throbber

`
` Date filed: March 28, 2018
`
`Filed on behalf of: Nichia Corporation Paper ____
`
`
`
`
`By: Martin M. Zoltick, Lead Counsel
`
`Michael H. Jones, Back-up Counsel
`
`Mark T. Rawls, Back-up Counsel
`ROTHWELL, FIGG, ERNST & MANBECK, P.C.
`607 14th Street, N.W., Suite 800
`Washington, DC 20005
`Phone: 202-783-6040
`Facsimile: 202-783-6031
`Emails: mzoltick@rfem.com
`
` mjones@rfem.com
`
` mrawls@rfem.com
`
`
`
`
`
`
`
`
`
`
`
`
`
`UNITED STATES PATENT AND TRADEMARK OFFICE
`_______________
`
`BEFORE THE PATENT TRIAL AND APPEAL BOARD
`_______________
`
`VIZIO, INC.,
`Petitioner,
`
`v.
`
`NICHIA CORPORATION,
`Patent Owner.
`_______________
`
`Case IPR2018-00386
`Patent 9,490,411
`_______________
`
`
`PATENT OWNER’S PRELIMINARY RESPONSE
`
`
`
`

`

`Case IPR2018-00386
`Patent 9,490,411
`
`
`TABLE OF CONTENTS
`
`TABLE OF AUTHORITIES ................................................................................... iii 
`
`EXHIBIT LIST .......................................................................................................... v 
`
`I. 
`
`INTRODUCTION ........................................................................................... 1 
`
`II.  BACKGROUND OF THE TECHNOLOGY .................................................. 4 
`
`A.  Overview of LED Technology .............................................................. 4 
`
`B. 
`
`The ʼ411 patent ...................................................................................... 5 
`
`III.  PERSON OF ORDINARY SKILL IN THE ART .......................................... 8 
`
`A. 
`
`B. 
`
`Field of the Invention/Relevant Art ...................................................... 8 
`
`Level of Ordinary Skill ......................................................................... 9 
`
`IV.  RELEVANT CLAIM TERMS AND CLAIM CONSTRUCTION .............. 10 
`
`V.  ALLEGED PRIOR ART REFERENCES ..................................................... 11 
`
`A. 
`
`Loh ....................................................................................................... 11 
`
`B.  Mori ..................................................................................................... 11 
`
`C.  Wang .................................................................................................... 12 
`
`D.  Oshio .................................................................................................... 12 
`
`VI.  GROUNDS IN THE PETITION ................................................................... 13 
`
`VII.  STATEMENT OF SPECIFIC REASONS WHY NO IPR SHOULD
`BE INSTITUTED FOR THE CHALLENGED CLAIMS ............................ 14 
`
`A.  Ground 1 Fails to Demonstrate a Reasonable Likelihood that
`any Challenged Claim Would be Found Unpatentable ....................... 15 
`
`B. 
`
`Ground 2 Fails to Demonstrate a Reasonable Likelihood that
`any Challenged Claim Would be Found Unpatentable ....................... 23 
`
`
`
`i
`
`

`

`Ground 3 Fails to Demonstrate a Reasonable Likelihood that
`any Challenged Claim Would be Found Unpatentable ....................... 26 
`
`Case IPR2018-00386
`Patent 9,490,411
`
`
`C. 
`
`D.  Ground 4 Fails to Demonstrate a Reasonable Likelihood that
`any Challenged Claim Would be Found Unpatentable ....................... 27 
`
`E. 
`
`Ground 5 Fails to Demonstrate a Reasonable Likelihood that
`any Challenged Claim Would be Found Unpatentable ...................... 27 
`
`VIII. PETITIONER FAILED TO DISCLOSE ALL REAL PARTIES IN
`INTEREST .................................................................................................... 28 
`
`IX.  SHOULD THE SUPREME COURT HOLD THAT PATENTS ARE
`PRIVATE RIGHTS, THE BOARD SHOULD VACATE AND
`TERMINATE THIS PROCEEDING ............................................................ 30 
`
`X.  CONCLUSION .............................................................................................. 31 
`
`
`
`
`
`
`
`
`
`ii
`
`

`

`TABLE OF AUTHORITIES
`
`Cases 
`
`Case IPR2018-00386
`Patent 9,490,411
`
`
`ActiveVideo Networks, Inc. v. Verizon Commc’ns, Inc.,
`694 F.3d 1312 (Fed. Cir. 2012) ............................................................................ 24
`Amazon.com, Inc. v. Appistry, Inc.,
`IPR2015- 00480, Paper 18 (PTAB July 13, 2015) ............................................... 29
`AVX Corp. v. Greatbatch, Ltd.,
`IPR2014-00697, Paper 57 (PTAB Oct. 21, 2015) .................................................. 9
`Cohesive Techs., Inc. v. Waters Corp.,
`543 F.3d 1351 (Fed. Cir. 2008) ............................................................................ 26
`Duro-Last, Inc. v. Custom Seal, Inc.,
`321 F.3d 1098 (Fed. Cir. 2003) ............................................................................ 26
`Heart Failure Techs., LLC v. CardioKinetix, Inc.,
`IPR2013-00183, Paper 12 (PTAB July 31, 2013) ................................................ 24
`In re Cyclobensaprine Hydrochloride Extended-Release Capsule Patent Litig.,
`676 F.3d 1063 (Fed. Cir. 2012) ............................................................................ 25
`In re Stepan Co.,
`868 F.3d 1342 (Fed. Cir. 2017) ............................................................................ 25
`Innovention Toys, LLC v. MGA Entm’t, Inc.,
`637 F.3d 1314 (Fed. Cir. 2011) .............................................................................. 9
`KSR Int’l Co. v. Teleflex Inc.,
`550 U.S. 398 (2007) ....................................................................................... 24, 25
`Lake Cable, LLC v. Windy City Wire Cable and Tech. Prods., LLC,
`IPR2013-00528, Paper 11 (PTAB Feb. 19, 2014) ................................................ 24
`Medtronic, Inc. v. Robert Bosch Healthcare Sys., Inc.,
`IPR2014-00488, Paper 61 (PTAB May 22, 2015) ............................................... 29
`Naughty Dog, Inc.v. McRO, Inc.,
`IPR2014-00197, Paper 11 (PTAB May 28, 2014) ............................................... 24
`Nestle USA, Inc. v. Steuben Foods, Inc.
`686 Fed. Appx. 917 (Fed. Cir. 2017) .................................................................... 10
`Nichia Corp. v. Everlight Ams., Inc.,
`855 F.3d 1328 (Fed. Cir. 2017) ............................................................... 5, 8, 9, 10
`
`
`
`iii
`
`

`

`Case IPR2018-00386
`Patent 9,490,411
`
`
`SAS Inst., Inc. v. ComplementSoft, LLC,
`IPR2013-00581, Paper 15 (PTAB Dec. 30, 2013) ............................................... 24
`Toshiba Corp. v. Intellectual Ventures II LLC,
`IPR2014-00201, Paper 11 (PTAB May 21, 2014) ............................................... 25
`Wright Med. Tech., Inc. v. Orthophoenix, LLC,
`IPR2014-00912, Paper 9 (PTAB Dec. 16, 2014) ................................................. 24
`
`
`Statutes 
`
`35 U.S.C. § 312(a) ................................................................................................... 28
`35 U.S.C. § 314(a) .............................................................................................. 1, 14
`
`Other Authorities 
`
`37 C.F.R. § 42.104(b) .............................................................................................. 14
`37 C.F.R. § 42.107(a) ................................................................................................. 1
`37 C.F.R. § 42.108(b) .............................................................................................. 14
`37 C.F.R. § 42.108(c) ............................................................................................... 14
`37 C.F.R. § 42.8(b) .................................................................................................. 28
`MPEP 2111.01 § IV ................................................................................................. 10
`
`Rules 
`
`77 Fed. Reg. 48,756 (Aug. 14, 2012) ............................................................... 14, 30
`
`
`
`
`
`iv
`
`

`

`Case IPR2018-00386
`Patent 9,490,411
`
`
`EXHIBIT LIST
`
`Declaration of Dr. Stanley R. Shanfield, dated June 16, 2017, in
`IPR2017-01608 (Ex. 1003 in that IPR).
`Declaration of Dr. Stanley R. Shanfield, dated June 16, 2017, in
`IPR2017-01623 (Ex. 1103 in that IPR).
`Dandan Zhu and Colin J. Humphreys, Solid-State Lighting Based
`on Light Emitting Diode Technology, Chapter 5 (2016).
`Sheng Liu and Xiaobing Luo, LED Packaging for Lighting
`Applications: Design, Manufacturing and Testing, Chemical
`Industry Press (2011).
`Petition for Inter Partes Review of U.S. Patent No. 9,537,071 in
`IPR2018-00437, dated January 12, 2018.
`U.S. Patent No. 9,537,071.
`Vizio Holdings, Inc.’s Amendment No. 3 to Form S-1 Registration
`Statement, filed with the Securities and Exchange Commission on
`October 22, 2015 (retrieved from
`http://secfilings.nasdaq.com/filingFrameset.asp?FilingID=1096439
`2&RcvdDate=10/22/2015&CoName=VIZIO%20HOLDINGS%2
`C%20INC.&FormType=S-
`1/A&View=html%20September%2026,%202016%20Disc\Internet
`%20articles\FetchF%20VIZIO(4).pdf).
`Westlaw Company Investigator Reports for Vizio, Inc., AmTran
`Logistics Company and AmTran Logistics Inc. Company.
`Declaration of Dr. Stanley R. Shanfield, dated January 12, 2018, in
`IPR2018-00437 (Ex. 1003 in that IPR).
`Transcript of Teleconference in IPR2017-01608 and IPR2017-
`01623, dated February 28, 2018 (Ex. 2029 and Ex. 2129
`respectively, in those IPRs).
`
`v
`
`2001
`
`2002
`
`2003
`
`2004
`
`2005
`
`2006
`2007
`
`2008
`
`2009
`
`2010
`
`
`
`
`
`

`

`I.
`
`INTRODUCTION
`
`Case IPR2018-00386
`Patent 9,490,411
`
`
`Pursuant to 37 C.F.R. § 42.107(a), Patent Owner, Nichia Corporation
`
`(“Nichia” or “Patent Owner”), submits this Preliminary Response to the Petition
`
`for Inter Partes Review (“IPR”) of U.S. Patent No. 9,490,411 (the “ʼ411 patent”)
`
`(Ex. 1001) filed by Petitioner, Vizio, Inc. (“Vizio” or “Petitioner”) challenging
`
`claims 1-3, 5-8, 10, 13, and 15-20 (the “Challenged Claims”).
`
`Petitioner has failed to meet the threshold required by 35 U.S.C. § 314(a) for
`
`instituting an IPR of the Challenged Claims of the ʼ411 patent, and thus institution
`
`should be denied for three reasons.
`
`First, the Challenged Claims require “both a part of the metal part and a part
`
`of the resin part are disposed in a region below an upper surface of the metal part,
`
`on four outer lateral surfaces of the resin package.” E.g., Ex. 1001 at 19:45-48
`
`(emphasis added). U.S. Patent Publication No. 2009/0012036 (“Loh”) (Ex. 1004)
`
`does not disclose this limitation, Petitioner does not assert that any of the other
`
`references cure that deficiency, and Petitioner makes no showing that such a
`
`limitation would have been obvious to a person skilled in the art.
`
`
`
`1
`
`

`

`Case IPR2018-00386
`Patent 9,490,411
`
`
`
`
`Indeed, Petitioner’s annotated Figure 7 (Paper 1 at 16) from Loh plainly
`
`demonstrates that on two alleged outer lateral surfaces of the device there is no
`
`resin part disposed in a region below an upper surface of the metal part (see alleged
`
`outer lateral surfaces identifying metal leads 206 and 204). That is, the metal leads
`
`that extend from the package body 230 on two sides have no resin below them.
`
`Ex. 1004 at Fig. 7. For at least this reason, Loh does not anticipate the Challenged
`
`Claims of the ʼ411 patent (Ground 1). And because Petitioner does not assert that
`
`any of the other references cure this deficiency and makes no argument as to why
`
`that limitation—and the corresponding claims—would have been obvious in view
`
`of Loh either alone (Ground 2) or in combination with other references (Grounds
`
`3-5), Petitioner has failed to make the requisite showing for instituting IPR for this
`
`first, independent reason.
`
`
`
`2
`
`

`

`Case IPR2018-00386
`Patent 9,490,411
`
`Second, the Challenged Claims of the ʼ411 patent refer to a “resin package.”
`
`That term is expressly defined in the ʼ411 patent to refer to “singulated light
`
`emitting device[s].” Ex. 1001 at 3:33-36. However, Loh does not disclose a
`
`singulated light emitting device. Instead, it describes only an individual modular
`
`device and makes no reference to singulation of multiple devices. Ex. 1004 at ¶7
`
`(“Embodiments of the invention provide a modular package for a light emitting
`
`device.”); cf. Ex. 2001 at ¶ 58 (Declaration of Dr. Stanley R. Shanfield dated June
`
`16, 2017 in IPR2017-01608 (Ex. 1003 in the foregoing IPR) (referring to
`
`“singulate” or “individualize”)); Ex. 2002 at ¶ 37(Declaration of Dr. Stanley R.
`
`Shanfield dated June 16, 2017 in IPR2017-01623 (Ex. 1103 in the foregoing IPR)).
`
`Because of this fundamental difference—which is not surprising given that the
`
`ʼ411 patent is focused on a singulated light emitting device, which Loh does not
`
`describe—Loh does not anticipate the Challenged Claims of the ʼ411 patent
`
`(Ground 1). Moreover, Petitioner makes no argument as to why that limitation—
`
`and the corresponding claims—would have been obvious in view of Loh either
`
`alone (Ground 2) or in combination with other references (Grounds 3-5). As such
`
`Petitioner has failed to establish a reasonable likelihood that at least one challenged
`
`claim is unpatentable for this second, independent reason.
`
`
`
`3
`
`

`

`Third, as explained in more detail below, Patent Owner asserts that
`
`Case IPR2018-00386
`Patent 9,490,411
`
`
`Petitioner has failed to identify all of the real-parties-in-interest. For this
`
`additional, independent reason, the Petition should be denied.
`
`Finally, the Supreme Court is considering the constitutionality of IPRs in Oil
`
`States Energy Services, LLC v. Green’s Energy Group, LLC, No. 16-712. If the
`
`Supreme Court determines that IPRs are unconstitutional, the Petition should be
`
`denied as moot.
`
`II. BACKGROUND OF THE TECHNOLOGY
`A. Overview of LED Technology
`The ʼ411 patent is directed to the design of a singulated LED device with
`
`particular features and benefits over prior LED technology. See generally Ex.
`
`1001 at 3:26-37. LEDs are used in a variety of applications, including LCD
`
`backlighting for cell phones, laptops computers, and televisions; video display
`
`applications, such as billboards and scoreboards; automotive applications, such as
`
`interior and exterior vehicle lighting; and general lighting, such as lightbulbs. Id.
`
`at 1:18-22.
`
`The light emitting component of an LED is a semiconductor “chip” that
`
`emits light when a current is applied. Id. at 1:26-30. In most instances, one or
`
`more LED chips are encompassed in a larger structure called the LED “package,”
`
`resulting in a packaged “LED device.” See Nichia Corp. v. Everlight Ams., Inc.,
`
`
`
`4
`
`

`

`855 F.3d 1328, 1332-33 (Fed. Cir. 2017). The LED package protects the chip(s)
`
`Case IPR2018-00386
`Patent 9,490,411
`
`
`from environmental damage, determines the propagation and color of the emitted
`
`light, provides an electrical and structural connection with the product in which the
`
`LED device is used, manages heat dissipation, and performs other functions. Id.;
`
`see also Ex. 2003 at 93, Zhu and Humphreys, Solid-State Lighting Based on Light
`
`Emitting Diode Technology (2016) (“LED packaging is also critical to achieve
`
`high luminous efficiency, dissipate heat generated from the LED chip, improve
`
`reliability and lifetime and control the colour for specific requirements, as well as
`
`to protect the LED chips from damages due to electrostatic discharge, moisture,
`
`high temperature and chemical oxidation.”). Each element of the package design
`
`can affect the LED device’s operation. Ex. 2003 at 102.
`
`The ʼ411 patent
`
`B.
`The ʼ411 patent claims novel, non-obvious singulated light emitting devices,
`
`
`
`which are made using a simple, low-cost method that is significantly more efficient
`
`than prior methods. An embodiment is shown in FIGs. 1 and 2, reproduced below:
`
`
`
`5
`
`

`

`Case IPR2018-00386
`Patent 9,490,411
`
`
`
`
`
`
`
`
`The specification of the ʼ411 patent describes the light emitting device 100 as
`
`follows:
`
`A light emitting device 100 … has a resin package 20 in which
`a resin part 25 and leads 22 are formed in the substantially same plane
`in outer side surfaces 20b.
`
`
`
`
`
`
`
`
`
`
`
`
`*
`
`*
`
`*
`
`The resin package 20 is formed with the resin part 25 which
`mainly contains a light reflecting material 26, and the leads 22. The
`resin package 20 has the outer bottom surface 20a in which the leads
`22 are arranged, outer side surfaces 20b in which part of the leads 22
`are exposed, and the outer upper surface 20c in which an opening
`concave part 27 is formed. In the resin package 20, the concave part
`27 having an inner bottom surface 27a and inner side surface 27b is
`formed. The leads 22 are exposed in the inner bottom surface 27a of
`the resin package 20 and the light emitting element 10 is placed on the
`leads 22. In the concave part 27 of the resin package 20, a sealing
`member 30 which covers the light emitting element 10 is arranged.
`The sealing member 30 contains a fluorescent material 40. The light
`emitting element 10 is electrically connected with the leads 22
`through wires 50. The leads 22 are not arranged on the outer upper
`surface 20c of the resin package 20.
`
`
`
`
`
`
`
`
`
`
`
`*
`
`*
`
`*
`
`
`
`6
`
`

`

`Case IPR2018-00386
`Patent 9,490,411
`
`
` …
`
` In a method for manufacturing a light emitting device which is
`described below, notch parts 21a are provided in a lead frame 21 and
`the lead frame 21 is cut along the notch parts 21a and, therefore, the
`cut part of the lead frame 21 is a part which is exposed from the resin
`package 20.
`
`
`In the resin package 20, the leads 22 are exposed from the four
`corners. The leads 22 are exposed in the outer side surfaces 20b, and
`are not subjected to plating processing….
`
`Ex. 1001 at 6:38 – 7:13.
`
`According to some embodiments, the lead frame used to form the devices is
`
`etched. This etching may result in concavities in the side surfaces of the notches.
`
`Ex. 1001 at 9:37-39. Moreover, when singulated, resin is present in the regions
`
`below the exposed metal leads at the outer lateral surfaces in some embodiments.
`
`This improves adhesion of the resin part to the metal leads, which is one of the
`
`stated goals of the ʼ411 patent. See, e.g., Ex. 1001 at 16:51-54 (“An etched lead
`
`frame is used for the leads 322. In the cut surface of the resin-molded body, the
`
`etched leads 322 have a concavity and convexity. This concavity and convexity
`
`improve adhesion between the resin part and leads.”); 9:37-42 (“However, etching
`
`can form concave-convex shapes in the entire sectional (etched part) part of the
`
`lead frame, so that it is possible to increase a bonding area between the lead frame
`
`and resin-molded body and mold a resin package of better adhesion”); and 2:32-37.
`
`Claim 1 is the only challenged independent claim and recites
`
`
`
`7
`
`

`

`1. A light emitting device comprising:
`
`Case IPR2018-00386
`Patent 9,490,411
`
`
`a resin package comprising a resin part and a metal part including at
`least two metal plates, said resin package having four outer lateral
`surfaces and having a concave portion having a bottom surface; and
`
`a light emitting element mounted on the bottom surface of the
`concave portion and electrically connected to the metal part,
`
`wherein at least a portion of an outer lateral surface of the resin part
`and at least a portion of an outer lateral surface of the metal part are
`coplanar at an outer lateral surface of the resin package,
`
`wherein both a part of the metal part and a part of the resin part are
`disposed in a region below an upper surface of the metal part, on
`four outer lateral surfaces of the resin package, and
`
`wherein a notch is formed in the metal part at each of the four outer
`lateral surfaces of the resin package.
`
`Ex. 1001 at 19:33-50 (emphasis added).
`
`III. PERSON OF ORDINARY SKILL IN THE ART
`A.
`Field of the Invention/Relevant Art
`The field of invention relates to LED package design. Multiple design
`
`challenges must be addressed, including electrical, optical, heat conduction,
`
`adhesion, and mechanical challenges, which can be contradictory and can pull the
`
`design in different directions. See Nichia Corp., 855 F.3d at 1332-33. This was
`
`particularly true as of the time of the invention. Moreover, at the time of the
`
`invention, textbooks on LED package design were very limited, and Patent Owner
`
`is not aware of any seminal text focusing on LED packaging applications. Ex.
`
`2004 at 15. Indeed, the field of invention was very unpredictable at the time of the
`
`
`
`8
`
`

`

`invention of the ʼ411 patent. Nichia Corp., 855 F.3d at 1339 (district court’s
`
`Case IPR2018-00386
`Patent 9,490,411
`
`
`finding on a motivation to combine was not clearly erroneous because “artisans in
`
`this field face myriad design challenges because small design changes may cause
`
`unpredictable results and because design considerations often pull in multiple
`
`directions.”).
`
`B.
`Level of Ordinary Skill
`The definition adopted by the district court in the Everlight case involves a
`
`higher level of skill than indicated by the Petitioner. Nevertheless, Patent Owner
`
`does not challenge Petitioner’s definition for purposes of this preliminary response.
`
`Indeed, “in general, a lower level of skill in the art favors a determination of
`
`nonobviousness, while a higher level of skill favors a finding of obviousness.”
`
`AVX Corp. v. Greatbatch, Ltd., IPR2014-00697, Paper 57 at 8 n.4 (PTAB Oct. 21,
`
`2015) (citing Innovention Toys, LLC v. MGA Entm’t, Inc., 637 F.3d 1314, 1323
`
`(Fed. Cir. 2011) (“A less sophisticated level of skill generally favors a
`
`determination of nonobviousness, and thus the patentee, while a higher level of
`
`skill favors the reverse.”)). This is particularly true in a challenging field like LED
`
`design where a multitude of considerations ranging from heat, optical and
`
`electrical conduction and mechanical challenges, not to mention manufacturing
`
`issues. Nichia Corp., 855 F.3d at 1332-33 and 1337.
`
`
`
`9
`
`

`

`IV. RELEVANT CLAIM TERMS AND CLAIM CONSTRUCTION
`
`There are two phrases used in the Challenged Claims that dispose of the
`
`Case IPR2018-00386
`Patent 9,490,411
`
`
`Petition. First, the claim limitation “both a part of the metal part and a part of the
`
`resin part are disposed in a region below an upper surface of the metal part, on
`
`four outer lateral surfaces of the resin package” in claim 1 is not present in any
`
`cited reference. Ex. 1001 at 19:45-48 (emphasis added). Patent Owner identifies
`
`this phase only because it is missing from the cited references. Notably, Petitioner
`
`did not put forth any definition for this claim limitation, much less anything that
`
`would arguably read on Loh or the other relied-upon references.
`
`
`
`Second, the Challenged Claims refer to a “resin package.” That phrase is
`
`expressly defined in the ʼ411 patent as referring to “a singulated light emitting
`
`device.” Ex. 1001 at 3:33-36. Lexicography, such as the foregoing, applies even
`
`under the broadest reasonable interpretation (“BRI”) standard used by the PTAB.
`
`Nestle USA, Inc. v. Steuben Foods, Inc. 686 Fed. Appx. 917, 918-19 (Fed. Cir.
`
`2017); MPEP 2111.01 § IV. Moreover, the reference to a singulated light emitting
`
`device is not trivial. The ʼ411 patent addresses issues with singulated devices such
`
`as adhesion after singulation, see, e.g., Ex. 1001 at 2:35-37, and provides
`
`significant improvements over existing LED technology. See, e.g., Nichia Corp.,
`
`855 F.3d at 1332-33 and 1336-37; Ex. 1001 at 3:26-30.
`
`
`
`10
`
`

`

`Finally, as the PTAB applies BRI, Patent Owner does not concede any
`
`Case IPR2018-00386
`Patent 9,490,411
`
`
`
`
`particular construction under the Phillips standard applicable in other forums,
`
`either expressly or implicitly through any arguments contained herein and reserves
`
`the right to take different positions on claim construction under the different claim
`
`construction standard used in other forums.
`
`V. ALLEGED PRIOR ART REFERENCES
`A. Loh
`The device described in Loh is fundamentally different than the device
`
`recited by the Challenged Claims. Whereas the ʼ411 patent claims singulated light
`
`emitting devices, Loh discloses only individually manufactured LEDs. Ex. 1004 at
`
`abst. and ¶7 (referring to a “modular package” for a light emitting device). Loh is
`
`completely silent regarding singulation. The differences in the designs are
`
`deliberate. In Loh, the concern is how to get heat away from the device using a
`
`heat sink. Ex. 1004 at ¶ 63. In contrast, the ʼ411 patent claims novel, non-obvious
`
`singulated light emitting devices that allow for significant manufacturing volumes,
`
`efficiently, at low cost and without sacrificing adhesion between the resin and
`
`metal parts. See, e.g., Ex. 1001 at 19:33-50.
`
`B. Mori
`Mori discloses a light emitting device. In the Petition, Petitioner relies on
`
`Mori for the disclosure of the use of two kinds of phosphors in a sealing member.
`
`
`
`11
`
`

`

`Paper 1 at 17. Petitioner does not assert that Mori cures the above-described
`
`Case IPR2018-00386
`Patent 9,490,411
`
`
`deficiencies of Loh.
`
`C. Wang
`Wang also discloses an LED package, but one that is different than that
`
`
`
`claimed in the ʼ411 patent. This is illustrated below in Figure 4:
`
`
`
`In the Petition, Petitioner relies on Wang for the disclosure of electroplating the
`
`entire lead frame on all surfaces and cutting the lead frame after molding to
`
`separate the light emitting device. Paper 1 at 18-19. Again, Petitioner does not
`
`assert that Wang cures the above-described deficiencies of Loh.
`
`D. Oshio
`Oshio also discloses an LED package, but one that is different than that
`
`claimed in the ʼ411 patent. This is again shown in Figure 4:
`
`
`
`12
`
`

`

`
`
`Case IPR2018-00386
`Patent 9,490,411
`
`
`
`In the Petition, Petitioner relies on the disclosure in Oshio of plating the entire lead
`
`frame on all surfaces and cutting the plated lead frame to form an unplated outer
`
`side surface on the lead in manufacturing an LED package. Paper 1 at 20-21.
`
`Once again, Petitioner does not assert that Oshio cures the above-described
`
`
`
`deficiencies of Loh.
`
`VI. GROUNDS IN THE PETITION
`
`There are five different grounds in the present Petition. Each fails to meet
`
`the threshold for instituting an IPR as discussed in more detail herein.
`
`A. Ground 1 – Claims 1-3, 5-8, 13, 15 and 19-20 anticipated by Loh
`(§ 102)
`
`
`
`
`13
`
`

`

`Case IPR2018-00386
`Patent 9,490,411
`
`
`B. Ground 2 – Claims 1-3, 5-8, 13, 15 and 19-20 rendered obvious by
`Loh (§ 103)
`
`C. Ground 3 – Claim 10 rendered obvious by Loh in view of Mori
`(§ 103)
`
`D. Ground 4 – Claims 16-18 rendered obvious by Loh in view of Wang
`(§ 103)
`
`E. Ground 5 – Claim 18 rendered obvious by Loh in view of Wang and
`Oshio (§ 103)
`
`
`VII. STATEMENT OF SPECIFIC REASONS WHY NO IPR SHOULD BE
`INSTITUTED FOR THE CHALLENGED CLAIMS
`
`A petition for IPR may be granted when “the information presented in the
`
`petition … shows that there is a reasonable likelihood that the petitioner would
`
`prevail with respect to at least 1 of the claims challenged in the petition.” 35 U.S.C.
`
`§ 314(a); see 37 C.F.R. § 42.108(c). Petitioner bears the burden of showing that
`
`this statutory threshold has been met. See 37 C.F.R. § 42.104(b); Office Patent
`
`Trial Practice Guide, 77 Fed. Reg. 48,756, 48,756 (Aug. 14, 2012) (hereinafter
`
`“Practice Guide”) (“The Board … may institute a trial where the petitioner
`
`establishes that the standards for instituting the requested trial are met….”). In
`
`determining whether to institute an IPR, the Board may “deny some or all grounds
`
`for unpatentability for some or all of the challenged claims.” 37 C.F.R.
`
`§ 42.108(b); see also 35 U.S.C. § 314(a).
`
`
`
`14
`
`

`

`Here, Petitioner has failed to make the requisite showing. As discussed in
`
`Case IPR2018-00386
`Patent 9,490,411
`
`
`more detail below, Ground 1 fails because Petitioner has not identified two distinct
`
`claim limitations of the ʼ411 patent in Loh:
`
`(1)
`
`“both a part of the metal part and a part of the resin part are disposed
`
`in a region below an upper surface of the metal part, on four outer lateral
`
`surfaces of the resin package;” and
`
`(2)
`
`a singulated light emitting device.
`
`Ground 2 fails because Petitioner has not engaged in any obviousness
`
`analysis, including discussing the scope and content of the prior art, the differences
`
`between the claimed invention and the prior art, any specific modifications to
`
`correspond to the limitations of the Challenged Claims, and any motivation for
`
`making such a change along with establishing a reasonable expectation of success.
`
`
`
`Grounds 3-5 similarly fail. Petitioner never asserts that the additional
`
`references—Mori, Wang and Oshio—cure the deficiencies of Loh. As Petitioner
`
`has not established that those limitations are present in any of the references, it has
`
`failed to carry its burden.
`
`A. Ground 1 Fails to Demonstrate a Reasonable Likelihood
`that any Challenged Claim Would be Found Unpatentable
`
`Petitioner alleges that claims 1-3, 5-8, 13, 15 and 19-20 are anticipated by
`
`Loh. Petitioner is wrong for at least two independent reasons.
`
`
`
`15
`
`

`

`First, claim 1—the only independent claim—requires that both a part of the
`
`Case IPR2018-00386
`Patent 9,490,411
`
`
`metal part and a part of the resin part are disposed in a region below an upper
`
`surface of metal part on four outer lateral surfaces. In Loh, there is no resin that is
`
`below the upper surface of the metal part on at least two of the outer lateral
`
`surfaces of the device.
`
`
`
`In the relied-upon embodiment of Loh, there is both resin material, which is
`
`shown in blue, and metal parts (i.e., “leads”), which are shown in grey:
`
`
`
`See Paper 1 at 30 (without annotations); Ex. 1004, FIG. 7 (color added), ¶¶ [0080]-
`
`[0082] (referring to “package body 230” and “the second electrical leads 204,
`
`which extend from a side of the package opposite the first electrical leads 206”).
`
`However, there is not “both a part of the metal part and a part of the resin part …
`
`
`
`16
`
`

`

`disposed in a region below an upper surface of the metal part, on four outer
`
`Case IPR2018-00386
`Patent 9,490,411
`
`
`lateral surfaces of the resin package,” as required by claim 1 (emphasis added).
`
`
`
`With respect to this feature of claim 1, the Petition has identified the
`
`following surfaces, highlighted in yellow, as the “outer lateral surface[s].”
`
`See Paper 1 at 31 (without annotations); Ex. 1004, FIG. 7 (color added). The upper
`
`surfaces of the metal part at one of these surfaces are circled in red below:
`
`
`
`
`
`17
`
`

`

`Case IPR2018-00386
`Patent 9,490,411
`
`
`
`
`Ex. 1004, FIG. 7 (color and annotations added). As is clear from the foregoing,
`
`and contrary to the Petition’s assertions, there is no “part of the resin part …
`
`disposed in a region below an upper surface of the metal part,” at all four of the
`
`outer lateral surfaces, as is required by claim 1. Rather, two of the alleged outer
`
`lateral surfaces identified by Petitioner (marked with leads 206 and 204) have only
`
`metal below the upper surface of the metal part, as illustrated in purple in the
`
`following:
`
`
`
`18
`
`

`

`Case IPR2018-00386
`Patent 9,490,411
`
`
`
`
`Ex. 1004, FIG. 7 (color added). Accordingly, Loh fails to teach, and would not
`
`have suggested, this feature of claim 1.
`
`
`
`Instead of resin below an upper surface of the metal part on all four outer
`
`lateral surfaces of the resin package, what is shown in Loh is only resin to the “left
`
`and right sides” of a metal part on two of the four alleged outer lateral surfaces.
`
`Indeed, this was recognized by Petitioner in related IPR2018-00437 regarding the
`
`ʼ071 patent, in which Petitioner pointed to the exact same features as allegedly
`
`disclosing “the resin part is located at left and right sides of a portion of the metal
`
`part”:
`
`
`
`19
`
`

`

`Case IPR2018-00386
`Patent 9,490,411
`
`
`Ex. 2005 at 16 (emphasis added); cf. Ex. 2006 at 19:31-33. For comparison
`
`purposes, Petitioner’s argument with respect to the present claim is shown below:
`
`
`
`Paper 1 at 30. As Petitioner explains in the later filed Petition directed to the ʼ071
`
`patent, “the resin part is located at left and right sides of a portion of the metal
`
`
`
`20
`
`
`
`

`

`part” (Ex. 2005 at 31-32); it is not disposed in a region below an upper surface of
`
`Case IPR2018-00386
`Patent 9,490,411
`
`
`the metal part, as required by the Challenged Claims of the ʼ411 patent. The
`
`inconsistent positions taken by Petitioner in the two Petitions is further evidence
`
`that Petitioner’s position is incorrect.
`
`
`
`The testimony of Petitioner’s expert, Dr. Shanfield, is simil

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket