
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`Trouble Shooting .
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`. 35-38
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`Decal Location & Identification .
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`. 39-40
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`Service Notes .
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`Specifications .
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`. .lnside Back Cover
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`H&S 167243
`
`

`

`WARRANTY
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`We ask you to read the following agreement as this unit is subject to this warranty and
`agreement and no other.
`
`H&S MANUFACTURING CO., INC. TRI-FLEX MERGER WARRANTY
`
`H&S Manufacturing Co., Inc. (“H86”) warrants this product to be free from defect in material and workmanship. Except
`as noted below, this warranty term is 1 year or 500 hours of use, whichever comes first, from the date of delivery of the
`product to the original purchaser by an authorized HErS Tri-Flex Merger dealer. Under this warranty H&S will repair or
`replace, at its option, any covered part which is found to be defective in material or workmanship during the applicable
`warranty term.
`In no case will the covered repair cost of a part or parts exceed the replacement cost of that part.
`Warranty service must be performed by an authorized HSrS Tri-Flex Merger dealer, which will use only new or
`remanufactured parts or components furnished by H&S. This warranty includes approved parts and labor to fix the
`product but does not include, and the purchaser is responsible for; any service call andfor transportation of the
`product to and from the dealer’s place of business, for any premium charged for overtime labor requested by the
`purchaser, and for any service work not directly related to any defect covered under this warranty. This warranty
`includes only those components of the product manufactured by H815. Warranty for any component not manufactured
`by HSrS including, but not limited to tires, rims, hydraulic motors, pumps etc, are covered by the warranty if any
`provided separately by their respective manufacturers.
`
`This warranty in all its parts, is extended solely to the original purchaser of the product, is terminated upon any
`subsequent transfer or sale from or by the original purchaser and extends no third party benefits or rights whatsoever.
`This warranty does not include: {ll Any product that has been altered or modified in ways not approved by H&S;
`{2] Depreciation or damage caused by normal wear, misuse, improper or insufficient maintenance, improper operation,
`accident or failure to follow the product Operator Manual recommendations and product decal recommendations;
`[3] Normal maintenance parts and service; [4] Repairs made with parts other than those available from H&S or
`performed by anyone other than H&S or a dealer authorized by H&S to sell and/or service the product involved.
`
`lo secure warranty service the purchaser must report the product defect to a dealer authorized by H&S to sell and/or
`service the product involved within the applicable warranty term together with evidence of the warranty start date and
`make the product available to that dealer within a reasonable period of time.
`
`THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. HSLS and the
`companies affiliated with it makes no warranties, representations, or promises, express or implied, as to the quality
`or performance or freedom from defect of its products other than these set forth above and NO IMPLIED WARRANTY OF
`MERCHANTABILITY, FITNESS OR FITNESS FOR A PARTICULAR PURPOSE IS MADE. IN NO EVENT WILL THE DEALER, HES OR ANY
`COMPANY AFFILIATED WITH H35 BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. The ONLY REMEDY the purchaser
`has in connection with the breach of performance of any warranty on H&S products are those set forth above
`
`or limitations of this warranty in any way.
`
`The selling dealer has no authority to make any representations or promise on behalf of H&S, or to modify the terms
`
`
`
`WARRANTY REGISTRATION
`
`_
`
`I
`|
`
`l l I
`
`I Purchaser
`I City
`I
`I
`
`
`
`
`
`Address
`
`Date of Purchase
`
`State
`
`Zip
`
`Prod ucl
`Model?
`Serial;
`
`I Dealer
`Address
`
`State
`Zip
`
`City
`
`| I
`
`TFMD3l'14
`
`Flu-OUT
`AND MAIL
`IMMEDIATELY
`TO MAKE
`WARRANTY
`EFFEC‘INE
`
`Signature of Original Buyer
`
`| l l | l l
`
`
`
`H&S 167244
`
`

`

`MANUFACTURER’S STATEMENT
`
`Your New H&S Product has been manufactured of the finest quality materials
`and components. The performance you get from your machine is largely
`dependent upon how well you read and understand this manual and apply this
`knowledge. There is a right and a wrong way to do everything. Please do not
`assume that you know how to operate and maintain your Machine before reading
`this manual carefully. Keep this manual available for ready reference.
`
`IMPORTANT!
`
`Tear on the dotted line. provide the information requested on
`the card. The H&S Warranty is valid “only” after this card is
`received and recorded at H&S Manufacturing Co, Inc.
`Mail at once. No postage is required in the U.S.A.
`
`
`
`BUSINESS REPLY MAIL
`FiRST cmss MAIL Perm" No r95 Marshfieid, WI 54449
`
`POSTAGE WILL BE PAID BY ADDRESSEE
`
`H&S Manufacturing Co., inc.
`PO Box 768
`
`Marshfleld, WI 54449-9963
`
`no POSTAGF
`NECESSARY
`IF MNLED
`[N THE
`UNnEosmTEs
`
`-___________________l
`
`
`
`H&S 167245
`
`

`

`DEALER PRE-DELIVERY CHECK LIST
`
`AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS
`
`After the Tri-Flex Merger has been completely set-up, check to be certain it is in correct operating
`order before delivering to the customer. The following is a list of points to inspect. Check off each
`item as you have made the proper adjustments and found the item operating satisfactorily
`
`CI
`
`UUUDDUDDDD
`
`Merger was not damaged in shipment. Check for dents and loose or missing parts. Report
`
`damage immediately to H&S Manufacturing Co., Inc.
`
`Merger has been correctly assembled according to instructions in this manual. Wheel
`
`nuts and all other fasteners are tightly secured.
`
`All bolts and fasteners are tight.
`
`All grease fittings have been lubricated. See Lubrication Chapter of this manual for details.
`
`Hoses and fittings are properly attached and there are no Visible leaks.
`
`All betts are at proper tension.
`
`PTO Shields turn freely.
`
`All shields and guards are in place and fastened.
`
`All mechanisms are operating trouble free.
`
`Tires are inflated to correct pressure.
`
`Decals are in place and legible.
`
`Model Number
`
`Serial Number
`
`Dealer's Name
`
`Inspection Date
`
`Signature of Pre-Delivery Inspector
`
`
`
`
`
`(RemoveDealersFileCopyAtPerforation)
`
`
`
`H&S 167246
`
`

`

`Intentionally Left Blank
`
`
`
`H&S 167247
`
`

`

`DEALER DELIVERY CHECK LIST
`
`AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS
`
`This check list that follows is an important reminder of valuable information that should be passed
`on to the customer at the time this Rake is delivered.
`
`Check off each item as you explain it to the customer.
`
`This delivery check list, when properly filled out and signed assures the customer that the
`Pre-delivery service was satisfactorily performed.
`
`III
`
`Cl
`
`Explain to the customer that the pre-delivery inspection was made.
`
`Explain to the customer all the safety precautions they must exercise when operating
`this unit.
`
`Explain to the customer the operation and adjustments of the Tri-Flex Merger.
`
`Explain to customerthat regular lubrication is required for proper operation and long life of
`machine.
`
`Show the customer the lubrication SECTION 0f Owner‘s Manual.
`
`Give the customer Operator’s Manual and make sure they read and understand all
`
`operating and service instructions.
`
`Have the customer sign a completed “Warranty Registration“, and mail it.
`
`Date Delivered
`
`Dealer's Name
`
`BY
`
`Signature of Original Buyer
`
`
`
`
`
`(RemoveDealersFileCopyAtPerforation]
`
`Note: Warranty is not valid until warranty card is completed and returned to H&S Mfg. Co., Inc.
`
`-5-
`
`
`
`H&S 167248
`
`

`

`Intentionally Left Blank
`
`
`
`H&S 167249
`
`

`

`SAFETY INFORMATION
`
`
`
`BE
`
`YOURSAFETY
`IS INVOLVED.
`
`THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER YOUR PERSONAL SAFETY
`IS INVOLVED. TAKE TIME TO BE CAREFUL. REMEMBER: THE CAREFUL OPERATOR IS THE
`BEST OPERATOR. MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR. CERTAIN
`PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR
`DAMAGE.
`
`H&S MANUFACTURING CO., INC.
`
`-7-
`
`
`
`H&S 167250
`
`

`

`SAFETY INFORMATION
`
`RECOGNIZE SAFETY INFORMATION
`
`This is the safety-alert symbol. When you see this symbol
`on your machine or in this manual. be alert to the potential
`for personal injury.
`
`Foltow recommended precautions and safe operating
`practices.
`
`
`
`Asingle word; DANGER, WARNING, or CAUTION - is used —
`UNDERSTAND SIGNAL WORDS
`aD
`
`with the safety-alert symbol. DANGER identifies the most
`serious hazards.
`
`Safety signs with signal word DANGER or WARNING are A WARN|NG
`General precautions are listed on CAUTION safety signs. A CA
`
`typically near specific hazards.
`
`A CAUTION
`
`FOLLOW SAFETY INSTRUCTIONS
`
`Carefully read all safety messages in this manual. and all safety signs on your machine. Foilow all
`recommended precautions and safe operating procedures.
`
`Keep signs in good condition. Immediately replace any missing or damaged signs.
`
`OBSERVE MAXIMUM TRANSPORT SPEED
`
`The maximum transport speed for this implement is 32 kmih (20 m.p.h.).
`
`Some tractors are capable of operating at speeds that exceed the maximum
`transport speed of this implement. Regardless ofthe maximum speed capability
`of the tractor being used to tow this implement, do not exceed the implement's
`.
`maxnmum transport speed.
`
`/
`
`"\
`
`;l' 32mm it
`3‘20 "‘9'" i
`EEMaxirnum
`iiTransporti
`
`E
`
`j! Speed\_ ../
`
`Exceeding the implements maximum transport speed can result in:
`* Loss of control of the tractorlimptement combination
`" Reduced or no ability to stop during braking
`* Implement tire failure
`* Damage to the implement structure or its components
`
`Use additional caution and reduce speed when towing under adverse surface
`conditions, when turning, and when on inclines.
`
`Do not attempt transport if the fully loaded implement weighs more than 1.5 times
`the weight of the tractor.
`
`-3-
`
`
`
`H&S 167251
`
`

`

`w
`
`HELP AVOID INJURY
`HEAD I UNDERSTAND THE OPERATOR MANUAL
`mmmnm FWCEBCALLHA B
`munwum AT 71WEN“ n'mr mu rier
`m "Jilin.
`' UWEIBI'AND ALL SAFETY WARNINGS AND FUDC‘I'DN OF
`CONTROLS.
`' KEEF CAFE" DEVICE IN PLACE AND WOIKHG.
`- KEEP YOURSELF ANO OWNS I'm CLEAR 0‘
`mm PARTS.
`O menu We AWN! 358mm 0R
`mus rue NAOIINE.
`- DONOTEAGEED‘NNPH
`
`ADANGER
`
`.
`
`.
`
`.
`
`.'
`
`IJO NOT GO HEAR LEAKS
`- High pressure uil easily punctures skin causing
`serious injury. penurena er death.
`' Ii inlurud. seek emergency medical help.
`immediate surgery Is required In remeee uil.
`- [In no! use linger or skin In check Iur leaks.
`- Lower load at relieve hydraulic pressure
`beldre Idneeninpiitfinps.
`
`uses
`
`STAY CLEAR
`
`course? WITH TINES MAY
`DJSENGAGE ALL POWER AND
`muss seen:us rmunv.
`SHUT or=r= TRACTOR BEFORE
`CLEANING OH SERVICING MERGER.
`
`1...“
`
`f I
`i
`II
`II
`
`' ""
`l
`I
`ll
`
`NEVER
`
`ALLOW
`
`RIDERS
`
`ON THIS
`
`MACHINE
`
`W32211A
`
`STAY CLEAR OF
`MOVING PARTS
`FAILURE TO HEED THIS
`memes MAY RESULT IN
`PE
`lil Ll
`D em
`
`KEEP CLOTHING. YOURSELF
`AND OTHERS wELI. CLEAR.
`
`A DANGER
`
`
`
`
`
`T3101
`1MP
`
`STAY CLEAR OF
`
`MOVING PARTS
`FAILURE TO HEED THIS
`WARNING MAY RESULT IN
`PERSONAL INJURY OR DEATH
`
`KEEP CLOTHING. YOURSELF
`AND OTHERS WELL CLEAR.
`
`NAIIITAII CAFE CLEARANCE
`FHCN ELECTRICAL POWER LINES
`AND AVOID CONTACT WITH ANY
`ELECTRICALLY CHANCE!)
`CONDUCTOR.
`CONTACT “TN ELECTRIC
`POWER COURC CAN RESULT
`IN ELECTRICAL CHUCK OI
`ELECTROCU'I'IDN.
`FAILURE TO NEED THIS
`WARNING NAT RESULT IN
`SERIOUS III-III" 0R DEATH.
`
`
`
`STAY CLEAR OF
`MERGER WHEN
`OPENING OR
`CLOSING.
`
`
`
`
`
`
`FAILURE TO NEED THIS
`WARNING MAY RESULT IN
`PERSONAL INJllIl'lr OR DEATH
`
` KEEP CLOTHINB. YOURSELF
`AND OTNERS WELL CLEAR.
`{HAM
`
`
`
`
`
`H&S 167252
`
`

`

`SAFETY INFORMATION
`
`SLAG GENERATED BY HEATING
`OR CUTTING NEAR FRESSURIZED
`FLUID LINES CAN PUNCTURE
`LINES RESULTING IN SEVERE INJURY.
`NEVER WELD OR CUT ON HYDRAULIC
`RESERVOIR OR FRAMEWORK USED
`AS A RESERVOIR.
`
`DLIE2ZIIE
`
`STAY CLEAR
`MERGER IS EDUIPPED WITH
`AUTOMATED STEERING SYSTEM
`WHICH CAN MOVE WITHOUT WARNING.
`
`FAILURE TO HEED THIS WARNING
`MAY RESULT IN PERSONAL INJURY
`0R DEATH.
`
`A DANGER
`
`STAY cLEAn 0F
`
`EXTENSION
`
`WHEN RAISING
`
`OR LOWERING
`
`ROTATING DRIVELINE
`CONTACT CAN CAUSE DEATH
`KEEP AWAY!
`DO NOT OPERATE WITHOUT-
`
`. ALL DRIVELINE, TRACTOR
`AND EQUIPMENT SHIELDS
`IN PLACE.
`
`0 DRIVELINES SEGURELY
`ATTACHED AT BOTH ENDS.
`
`0 DRIVELINE SHIELDS THAT
`TURN FREELY ON DRIVELINE.
`
`CRUSHING HAZARD
`'I’O PREVENT SERIOUS INJURY OR DEATH:
`
`:53
`
`n‘ 2c' .33 Wa‘Ifa'IIEI'm.
`
`I” D? CLEAR OF DR" II POINT
`:ET'HH TO'IH VIII“: AID LOAD.
`
`p .garfiammonwm
`
`55321113
`
`HYDRAULIC SYSTEM 0N MERGER
`CONTAINS STORED ENERGY.
`RELEASING PRESSURE FROM THE
`ACCUMULATCIR BY ANY MEANS
`(WELDING. TORCH. LOOSE FITTINGS)
`MAY RESULT IN THE RAPID RELEASE
`OF OIL ANDIOR GAS CAUSING
`RERSONAL INJURY DR DEATH.
`
`
`
`H&S 167253
`
`

`

`TRACTOR:
`
`This operators manual uses the term “Tractor” when identifying the the power source.
`
`
`A WARNING
`
`TO PREVENT SERIOUS INJURY OR DEATH
`
`BEFORE YOU ATTEMPT TO OPERATE THIS EQUIPMENT, READ AND STUDY THE FOLLOWING
`INFORMATEON. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS
`WITH THIS EQUIPMENT, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE
`SAFETY PRECAUTIONS.
`
`DO NOTALLOW PERSONNEL OTHER THAN THE QUALIFIED OPERATOR NEAR THE MACHINE.
`
`KNOW HOW TO STOP MACHINE BEFORE STARTING IT.
`
`Stop the tractor engine, remove ignition key and allow all mechanisms to stop before cleaning or
`working on the machine.
`
`if the machine becomes ciogged or requires servicing, disengage the tractor PTO ortractor hydraulics.
`
`DO NOT attempt to perform maintenance or repair with tractor running and PTO or tractor hydraulics
`hooked up.
`
`DO NOT step up on machine at any time.
`
`NEVER manually feed material into the pickup.
`
`DO NOT allow minors to operate or be near the machine.
`
`BEFORE starting tractor, be sure PTO shields turn freely and PTO is securely locked to tractor.
`
`DO NOT clean, adjust, or lubricate the machine when any part is in operation.
`
`STAY CLEAR of machine when rasing and lowering machine and during folding and unfoiding machine.
`
`KEEP hands, feet, and ciothing away from pickup conveyor belts WHEN THEY ARE lN MOTION.
`
`LOOSE and floppy clothing should not be worn by the operator.
`
`BE SURE the machine is clear of peopie tools, and other objects before engaging PTO or tractor
`hydraulics.
`
`STAY CLEAR of hydraulic lines and fittings. They may be under extreme pressure or heat.
`
`NEVER start the Merger until all guards and safety shields are in piace.
`
`CAUTION — Beware of tow eiectrical wires.
`
`H&S Manufacturing Co. always takes the operator and their safety into consideration and guards exposed
`moving parts fortheir protection. However, some areas cannot be guarded or shielded in order to assure proper
`operation. In addition, the operators manual and decals on the machine itselfwarn you offurther danger
`and should be read and observed closeiy.
`
`Study The Above Safety Rules
`ATTENTION - BE ALERT - YOUR SAFETY IS INVOLVED
`
`-11-
`
`
`
`H&S 167254
`
`

`

`CAP SCREW TORQUE VALUES
`
`
`86%
`
`sane-3.2
`
`SA E-5.2
`
`T531311
`
`-UM-DBAUGBB
`
`
`
`Metric Cap Screw Head Markings
`
`sIt}a
`:1
`$2
`=3
`
`6':
`23tnl-
`
`inch Cap Screw Head Markings
`
`INCH CAP SCREW TORQUE VALUES
`
`METRIC CAP SCFIEW TOFIOUE VALUES
`
`Bolt
`Diameter Wrench
`{A}
`Size
`1M"
`7:16"
`5.51 6"
`1:2"
`3’8"
`9!? 6"
`
`I"! 16”
`132'
`9.!16"
`
`5'8"
`SM"
`13:15"
`
`5’8"
`3rd“
`:8"
`
`1 5M 6"
`1-1!!!"
`1 -5f16"
`
`1"
`T-TM"
`
`I - 1:2”
`l-YtB"
`
`N-rn
`7
`14
`2-1
`
`41
`61
`BB
`
`122
`21?
`224
`
`33?
`685
`
`SAE 2
`
`Cap Screw Grade
`SAE 5
`
`SAE a
`
`|b.-fl
`(51
`um
`{13}
`
`(30!
`(45':
`(65]
`
`{90}
`(160}
`(155)
`
`{2-15)
`(490}
`
`N-m
`11
`23
`41
`
`63
`102
`142
`
`19?
`353
`553
`
`Ih.-f1
`(a)
`{173
`(so)
`
`(50)
`05)
`(Ice)
`
`(145}
`[260)
`(41 S}
`
`N-rn
`1 s
`33
`54
`
`95
`142
`203
`
`278
`495
`and
`
`“Ht
`c 1 2t
`{241
`(40}
`
`:70)
`post
`(150}
`
`(205]
`(365)
`(590)
`
`343
`1492
`
`(5251
`(1100)
`
`11 93
`2393
`
`[830)
`(1765]
`
`Bolt
`Diameter Wrench
`Size
`(A)
`5 mm
`3 mm
`6 mm
`10 mm
`Bmm
`13 mm
`
`10 mm
`12 mm
`16 mm
`
`20 mm
`24 mm
`30 mm
`
`16 mm
`13mm
`24 mm
`
`30 mm
`36 mm
`46 mm
`
`markings on Cap Screw Heads
`1 0.9
`3.5
`
`6
`1D
`25
`
`50
`ES
`215
`
`435
`750
`1495
`
`lb.-l't
`(4.5)
`(7.5)
`(18)
`
`(37}
`(53)
`{159)
`
`(321)
`(553)
`(1103)
`
`N-rn
`9
`15
`35
`
`1'5
`130
`315
`
`620
`1D?!)
`2130
`
`|b.-I"t
`{6.5}
`l T 1 }
`test
`
`{55}
`{9?}
`{232}
`
`(457:
`{739)
`(15711
`
`A D
`
`CAUTION: Use only metric tools on metric hardware. Other tools may not {it properly. They
`may slip and cause Injury.
`
`O NOT use these values it a difterent torque value tightening procedure is listed for a specific application-
`Torque values listed are for general use only. Check tightness of cap screws periodically.
`
`Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical grade.
`Fasteners should be replaced with the same or higher grade. tf higher grade fasteners are used, these
`should only be tightened to the strength of the original.
`
`Make sure fastener threads are clean and you properly start thread engagement. This will prevent them from
`failing when tightening.
`
`Tighten plastic insert or crimped steel-type lock nuts to approximately 50 percent of amount shown in chart.
`Tighten toothed or serrated-type lock nuts to full torque value.
`
`-12-
`
`
`
`H&S 167255
`
`

`

`SET-UP & ASSEMBLY
`
`
`
`1.
`
`2.
`
`3.
`
`4.
`
`Check the Merger for proper assembly and adjustment. Make sure that all bolts are tightened.
`Securely retighten alter a few hours of operation as bolts can loosen up on new machinery.
`
`Attach the wheels with tires, using the lug nuts furnished and torque the mounting hardware to
`correct torque specification. Check wheel bolts periodically thereafter.
`
`Check tires and inflate to the recommended pressure. (40 PSI)
`
`Lubricate the Merger completer (See Lubrication Chapter in This Manual).
`
`-13-
`
`
`
`H&S 167256
`
`

`

`TOWING ON THE HIGHWAY
`
`TRANSPORTING
`
`Follow state and local regulations when towing farm equipment on public highways. Never tow the
`Wlndrow Merger on a public highway at .3 Speed greater than 20 m.p.h. (32 kph).
`
`PICKUP HEAD TRANSPORT LOCK
`
`Located behind the center head is the manual shut-off valve which looks the center head for transport.
`
`LIGHTS 8: REFLECTORS
`
`Lights and reflective safety decals are on the Windrow Merger for safety.
`
`
`
`
`Refer to the Decal Placement Chapter for location.
`
`-14_
`
`
`
`H&S 167257
`
`

`

`PREPARING FOR OPERATION
`
`TRACTOR REQUIREMENTS
`
`MAIN TRACTOR pLUG
`
`
`® ®
`
`(969.
`
`@
`
`1.
`2.
`3.
`4.
`5.
`6.
`7.
`
`Black (Ground)
`Red (Work Lights)
`Yellow (Left Turn)
`Not Used
`Green (Right Turn)
`Brown (Tail Lights)
`Not Used
`
`Tractor wiring may differ. Check your
`tractor manufacturers” electrical diagram
`to match to the Tri—Flex Merger‘s wiring.
`
`There are several requirementsthe tractor must have to
`ensure efficient operation of the Tri—Flex Merger.
`
`1.The tractor must be equipped with a 7-pin connector
`for proper transport and warning light function.
`
`2. The tractor must be equipped with a 1000 RPM 1-3i8”
`21 spline or 1-3i'4“ 20 spline PTO.
`
`3. The tractor must be equipped with a category 2, 3N2
`or 3 three point hitch (Quick Hitch would be most
`desirable).
`
`4. The tractor must also be equipped with a 3-Pil'l
`convenience outlet that is operated by tractor keyed
`power.
`
`
`TRACTOR HOOK UP
`
`3-Point
`
`Determine if your tractor has category 2, 3Nf2 or 3, three point hitch. This will tell which position the
`merger hitch arms need to be in. The width of the hitch arms can be changed by removing pin (A) and
`pulling out arm (B) and turning it over and reinserting the arm and installing pin (A). Repeat this on the
`other side. Make sure both sides are the same. Once the category is determined connect the tractor
`3—Point to the merger. Make sure both clip pins are installed in pin (A). If category 2 three point hitch is
`used the hitch lift pins diameter can be changed by removing bail clip pin (C) and slide tube (D). Re-insert
`pin (C) in desired location. If tractor is equipped with a quick coupler make sure latches are engaged.
`
`A
`
`Category 3
`
`B
`
`C
`
`Category 2, 3N2
`
`D
`
`
`
`IMPORTANT:
`
`The operating length of the PTO shaft needs to be 18" to 24” from center ofjoint tojoint. To achieve this
`length remove pin (A) and side the hitch arm (B) in or out and re-insert pin (A) into the series of holes
`provided in the hitch arm. Repeat this on the other side. Make sure both sides are set the same.
`
`-15-
`
`
`
`H&S 167258
`
`

`

`PREPARING FOR OPERATION
`
`TRACTOR HOOK UP
`
`A DANGER
`
`PTO
`
`Slide the spring loaded locking collar
`on PTO yoke rearward and slide yoke onto
`the tractor PTO shaft. Release spring loaded
`collar. Be sure the pins fall into the grove on
`the tractor PTO shaft and collar snaps
`forward into position. CAUTION: Do not use
`
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`
`a steel hammer to aid in joining PTO parts.
`
`
`mm
`
`Connect three hydraulic hoses to the tractor. The one
`large hose (F) is for the rear axle raise and lower. Couple
`this hose to the number one tractor remote outlet. This
`
`will be used mainly on each end of the field to raise and
`lower the merger. The two smaller hoses (G) are the
`supply pressure for the unfold, fold and floatation
`circuit. The return line is equipped with a low restriction
`couplerto prevent reverse hydraulic flow.
`
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`
`
`Electrical
`
`1. Install the merger main power supply cable direct to the
`tractor 12V batteries. Route the power supply cable so it
`will be in the center of the tractor at the rear for easy
`access when hooking the mergerto the tractor. Attach the
`power supply cable securely, making sure it will not
`interfere with tractor functions. The power supply cable is
`protected by it’s own 50 amp fuse.
`
`2. Mount the control box in a convenient position in the cab
`for easy operator access. A bracket is included with the
`control box to aid this process
`
`3. Connect the power supply cable (H) on the tractor
`(Previously covered under tractor setup section) with the
`merger. Connect the 4-pin round connectorto the control
`box. Make sure the connector lines up with the grove on
`the control box. DO NOT Force the connection. Connect
`the 3-Pin cable to the tractor conVenience outlet. This
`
`connection is only used fora keyed power supply for main
`power relay.
`
`-16-
`
`
`
`H&S 167259
`
`

`

`PREPARING FOR OPERATION
`
`TRACTOR HOOK UP
`
`Parking Stand
`
`Remove weight from the parking stand by slightly raising the tractor 3—point hitch. Squeeze the two
`spring loaded IeVers (I) togetherto unlock thejack. Pivot thejack stand toward the rear of the merger and
`release the spring loaded levers. The pins will then lock into place. Make sure that both pins are fully
`engaged into the jack stand.
`
`
`
`
`
`Pole Hei ht Ad'ustment
`
`To ensure proper merger operation and
`machine longevity the distance from flat J
`ground to the top of the pole (J) must be
`between 82" and 84” with 83” being the ideal
`setting. Adjust the tractor 3-point height to
`achieve this distance. Lock the tractor 3-pointt
`into this position.
`
`Tire Pressure
`Check tires and inflate to recommended
`
`
`
`pressure. The reartires should be inflated to
`40 PSI.
`
`
`
`H&S 167260
`
`

`

`OPERATION
`
`Note: To operate these functions, the tractor remote outlet
`must be engaged in the proper direction.
`
`CONTROL BOX
`
`The control box is set up with four main function
`groups.
`
`A
`
`B.
`C.
`D.
`
`Heads
`
`Cross Conveyor
`Head Height
`Information
`
`These groups will help the operator know what area
`he needs to control and also what the status of these
`
`areas are during the field mode and transport mode.
`
`
`
`Head Function Group
`
`The pickup heads are controlled by the buttons in the
`head function group. These buttons are set up lefl to
`right corresponding to each pickup. These buttons
`have up and down arrows forthe left, center and right
`heads. Depending on the mode the buttons will be
`backlit green or orange to inform the operator of each
`heads state.
`
`Cross Conveyor Function Group
`
`The cross conveyors are controlled by the buttons in
`the cross conveyor function group. These buttons
`correspond to the direction of crop discharge. They
`will be backlit green in the direction of discharge. The
`center button will be backlit red when the cross
`
`conveyors are stopped.
`Note: When the conveyors are stopped, the pickups
`will continue to run as long astractor PTO is engaged.
`
`-18-
`
`Head Function Group
`
`
`
`Conveyor Function Group
`
`
`
`H&S 167261
`
`

`

`CONTROL BOX
`
`OPERATION
`
`Head height is controlled by the buttons in the head
`height function group. This adjustment controls the
`distance between the pickup teeth and the ground and
`
`can be adjusted from (“2" to 2-1;“2”) of clearance.
`
`Diagnostic Function Group
`
`Diagnostic Function Group
`
`This group displays current conditions of the merger
`(Pressure Sensors, Position Sensors, Oil Level and
`Oil Filter). See Trouble Shooting section for error
`codes.
`
`Head Mode
`
`Puts the left head into
`transport position. Button
`goes green when in full
`transport position.
`
`Center head goes green
`automaticllyr when RH and LH
`heads areputintofulltransport
`position.
`
`Puts the right head into
`transport position. Button
`goes green when in full
`transport position.
`
`
`
`Takes the left head out of
`transport position. Button
`goes green when in full
`working position.
`
`Center head goes green
`automaticlly when RH and LH
`heads are put into fullworking
`position.
`
`Puts the right head out of
`transport position. Button
`goes green when in full
`working position.
`
`-19-
`
`
`
`H&S 167262
`
`

`

`mm
`
`CONTROL BOX
`
`Cross Conveyor & Head Height Mode
`
`Raises the skid shoes
`
`increasing the distance
`between the pickup teeth
`and ground.
`
`Lowers the skid shoes
`
`decreasing the distance
`between the pickup teeth
`and ground.
`
`
`
`Changes the cross conveyor
`to left hand discharge. Button
`will be green when operating.
`
`Stops the cross conveyor
`direction. Button will turn red
`
`when the cross conveyor is
`stopped.
`
`Changes the cross conveyor
`to Right Hand discharge.
`Button will be green when
`operating.
`
`Diagnostics
`
`This button‘s only function is to inform the
`operator that the steering is on or off. Green
`if the steering is active (Working Postion).
`Orange when inactive (Transport Position).
`
`Informs the operator if hydraulic filter is
`becoming clogged. A Flashing red light will
`occur. Low level oil will have a flashing red
`light with a audible alarm.
`
`
`
`lnforrns the operatorthat there is a problem with
`3 POSITION SENSOR (Including steering
`rotary sensor). It will flash the same number
`to the corresponding failed sensor.
`
`lnforrns the operatorthat there is a problem with
`a PRESSURE SENSOR. It will flash the same
`
`number to the corresponding failed pressure
`senson
`
`.20-
`
`
`
`H&S 167263
`
`

`

`OPERATION
`
`CONTROL BOX
`
`Float Adjust Mode
`
`As field conditions change there may be a situation Were
`the operator may want the pickup heads to have less
`weight on the ground. The pickup floatation can be
`changed by holding the center head up and down arrow
`buttons (A), simultaneously for 6 seconds. All the head
`buttons will turn green. The floatation can be changed on
`each individual head by pushing the up or down arrow
`button for the corresponding head once and this will
`change the ground pressure by 1%. The operator
`may get back to the factory settings by holding the right
`head up and down arrow buttons (B) in together for 6
`seconds.
`Note: The same can be done forthe center and left heads.
`
`Holding button (C) for 6 seconds will exit the float adjust
`mode.
`
`Wing Gap Adjustment
`
`The gap betweenthe outside heads and center head can
`be adjusted while in the working position. This may need
`to be done if a cylinder has been replaced orthere is pin
`wear over time. To get into this mode, the operator must
`press and hold the up and down arrow buttons (A) for 6
`seconds for the head that needs to be adjusted (press
`the other two button to adjust the other head). Once in
`the mode, the gap can be adjusted buy pressing the up
`and down buttons. Pressing the up button will make the
`gap wider. pressing down will make the gap narrower.
`Only pressthe button onetime per adjustment. Trying to
`achieve to narrow of a gap will cause the head to never
`achieve position. This will result in the head not going to
`the work position when unfolding. Oncethe new position
`is achieved, the operator may press the Steering button
`(B) for6 seconds to get out of Head Gap Adjust Mode.
`
`Cross Conveyor Mode
`
`In heavy crop conditions the operator may want smaller
`windrows. This can be accomplished by changing the
`cross conveyor mode. To change the mode simply double
`tap (C or B) direction button and the o