`
` Date filed: March 28, 2018
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`Filed on behalf of: Nichia Corporation Paper ____
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`
`
`By: Martin M. Zoltick, Lead Counsel
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`Michael H. Jones, Back-up Counsel
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`Mark T. Rawls, Back-up Counsel
`ROTHWELL, FIGG, ERNST & MANBECK, P.C.
`607 14th Street, N.W., Suite 800
`Washington, DC 20005
`Phone: 202-783-6040
`Facsimile: 202-783-6031
`Emails: mzoltick@rfem.com
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` mjones@rfem.com
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` mrawls@rfem.com
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`UNITED STATES PATENT AND TRADEMARK OFFICE
`_______________
`
`BEFORE THE PATENT TRIAL AND APPEAL BOARD
`_______________
`
`VIZIO, INC.,
`Petitioner,
`
`v.
`
`NICHIA CORPORATION,
`Patent Owner.
`_______________
`
`Case IPR2018-00386
`Patent 9,490,411
`_______________
`
`
`PATENT OWNER’S PRELIMINARY RESPONSE
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`Case IPR2018-00386
`Patent 9,490,411
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`TABLE OF CONTENTS
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`TABLE OF AUTHORITIES ................................................................................... iii
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`EXHIBIT LIST .......................................................................................................... v
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`I.
`
`INTRODUCTION ........................................................................................... 1
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`II. BACKGROUND OF THE TECHNOLOGY .................................................. 4
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`A. Overview of LED Technology .............................................................. 4
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`B.
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`The ʼ411 patent ...................................................................................... 5
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`III. PERSON OF ORDINARY SKILL IN THE ART .......................................... 8
`
`A.
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`B.
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`Field of the Invention/Relevant Art ...................................................... 8
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`Level of Ordinary Skill ......................................................................... 9
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`IV. RELEVANT CLAIM TERMS AND CLAIM CONSTRUCTION .............. 10
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`V. ALLEGED PRIOR ART REFERENCES ..................................................... 11
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`A.
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`Loh ....................................................................................................... 11
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`B. Mori ..................................................................................................... 11
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`C. Wang .................................................................................................... 12
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`D. Oshio .................................................................................................... 12
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`VI. GROUNDS IN THE PETITION ................................................................... 13
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`VII. STATEMENT OF SPECIFIC REASONS WHY NO IPR SHOULD
`BE INSTITUTED FOR THE CHALLENGED CLAIMS ............................ 14
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`A. Ground 1 Fails to Demonstrate a Reasonable Likelihood that
`any Challenged Claim Would be Found Unpatentable ....................... 15
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`B.
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`Ground 2 Fails to Demonstrate a Reasonable Likelihood that
`any Challenged Claim Would be Found Unpatentable ....................... 23
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`Ground 3 Fails to Demonstrate a Reasonable Likelihood that
`any Challenged Claim Would be Found Unpatentable ....................... 26
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`C.
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`D. Ground 4 Fails to Demonstrate a Reasonable Likelihood that
`any Challenged Claim Would be Found Unpatentable ....................... 27
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`E.
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`Ground 5 Fails to Demonstrate a Reasonable Likelihood that
`any Challenged Claim Would be Found Unpatentable ...................... 27
`
`VIII. PETITIONER FAILED TO DISCLOSE ALL REAL PARTIES IN
`INTEREST .................................................................................................... 28
`
`IX. SHOULD THE SUPREME COURT HOLD THAT PATENTS ARE
`PRIVATE RIGHTS, THE BOARD SHOULD VACATE AND
`TERMINATE THIS PROCEEDING ............................................................ 30
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`X. CONCLUSION .............................................................................................. 31
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`ii
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`TABLE OF AUTHORITIES
`
`Cases
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`Case IPR2018-00386
`Patent 9,490,411
`
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`ActiveVideo Networks, Inc. v. Verizon Commc’ns, Inc.,
`694 F.3d 1312 (Fed. Cir. 2012) ............................................................................ 24
`Amazon.com, Inc. v. Appistry, Inc.,
`IPR2015- 00480, Paper 18 (PTAB July 13, 2015) ............................................... 29
`AVX Corp. v. Greatbatch, Ltd.,
`IPR2014-00697, Paper 57 (PTAB Oct. 21, 2015) .................................................. 9
`Cohesive Techs., Inc. v. Waters Corp.,
`543 F.3d 1351 (Fed. Cir. 2008) ............................................................................ 26
`Duro-Last, Inc. v. Custom Seal, Inc.,
`321 F.3d 1098 (Fed. Cir. 2003) ............................................................................ 26
`Heart Failure Techs., LLC v. CardioKinetix, Inc.,
`IPR2013-00183, Paper 12 (PTAB July 31, 2013) ................................................ 24
`In re Cyclobensaprine Hydrochloride Extended-Release Capsule Patent Litig.,
`676 F.3d 1063 (Fed. Cir. 2012) ............................................................................ 25
`In re Stepan Co.,
`868 F.3d 1342 (Fed. Cir. 2017) ............................................................................ 25
`Innovention Toys, LLC v. MGA Entm’t, Inc.,
`637 F.3d 1314 (Fed. Cir. 2011) .............................................................................. 9
`KSR Int’l Co. v. Teleflex Inc.,
`550 U.S. 398 (2007) ....................................................................................... 24, 25
`Lake Cable, LLC v. Windy City Wire Cable and Tech. Prods., LLC,
`IPR2013-00528, Paper 11 (PTAB Feb. 19, 2014) ................................................ 24
`Medtronic, Inc. v. Robert Bosch Healthcare Sys., Inc.,
`IPR2014-00488, Paper 61 (PTAB May 22, 2015) ............................................... 29
`Naughty Dog, Inc.v. McRO, Inc.,
`IPR2014-00197, Paper 11 (PTAB May 28, 2014) ............................................... 24
`Nestle USA, Inc. v. Steuben Foods, Inc.
`686 Fed. Appx. 917 (Fed. Cir. 2017) .................................................................... 10
`Nichia Corp. v. Everlight Ams., Inc.,
`855 F.3d 1328 (Fed. Cir. 2017) ............................................................... 5, 8, 9, 10
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`SAS Inst., Inc. v. ComplementSoft, LLC,
`IPR2013-00581, Paper 15 (PTAB Dec. 30, 2013) ............................................... 24
`Toshiba Corp. v. Intellectual Ventures II LLC,
`IPR2014-00201, Paper 11 (PTAB May 21, 2014) ............................................... 25
`Wright Med. Tech., Inc. v. Orthophoenix, LLC,
`IPR2014-00912, Paper 9 (PTAB Dec. 16, 2014) ................................................. 24
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`
`Statutes
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`35 U.S.C. § 312(a) ................................................................................................... 28
`35 U.S.C. § 314(a) .............................................................................................. 1, 14
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`Other Authorities
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`37 C.F.R. § 42.104(b) .............................................................................................. 14
`37 C.F.R. § 42.107(a) ................................................................................................. 1
`37 C.F.R. § 42.108(b) .............................................................................................. 14
`37 C.F.R. § 42.108(c) ............................................................................................... 14
`37 C.F.R. § 42.8(b) .................................................................................................. 28
`MPEP 2111.01 § IV ................................................................................................. 10
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`Rules
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`77 Fed. Reg. 48,756 (Aug. 14, 2012) ............................................................... 14, 30
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`EXHIBIT LIST
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`Declaration of Dr. Stanley R. Shanfield, dated June 16, 2017, in
`IPR2017-01608 (Ex. 1003 in that IPR).
`Declaration of Dr. Stanley R. Shanfield, dated June 16, 2017, in
`IPR2017-01623 (Ex. 1103 in that IPR).
`Dandan Zhu and Colin J. Humphreys, Solid-State Lighting Based
`on Light Emitting Diode Technology, Chapter 5 (2016).
`Sheng Liu and Xiaobing Luo, LED Packaging for Lighting
`Applications: Design, Manufacturing and Testing, Chemical
`Industry Press (2011).
`Petition for Inter Partes Review of U.S. Patent No. 9,537,071 in
`IPR2018-00437, dated January 12, 2018.
`U.S. Patent No. 9,537,071.
`Vizio Holdings, Inc.’s Amendment No. 3 to Form S-1 Registration
`Statement, filed with the Securities and Exchange Commission on
`October 22, 2015 (retrieved from
`http://secfilings.nasdaq.com/filingFrameset.asp?FilingID=1096439
`2&RcvdDate=10/22/2015&CoName=VIZIO%20HOLDINGS%2
`C%20INC.&FormType=S-
`1/A&View=html%20September%2026,%202016%20Disc\Internet
`%20articles\FetchF%20VIZIO(4).pdf).
`Westlaw Company Investigator Reports for Vizio, Inc., AmTran
`Logistics Company and AmTran Logistics Inc. Company.
`Declaration of Dr. Stanley R. Shanfield, dated January 12, 2018, in
`IPR2018-00437 (Ex. 1003 in that IPR).
`Transcript of Teleconference in IPR2017-01608 and IPR2017-
`01623, dated February 28, 2018 (Ex. 2029 and Ex. 2129
`respectively, in those IPRs).
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`v
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`2001
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`2002
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`2003
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`2004
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`2005
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`2006
`2007
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`2008
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`2009
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`2010
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`I.
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`INTRODUCTION
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`Case IPR2018-00386
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`Pursuant to 37 C.F.R. § 42.107(a), Patent Owner, Nichia Corporation
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`(“Nichia” or “Patent Owner”), submits this Preliminary Response to the Petition
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`for Inter Partes Review (“IPR”) of U.S. Patent No. 9,490,411 (the “ʼ411 patent”)
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`(Ex. 1001) filed by Petitioner, Vizio, Inc. (“Vizio” or “Petitioner”) challenging
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`claims 1-3, 5-8, 10, 13, and 15-20 (the “Challenged Claims”).
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`Petitioner has failed to meet the threshold required by 35 U.S.C. § 314(a) for
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`instituting an IPR of the Challenged Claims of the ʼ411 patent, and thus institution
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`should be denied for three reasons.
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`First, the Challenged Claims require “both a part of the metal part and a part
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`of the resin part are disposed in a region below an upper surface of the metal part,
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`on four outer lateral surfaces of the resin package.” E.g., Ex. 1001 at 19:45-48
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`(emphasis added). U.S. Patent Publication No. 2009/0012036 (“Loh”) (Ex. 1004)
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`does not disclose this limitation, Petitioner does not assert that any of the other
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`references cure that deficiency, and Petitioner makes no showing that such a
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`limitation would have been obvious to a person skilled in the art.
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`Indeed, Petitioner’s annotated Figure 7 (Paper 1 at 16) from Loh plainly
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`demonstrates that on two alleged outer lateral surfaces of the device there is no
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`resin part disposed in a region below an upper surface of the metal part (see alleged
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`outer lateral surfaces identifying metal leads 206 and 204). That is, the metal leads
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`that extend from the package body 230 on two sides have no resin below them.
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`Ex. 1004 at Fig. 7. For at least this reason, Loh does not anticipate the Challenged
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`Claims of the ʼ411 patent (Ground 1). And because Petitioner does not assert that
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`any of the other references cure this deficiency and makes no argument as to why
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`that limitation—and the corresponding claims—would have been obvious in view
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`of Loh either alone (Ground 2) or in combination with other references (Grounds
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`3-5), Petitioner has failed to make the requisite showing for instituting IPR for this
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`first, independent reason.
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`Second, the Challenged Claims of the ʼ411 patent refer to a “resin package.”
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`That term is expressly defined in the ʼ411 patent to refer to “singulated light
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`emitting device[s].” Ex. 1001 at 3:33-36. However, Loh does not disclose a
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`singulated light emitting device. Instead, it describes only an individual modular
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`device and makes no reference to singulation of multiple devices. Ex. 1004 at ¶7
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`(“Embodiments of the invention provide a modular package for a light emitting
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`device.”); cf. Ex. 2001 at ¶ 58 (Declaration of Dr. Stanley R. Shanfield dated June
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`16, 2017 in IPR2017-01608 (Ex. 1003 in the foregoing IPR) (referring to
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`“singulate” or “individualize”)); Ex. 2002 at ¶ 37(Declaration of Dr. Stanley R.
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`Shanfield dated June 16, 2017 in IPR2017-01623 (Ex. 1103 in the foregoing IPR)).
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`Because of this fundamental difference—which is not surprising given that the
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`ʼ411 patent is focused on a singulated light emitting device, which Loh does not
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`describe—Loh does not anticipate the Challenged Claims of the ʼ411 patent
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`(Ground 1). Moreover, Petitioner makes no argument as to why that limitation—
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`and the corresponding claims—would have been obvious in view of Loh either
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`alone (Ground 2) or in combination with other references (Grounds 3-5). As such
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`Petitioner has failed to establish a reasonable likelihood that at least one challenged
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`claim is unpatentable for this second, independent reason.
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`Third, as explained in more detail below, Patent Owner asserts that
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`Petitioner has failed to identify all of the real-parties-in-interest. For this
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`additional, independent reason, the Petition should be denied.
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`Finally, the Supreme Court is considering the constitutionality of IPRs in Oil
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`States Energy Services, LLC v. Green’s Energy Group, LLC, No. 16-712. If the
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`Supreme Court determines that IPRs are unconstitutional, the Petition should be
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`denied as moot.
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`II. BACKGROUND OF THE TECHNOLOGY
`A. Overview of LED Technology
`The ʼ411 patent is directed to the design of a singulated LED device with
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`particular features and benefits over prior LED technology. See generally Ex.
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`1001 at 3:26-37. LEDs are used in a variety of applications, including LCD
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`backlighting for cell phones, laptops computers, and televisions; video display
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`applications, such as billboards and scoreboards; automotive applications, such as
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`interior and exterior vehicle lighting; and general lighting, such as lightbulbs. Id.
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`at 1:18-22.
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`The light emitting component of an LED is a semiconductor “chip” that
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`emits light when a current is applied. Id. at 1:26-30. In most instances, one or
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`more LED chips are encompassed in a larger structure called the LED “package,”
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`resulting in a packaged “LED device.” See Nichia Corp. v. Everlight Ams., Inc.,
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`4
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`855 F.3d 1328, 1332-33 (Fed. Cir. 2017). The LED package protects the chip(s)
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`from environmental damage, determines the propagation and color of the emitted
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`light, provides an electrical and structural connection with the product in which the
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`LED device is used, manages heat dissipation, and performs other functions. Id.;
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`see also Ex. 2003 at 93, Zhu and Humphreys, Solid-State Lighting Based on Light
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`Emitting Diode Technology (2016) (“LED packaging is also critical to achieve
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`high luminous efficiency, dissipate heat generated from the LED chip, improve
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`reliability and lifetime and control the colour for specific requirements, as well as
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`to protect the LED chips from damages due to electrostatic discharge, moisture,
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`high temperature and chemical oxidation.”). Each element of the package design
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`can affect the LED device’s operation. Ex. 2003 at 102.
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`The ʼ411 patent
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`B.
`The ʼ411 patent claims novel, non-obvious singulated light emitting devices,
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`
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`which are made using a simple, low-cost method that is significantly more efficient
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`than prior methods. An embodiment is shown in FIGs. 1 and 2, reproduced below:
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`The specification of the ʼ411 patent describes the light emitting device 100 as
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`follows:
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`A light emitting device 100 … has a resin package 20 in which
`a resin part 25 and leads 22 are formed in the substantially same plane
`in outer side surfaces 20b.
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`*
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`The resin package 20 is formed with the resin part 25 which
`mainly contains a light reflecting material 26, and the leads 22. The
`resin package 20 has the outer bottom surface 20a in which the leads
`22 are arranged, outer side surfaces 20b in which part of the leads 22
`are exposed, and the outer upper surface 20c in which an opening
`concave part 27 is formed. In the resin package 20, the concave part
`27 having an inner bottom surface 27a and inner side surface 27b is
`formed. The leads 22 are exposed in the inner bottom surface 27a of
`the resin package 20 and the light emitting element 10 is placed on the
`leads 22. In the concave part 27 of the resin package 20, a sealing
`member 30 which covers the light emitting element 10 is arranged.
`The sealing member 30 contains a fluorescent material 40. The light
`emitting element 10 is electrically connected with the leads 22
`through wires 50. The leads 22 are not arranged on the outer upper
`surface 20c of the resin package 20.
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` …
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` In a method for manufacturing a light emitting device which is
`described below, notch parts 21a are provided in a lead frame 21 and
`the lead frame 21 is cut along the notch parts 21a and, therefore, the
`cut part of the lead frame 21 is a part which is exposed from the resin
`package 20.
`
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`In the resin package 20, the leads 22 are exposed from the four
`corners. The leads 22 are exposed in the outer side surfaces 20b, and
`are not subjected to plating processing….
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`Ex. 1001 at 6:38 – 7:13.
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`According to some embodiments, the lead frame used to form the devices is
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`etched. This etching may result in concavities in the side surfaces of the notches.
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`Ex. 1001 at 9:37-39. Moreover, when singulated, resin is present in the regions
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`below the exposed metal leads at the outer lateral surfaces in some embodiments.
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`This improves adhesion of the resin part to the metal leads, which is one of the
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`stated goals of the ʼ411 patent. See, e.g., Ex. 1001 at 16:51-54 (“An etched lead
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`frame is used for the leads 322. In the cut surface of the resin-molded body, the
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`etched leads 322 have a concavity and convexity. This concavity and convexity
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`improve adhesion between the resin part and leads.”); 9:37-42 (“However, etching
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`can form concave-convex shapes in the entire sectional (etched part) part of the
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`lead frame, so that it is possible to increase a bonding area between the lead frame
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`and resin-molded body and mold a resin package of better adhesion”); and 2:32-37.
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`Claim 1 is the only challenged independent claim and recites
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`7
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`1. A light emitting device comprising:
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`a resin package comprising a resin part and a metal part including at
`least two metal plates, said resin package having four outer lateral
`surfaces and having a concave portion having a bottom surface; and
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`a light emitting element mounted on the bottom surface of the
`concave portion and electrically connected to the metal part,
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`wherein at least a portion of an outer lateral surface of the resin part
`and at least a portion of an outer lateral surface of the metal part are
`coplanar at an outer lateral surface of the resin package,
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`wherein both a part of the metal part and a part of the resin part are
`disposed in a region below an upper surface of the metal part, on
`four outer lateral surfaces of the resin package, and
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`wherein a notch is formed in the metal part at each of the four outer
`lateral surfaces of the resin package.
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`Ex. 1001 at 19:33-50 (emphasis added).
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`III. PERSON OF ORDINARY SKILL IN THE ART
`A.
`Field of the Invention/Relevant Art
`The field of invention relates to LED package design. Multiple design
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`challenges must be addressed, including electrical, optical, heat conduction,
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`adhesion, and mechanical challenges, which can be contradictory and can pull the
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`design in different directions. See Nichia Corp., 855 F.3d at 1332-33. This was
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`particularly true as of the time of the invention. Moreover, at the time of the
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`invention, textbooks on LED package design were very limited, and Patent Owner
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`is not aware of any seminal text focusing on LED packaging applications. Ex.
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`2004 at 15. Indeed, the field of invention was very unpredictable at the time of the
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`invention of the ʼ411 patent. Nichia Corp., 855 F.3d at 1339 (district court’s
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`finding on a motivation to combine was not clearly erroneous because “artisans in
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`this field face myriad design challenges because small design changes may cause
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`unpredictable results and because design considerations often pull in multiple
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`directions.”).
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`B.
`Level of Ordinary Skill
`The definition adopted by the district court in the Everlight case involves a
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`higher level of skill than indicated by the Petitioner. Nevertheless, Patent Owner
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`does not challenge Petitioner’s definition for purposes of this preliminary response.
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`Indeed, “in general, a lower level of skill in the art favors a determination of
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`nonobviousness, while a higher level of skill favors a finding of obviousness.”
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`AVX Corp. v. Greatbatch, Ltd., IPR2014-00697, Paper 57 at 8 n.4 (PTAB Oct. 21,
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`2015) (citing Innovention Toys, LLC v. MGA Entm’t, Inc., 637 F.3d 1314, 1323
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`(Fed. Cir. 2011) (“A less sophisticated level of skill generally favors a
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`determination of nonobviousness, and thus the patentee, while a higher level of
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`skill favors the reverse.”)). This is particularly true in a challenging field like LED
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`design where a multitude of considerations ranging from heat, optical and
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`electrical conduction and mechanical challenges, not to mention manufacturing
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`issues. Nichia Corp., 855 F.3d at 1332-33 and 1337.
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`IV. RELEVANT CLAIM TERMS AND CLAIM CONSTRUCTION
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`There are two phrases used in the Challenged Claims that dispose of the
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`Petition. First, the claim limitation “both a part of the metal part and a part of the
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`resin part are disposed in a region below an upper surface of the metal part, on
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`four outer lateral surfaces of the resin package” in claim 1 is not present in any
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`cited reference. Ex. 1001 at 19:45-48 (emphasis added). Patent Owner identifies
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`this phase only because it is missing from the cited references. Notably, Petitioner
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`did not put forth any definition for this claim limitation, much less anything that
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`would arguably read on Loh or the other relied-upon references.
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`Second, the Challenged Claims refer to a “resin package.” That phrase is
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`expressly defined in the ʼ411 patent as referring to “a singulated light emitting
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`device.” Ex. 1001 at 3:33-36. Lexicography, such as the foregoing, applies even
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`under the broadest reasonable interpretation (“BRI”) standard used by the PTAB.
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`Nestle USA, Inc. v. Steuben Foods, Inc. 686 Fed. Appx. 917, 918-19 (Fed. Cir.
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`2017); MPEP 2111.01 § IV. Moreover, the reference to a singulated light emitting
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`device is not trivial. The ʼ411 patent addresses issues with singulated devices such
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`as adhesion after singulation, see, e.g., Ex. 1001 at 2:35-37, and provides
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`significant improvements over existing LED technology. See, e.g., Nichia Corp.,
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`855 F.3d at 1332-33 and 1336-37; Ex. 1001 at 3:26-30.
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`Finally, as the PTAB applies BRI, Patent Owner does not concede any
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`particular construction under the Phillips standard applicable in other forums,
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`either expressly or implicitly through any arguments contained herein and reserves
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`the right to take different positions on claim construction under the different claim
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`construction standard used in other forums.
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`V. ALLEGED PRIOR ART REFERENCES
`A. Loh
`The device described in Loh is fundamentally different than the device
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`recited by the Challenged Claims. Whereas the ʼ411 patent claims singulated light
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`emitting devices, Loh discloses only individually manufactured LEDs. Ex. 1004 at
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`abst. and ¶7 (referring to a “modular package” for a light emitting device). Loh is
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`completely silent regarding singulation. The differences in the designs are
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`deliberate. In Loh, the concern is how to get heat away from the device using a
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`heat sink. Ex. 1004 at ¶ 63. In contrast, the ʼ411 patent claims novel, non-obvious
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`singulated light emitting devices that allow for significant manufacturing volumes,
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`efficiently, at low cost and without sacrificing adhesion between the resin and
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`metal parts. See, e.g., Ex. 1001 at 19:33-50.
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`B. Mori
`Mori discloses a light emitting device. In the Petition, Petitioner relies on
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`Mori for the disclosure of the use of two kinds of phosphors in a sealing member.
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`Paper 1 at 17. Petitioner does not assert that Mori cures the above-described
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`deficiencies of Loh.
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`C. Wang
`Wang also discloses an LED package, but one that is different than that
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`claimed in the ʼ411 patent. This is illustrated below in Figure 4:
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`In the Petition, Petitioner relies on Wang for the disclosure of electroplating the
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`entire lead frame on all surfaces and cutting the lead frame after molding to
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`separate the light emitting device. Paper 1 at 18-19. Again, Petitioner does not
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`assert that Wang cures the above-described deficiencies of Loh.
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`D. Oshio
`Oshio also discloses an LED package, but one that is different than that
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`claimed in the ʼ411 patent. This is again shown in Figure 4:
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`In the Petition, Petitioner relies on the disclosure in Oshio of plating the entire lead
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`frame on all surfaces and cutting the plated lead frame to form an unplated outer
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`side surface on the lead in manufacturing an LED package. Paper 1 at 20-21.
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`Once again, Petitioner does not assert that Oshio cures the above-described
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`deficiencies of Loh.
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`VI. GROUNDS IN THE PETITION
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`There are five different grounds in the present Petition. Each fails to meet
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`the threshold for instituting an IPR as discussed in more detail herein.
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`A. Ground 1 – Claims 1-3, 5-8, 13, 15 and 19-20 anticipated by Loh
`(§ 102)
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`B. Ground 2 – Claims 1-3, 5-8, 13, 15 and 19-20 rendered obvious by
`Loh (§ 103)
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`C. Ground 3 – Claim 10 rendered obvious by Loh in view of Mori
`(§ 103)
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`D. Ground 4 – Claims 16-18 rendered obvious by Loh in view of Wang
`(§ 103)
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`E. Ground 5 – Claim 18 rendered obvious by Loh in view of Wang and
`Oshio (§ 103)
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`VII. STATEMENT OF SPECIFIC REASONS WHY NO IPR SHOULD BE
`INSTITUTED FOR THE CHALLENGED CLAIMS
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`A petition for IPR may be granted when “the information presented in the
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`petition … shows that there is a reasonable likelihood that the petitioner would
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`prevail with respect to at least 1 of the claims challenged in the petition.” 35 U.S.C.
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`§ 314(a); see 37 C.F.R. § 42.108(c). Petitioner bears the burden of showing that
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`this statutory threshold has been met. See 37 C.F.R. § 42.104(b); Office Patent
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`Trial Practice Guide, 77 Fed. Reg. 48,756, 48,756 (Aug. 14, 2012) (hereinafter
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`“Practice Guide”) (“The Board … may institute a trial where the petitioner
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`establishes that the standards for instituting the requested trial are met….”). In
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`determining whether to institute an IPR, the Board may “deny some or all grounds
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`for unpatentability for some or all of the challenged claims.” 37 C.F.R.
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`§ 42.108(b); see also 35 U.S.C. § 314(a).
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`Here, Petitioner has failed to make the requisite showing. As discussed in
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`more detail below, Ground 1 fails because Petitioner has not identified two distinct
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`claim limitations of the ʼ411 patent in Loh:
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`(1)
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`“both a part of the metal part and a part of the resin part are disposed
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`in a region below an upper surface of the metal part, on four outer lateral
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`surfaces of the resin package;” and
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`(2)
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`a singulated light emitting device.
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`Ground 2 fails because Petitioner has not engaged in any obviousness
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`analysis, including discussing the scope and content of the prior art, the differences
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`between the claimed invention and the prior art, any specific modifications to
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`correspond to the limitations of the Challenged Claims, and any motivation for
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`making such a change along with establishing a reasonable expectation of success.
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`Grounds 3-5 similarly fail. Petitioner never asserts that the additional
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`references—Mori, Wang and Oshio—cure the deficiencies of Loh. As Petitioner
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`has not established that those limitations are present in any of the references, it has
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`failed to carry its burden.
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`A. Ground 1 Fails to Demonstrate a Reasonable Likelihood
`that any Challenged Claim Would be Found Unpatentable
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`Petitioner alleges that claims 1-3, 5-8, 13, 15 and 19-20 are anticipated by
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`Loh. Petitioner is wrong for at least two independent reasons.
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`First, claim 1—the only independent claim—requires that both a part of the
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`metal part and a part of the resin part are disposed in a region below an upper
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`surface of metal part on four outer lateral surfaces. In Loh, there is no resin that is
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`below the upper surface of the metal part on at least two of the outer lateral
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`surfaces of the device.
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`In the relied-upon embodiment of Loh, there is both resin material, which is
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`shown in blue, and metal parts (i.e., “leads”), which are shown in grey:
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`See Paper 1 at 30 (without annotations); Ex. 1004, FIG. 7 (color added), ¶¶ [0080]-
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`[0082] (referring to “package body 230” and “the second electrical leads 204,
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`which extend from a side of the package opposite the first electrical leads 206”).
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`However, there is not “both a part of the metal part and a part of the resin part …
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`disposed in a region below an upper surface of the metal part, on four outer
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`lateral surfaces of the resin package,” as required by claim 1 (emphasis added).
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`With respect to this feature of claim 1, the Petition has identified the
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`following surfaces, highlighted in yellow, as the “outer lateral surface[s].”
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`See Paper 1 at 31 (without annotations); Ex. 1004, FIG. 7 (color added). The upper
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`surfaces of the metal part at one of these surfaces are circled in red below:
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`Ex. 1004, FIG. 7 (color and annotations added). As is clear from the foregoing,
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`and contrary to the Petition’s assertions, there is no “part of the resin part …
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`disposed in a region below an upper surface of the metal part,” at all four of the
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`outer lateral surfaces, as is required by claim 1. Rather, two of the alleged outer
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`lateral surfaces identified by Petitioner (marked with leads 206 and 204) have only
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`metal below the upper surface of the metal part, as illustrated in purple in the
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`following:
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`Ex. 1004, FIG. 7 (color added). Accordingly, Loh fails to teach, and would not
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`have suggested, this feature of claim 1.
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`Instead of resin below an upper surface of the metal part on all four outer
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`lateral surfaces of the resin package, what is shown in Loh is only resin to the “left
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`and right sides” of a metal part on two of the four alleged outer lateral surfaces.
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`Indeed, this was recognized by Petitioner in related IPR2018-00437 regarding the
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`ʼ071 patent, in which Petitioner pointed to the exact same features as allegedly
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`disclosing “the resin part is located at left and right sides of a portion of the metal
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`part”:
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`Ex. 2005 at 16 (emphasis added); cf. Ex. 2006 at 19:31-33. For comparison
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`purposes, Petitioner’s argument with respect to the present claim is shown below:
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`Paper 1 at 30. As Petitioner explains in the later filed Petition directed to the ʼ071
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`patent, “the resin part is located at left and right sides of a portion of the metal
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`part” (Ex. 2005 at 31-32); it is not disposed in a region below an upper surface of
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`the metal part, as required by the Challenged Claims of the ʼ411 patent. The
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`inconsistent positions taken by Petitioner in the two Petitions is further evidence
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`that Petitioner’s position is incorrect.
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`The testimony of Petitioner’s expert, Dr. Shanfield, is simil