throbber
TP111V-00
`October 28, 1999
`
`U.S. DEPARTMENT OF
`TRANSPORTATION
`
`NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION
`
`LABORATORY TEST PROCEDURE
`
`FOR
`
`FMVSS 111 – Rearview Mirrors
`(Other Than School Buses)
`
`
`
`SAFETY ASSURANCE
`Office of Vehicle Safety Compliance
`Room 6111, NSA-30
`400 Seventh Street, SW
`Washington, DC 20590
`
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`

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` OVSC LABORATORY TEST PROCEDURE NO. 111V
`TABLE OF CONTENTS
`
`PAGE
`
`PURPOSE AND APPLICATION................................................................... 1
`
`GENERAL REQUIREMENTS....................................................................... 2
`
`SECURITY ................................................................................................... 4
`
`GOOD HOUSEKEEPING............................................................................. 4
`
`TEST SCHEDULING AND MONITORING ................................................... 4
`
`TEST DATA DISPOSITION.......................................................................... 5
`
`GOVERNMENT FURNISHED PROPERTY (GFP)....................................... 5
`
`CALIBRATION OF TEST INSTRUMENTS................................................... 6
`
`PHOTOGRAPHIC DOCUMENTATION........................................................ 7
`
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` 1.
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` 2.
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` 3.
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` 4.
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` 5.
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` 6.
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` 7.
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` 8.
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` 9.
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`10. DEFINITIONS............................................................................................... 8
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`11. PRETEST REQUIREMENTS ....................................................................... 9
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`12. COMPLIANCE TEST EXECUTION.............................................................. 11
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`13. POST TEST REQUIREMENTS.................................................................... 43
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`14. REPORTS .................................................................................................... 44
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`15. DATA SHEETS............................................................................................. 52
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`16.
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`14.1. MONTHLY STATUS REPORTS....................................................... 44
`14.2. APPARENT TEST FAILURE ............................................................ 44
`14.3. FINAL TEST REPORTS ................................................................... 44
`
`14.3.1. COPIES ................................................................................. 44
`
`14.3.2. REQUIREMENTS.................................................................. 45
`14.3.3. FIRST THREE PAGES.......................................................... 45
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`14.3.4. TABLE OF CONTENTS......................................................... 51
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`FORMS ........................................................................................................ 71
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`

`

`
`
`REVISION CONTROL LOG
`FOR OVSC LABORATORY TEST PROCEDURES
`TP111V -- Rearview Mirrors
`(other than school buses)
`
`Test Procedure
`
`FMVSS 111V
`
`Rev.N
`o.
`00
`
`01
`02
`03
`04
`05
`
`Date
`
`Amendment
`
`10/28/99
`
`63FR51000
`
`Effective
`Date
`5/27/99
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`Description
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`Revised Table 1 -
`Conversions
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`

`

`1
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`1.
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`PURPOSE AND APPLICATION
`
`The Office of Vehicle Safety Compliance (OVSC) provides contractor
`laboratories with Laboratory Test Procedures as guidelines for obtaining
`compliance test data. The data are used to determine if a specific vehicle or item
`of motor vehicle equipment meets the minimum performance requirements of the
`subject Federal Motor Vehicle Safety Standard (FMVSS). The purpose of the
`OVSC Laboratory Test Procedures is to present a uniform testing and data
`recording format, and provide suggestions for the use of specific equipment and
`procedures. If any contractor views any part of an OVSC Laboratory Test
`Procedure to be in conflict with a Federal Motor Vehicle Safety Standard
`(FMVSS) or observes deficiencies in a Laboratory Test Procedure, the contractor
`is required to advise the Contracting Officer's Technical Representative (COTR)
`and resolve the discrepancy prior to the start of compliance testing.
`
`Every contractor is required to submit a detailed test procedure to the COTR
`before initiating the compliance test program. The procedure must include a
`step-by-step description of the methodology to be used. The contractor’s test
`procedure shall contain a complete listing of test equipment with make and
`model number and a detailed check-off sheet. The list of test equipment shall
`include instrument accuracy and calibration dates. All equipment shall be
`calibrated in accordance with the manufacturer’s instructions. There shall be no
`contradictions between the Laboratory Test Procedure and the contractor’s in-
`house test procedure. Written approval of the in-house test procedures shall be
`obtained from the COTR before initiating the compliance test program. The
`OVSC Laboratory Test Procedures are not intended to limit or restrain a
`contractor from developing or utilizing any testing techniques or equipment which
`will assist in procuring the required compliance test data. These Laboratory Test
`Procedures do not constitute an endorsement or recommendation for use of any
`product or method. However, the application of any such testing technique or
`equipment is subject to prior approval of the COTR.
`
`NOTE: The OVSC Laboratory Test Procedures, prepared for the limited purpose
`of use by independent laboratories under contract to conduct compliance tests
`for the OVSC, are not rules, regulations or NHTSA interpretations regarding the
`meaning of a FMVSS. The Laboratory Test Procedures are not intended to limit
`the requirements of the applicable FMVSS(s). In some cases, the OVSC
`Laboratory Test Procedures do not include all of the various FMVSS minimum
`performance requirements. Recognizing applicable test tolerances, the
`Laboratory Test Procedures may specify test conditions that are less severe than
`the minimum requirements of the standard. In addition, the Laboratory Test
`Procedures may be modified by
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`

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`2
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`1.
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`2.
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`PURPOSE AND APPLICATION....Continued
`
`the OVSC at any time without notice, and the COTR may direct or authorize
`contractors to deviate from these procedures, as long as the tests are performed
`in a manner consistent with the standard itself and within the scope of the
`contract. Laboratory Test Procedures may not be relied upon to create any right
`or benefit in any person. Therefore, compliance of a vehicle or item of motor
`vehicle equipment is not necessarily guaranteed if the manufacturer limits its
`certification tests to those described in the OVSC Laboratory Test Procedures.
`
`GENERAL REQUIREMENTS
`
`FMVSS 111 specifies requirements for the performance and location of rearview
`mirrors.
`
`REQUIREMENTS FOR PASSENGER CARS
`
`Each passenger car shall have an inside rearview mirror of unit magnification
`with the required field-of-view and a driver's side outside rearview mirror of unit
`magnification with the required field-of-view. If the inside rearview mirror does
`not meet the field-of-view requirements, an outside rearview mirror of unit
`magnification or a convex mirror (with required markings) is required on the
`passenger's side. The average radius of curvature of the convex mirror shall be
`not less than 889 millimeters (mm) and not more than 1,651 mm. All the required
`mirrors must be adjustable in both the vertical and horizontal directions and have
`a stable mounting.
`
`REQUIREMENTS FOR MPVs, TRUCKS AND BUSES (OTHER THAN SCHOOL
`BUSES) WITH A GVWR 4,536 KILOGRAMS
`
`A.
`
`B.
`
`Mirrors as described for passenger cars, OR
`
`Unit magnification outside mirrors on both sides of the vehicle with stable
`supports, adjustable in both the vertical and horizontal directions, and with
`reflective surface of at least 126 square centimeters (cm2).
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`3
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`2.
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`GENERAL REQUIREMENTS....Continued
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`REQUIREMENTS FOR MPVs, TRUCKS AND BUSES (OTHER THAN SCHOOL
`BUSES) WITH A GVWR > 4,536 KILOGRAMS (Kg)
`
`Each vehicle shall have outside mirrors of unit magnification, each with not less
`than 323 cm2 of reflective surface, installed with stable supports on both sides of
`the vehicle. The mirrors shall be located so as to provide the driver a view to the
`rear along both sides of the vehicle and shall be adjustable both in the horizontal
`and vertical directions to view the rearward scene.
`
`REQUIREMENTS FOR SCHOOL BUSES
`
`Refer to the latest version of TP-111SB-00 for testing school bus mirror systems.
`
`TEST DATA LOSS
`
`A compliance test is not to be conducted unless all of the various test conditions
`specified in the applicable OVSC Laboratory Test Procedure have been met.
`Failure of a contractor to obtain the required test data and to maintain acceptable
`limits on test parameters in the manner outlined in the applicable OVSC
`Laboratory Test Procedure may require a retest at the expense of the contractor.
`The retest costs will include the cost of leasing a replacement vehicle and all
`costs associated with conducting the retest. The original test specimen (vehicle
`or equipment item) used for the invalid test shall remain the property of OVSC,
`and the retest specimen shall remain the property of the contractor. If there is a
`test failure, the contractor shall retain the retest specimen for a period not
`exceeding 180 days. If there is no test failure, the Contractor may dispose of the
`test specimen upon notification from the COTR that the final test report has been
`accepted.
`
`The Contracting Officer of NHTSA is the only NHTSA official authorized to notify
`the contractor that a retest is required. The retest shall be completed within two
`(2) weeks after receipt of notification by the Contracting Officer that a retest is
`required. If a retest is conducted, no test report is required for the original test.
`
`

`

`4
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`3.
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`4.
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`5.
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`SECURITY
`
`The contractor shall provide appropriate security measures to protect the OVSC
`test vehicles from unauthorized personnel during the entire compliance testing
`program. The contractor is financially responsible for any acts of theft and/or
`vandalism which occur during the storage of test vehicles. Any security problems
`which arise shall be reported by telephone to the Industrial Property Manager
`(IPM), Office of Contracts and Procurement, within two working days after the
`incident. A letter containing specific details of the security problem will be sent to
`the IPM (with copy to the COTR) within 48 hours. The contractor shall protect
`and segregate the data that evolves from compliance testing before and after
`each vehicle test. No information concerning the vehicle safety compliance
`testing program, shall be released to anyone except the COTR, unless
`specifically authorized by the COTR or the COTR's Branch Chief or Division
`Chief.
`
`NOTE: NO INDIVIDUALS, OTHER THAN CONTRACTOR PERSONNEL
`DIRECTLY INVOLVED IN THE COMPLIANCE TESTING PROGRAM OR OVSC
`PERSONNEL, SHALL BE ALLOWED TO WITNESS ANY VEHICLE
`COMPLIANCE TEST UNLESS SPECIFICALLY AUTHORIZED BY THE COTR.
`
`GOOD HOUSEKEEPING
`
`Contractors shall maintain the entire vehicle compliance testing area, test fixtures
`and instrumentation in a neat, clean and painted condition with test instruments
`arranged in an orderly manner consistent with good test laboratory housekeeping
`practices.
`
`TEST SCHEDULING AND MONITORING
`
`The contractor shall submit a vehicle test schedule to the COTR prior to
`conducting the first compliance test. Tests shall be completed as required in the
`contract.
`
`Scheduling of vehicle tests shall be adjusted to permit vehicles to be tested to
`other FMVSSs as may be required by the OVSC. All vehicle compliance testing
`shall be coordinated with the COTR in order to allow monitoring by the COTR
`and/or other OVSC personnel if desired.
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`

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`5
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`6.
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`7.
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`TEST DATA DISPOSITION
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`The contractor shall make all vehicle preliminary compliance test data available
`to the COTR at the test site within four hours after the test. Final test data,
`including digital printouts and computer generated plots (if applicable), shall be
`furnished to the COTR within five working days. Additionally, the contractor shall
`analyze the preliminary test results as directed by the COTR.
`
`All backup data sheets, strip charts, recordings, plots, technician's notes, etc.,
`shall be either sent to the COTR or destroyed at the conclusion of each delivery
`order, purchase order, etc..
`
`GOVERNMENT FURNISHED PROPERTY (GFP)
`
`ACCEPTANCE OF TEST VEHICLES
`
`The Contractor has the responsibility of accepting each GFP test vehicle whether
`delivered by a new vehicle dealership or another vehicle transporter. In both
`instances, the contractor acts in the OVSC's behalf when signing an acceptance
`of the GFP test vehicle delivery. When a new GFP vehicle is delivered, the
`contractor must check to verify the following:
`
`A.
`
`B.
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`C.
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`D.
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`E.
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`All options listed on the "window sticker" are present.
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`Tires and wheel rims are new and the same as listed.
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`There are no dents or other interior or exterior flaws.
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`The vehicle has been properly prepared and is in running condition.
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`Owner's Manual, warranty document, consumer information, and extra set
`of keys are present, and
`
`F.
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`Proper fuel filler cap is supplied on the vehicle.
`
`In addition, if the test vehicle is delivered by a government contracted
`transporter, the contractor shall check for damage which may have occurred
`during transit.
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`6
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`7.
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`8.
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`GOVERNMENT FURNISHED PROPERTY (GFP)....Continued
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`A “Vehicle Condition” form will be supplied to the contractor by the COTR when
`the test vehicle is transferred from the new car dealer or between test contracts.
`The upper half of the form describes the vehicle condition prior to test in detail,
`and the lower half provides space for a description of the post test condition. The
`Vehicle Condition form must be completed and delivered to the COTR with the
`Final Test Report or the report will NOT be accepted.
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`NOTIFICATION OF COTR
`
`The COTR must be notified within 24 hours after a vehicle has been delivered.
`In addition, if any discrepancy or damage is found at the time of delivery, a copy
`of the Vehicle Condition form shall be sent to the COTR immediately.
`
`CALIBRATION OF TEST INSTRUMENTS
`
`Before the contractor initiates the safety compliance test program, a test
`instrumentation calibration system shall be implemented and maintained in
`accordance with established calibration practices. The calibration system shall
`include the following as a minimum:
`
`A.
`
`B.
`
`Standards for calibrating the measuring and test equipment will be stored
`and used under appropriate environmental conditions to assure their
`accuracy and stability.
`
`All measuring instruments and standards shall be calibrated by the
`contractor, or a commercial facility, against a higher order standard at
`periodic intervals NOT TO EXCEED TWELVE (12) MONTHS! Records,
`showing the calibration traceability to the National Institute of Standards
`and Technology (NIST), shall be maintained for all measuring and test
`equipment.
`
`C.
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`All measuring and test equipment and measuring standards will be labeled
`with the following information:
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`(1)
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`(2)
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`(3)
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`Date of calibration
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`Date of next scheduled calibration
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`Name of the technician who calibrated the equipment
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`7
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`8.
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`9.
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`CALIBRATION OF TEST INSTRUMENTS....Continued
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`D.
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`A written calibration procedure shall be provided by the contractor
`which includes as a minimum the following information for all
`measurement and test equipment:
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`E.
`
`(1)
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`Type of equipment, manufacturer, model number, etc.
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`(2) Measurement range
`
`(3)
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`(4)
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`(5)
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`Accuracy
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`Calibration interval
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`Type of standard used to calibrate the equipment (calibration
`traceability of the standard must be evident)
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`Records of calibration for all test instrumentation shall be kept by the
`contractor in a manner which assures the maintenance of established
`calibration schedules. All such records shall be readily available for
`inspection when requested by the COTR. The calibration system will need
`the acceptance of the COTR before the test program commences.
`
`Further guidance is provided in the International Standard ISO 10012-1, “Quality
`Assurance Requirements for Measuring Equipment” and American National
`Standard ANSI/NCSL Z540-1, “Calibration Laboratories and Measuring and Test
`Equipment - General Requirements”.
`
`PHOTOGRAPHIC DOCUMENTATION
`
`Photographs shall be glossy black and white, 8 x 10 inches, and properly
`focused for clear images. A label or placard identifying the test vehicle model,
`NHTSA number and date or item of equipment part number and date shall
`appear in each photograph and must be legible. Each photograph shall be
`labeled as to the subject matter.
`
`As a minimum the following photographs shall be included in each final test
`report, where applicable:
`
`A.
`
`B.
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`3/4 frontal view from left side of vehicle
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`3/4 rear view from right side of vehicle
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`

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`PHOTOGRAPHIC DOCUMENTATION....Continued
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`8
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`9.
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`10. DEFINITIONS
`
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`C.
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`D.
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`E.
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`F.
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`G.
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`H.
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`I.
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`J.
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`Closeup view of vehicle's certification label
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`Closeup view of vehicle's tire information placard or label
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`All rearview mirrors and mirror mountings
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`Field-of-view test setups, including viewing instrument
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`Reflectance test setup
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`Break-away test setup
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`Photos required to document test results
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`Photos to document any apparent test failure
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`CONVEX MIRROR
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`Mirror having a curved reflective surface whose shape is the same as that of the
`exterior surface of a section of a sphere.
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`EFFECTIVE MIRROR SURFACE
`
`The portions of a mirror that reflect images, excluding the mirror rim or mounting
`brackets.
`
`PLAN VIEW REFERENCE LINE
`
`For vehicles with bench-type seats, a line parallel to the vehicle longitudinal
`centerline located outboard of the steering wheel centerline at a distance 0.15
`times the difference between one-half of the shoulder room dimension and the
`steering wheel centerline-to-car-centerline dimension.
`
`For vehicles with individual-type seats, a line parallel to the vehicle longitudinal
`centerline which passes through the center of the driver's designated seating
`position.
`
`

`

`10. DEFINITIONS....Continued
`
`
`
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`PROJECTED EYE POINT
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`Point on a horizontal plane forward of the mirror at a distance equal to the true
`distance from the eye to the mirror.
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`9
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`SEATING REFERENCE POINT (SRP)
`
`Vehicle manufacturer's design H-point with the seat in the rearmost driving
`position, which for purposes of this procedure simulates the position of the pivot
`center of the human torso and thigh.
`
`STANDARD PRODUCTION ITEMS
`
`Items installed during the assembly of the test vehicle.
`
`UNIT MAGNIFICATION MIRROR
`
`Plane or flat mirror with a reflective surface through which the angular height and
`width of the image of an object is equal to the angular height and width of the
`object when viewed directly at the same distance, except for flaws that do not
`exceed normal manufacturing tolerances. For the purposes of this regulation a
`prismatic day night adjustment rearview mirror, one of whose positions provides
`unit magnification, is considered a unit magnification mirror.
`
`95TH PERCENTILE EYELLIPSE CONTOUR
`
`Passenger car driver's eye range in the form of contours developed by analyzing
`statistical data of eye point locations.
`
`Prior to conducting a compliance test, the contractor shall:
`
`A.
`
`B.
`
`C.
`
`D.
`
`Verify COTR approval of contractor’s In-house Test Procedure,
`
`Verify the training of technicians for performance of this test,
`
`Verify the calibration status of test equipment,
`
`Review applicable revision of FMVSS 111
`
`
`11. PRETEST REQUIREMENTS
`
`
`

`

`11. PRETEST REQUIREMENTS....Continued
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`TEST AREA
`
`10
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`The compliance test area must be level and approximately 6 to 12 meters wide
`and 15 to 67 meters long. The test area floor should be marked to aid in locating
`the test vehicles on axes that are perpendicular to a screen or wall.
`
`To reduce the required length, the test area may include a vertical screen or wall
`behind the test vehicle that is approximately 2.4 meters high and 4.5 to 6 meters
`wide, and marked with a square grid of vertical over horizontal intervals every 15
`to 30 centimeters (6 inches to 12 inches), or other marker devices that provide
`for accurate measurement of the field-of-view. Unless specified otherwise, all
`tests shall be performed within a temperature range of 15.6ºC to 37.8ºC (60ºF to
`100ºF) and a relative humidity of not more than 90 percent.
`
`VEHICLE PREPARATION
`
`A.
`
`B.
`
`C.
`
`Clean all mirrors and both sides of all glazing involved in the compliance
`test with a non-abrasive cleaner.
`
`The fuel tank shall be full.
`
`All tire pressures shall be set cold according to the vehicle manufacturer's
`recommendation.
`
`PERMANENT RECORDING OF DATA
`
`Where permanent trace recording is not required, data shall be recorded on
`standard report forms. Changes or corrections shall be made by drawing a line
`through the original entry, which must remain legible, adding the change above
`or alongside, and initialed.
`
`

`

`11. PRETEST REQUIREMENTS....Continued
`
`
`METRIC UNITS
`
`11
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`
`12. COMPLIANCE TEST EXECUTION
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`As a general rule, use of the metric system of weights and measures is preferred.
`Performance parameters and test conditions in FMVSS 111 are now specified in
`metric units. In this Laboratory Test Procedure metric values are followed by
`English units only for reference (not necessarily equal). If test equipment is not
`available for direct measurement in metric units, the test laboratory shall
`calculate the exact metric equivalent by means of a conversion factor carried out
`to at least 5 significant digits before rounding consistent with the specified metric
`requirement. Metric units shall be used in Final Test Reports.
`
`A passenger car shall be subjected to testing in the order below:
`
`A.
`
`B.
`
`C.
`
`D.
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`E.
`
`F.
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`G.
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`Inspection
`
`Mounting Adequacy Test
`
`Field-of-View Test, Inside Rearview Mirror
`
`Field-of-View Test, Driver’s Side Outside Mirror
`
`Reflectance Test
`
`Break-Away Test
`
`Unit Magnification and Convex Mirror Tests
`
`A multipurpose passenger vehicle, truck or bus (other than school bus) shall be
`subjected to the passenger car tests, if certified to such by the manufacturer as
`indicated by the COTR, or the tests listed in procedure H.
`
`

`

`12
`
`A.
`
`INSPECTION
`
`
`
`Inspect the installation of the inside and outside rearview mirrors. Note
`any evidence of defects or imperfections which could influence the test.
`Operate the inside and outside rearview mirrors in all modes and
`directions to verify that the devices meet the manufacturer's specifications
`in the Vehicle Owner's Manual.
`
`12. COMPLIANCE TEST EXECUTION....Continued
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`A car is not required to have an outside mirror on the passenger’s side
`unless its inside rearview mirror does NOT meet the field-of-view
`requirements of S5.1.1
`
`Record the results on Data Sheet 1.
`
`B.
`
`MOUNTING ADEQUACY TEST – ALL REARVIEW MIRRORS
`
`
`
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`
`(1)
`
`INSIDE MIRROR (S5.1.2)
`
`
`
`Determine that the mirror is securely mounted and determine the
`positive and negative angles of adjustment for both the vertical and
`horizontal directions as shown in Figure 1. Record the results on
`Data Sheet 2.
`
`(2) OUTSIDE MIRROR(S) (S5.2.2 and S5.3)
`
`
`
`Determine that the mirror(s) is(are) securely mounted. Determine
`that the driver's side mirror can be tilted in both horizontal and
`vertical directions from the driver's seated position. Determine that
`the passenger's side mirror is capable of adjustment by tilting in
`both the horizontal and vertical directions. Determine the positive
`and negative angles of adjustment for both horizontal and vertical
`directions for all outside mirrors. Determine that all outside mirrors
`are free of sharp points or edges that could contribute to pedestrian
`injury. Record the results on Data Sheet 2.
`
`

`

`13
`
`12. COMPLIANCE TEST EXECUTION....Continued
`
`LEFT SIDE VIEW OF INSIDE & OUTSIDE REARVIEW MIRRORS
`
`FRONT OF VEHICLE
`
`VERTICAL PLANE
`
`INITIAL
`POSITION
`
`POSITIVE TILT
`ANGLE
`
`NEGATIVE
`TILT
`ANGLE
`PARALLEL TO VERTICAL PLANE
`TOP VIEW OF INSIDE & OUTSIDE REARVIEW MIRRORS
`VERTICAL PLANE
`
`POSITIVE
`TILT
`ANGLE
`
`
`
`
`
`
`INITIAL
`POSITION
`
`
`
`
`FIGURE 1
`C.
`
`
`
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`
`
`
`
`
`
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`
`
`PARALLEL TO VERTICAL PLANE
`
`NEGATIVE
`TILT
`ANGLE
`
`
`
`FIELD-OF-VIEW TEST – INSIDE REARVIEW MIRROR
`
`(1)
`
`REQUIREMENTS (S5.1.1)
`
`
`
`Mirror shall provide a field of view with an included horizontal angle
`measured from the projected eye point of at least 20 degrees, and
`sufficient vertical angle to provide a view of a level road surface
`extending to the horizon beginning at a point not greater than 61m
`(200 feet) to the rear of the vehicle when the vehicle is occupied by
`the driver and four passengers or the designated occupant
`capacity, if less. The line of sight may be partially obscured by
`seated occupants or by head restraints.
`
`Each car whose inside mirror does not meet the field of view
`requirements of S5.1.1 shall have an outside mirror of unit
`magnification or a convex mirror installed on the passenger’s side.
`(S5.3)
`
`

`

`14
`
`
`
`
`
`(2)
`
`PROCEDURE
`
`
`
`The general procedure is to position the viewing instrument using
`an appropriate fixture at the left and right eye point locations
`respectively and to view the field-of-view grid and markers placed
`at a specified distance behind the vehicle. The required field-of-
`view measurements are then made and calculations performed as
`required to evaluate compliance with the standard. Refer to
`Figure 2.
`
`12. COMPLIANCE TEST EXECUTION....Continued
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`(A) Maneuver the vehicle onto a predetermined location on the
`level floor of the test laboratory. This location will also be
`used for the driver side and passenger side outside mirror
`testing.
`
`(B)
`
`Establish a vertical longitudinal plane tangent to the widest
`point of the test vehicle on the driver’s side (parallel to the
`centerline of the vehicle) and locate its intersection with the
`floor.
`
`(C) Measure 10.7 meters (35 feet) to rear of the driver’s eye
`location provided by the COTR and set up a field-of-view test
`screen perpendicular to the tangent plane. Screen should
`be grid format with lines equally spaced and delineated with
`letters and numbers for reference purposes.
`
`
`
`
`
`
`
`
`
`(D)
`
`(E)
`
`Load the vehicle to simulate the driver and four passengers
`(unless capacity is less) with ballast of 68 kilograms
`(150 pounds) per occupant.
`
`Block and secure the vehicle in place to eliminate vertical or
`horizontal motion during the test and to maintain vehicle
`position when the load is removed. Measure and record in
`the general test log the vehicle orientation for future
`reference.
`
`

`

`15
`
`12. COMPLIANCE TEST EXECUTION....Continued
`
`INSIDE REARVIEW MIRROR FIELD OF VIEW
`TEST GRID AND MARKER SETUP
`
`E
`
`TOP VIEW
`A
`
`ARL
`
`ALR
`
`X1
`
`AB
`
`X2
`
`YRL
`
`YLR
`
`LEFT SIDE VIEW
`FIGURE 2
`
`Z2
`
`GROUND LINE
`
`Z1
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`WHERE –
`
`E = Distance from center of the mirror to the projected eye point. The
`distance to this imaginary point is equal to the distance from the
`mid-point between the driver eye locations to the center of the
`mirror surface.
`
`X1= Distance to field-of-view grid from rear of vehicle.
`
`X2= CALCULATED distance where a 95th percentile male driver would
`first see a level road surface behind vehicle (calculated as shown
`on Data Sheet 3). Must be 61 meters (200 feet) or less.
`
`AB=
`
`Included horizontal am-binocular angle. Must be at least 20
`degrees.
`
`Z1= Vertical distance to lowest target on field-of-view grid.
`
`Z2= Height of center of mirror.
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`

`

`12. COMPLIANCE TEST EXECUTION....Continued
`
`
`
`
`
`
`
`(F)
`
`16
`
`Remove the front seat(s) and install the viewing instrument
`positioning fixture. The viewing instrument shall be located
`using the fixture such that the focal point of the instrument is
`in the position of the driver eye point location provided by the
`COTR. The viewing instrument and fixture shall be designed
`such that the viewing instrument can be rotated about the
`vertical axis.
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`(G) Measure the vertical height of the center of the mirror Z2.
`Place a target on the field-of view grid at this height at the
`centerline of the vehicle.
`
`(H) While observing through the viewing instrument, adjust the
`inside mirror both horizontally and vertically such that the Z2
`target is visible on the TOP EDGE of the mirror on the mirror
`centerline. Once the mirror is adjusted it should not be
`altered until the end of the inside mirror test.
`
`(I) While observing through the viewing instrument, have an
`assistant place a target on the vehicle centerline on the field-
`of-view screen at a vertical height Z1 at a location where the
`target appears at the LOWER edge of the mirror. This point
`will be used to calculate the distance at which the level road
`surface would be first visible.
`
`(J) While observing through the instrument in the driver’s left
`eye location, have an assistant place markers on the field-of-
`view screen at the extreme left and right sides of the mirror
`view. Repeat while observing from the driver’s right eye
`location. Take photographs of the left and right eye views
`through the viewing instrument. In addition, photograph the
`field-of-view grid with all markers shown.
`
`Record the following on Data Sheet 3.
`
`
`
`YRR - The maximum lateral distance to the driver's right of
`the center line that is viewed on the grid with the
`instrument in the right eye location.
`
`

`

`12. COMPLIANCE TEST EXECUTION....Continued
`
`
`
`
`
`
`
`
`
`17
`
`YLL - The maximum lateral distance to the driver's left of the
`center line that is viewed on the grid with the
`instrument in the left eye location.
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`YRL - The maximum lateral distance to the driver's right of
`the center line that is viewed on the grid with the
`instrument in the left eye location.
`
`YLR - The maximum lateral distance to the driver's left that
`is viewed with the instrument in the right eye location.
`
`NOTE: The YRL and YLR lateral distances provide the widest
`field-of-view.
`
`(K) With the positioning fixture still in position, measure the
`distance from the midpoint between the driver eye point
`locations to the center of the mirror surface. Establish the
`location of the imaginary projected eye point on a horizontal
`plane forward of the mirror surface at a distance E equal to
`the measured distance.
`
`(L)
`
`(M)
`
`Calculate distance X2 using the formula on Data Sheet 3.
`Measure and record other variables.
`
`Inspect outside mirror on passenger’s side of car, if installed
`either by requirement S5.3 or by manufacturer’s option.
`Record the results on Data Sheet 3.
`
`D.
`
`FIELD-OF-VIEW TEST, DRIVER'S SIDE OUTSIDE REARVIEW MIRROR
`
`
`
`
`
`(1)
`
`REQUIREMENTS (S5.2)
`
`
`
`Each passenger car shall have an outside mirror of unit
`magnification. The mirror shall provide the driver a view of a level
`road surface extending to the horizon from a line, perpendicular to
`a longitudinal plane tangent to the driver's side of the vehicle at the
`widest point, extending 2.4 meters (8 feet) out from the tangent
`plane 10.7 meters (35 feet) behind the driver's eyes, with the seat
`in the rearmost position. The line of sight may be partially obscured
`by rear body or fender contours. (S5.2.1)
`
`

`

`18
`
`Neither the mirror nor the mounting shall protrude farther than the
`widest part of the vehicle body except to the extent necessary to
`produce a field of view meeting or exceeding the requirements of
`S5.2.1. The mirror shall not be obscured by the un-wiped portion of
`the windshield. (S5.2.2)
`
`12. COMPLIANCE TEST EXECUTION....Continued
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`(2)
`
`
`
`PROCEDURE (Refer to Figures 3A, 3B, 3C, and 3D)
`
`
`
`
`
`
`
`(A) Maintain the

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