throbber
United States Patent
`Millimanetal.
`
`5:5
`
`US005865361A
`[11] Patent Number:
`[45] Date of Patent:
`
`5,865,361
`Feb. 2, 1999
`
`[54]
`
`[75]
`
`SURGICAL STAPLING APPARATUS
`
`Inventors: Keith L. Milliman, Bethel; Frank J.
`Viola, Sandy Hook; Joseph Orban,
`Norwalk; Randolph F. Lehn, Stratford,
`all of Conn.
`
`[73] Assignee: United States Surgical Corporation,
`Norwalk, Conn.
`
`[21] Appl. No.: 935,980
`
`[22]
`
`Filed:
`
`Sep. 23, 1997
`
`Intel? sacuincainusccasssania AG61B 17/068
`(Sl)
`[B2) US Chi vsssiasctssasccs 227/176.1; 227/19; 227/178.1
`[58]
`Field of Searchr .........cccccccsesscescsees 227/19, 175.1,
`227/176.1, 175.3, 178.1, 179.1
`aang
`References Cited
`U.S. PATENT DOCUMENTS
`
`[56]
`
`.
`
`8/1992 Foslien etal. .
`5,141,144
`10/1992 Wilk .
`5,152,279
`5/1993 Knoepfler.
`5,209,747
`1/1994 Forman et al.
`5,275,608
`2/1994 Quadri.
`5,282,826
`5/1994 Olson et al. .
`5,307,976
`5/1994 Gren et al. .
`5,312,023
`6/1994 Green et al. .
`5,318,221
`7/1994 Greenetal. .
`5,326,013
`7/1994 Hassleret al. .
`5,330,302
`7/1994 Robinsonetal. .
`5,332,142
`9/1994 Jacovelli .
`5,350,391
`10/1994 Kambin et al. .
`5,354,311
`5,374,277 12/1994 Hassler .
`5,376,095
`12/1994 Ortiz .
`5,383,888
`1/1995 Zvenyatsky et al. .
`5,397,046
`3/1995 Savage et al. .
`5,415,334
`5/1995 Williamson,IV etal. .
`Se Ae Reelde
`5,433,721
`7/1995 Hoovenet al. .
`5,465,895
`11/1995 Knodelet al. .
`5,467,911
`11/1995 Tsuruta et al.
`.
`5,474,566
`12/1995 Alesiet al.
`.
`
`.
`
`1/1994 Fox et al. .
`Re. 34,519
`3/1963 Bobrovetal. .
`3,079,606
`1/1970 Green et al. .
`3,490,675
`1/1981 Kapitanovet al. .
`4,244,372
`2/1984 Green .
`4,429,695
`6/1985 Green
`4,520,817
`5/1986 Malyshevet al.
`4,589,413
`8/1986 Rothfuss etal. .
`4,605,001
`9/1986 Rothfuss etal. .
`4,608,981
`9/1986 Rothfuss et al. .
`4,610,383
`1/1987 Chow et al.
`.
`4,633,861
`1/1987 Chowet al.
`.
`4,633,874
`6/1987 Dee et al. .
`4,672,964
`8/1988 Jaeger.
`4,763,669
`9/1989 Redmond etal. .
`4,863,088
`11/1989 WNierman .
`4,880,015
`1/1990 Fox et al. .
`4,892,244
`4,978,049 12/1990 Green .
`4,991,764
`2/1991 Mericle .
`5,040,715
`8/1991 Greenet al. .
`5,065,929 11/1991 Schulze et al. .
`5,074,454 12/1991 Peters .
`5,083,695
`1/1992 Foslien et al. .
`5,111,987
`5/1992 Moeinzadeh et al.
`5,129,570
`7/1992 Schulze et al.
`.
`
`(List continued on next page.)
`see
`scien
`sinieatigerries
`FOREIGN EXTENT DOPUMENTS
`0 484.677
`5/1992
`European Pat. Off. .
`0589 306
`3/1994
`European Pat. Off..
`0591 946
`4/1994
`European Pat. Off. .
`0.592 243
`4/1994
`European Pat. Off. .
`0656 188
`6/1994
`European Pat. Off. .
`0621009 10/1994
`European Pat. Off. .
`2681775 10/1991
`France .
`43.00 307
`7/1994 Germany .
`980703
`12/1982 Russian Federation .
`990220
`1/1983 Russian Federation .
`.
`“
`.
`Primary Examiner—Scott A. Smith
`[57]
`ABSTRACT
`
`Asurgical stapling device particularly suited for endoscopic
`procedures is described. The device can be used with both
`articulating and non-articulating disposable loading units
`and has a sensing mechanism for sensing the type of
`disposable loading unit secured to the device.
`
`.
`
`4 Claims, 39 Drawing Sheets
`
`IS 1006
`
` 4
`
`IS 1006
`
`1
`
`

`

`5,865,361
`Page 2
`
`
`U.S. PATENT DOCUMENTS
`
`5,474,571
`5,484,451
`5,486,185
`5,487,500
`
`12/1995 Lang .
`1/1996 Akopovet al. .
`1/1996 Freitas et al. .
`1/1996 Knodelet al. .
`
`4/1996 Young etal. .
`5,507,426
`7/1996 Boiarski et al.
`5,535,937
`5,582,617 12/1996 Klieman etal. .
`3/1997 Smith et al. coceeceeccsccseeee 227/176.1
`5,607,095
`
`4/1997 Viola wes
`ws 227/176.1
`§,615,820
`
`..scccssseseeceseeee 2QA/TIS.L
`$,651,491
`7/1997 Heaton et ab.
`
`...ccsccesceceneeene 227/19
`
`2
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 1 of 39
`
`5,865,361
`
`3
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 2 of 39
`
`5,865,361
`
`
`FIG.2
`
`operaa
`
`
` 3
`
`AT—T
`
`SS y
`—ps|
`
`Eo-
`
`30
`
`Le
`
`
`
`4
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 3 of 39
`
`5,865,361
`
`5
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 4 of 39
`
`5,865,361
`
`6
`
`

`

`Sheet 5 of 39
`
`5,865,361
`
`8“Sls
`
`U.S. Patent
`
`Feb. 2, 1999
`
`
`
`
`
`
`
`
`
`
`
`AaieeeyFesirodysi0-2|_|[ODAaxe)7Ly‘\aaa--—_—COPMB|AacBSNaSNNELTALLLILIPORODDOUeLLEZLLEEN
`erePnhiiSS—1aNYmfOral4VPareareleereoe!29-—+—.
`
`9E.
`}:Bei
`SinDFO)SOMTtPNReetSS;/enSEDERRSSan>NSS_ALLS<_ret—--—
`
`‘
`
`
`
`7
`
`
`
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 6 of 39
`
`5,865,361
`
`30
`
`8
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 7 of 39
`
`eet
`
`zeege”Tkawy
`RSLoss
`JSSmeeqSy).
`
`
`
`5,865,361
`
`Cl
`
`/Sosgyma
`
`Zi*TP|Zs
`eleSey,08}wnaLIaoaZETALO.
`{ooMe
`0OOre
`@OOFSSS=///)
`
`
`TN
`
` poa
`
`9
`
`
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 8 of 39
`
`5,865,361
`
`FIG.10A
`
`10
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 9 of 39
`
`5,865,361
`
`
`
`
` -- S/O
`
`
`a al PULL AIAG
`SSS
`
`eatONG IN
`
`I VU
`
`TIUMILittrviradfF av/
`FISK
`
`
`
`
`~HV
`
`Ip
`
`
`
`
`
`FIG. 10B
`
`
`
`FIG. 10c
`
`11
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 10 of 39
`
`5,865,361
`
`dl“Sls
`
`OreOVE
`
`op,orgOVE
`
`12
`
`12
`
`

`

`Sheet 11 of 39
`
`5,865,361
`
`Feb. 2, 1999
`
`U.S. Patent
`
`13
`
`13
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 12 of 39
`
`5,865,361
`
`14
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 13 of 39
`
`5,865,361
`
` A
`
`15
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 14 of 39 5,865,361
`
`FIG.20
`
`16
`
`

`

`Sheet 15 of 39
`
`5,865,361
`
`Feb. 2, 1999
`
`U.S. Patent
`
`17
`
`17
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 16 of 39
`
`5,865,361
`
`214
`
`18
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 17 of 39
`
`5,865,361
`
`
`
`
`pocoeeeberecerobereorereerSTE1PCETiiiSiiseeereeeareeSed
`oeeeeeee
`
`
`
`
`£8
`
`92¢
`
`
`
`19
`
`19
`
`
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`5,865,361
`
`Sheet 18 of 39
`
`FIG.26
`
`20
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 19 of 39
`
`5,865,361
`
`21
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 20 of 39
`
`5,865,361
`
`22
`
`22
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 21 of 39
`
`5,865,361
`
`23
`
`23
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 22 of 39
`
`5,865,361
`
`24
`
`24
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 23 of 39
`
`5,865,361
`
`25
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 24 of 39
`
`5,865,361
`
`
`aug=7746¢°Ol4
`j==7WY44VY
`———
`=ea
`
`
`
`
`
`
`
`
`
`26
`
`26
`
`
`
`
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 25 of 39
`
`5,865,361
`
`
`
`27
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`5,865,361
`
`Sheet 26 of 39
`
`FIG.4l
`
`28
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 27 of 39
`
`5,865,361
`
`a
`
`Lf
`
`
`
`
`
`28rery7SSESSSSSSSESS
`
`|640BGG992
`
`062¥E&ZOE
`
`OL2
`
`aL}
`
`Ree«
`NGESSS
`SSaoiy“pe
`
`eg
`
`29
`
`29
`
`
`
`
`
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 28 of 39
`
`5,865,361
`
`
`
`VSAANaES
`Qe
`SST
`Aooo
`
`OG!
`
`seamen
`
`(y=
`
`
`
`YeRN
`Uy, V
`4)
`aNWY
`\@L
`WN
`
`9&1
`
`og
`
`S
`
`—————========p
`»codLy=|eelCe"PooIee
`SSVSSCTKLUMWI
`
`tf}ITSGOy"t
`tHEREE
`
`essNETINRRSSSSs
`SISAAL
`
`{tonsB21
`SSy
`LOOOO00Co0000116Eaa
`
`
`TINiLUELULUDENT
`BSKLtethhanoeCh
`
`So
`
`2W
`
`bp
`MYLZ
`
`ykae
`4pYo nN
`
`6
`
`ax
`
`ESS
`
`‘
`
`Ve7“Sls
`
`Ld
`
`Ze
`
`Sy
`
`aCee
`
`EtN4
`
`OX)il
`SS
`
`aqwTvt
`
`UyNee
`
`cel
`
`30
`
`
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 29 of 39
`
`5,865,361
`
`breOcé
`wagwoe~=SSTO
`°0g2
`
`99¢he
`
`
`
`892982
`
`SgTE
`eeKes
`
`ifASTyEYTIN.(8)SSSTTTTkae
` mi—nice
`
`AFPirePe,A) CLI
`
`LALLALITREPLELEALLEDDhlLesd
`
`CLMLALDLATREPLEUBLLMLS
`
`
`31
`
`31
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 30 of 39
`
`5,865,361
`
`
`
`
`
`
`
`
`oe!oreela
`2OsAE—CaBEE=
`YEZZZILDTTpeelec
`
`
`
`32
`
`32
`
`
`
`

`

`apooASS,
`
`88“<eee—__£7OldA|ANYweN/YrsoFSJzal\_—yA|SxINNA—}oN\aeSHRTENEUITE)
`
`
`“06df992
`
`meteedeunowudddsiloee
`NARZZZZZZsePrY
`
`
`tyrtpelilipryepennertnpt
`
`
`
`
`ect
`
`ree9c&
`
`eeee)
`
`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 31 of 39
`
`5,865,361
`
`
`
`prety
`
`87“Sls
`
`aSce
`
`33
`
`33
`
`
`
`
`
`
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 32 of 39
`
`5,865,361
`
`OeESSSer
`LL\B—SSSetPeed2-1]
`apeeeDreh)\
`SSSSST
`a
` OL"
`ECaagelelokEeEeoRNieaneLighgleMaeEig?oadaaaPErePOeadMeManeieesared
`
`67‘Sls
`
`34
`
`ll
`
`q
`
`
`
`d 6
`
`02
`
`982
`
`34
`
`
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 33 of 39
`
`5,865,361
`
`AY
`
`Jig
`
`Tey
`
`i
`
`f
`
`il
`|
`HUN
`UU Sas
`
`bos Ley|{IS oo|LISI os
`
`
`
`
`U3
`LY
`U3
`EL
`
`
`Fe||FB || are
`
`
`
`
`Ba||Hk Bi|| ik
`Bn
`aie
`fa
`\
`j
`
`Ax||WR Ai||WA
`
`
`
`Pa||NNR PAY|INA
`
`Z| |
`LU||
`
`
`
`: KS
`IN N
`ix
`EN
`ei 8
`KX
`ISS
`tel
`
`ALA Hs
`jie mls
`
`HIBS
`He
`
`aSTAQ
`
`SAe
`
`
`
`
`=>
`
`35
`
`35
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 34 of 39
`
`5,865,361
`
`CERRO{PiaWi
`
`
`
`602
`
`StRECAROGRDARS
`
`”HERCASACACECAGEPOPES
`
`LOW
`
`2S“Sls
`
`ENNeoONOLeesSs(es)a(a>oeeee
`LiLKAI
`
`
`
`36
`
`36
`
`
`
`
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 35 of 39
`
`5,865,361
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`SSza
`
`IST——-Se//Ol/|PRLS
`meeasSelaciagSsaStee
`SSSee||}=>2>whMSS
`aeg“Sls
`
`{|\—_OSercreereeeeff(ieBSaltelke
`grrr,
`
`=bee
`
`Sym
`
`
`
`
`
`
`
`
`
`
`
`
`Yywf
`
`37
`
`
`
`
`
`
`
`
`
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 36 of 39
`
`5,865,361
`
`
`
`Le erDahEN0000
`3
`
`
`SSS
`
`
`
`
`
`PELELITTEREELS2
`S7My,
`ISGFTRSPONY
`
`
`YY xy IX “S
`Ul|fp= -
`
`
`IIITHEUEIEDterraeh=—
`
`
`
`
`
`
`
`
`FIG. 56
`
`oa\
`
`:
`
`XS
`
` a
`
`38
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`5,865,361
`
`Sheet 37 of 39
`
`
`
`39
`
`

`

`Feb. 2, 1999
`
`Sheet 38 of 39
`
`5,865,361
`
`
`
`U.S. Patent
`
`40
`
`40
`
`

`

`U.S. Patent
`
`Feb. 2, 1999
`
`Sheet 39 of 39
`
`5,865,361
`
`————ee
`
`CLLLOLCOTADLLALAGGAGGLF/
`
`AALR|
`SNNSAZOSOSSNNNRANSIL
`
`52
`
`
`{>hseeelieder
`
`266
`
`332
`
`U
`
`FIG. 62
`
`A1
`
`41
`
`

`

`5,865,361
`
`1
`SURGICAL STAPLING APPARATUS
`
`BACKGROUND
`
`1. Technical Field
`
`This application relates to a surgical stapling apparatus,
`and more particularly, to an articulating mechanism for use
`with an endoscopic surgical stapling apparatus for sequen-
`tially applying a plurality of surgical fasteners to body tissue
`and optionally incising fastened tissue.
`2. Background of Related Art
`Surgical devices wherein tissueis first grasped or clamped
`between opposing jaw structure andthen joined by surgical
`fasteners are well known in the art. In some instruments a
`knife is providedto cut the tissue which has been joined by
`the fasteners. The fasteners are typically in the form of
`surgical staples but two part polymeric fasteners can also be
`utilized.
`
`15
`
`30
`
`toeon
`
`40
`
`Instruments for this purpose can include two elongated
`members which are respectively used to capture or clamp *
`tissue. Typically, one of the members carries a staple car-
`tridge which housesa plurality of staples arranged in at least
`two lateral rows while the other member has an anvil that
`defines a surface for formingthestaple legs as the staples are
`driven from the staple cartridge. Generally,
`the stapling
`operation is effected by cam bars that travel longitudinally
`through the staple cartridge, with the cam bars acting upon
`staple pushers to sequentially eject
`the staples from the
`staple cartridge. A knife can travel between the staple rows
`to longitudinally cut and/or open the stapled tissue between
`the rows of staples, Such instruments are disclosed, for
`example,
`in U.S. Pat. No. 3,079,606 and U.S. Pat. No.
`3,490,675.
`A later stapler disclosed in U.S, Pat. No. 3,499,591
`applies a double row of staples on eachside ofthe incision.
`This is accomplished by providing a disposable loading unit
`in which a cam member moves through an elongate guide
`path between twosets of staggered staple carrying grooves.
`Staple drive members are located within the grooves and are
`positioned in such a manner so as to be contacted by the
`longitudinally moving cam member to effect ejection of the
`staples from the staple cartridge of the disposable loading
`unit. Other examples of such staplers are disclosed in U.S.
`Pat. Nos. 4,429,695 and 5,065,929.
`Each ofthe instruments described above were designed
`for use in conventional surgical procedures wherein sur-
`geons have direct manual access to the operative sile.
`However, in endoscopic or laparoscopic procedures, surgery
`is performed through a small incision or through a narrow
`cannula inserted through small entrance woundsin the skin.
`In order to address the specific needs of endoscopic and/or
`laparoscopic surgical procedures, endoscopic surgical sta-
`pling devices have been developed and are disclosed in, for
`example, U.S. Pat. Nos. 5,040,715 (Green, et al.); 5,307,976
`(Olson, et al.); 5,312,023 (Green,et al.); 5,318,221 (Green,
`et al.); 5,326,013 (Green, et al.); and 5,332,142 (Robinson,
`et al.).
`U.S. Surgical, the assignee of the present application, has
`manufactured and marketed endoscopic stapling
`instruments, such as the Multifire ENDO GIA* 30 and
`Multifire ENDO GIA* 60 instruments, for several years.
`These instruments have provided significant clinical ben-
`efits. Nonetheless, improvements are possible, for example,
`by reducing the cost and complexity of manufacture.
`Current laparoscopic linear stapling devices are config-
`ured to operate with disposable loading units (U.S. Surgical)
`
`$0
`
`55
`
`60
`
`65
`
`42
`
`2
`and staple cartridges (Ethicon) of only one size. For
`example, individual linear staplers are presently available
`for applying parallel rows of staples measuring 30 mm, 45
`mm and 60 mm in length. Thus, during a normal operation,
`a surgeon may be required to utilize several different sta-
`pling instruments to perform a single laparoscopic surgical
`procedure. Such practices increase the time, complexity and
`overall costs associated with laparoscopic surgical proce-
`dures. In addition, costs are greater in designing and manu-
`facturing multiple stapler sizes, as opposed to creating a
`single, multipurpose stapler.
`to provide a surgical
`It would be extremely beneficial
`device for use during laparoscopic and/or endoscopic sur-
`gical procedures that can be employed with severaldifferent
`sized disposable loading units to reduce the overall costs
`associated with such procedures. It would also be particu-
`larly beneficial if the device could perform multiple tasks,
`using disposable loading units of varying size and of varying
`purpose, such as, for example,
`to staple, clip, cut and/or
`articulate.
`
`In making improvements or modifications to the current
`instruments, it would be highly desirable not to sacrifice any
`of the important benefits of the MULTIFIRE ENDO GIA*
`30 and 60 instruments as compared to other commercially
`available products,e.g., the endoscopic stapling instruments
`manufactured and marketed by Ethicon, Inc. For example,
`any improvement should advantageously provide a fresh
`knife blade for each firing of the instrument and ensure that
`the disposable loading unit
`is securely retained in the
`stapling instrument unless and until
`the operating team
`chooses to remove it. These advantages have historically
`been found in the U.S. Surgical instruments, but not in the
`Ethicon instruments.
`
`SUMMARY
`
`In accordance with the present disclosure, a surgical
`stapling apparatus for sequentially applying a plurality of
`fasteners to body tissue and simultaneously incising tissue is
`provided. The surgical stapling apparatus is adapted to
`receive disposable loading units having rows ofstaples
`having a linear length of between 30 mm and 60 mm. The
`surgical stapling apparatus is also adapted to receive articu-
`lating and non-articulating disposable loading units.
`The surgical stapling apparatus includes a handle assem-
`bly having a movable handle and a stationary handle. The
`movable handle is movable through an actuation stroke to
`clamp tissue and to effect ejection of staples from the
`disposable loading unit. An elongated body extends distally
`from the handle assembly and defines a longitudinal axis. An
`actuation shaft having a toothed rack is operably associated
`with the movable handle by a pawl mechanism. The distal
`end of the actuation shaft
`is connected to a control rod
`having a distal end adapted to operatively engage an axial
`drive assembly located within a disposable loading unit.
`The stapling apparatus includes an articulation mecha-
`nism having an articulation lever operatively engaged with
`acam memberhaving a stepped camming channel. The cam
`member is engaged with a
`translation member which
`includes a pin dimensionedto be received within the stepped
`camming channel such that pivotable movement of the lever
`causes linear movement of the translation member. A first
`articulation link includes a proximal end adapted to engage
`the translation member and a distal end adapted to engage a
`second articulation link positioned within the disposable
`loading unit. Linear movement ofthe translation member
`causes linear movement of the articulation links to cause
`articulation of a tool assemblyof the disposable loadingunit.
`
`42
`
`

`

`5,865,361
`
`3
`The surgical stapling apparatus also preferably includes a
`sensing mechanism for sensing the type of disposable load-
`ing unit secured to the elongated body of the apparatus. The
`sensing mechanism includes a sensing tube positioned
`within the elongated body to engage a disposable loading
`unit secured to the elongated body. A sensing cylinder
`connected to the sensing tube engages a locking ring having
`a tab portion configured to engage the articulation mecha-
`nism in a first position to prevent movementofthe articu-
`lation lever. The locking ring is moved by the sensing
`cylinder when an articulating disposable loading unit
`is
`secured to the elongated body ofthe stapling apparatus to a
`second position to disengage the tab portion from the
`articulation mechanism to permit movement of the articu-
`lation lever. In contrast, a non-articulating disposable load-
`ing unit will not unlock the articulation lever.
`BRIEF DESCRIPTION OF THE DRAWINGS
`
`Various preferred embodiments are described herein with
`reference to the drawings:
`FIG. 1 is a perspective view ofone preferred embodiment
`of the presently disclosed surgical stapling apparatus;
`FIG, 2 is a top view of the surgical apparatus shown in
`FIG. 1;
`FIG. 3 is a side view of the surgical apparatus shown in
`FIG. 1;
`FIG, 4 is a perspective view with parts separated of the
`handle assembly ofthe surgical apparatus shownin FIG. 1;
`FIG, 5 is a cross-sectional view of a portion ofthe firing
`lockout mechanism shown in FIG. 4;
`FIG, 6 is a perspectiveof the slide plate of the anti-reverse
`clutch mechanism of the surgical apparatus;
`FIG. 7 is an enlarged perspective view of the anti- reverse
`clutch mechanism shown in FIG. 1;
`FIG, 8 is a side cross-sectional view of the surgical
`stapling apparatus shown in FIG. 1 in the non-actuated
`position with the disposable loading unit removed;
`FIG. 9 is a perspective view with parts separated of the
`rotation member, the articulation mechanism, and the elon-
`gated bodyof the surgical stapling apparatus shown in FIG.
`1;
`
`PIG. 10 is an enlarged view of the indicated area of detail
`shown in FIG, 8;
`FIG. 10a is a perspective view ofthe translation member
`of the articulating mechanism and the proximal end of the
`elongated body of the surgical stapling apparatus shown in
`FIG. 1;
`FIG. 10b is an enlarged cross-sectional view of the
`indicated area of detail of FIG. 8;
`FIG. 10c is a cross-sectional view along section line
`10c—10c of FIG. 8;
`FIG, 11 is a perspective view of the cam member of the
`articulation mechanism of the surgical stapling apparatus
`shown in FIG. 1;
`FIG. 12 is a top view of the cam member of the articu-
`lation mechanism of the surgical stapling apparatus shown
`in FIG. 1;
`FIG. 12a is a perspective view of a non-articulating
`disposable loading unit usable with the surgical stapling
`apparatus shownin FIG. 1;
`FIG, 126 is a perspective view of the preferredarticulat-
`ing disposable loading unit ofthe surgical stapling apparatus
`shown in FIG, 1;
`FIG. 13 is a cross-sectional viewtaken along section line
`13—13 of FIG. 10;
`
`4
`FIG. 14 is a cross-sectional view taken along section line
`14—14 ofFIG. 10;
`FIG. 15 is a cross-sectional view taken along section line
`15—15 of FIG. 10;
`FIG, 16 is an enlarged view ofthe indicated area of detail
`shown in FIG. 8;
`FIG, 17 is a side perspective view of the blocking plate of
`the surgical stapling apparatus shown in FIG. 1;
`FIG. 18 is a top perspective view of the blocking plate of
`the surgical stapling apparatus shown in FIG. 1;
`FIG, 19 is a perspective view ofa disposable loading unit
`usable with the surgical stapling apparatus of FIG. 1;
`FIG, 20 is another perspective view of a disposable
`loading unit usable with the surgical stapling apparatus of
`FIG. 1;
`FIG, 21 is a perspective view of the tool assembly of the
`surgical stapling apparatus of FIG. 1 with parts separated;
`FIG, 22 is an enlarged perspective view of the distal end
`of the anvil assembly showing a plurality of staple deform-
`ing cavities;
`FIG. 23 is an enlarged perspective view of the distal end
`of the staple cartridge of the surgical stapling apparatus
`shown in FIG. 1;
`FIG, 24 is a side cross-sectional view taken along section
`line 24—24 of FIG. 23;
`FIG. 25 is a bottom perspective view of the staple
`cartridge shownin FIG. 21;
`FIG. 26 is an enlarged perspective view of the actuation
`sled, the pushers and the fasteners shown in FIG. 21;
`FIG, 27 is an enlarged perspective view with parts sepa-
`rated of the proximal housing portion and mounting assem-
`bly of the disposable loading unit shown in FIG, 19;
`FIG, 28 is an enlarged perspective view of the mounting
`assembly of the disposable loading unit shown in FIG, 19
`mounted to a distal end portion of the proximal housing
`portion;
`FIG. 29 is an enlarged perspective view of the proximal
`housing portion and the mounting assembly of the dispos-
`able loading unit shown in FIG. 19 with the upper housing
`half removed;
`FIG. 30 is a perspective view of the proximal housing
`portion and the mounting assembly of the disposable loading
`unit shown in FIG, 19 with the upper housing half removed;
`FIG, 31 is a perspective view with parts separated of the
`axial drive assembly;
`FIG. 32 is an enlarged perspective view of the axial drive
`assembly shown in FIG. 31;
`FIG, 33 is an enlarged perspective view of the proximal
`end ofthe axial drive assembly shownin FIG. 31 including
`the locking device;
`FIG, 34 is an enlarged perspective view of the distal end
`of the axial drive assembly shown in FIG. 31;
`FIG, 35 is an enlarged perspective view of the distal end
`of the elongated body of the stapling apparatus shown in
`FIG. 1;
`FIG. 36 is an enlarged perspective view of the locking
`device shown in FIG. 33;
`FIG. 37 is an enlarged perspective view of a lower
`housing half of the proximal housing portion of the dispos-
`able loading unit shown in FIG, 27;
`FIG, 38 is a side cross-sectional view ofthe disposable
`loading unit shown in FIG, 20;
`FIG. 39 is an enlarged view of the indicated area ofdetail
`shown in FIG. 38;
`
`15
`
`30
`
`40
`
`$0
`
`55
`
`60
`
`65
`
`43
`
`43
`
`

`

`5,865,361
`
`15
`
`20
`
`30
`
`35
`
`5
`FIG. 40 is a perspective view of the surgical stapling
`apparatus shown in FIG. 1 with the disposable loading unit
`of FIG. 19 detached from the elongated body;
`FIG, 41 is an enlarged perspective view of the disposable
`loading unit of FIG. 19 during attachment to the elongated
`body of the surgical stapling apparatus shown in FIG. 1;
`FIG. 42 is another enlarged perspective view of the
`disposable loading unit of FIG. 19 during attachment to the
`elongated body of the surgical stapling apparatus shown in
`FIG, 1;
`FIG, 43 is a cross-sectional view taken along section line
`43—43 of FIG. 41;
`FIG. 43a is a side cross-sectional view of the rotation
`knob, articulation mechanism, and sensing mechanism dur-
`ing insertion of a disposable loading unit into the elongated
`body of the surgical stapling apparatus;
`FIG. 44is a cross-sectional view taken along section line
`44—44 ofFIG. 42;
`FIG. 45is a side cross-sectional view ofthe distal end of
`the disposable loading unit of FIG. 1 with tissue positioned
`between the anvil and clamp assemblies;
`FIG. 46 is a side cross-sectional view of the handle
`assembly with the movable handle in an actuated position;
`FIG. 47 is an enlarged view of the indicated area of detail
`shown in FIG. 46;
`FIG. 48 is a cross-sectional view of the proximal end of
`the disposable loading unit of FIG. 19 and the distal end of
`the elongated body of the surgical stapling apparatus shown
`in FIG,
`1 with the control rod in a partially advanced
`position;
`FIG, 49 is a cross-sectional view of the tool assembly of
`the surgical stapling apparatus shown in FIG. 1 positioned
`about tissue in the clamped position;
`FIG, 50 is a cross-sectional view of the handle assembly
`of the stapling apparatus of FIG. 1 during the clamping
`stroke of the apparatus;
`FIG. 51 is a side cross-sectional view of the distal end of
`the tool assembly ofthe stapling apparatus shown in FIG. 1
`during firing of the apparatus;
`FIG. 52 is a side cross-sectional view of the distal end of
`the tool assembly ofthe stapling apparatus shown in FIG, 1
`after firing of the apparatus;
`FIG, 53 is a side cross-sectional view of the handle
`assembly ofthe apparatus during retraction ofthe actuation
`shaft;
`FIG. 54 is a side cross-sectional view of the handle
`assembly of the stapling apparatus during actuation of the
`emergency release button;
`FIG, 35 is a top view of the articulation mechanism ofthe
`surgical stapling apparatus;
`FIG. 56 is a side cross-sectional view of the articulation
`mechanism and rotation member of the surgical stapling ~~
`apparatus shown in FIG. 1;
`FIG. 57 is a top view ofthe distal end of the elongated
`body, the mounting assembly, and the proximal end of the
`tool assembly during articulation of the stapling apparatus;
`FIG. 58 is a perspective view of the surgical stapling
`apparatus during articulation of the tool assembly;
`FIG, 59 is a perspective view of the surgical stapling
`apparatus during articulation and rotation ofthe tool assem-
`bly;
`FIG. 60 is a top view ofthe distal end of the disposable
`loading unit immediately priorto articulation;
`
`At
`
`45
`
`$0
`
`44
`
`6
`FIG. 61 is a top view ofthe distal end of the elongated
`body, the mounting assembly, and the proximal end of the
`tool assembly during articulation of the stapling apparatus;
`FIG, 62 is a partial cross-sectional view of a portion of the
`disposable loading unit during retraction of the locking
`device; and
`FIG. 63 is a partial cross-sectional view of a portion ofthe
`disposable loading unit with the locking device in the locked
`position.
`DETAILED DESCRIPTION OF PREFERRED
`EMBODIMENTS
`
`Preferred embodiments of the presently disclosed endo-
`scopic surgical stapling apparatus will now be described in
`detail with reference to the drawings, in whichlike reference
`numerals designate identical or corresponding elements in
`each of the several views.
`
`In the drawings and in the description that follows, the
`term “proximal”, asis traditional, will refer to the end of the
`stapling apparatus which is closest to the operator, while the
`term distal will refer to the end of the apparatus which is
`furthest from the operator.
`FIGS. 1-3 illustrate one embodiment of the presently
`disclosed surgical stapling apparatus shown generally as 10.
`Briefly, surgical stapling apparatus 10 includes a handle
`assembly 12 and an elongated body 14. A disposable loading
`unit or DLU 16 is releasably secured to a distal end of
`elongated body 14. Disposable loading unit 16 includes a
`tool assembly 17 having a cartridge assembly 18 housing a
`plurality of surgical staples and an anvil assembly 20 mov-
`ably secured in relation to cartridge assembly 18. Disposable
`loading unit 16 is configured to apply linear rowsof staples
`measuring from about 30 mmto about 60 mm in length.
`Disposable loading units having linear rows of staples of
`other lengths are also envisioned, e.g., 45 mm. Handle
`assembly 12 includes a stationary handle member 22, a
`movable handle member 24, and a barrel portion 26. A
`rotatable member 28 is preferably mounted on the forward
`end of barrel portion 26 to facilitate rotation of elongated
`body 14 with respect to handle assembly 12. An articulation
`lever 30 is also preferably mounted on the forward end of
`barrel portion 26 adjacent rotatable knob 28 to facilitate
`articulation of tool assembly 17. A pair of retraction knobs
`32 are movably positioned along barrel portion 26 to return
`surgical stapling apparatus 10 to a retracted position, as will
`be described in detail below.
`
`Referring to FIG. 4, handle assembly 12 includes housing
`36, which is preferably formed from molded housing half-
`sections 36a@ and 36b, which forms stationary handle mem-
`ber 22 and barrel portion 26 of handle assembly 12 (See FIG.
`1). Movable handle member 24 is pivotably supported
`between housing half-sections 36@ and 36b about pivot pin
`38. A biasing member 40, which is preferably a torsion
`spring, biases movable handle 24 away from stationary
`handle 22, An actuation shaft 46 is supported within barrel
`portion 26 of housing 36 and includes a toothed rack 48. A
`driving pawl 42 having a rack engagement finger 43 with
`laterally extending wings 43a and 43is pivotably mounted
`to one end of movable handle 24 about a pivot pin 44. A
`biasing member 50, which is also preferably a torsion
`spring, is positioned to urge engagementfinger 43 of driving
`pawl 42 towards toothed rack 48 of actuation shaft 46.
`Movable handle 24 is pivotable to move engagement finger
`43 of driving pawl 42 into contact with toothed rack 48 of
`actuation shaft 46 to advance the actuation shaftlinearly in
`the distal direction. The forward end of actuation shaft 46
`
`44
`
`

`

`5,865,361
`
`15
`
`20
`
`30
`
`8
`7
`Referring to FIGS. 4, 6, and 7, handle mechanism 12 also
`rotatably receives the proximal end 49 ofa control rod 52
`includes an anti-reverse clutch mechanism which includes a
`such that linear advancement of actuation shaft 46 causes
`first gear 94 rotatably mounted onafirst shaft 96, and second
`corresponding linear advancement of control rod 52. A
`locking pawl 54 having a rack engagement member 55 is
`gear 98 mounted on a second shaft 100, and a slide plate 102
`pivotably mounted within housing 36 about pivot pin 57 and
`(FIGS. 6 and 7) slidably mounted within housing 36. Slide
`plate 102 includes an elongated slot 104 dimensioned and
`is biased towards toothed rack 48 by biasing member 56,
`configured to be slidably positioned about locking pawl
`which is also preferably a torsion spring. Engagement mem-
`pivot pin 57, a gear plate 106 configured to mesh with the
`ber 55 of locking pawl 54 is movable into engagement with
`teeth of second gear 98, and a cam surface 108. In the
`toothed rack 48 to retain actuation shaft 46 in a longitudi-
`retracted position, cam surface 108 of slide plate 102
`nally fixed position.
`engages locking pawl 54 to prevent locking pawl 54 from
`A retraction mechanism 58 which includes a pair of
`engaging toothed rack 48. Actuation shaft 46 includes a
`retractor knobs 32 (Sce FIG. 1) is connected to the proximal
`distal set of gear teeth 110@ spaced from a proximal set of
`end of actuation shaft 46 by a coupling rod 60. Coupling rod
`gear teeth 1106 positioned to engagefirst gear 94 of actua-
`60 includes right and left engagement portions 62a and 625
`tion shaft 46 during movement of actuation shaft 46. When
`for receiving retractor knobs 32 and a central portion 62c
`actuation shaft 46 is advanced by pivoting movable handle
`which is dimensioned and configured to translate within a
`24 about pivot pin 38, distal gear teeth 110¢ on actuation
`pair of longitudinal slots 34a formedin actuation shaft 46
`shaft 46 mesh with androtate first gear 94 and first shaft 96.
`adjacent
`the proximal end thereof. A release plate 64 is
`First shaft 96 is connected to second shaft 100 by spring
`operatively associated with actuation shaft 46 and is
`clutch assembly such that rotation of first shaft 96 will cause
`mounted for movement with respect thereto in response to
`corresponding rotation of second shaft 100. Rotation of
`manipulation of retractor knobs 32. A pair of spaced apart
`second shaft 100 causes corresponding rotation of second
`pins 66 extend outwardly from a lateral face of actuation
`gear 98 which is engaged with gear plate 106 on slide plate
`shaft 46 to engage a pair of corresponding angled cam slots
`102 to cause linear advancement ofslide plate 102. Linear
`68 formedin release plate 64. Upon rearward movement of
`advancement of slide plate 102 is limited to the length of
`retractor knobs 32, pins 66 can release plate 64 downwardly 3
`elongated slot 104. When slide plate has been advanced the
`with respect to actuation shaft 46 and with respect to toothed
`length of slot 104, cam surface 108 releases locking pawl 54
`rack 48 such that the bottom portion of release plate 64
`suchthat it is moved into engagement with toothed rack 48.
`extends below toothed rack 48 to disengage engagement
`Continued advancement of actuation shaft 46 eventually
`finger 43 of driving pawl 42 from toothed rack 48. A
`moves gear teeth 1105 into engagement with gear plate 106.
`transverse slot 70 is formed at the proximal end of release
`However, since slide plate 102 is longitudinally fixed in
`plate 64 to accommodatethe central portion 62c of coupling
`position, the spring clutch is forced to release, such that
`rod 60, and elongated slots 34 (See FIG. 1) are defined in the
`continueddistal advancement ofactuation shafi 46 is per-
`barrel section 26 of handle assembly 12 to accommodate the
`mitted,
`longitudinal translation of coupling rod 60 as retraction
`When actuation shaft 46 is returned to the retracted
`knobs 32 are pulled rearwardly to retract actuation shaft 46
`position (by pulling retraction knobs 34 proximally, as
`and thus retract control rod 52 rearwardly. Actuation shaft 46
`discussed above) gear teeth 110b engage first gear 94 to
`is biased proximally by spring

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket