throbber
UNITED STATES PATENT AND TRADEMARK OFFICE
`
`
`
`
`
`
`
`
`
`
`BEFORE THE PATENT TRIAL AND APPEAL BOARD
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`BAYERISCHE MOTOREN WERKE AKTIENGESELLSCHAFT and
`BMW OF NORTH AMERICA, LLC,
`Petitioners,
`
`v.
`
`PAICE LLC and THE ABELL FOUNDATION, INC.,
`Patent Owners.
`
`
`
`
`
`
`
`
`
`
`
`
`Case IPR2020-01386
`Patent 7,237,634
`
`
`
`
`
`
`
`
`
`
`
`
`PATENT OWNERS’ RESPONSE
`
`

`

`Attorney Docket: 36351-0018IP1
`Case IPR2020-01386
`
`TABLE OF CONTENTS
`
`I.
`II.
`
`B.
`
`C.
`
`Introduction ..................................................................................................................... 1
`Technology Overview ................................................................................................... 6
`A.
`The Technology of the ’634 Patent ............................................................... 6
`B.
`Overview of Severinsky’s Parallel Hybrid vs. Niis Series Hybrid ...... 13
`III. Claim Construction ...................................................................................................... 18
`IV. BMW’s Grounds Fail to Demonstrate Obviousness ........................................... 18
`A.
`Ground 1 — Severinsky in View of Nii Does Not Render Claim 33
`Obvious ............................................................................................................... 18
`1.
`Neither Severinsky nor Nii teaches or suggests “varying said
`setpoint accordingly ............................................................................. 18
`BMW’s Reasons to Combine are Flawed ...................................... 29
`2.
`Ground 2 — Severinsky in View of Quigley Does Not Render Claim
`33 Obvious ......................................................................................................... 44
`Ground 3 — Severinsky in View of Graf Does Not Render Claim 33
`Obvious ............................................................................................................... 49
`Grounds 4-9 ....................................................................................................... 56
`Grounds 7, 10, and 11 — Severinsky in View of Ma Does Not Render
`Claims 49, 105, or 188 Obvious ................................................................... 56
`Grounds 12-14 .................................................................................................. 71
`F.
`CONCLUSION ............................................................................................................ 71
`
`D.
`E.
`
`V.
`
`i
`
`

`

`Attorney Docket: 36351-0018IP1
`Case IPR2020-01386
`
`EXHIBIT LIST
`
`Exhibit No.
`PAICE 2001
`
`PAICE 2002
`
`PAICE 2003
`
`PAICE 2004
`PAICE 2005
`PAICE 2006
`
`PAICE 2007
`PAICE 2008
`PAICE 2009
`
`PAICE 2010
`PAICE 2011
`PAICE 2012
`PAICE 2013
`PAICE 2014
`PAICE 2015
`PAICE 2016
`PAICE 2017
`PAICE 2018
`PAICE 2019
`
`PAICE 2020
`
`Description
`Patent Owners’ Preliminary Response to Petition for IPR in
`IPR2015-0722 Dated August 10, 2015
`Patent Owner’s Preliminary Response to Petition in IPR2015-
`00787 dated August 10, 2015
`Patent Owner’s Preliminary Response to Petition in IPR2015-
`00791 dated August 10, 2015
`Statutory Disclaimer
`Reserved
`Response to Interrogatory 27, BMW Responses to PAICE 1st
`Set of Interrogatories [1-28] dated May 6, 2020
`Paice/Toyota Complaint dated June 8, 2004
`Paice/Toyota Amended Complaint dated July 3, 2007
`Scheduling Order [Docket No. 36] from 1:19-cv-03348-SAG
`(USDC-DMD) dated February 25, 2020
`Docket Navigator Statistics – Top Patents by Number of IPRs
`Ex. J to BMW Invalidity Contentions dated June 8, 2020
`Reserved
`IPR2017-00232 Petition dated November 14, 2016
`UK Patent Application GB 2,318,105 Cover Page
`Printout of http://www.paicehybrid.com/licensing-agreements/
`Declaration of Mahdi Shahbakhti, Ph.D.
`Curriculum Vitae of Mahdi Shahbakhti, Ph.D.
`Bosch Gasoline-engine Management
`Selected Pages From John Heywood, Internal Combustion
`Engines Fundamentals
`Selected Pages From Merhdad Ehsani et al, Modern Electric,
`Hybrid Electric, and Fuel Cell Vehicles
`PAICE 2021 Matthew Cuddy et al., Analysis of the Fuel Economy Benefit
`of Drivetrain Hybridization
`Selected Pages From Draft Technical Assessment Report:
`Midterm Evaluation of Light-Duty Vehicle Greenhouse Gas
`Emission Standards and Corporate Average Fuel Economy
`Standards for Model Years 2022-2025
`Selected Pages From Assessment of Fuel Economy of Fuel
`Economy Technologies for Light Duty Vehicles
`
`PAICE 2022
`
`PAICE 2023
`
`ii
`
`

`

`
`
`PAICE 2024
`
`PAICE 2025
`PAICE 2026
`PAICE 2027
`PAICE 2028
`
`PAICE 2029
`PAICE 2030
`PAICE 2031
`PAICE 2032
`PAICE 2033
`PAICE 2034
`
`Attorney Docket: 36351-0018IP1
`Case IPR2020-01386
`
`Selected Pages From Richard Stone, Introduction to Internal
`Combustion Engines
`Reserved
`Reserved
`Reserved
`Guzzella et al., Introduction to Modeling Control of Internal
`Combustion Engine Systems
`Reserved
`Reserved
`Reserved
`Reserved
`Guzzella et al., Vehicle Propulsion Systems
`Bumby, J.R. et al., “Optimisation and control of a hybrid
`electric car,” IEE PROCEEDINGS, Vol. 134, Pt. D, No. 6
`(Nov. 1987), 373-87 (“Bumby II”)
`
`iii
`
`

`

`Attorney Docket: 36351-0018IP1
`Case IPR2020-01386
`
`I.
`
`Introduction
`The Board should find that all challenged claims of U.S. Patent No.
`
`7,237,634 (“’634 patent”) are patentable. The ’634 patent describes and claims
`
`novel control strategies and architectures for hybrid electric vehicles, which are
`
`absent in the prior art.
`
`Varying the setpoint based on monitoring patterns of vehicle operation
`
`(claim 33): challenged independent claim 33 (and its dependent claims) monitors
`
`patterns of vehicle operation in order to vary the setpoint, which is a parameter that
`
`the hybrid controller uses as a point of demarcation for selecting operating modes,
`
`e.g., choosing whether to operate the electric motor or the gas engine to propel the
`
`vehicle. The Board has already carefully considered the validity of the ’634 patent
`
`on multiple occasions and denied institution of three separate IPRs challenging
`
`independent claim 33 and its dependent claims. (BMW1060, 6-8, 16-17;
`
`BMW1061, 7-9, 14-15; BMW1062, 7-9, 15-16.)
`
`BMW’s prior art fares no better than the art that the Board previously found
`
`deficient. First, none of the prior art varies the claimed “setpoint” at all, let alone
`
`doing so based on monitoring patterns of vehicle operation as claim 33 requires.
`
`BMW’s Grounds 1-9 rely on Severinsky as the primary reference. But as
`
`explained in detail below, Severinsky never varies the claimed “setpoint,” and
`
`BMW’s unsupported assertion that Severinsky’s “speed-responsive hysteresis”
`
`1
`
`

`

`
`results in varying the claimed torque “setpoint” is wrong.1
`
`Attorney Docket: 36351-0018IP1
`Case IPR2020-01386
`
`Second, none of the secondary references come close to filling this
`
`significant gap in the prior art. Nii (Ground 1) does not have a “setpoint” for
`
`switching between electric motor and engine propulsion modes because Nii is
`
`directed to a “series” hybrid vehicle where the engine is disconnected from the
`
`wheels, and Nii endeavors to keep the engine always on and operating at a constant
`
`output to charge the battery. A POSA reviewing Severinsky and Nii together
`
`would not have any concept of varying the claimed “setpoint.” Moreover, a POSA
`
`would not look to Nii’s “pattern information” as BMW suggests because Nii’s
`
`“pattern information” has no relation to (or use for) varying a “setpoint” for
`
`selecting operating modes in a “parallel” hybrid vehicle like Severinsky. And
`
`BMW fails to explain how or why a POSA could make such a combination in the
`
`first place.
`
`Quigley (Ground 2) also fails to remedy the deficiencies of Severinksy.
`
`Ground 2 is based on the false premise that Quigley varies the “SP,” i.e., the
`
`setpoint, based on patterns of vehicle operation over time. Petition, 26 (“Quigley
`
`therefore utilizes the monitored driving pattern information and ‘var[ies] the SP
`
`
`1 Patent Owners rely on the declaration of Mahdi Shahbakhti, Ph.D. in support of
`
`their Patent Owners’ Response. (PAICE2016, ¶¶1-176.)
`
`2
`
`

`

`
`accordingly.’”). Quigley, however, expressly discloses that its “intelligent
`
`Attorney Docket: 36351-0018IP1
`Case IPR2020-01386
`
`controller” is not used for deciding when to employ either the electric motor or the
`
`engine. And as the Board recognized at institution, “Quigley and Dr. Davis’s
`
`testimony does not reveal evidentiary support for Petitioner’s contention that
`
`Quigley varies a setpoint that constitutes a ‘torque’ value.” Institution Decision
`
`(ID), 40. Quigley’s “optimal operation” on which BMW relies (Petition, 26) has
`
`nothing to do with adjusting the setpoint for determining whether to employ the
`
`electric motor or engine. To confirm, the Board noted that BMW’s “proposed
`
`combination appears to lack a rational underpinning.” Id.
`
`Graf (Ground 3) also fails to remedy Severinsky’s shortcomings. BMW
`
`only alleges that Graf varies “operating points” generally. And as the Board
`
`recognized at institution, Graf’s disclosure about determining the driving style of
`
`the driver does not disclose “monitoring patterns of vehicle operation over time.”
`
`ID, 46.
`
`Grounds 4-9 all rely on Grounds 1-3 to address claims that depend from
`
`claim 33. Thus, Grounds 4-9 are deficient for at least the reasons set forth with
`
`respect to Grounds 1-3.
`
`“On-demand” turbocharger: challenged claims 49, 105, and 188 (and
`
`dependent claims) are directed to a novel architecture that combines a gas engine
`
`and electric motor with a controllably coupled, “on-demand” turbocharger. Instead
`
`3
`
`

`

`
`of using a turbocharger that operates mechanically as a function of engine output,
`
`Attorney Docket: 36351-0018IP1
`Case IPR2020-01386
`
`the ’634 patent provides a control system that controls the turbocharger to work
`
`alongside the electric motor. The ’634 patent controls the electric motor and
`
`turbocharger to complement one another, by applying the instant torque of the
`
`electric motor to make up for the inherent lag of the turbocharger and using the
`
`turbocharger over extended periods of time where use of the electric motor would
`
`deplete the battery.
`
`BMW’s Grounds 7, 10, and 11 fail because it is insufficient to demonstrate
`
`that Severinsky and Ma could be combined, and BMW does not present a single
`
`permissible reason why a POSA would modify Severinsky’s parallel hybrid with
`
`Ma’s turbocharger. BMW’s first two reasons to combine are lacking because the
`
`touted benefits of Ma’s turbocharger are at best redundant to Severinsky’s large
`
`electric traction motor. And BMW’s third reason to combine comes straight from
`
`the ’634 patent specification, not the prior art.
`
`4
`
`

`

`Attorney Docket: 36351-0018IP1
`Case IPR2020-01386
`
`Grounds 12-14 rely on Ground 11 to address claims that depend from claim
`
`
`
`188. Thus, Grounds 12-14 are deficient for at least the reasons set forth with
`
`respect to Ground 11.2 3
`
`
`2 In Arthrex, Inc. v. Smith & Nephew, Inc., Case No. 2018-2140 (Fed. Cir. Oct. 31,
`
`2019), the Federal Circuit held that the statutory scheme for appointing APJs
`
`violated the Appointments Clause of the U.S. Constitution. The Court proposed to
`
`remedy the constitutional defect by severing the application of 35 U.S.C. § 3(c)—
`
`which subjects USPTO employees to the removal provisions of 5 U.S.C.
`
`§ 7513(a)—as to APJs. Arthrex, slip op. at 25. Patent Owner understands that in
`
`other appeals still pending before the Federal Circuit and Supreme Court, parties
`
`have challenged whether this remedy fails to cure the defect. Accordingly, for
`
`purposes of preserving these issues, Patent Owner asserts that institution decisions,
`
`preliminary guidance on amendments, and future final written decisions rendered
`
`by the Board will be unconstitutional for violation of the Appointments Clause.
`
`3 In an effort to narrow the issues and increase efficiency, without conceding the
`
`propriety of BMW’s assertions or admitting unpatentability, Patent Owners have
`
`disclaimed claims 242 and 268. (See PAICE2004.) Patent Owners’ maintain the
`
`remaining claims, claims 33-44, 46, 49-50, 52-54, 55, 68, 105, 188-189, 199-206,
`
`208, and 211-214 (“the Challenged Claims”) in this proceeding.
`
`5
`
`

`

`
`
`Attorney Docket: 36351-0018IP1
`Case IPR2020-01386
`
`II. Technology Overview
`A. The Technology of the ’634 Patent
`The ’634 patent discloses embodiments of a hybrid electric vehicle, with an
`
`internal combustion engine, two electric motors and a battery bank. A
`
`microprocessor is employed to control the internal combustion engine, the two
`
`electric motors, and the battery bank based on the hybrid vehicle’s instantaneous
`
`torque requirements such that the internal combustion engine is only run under
`
`high efficiency conditions. See, e.g., (BMW1001, Abstract).
`
`An embodiment of the hybrid vehicle disclosed in the ’634 patent is shown
`
`in Figure 3, reproduced below:
`
`Id. at Fig. 3. Figure 3 of the ’634 patent shows a hybrid electric vehicle having an
`
`internal combustion engine (40), a traction motor (25), a starter motor (21), and a
`
`battery bank (22). (BMW1001, Fig. 3; 26:19-33.) The gas engine and electric
`
`
`
`6
`
`

`

`
`traction motor are both connected to the road wheels (34) through a differential
`
`Attorney Docket: 36351-0018IP1
`Case IPR2020-01386
`
`(32) and are operable to propel the vehicle. (Id.)
`
`The challenged ’634 patent claims are directed to a number of inventions,
`
`including an innovative control strategy that monitors patterns of vehicle operation
`
`in order to refine how the hybrid controller selects operating modes, e.g., choosing
`
`whether to operate the electric motor or the gas engine and a novel architecture
`
`with a controllably coupled, “on-demand” turbocharger that works in harmony
`
`with the electric motor.
`
`Pattern-Based Mode Switching. The ’634 patent discloses a novel control
`
`strategy that varies the transition between electric motor operation and engine
`
`operation based on how the driver actually uses the car on a day-to-day basis. In
`
`order to understand how the ’634 patent accomplishes this task, a brief overview of
`
`the ’634 patent’s core control strategy is helpful.
`
`The ’634 patent evaluates the instantaneous torque required to propel the
`
`vehicle known as “road load” in relation to a setpoint to determine the operating
`
`mode. The concept is that the setpoint is used to decide whether to use the electric
`
`motor or gas engine to propel the vehicle. The ’634 patent shows the road
`
`load/setpoint-based algorithm in Figure 9, where it operates in Mode I (electric
`
`motor propulsion) if the road load (RL) is under a setpoint of 30% of maximum
`
`7
`
`

`

`
`torque output (MTO)4 (annotated below using green lines) and in Mode IV (gas
`
`Attorney Docket: 36351-0018IP1
`Case IPR2020-01386
`
`engine propulsion) if RL is between the setpoint of 30% and 100% of MTO
`
`(annotated below using blue lines). (BMW1001, 41:59 – 42:56.) If the controller
`
`determines that road load is greater than 100% MTO, it selects Mode V, where the
`
`electric motor provides additional torque to propel the vehicle beyond that
`
`provided by the engine. (Id., 42:62 – 43:8.)
`
`
`4 MTO represents the maximum amount of torque that the engine can produce.
`
`(BMW1001, 20:67 – 21:17.) The claims and specification use MTO as a
`
`benchmark by describing the road load and setpoint as percentages of MTO. (Id.,
`
`40:16-26.)
`
`
`
`8
`
`

`

`
`
`Attorney Docket: 36351-0018IP1
`Case IPR2020-01386
`
`
`
`(BMW1001, Fig. 9 (annotated).)
`
`The ’634 patent further discloses how to adjust the setpoint— for example,
`
`the demarcation between electric motor and engine operation—by looking at how
`
`the hybrid vehicle was previously used. The ’634 patent monitors how the driver
`
`actually uses the car on a day-to-day basis to derive patterns of vehicle operation.
`
`(BMW1001, 40:50 – 41:3.) For example, the ’634 patent monitors the driver’s
`
`daily commute from home to work. (Id.; see also id., 41:46-47, 44:24-31.) The
`
`’634 patent uses this information, for example, to adjust the setpoint that governs
`
`9
`
`

`

`
`the transition between Mode I (electric motor propulsion) to Mode IV (gas engine
`
`Attorney Docket: 36351-0018IP1
`Case IPR2020-01386
`
`propulsion). (Id.)
`
`For example, the ’634 patent explains that the controller would increase the
`
`setpoint from 30% MTO to 60% MTO in response to identifying a regular
`
`commute where the “the road load might remain under 20% of MTO for the first
`
`few minutes of each day, then vary between 0 and 50% of MTO for another few
`
`minutes as the operator passes through a few traffic lights, and then suddenly
`
`increase to 150% of MTO as the operator accelerates onto a highway.” (Id., 40:53-
`
`63.) In doing so, the controller “would prevent repetitive engine starts,” e.g., when
`
`the road load fluctuates above and below 30% MTO. (Id., 40:63 – 41:1.)
`
`Critically, none of the Petition’s prior art (either alone or together) discloses
`
`adjusting the setpoint by monitoring such patterns of vehicle operation.
`
`Hybrid Architecture with Coordinated Electric Motor and Controllable
`
`On-Demand-Turbocharger. Additionally, the ’634 patent discloses
`
`incorporating a controllable turbocharger into a hybrid electric vehicle to work
`
`alongside the electric motor. Conventional turbochargers (generally consisting of a
`
`turbine and compressor) increase the air pressure to the engine, which allows the
`
`engine to burn more fuel and consequently produce more torque. As recognized
`
`by the ’634 patent, however, conventional turbochargers suffer from what is called
`
`“turbo lag,” which the patent describes as a “slow response to sudden increase in
`
`10
`
`

`

`
`torque required.” (Id., 45:61 – 46:2.) This is because the exhaust from the engine
`
`Attorney Docket: 36351-0018IP1
`Case IPR2020-01386
`
`provides the rotational force to spin the turbine of the turbocharger. (PAICE2016,
`
`¶¶44; PAICE2018, Fig. 1.) And the exhaust from the engine is often insufficient to
`
`spin the turbine at low engine output. Moreover, supplying additional air to the
`
`engine is just the first step. Conventional engines will experience delay as fuel is
`
`then introduced to match the increased airflow. As a result, a conventional engine
`
`will take a noticeable amount of time to supply additional torque even after the
`
`turbocharger delivers additional air. In other words, while the turbocharger can
`
`increase the air pressure to supply additional torque, it cannot do so quickly
`
`enough to meet the driver’s sudden demands for more torque.
`
`The ’634 patent recognized that the electric motor (which provides
`
`instantaneous torque) in a hybrid architecture solves the “turbo lag” problem. (Id.,
`
`48:61-65 (“because the traction motor provides additional torque when needed, the
`
`‘turbo lag’ experienced in conventional turbocharged vehicles as the turbocharger
`
`‘spools up’ when the operator calls for more power is eliminated.”).) In addition,
`
`use of the turbocharger for “extended period[s] … of time” instead of the electric
`
`motor can help “preserve the battery bank.” (Id., 45:2-6.) Thus, by combining a
`
`combustion engine, turbocharger, and electric motor, in a control system designed
`
`to eliminate turbo lag and maximize battery life, the ’634 patent optimizes use of
`
`the turbocharger and overall system elements.
`
`11
`
`

`

`Attorney Docket: 36351-0018IP1
`Case IPR2020-01386
`
`The ’634 patent shows the controllable turbocharger in the hybrid electrical
`
`
`
`vehicle environment in Fig. 11 reproduced below. The turbocharger (100) is
`
`controllably coupled to the gas engine (40) via an electronically controlled
`
`wastegate (114) and valve (120) actuated by the microprocessor (µP). (Id., 45:7-
`
`51.)
`
`(BMW1001, Fig. 11 (annotated).)
`
`Unlike conventional “dumb” turbochargers that simply follow the output of
`
`the engine, the ’634 patent introduced an “on-demand-turbocharger,” using the
`
`microprocessor to control a wastegate and valve to control the turbocharger. (Id.,
`
`
`
`12
`
`

`

`
`44:52-59.) In so doing, the ’634 patent selectively controls when the turbocharger
`
`Attorney Docket: 36351-0018IP1
`Case IPR2020-01386
`
`contributes torque and when the electric motor should contribute torque (e.g., when
`
`turbocharger operation would result in a lag):
`
`As also noted above, as conventionally employed, a turbocharger is
`used at all times. By comparison, according to the present invention,
`the turbocharger is controlled by the microprocessor 48 [µP] to be
`used only under specified driving conditions, allowing the engine to
`be operated efficiently in other modes.
`
`(Id., 46:14-19.) As set forth below, none of the prior art (alone or together)
`
`discloses a hybrid architecture with a controllably coupled turbocharger that works
`
`alongside the electric motor in complementary fashion.
`
`B. Overview of Severinsky’s Parallel Hybrid vs. Nii’s Series Hybrid
`For purposes of Grounds 1 and 4-7, understanding the hybrid architectures
`
`of the prior art Severinsky and Nii references is critical. Severinsky’s parallel
`
`hybrid and Nii’s series hybrid have fundamentally different architectures, which
`
`affects the role of the engine and the control strategy for maximizing engine
`
`efficiency. In a parallel hybrid like Severinsky (below left), both the engine and
`
`electric motor can mechanically drive the wheels, either separately or together
`
`(“engine-as-driver” approach). (PAICE2016, ¶¶79-82.) In a series hybrid like Nii
`
`(below right), only the electric motor drives the wheels—the gas engine charges
`
`the battery, but never propels the vehicle (“engine-as-charger” approach). (Id.)
`
`13
`
`

`

`
`
`Attorney Docket: 36351-0018IP1
`Case IPR2020-01386
`
`
`
`This architectural difference is fundamental and renders the control systems
`
`for series and parallel hybrids as different as night and day. In a series hybrid, the
`
`electric motor is always used to drive the wheels and so control of the motor
`
`reduces to simply monitoring the accelerator pedal position. (Id., ¶83) The engine
`
`in a series hybrid is used only to charge the battery when the battery is depleted
`
`and so control of the engine reduces to simply monitoring the state of charge of the
`
`battery. (Id., ¶¶84-88) Indeed, BMW’s expert, Dr. Davis, admits that “[t]he
`
`engine … is not mechanically connected to the wheels and the engine is therefore
`
`controlled independently of driving conditions.” (BMW1008, ¶¶70-71 (emphasis
`
`added).) The engine is a portable charging station for the battery, literally just an
`
`on-board generator that is operated to charge the battery rather than to turn the
`
`wheels of the car. (BMW1008, ¶73.)
`
`The control system in a parallel hybrid, however, must decide which drive
`
`element (motor or engine) to use at any particular time, how to switch between
`
`drive elements, and how to combine torque from these elements in an efficient and
`
`14
`
`

`

`
`orderly manner. (PAICE2016, ¶¶81-83.) The fact that both systems use the word
`
`Attorney Docket: 36351-0018IP1
`Case IPR2020-01386
`
`“hybrid” makes them no more similar than a hand truck and a pickup truck or a
`
`watercraft and an aircraft.
`
`Severinsky’s Figure 3 shows the engine (40) on the left and electric motor
`
`(20) on the right, both mechanically coupled to the wheels, in parallel with each
`
`other, through a torque-transfer unit (28).
`
`
`
`
`
`(BMW1013, Fig. 3.)
`
`Because Severinsky’s parallel architecture can operate both the electric
`
`motor and engine to propel the vehicle, Severinsky must decide when to i) turn the
`
`engine on to propel the vehicle either alone or with the electric motor and ii) when
`
`to use only the electric motor to propel the vehicle (in which case the engine would
`
`15
`
`

`

`
`be off). (PAICE2016, ¶¶140-44.) Severinsky operates in three operating modes:
`
`Attorney Docket: 36351-0018IP1
`Case IPR2020-01386
`
`(1) low speed mode (i.e., electric motor only mode), (2) highway cruising mode
`
`(i.e., gas engine only mode); and (3) high speed acceleration/hill climbing mode
`
`(i.e., gas engine + electric motor mode). (BMW1013, 10:52-57; 13:66 – 14:3,
`
`14:22-25; PAICE2016, ¶¶89-92.)5 Additionally, when the engine is on and
`
`providing torque to propel the vehicle in a parallel hybrid like Severinsky, it is
`
`physically coupled to the road wheels and must react to the demand of the driver.
`
`(BMW1013, 14:9-15 (“the output torque of internal combustion engine 40 may be
`
`directly variable responsive to the operator's control inputs.”); PAICE2016, ¶90.)
`
`In Nii’s series hybrid, on the other hand, the electric motor (10) is the sole
`
`source of propulsive torque, and the engine (22) is decoupled from the wheels as
`
`shown below in Figure 1. (BMW1022, 3:66 – 4:4; PAICE2016, ¶¶145-46.) The
`
`engine (22) need only operate the generator (20) to charger the battery (16).
`
`(BMW1022, 4:4 – 14; PAICE2016, ¶¶93-94.) Because the engine’s only job is to
`
`keep the battery charged, it can operate at steady state (independent of the driver’s
`
`demand) and remain on at all times. (BMW1022, 2:14-18; PAICE2016, ¶¶94.)
`
`
`5 According to BMW, Severinsky selects operating modes based on road load, and
`
`selects between electric motor only mode and engine only mode by comparing
`
`road load to the setpoint. Petition, 18-19.
`
`16
`
`

`

`
`
`Attorney Docket: 36351-0018IP1
`Case IPR2020-01386
`
`
`
`(BMW1022, Fig. 1.)
`
`Because the electric motor always propels the vehicle and the engine always
`
`charges the battery, Nii’s series hybrid does not have different modes of operation
`
`related to propelling the vehicle. (PAICE2016, ¶94.) Nii is only interested in
`
`controlling the output of the generator (supplied by the engine), which charges the
`
`battery. (BMW1022, 2:1-3 (“The present invention is a generator output
`
`controller….); PAICE2016, ¶94.) Indeed, Nii’s title is “Generator Output
`
`Controller for Electric Vehicle with Mounted Generator.” Nii controls the
`
`generator by choosing a single generator output in order to ensure that hybrid
`
`17
`
`

`

`
`operation changes as little as possible during vehicle operation. (BMW1022, 2:14-
`
`Attorney Docket: 36351-0018IP1
`Case IPR2020-01386
`
`18 (“the output of a generator is set to a generator output …. Therefore, it is
`
`possible to generate optimum electrical power at a constant value by a generator).)
`
`IV. Claim Construction
`Patent Owner agrees to the claim constructions adopted previously by the
`
`Federal Circuit and/or the Board, which BMW applies in its Petition.
`
`V. BMW’s Grounds Fail To Demonstrate Obviousness
`A. Ground 1 – Severinsky in View of Nii Does Not Render Claim 33
`Obvious
`Severinsky in view of Nii does not render obvious claim 33. Critically,
`
`neither Severinsky nor Nii discloses “varying said setpoint,” much less varying the
`
`setpoint based on “monitoring patterns of vehicle operation over time.” And
`
`BMW’s gap filling cannot remedy the deficiencies of the prior art because BMW’s
`
`reasons to combine are based on factually flawed ipse dixit expert testimony and
`
`BMW fails to explain how and why the references can be combined.
`
`1.
`
`Neither Severinsky nor Nii teaches or suggests “varying
`said setpoint accordingly”
`Severinsky does not vary the claimed setpoint, and BMW’s reliance on
`
`“speed-responsive hysteresis” to demonstrate this feature is misguided. Moreover,
`
`Nii’s disclosure is related to using “pattern information” (as termed by BMW) for
`
`setting the constant output of the engine for charging the battery in a “series”
`
`18
`
`

`

`
`hybrid vehicle. But Nii’s engine plays no role in propelling the vehicle and Nii
`
`Attorney Docket: 36351-0018IP1
`Case IPR2020-01386
`
`endeavors to keep the engine always on and operating in steady state. Thus, Nii
`
`has nothing to do with the claimed “setpoint” which is a control parameter for
`
`dictating between electric motor and engine propulsion modes (in relation to the
`
`instantaneous torque requirement) in a vehicle where the electric engine and motor
`
`operate in parallel.
`
`a) Severinsky does not disclose “varying said setpoint
`accordingly”
`Severinsky does not disclose varying a setpoint of any kind, much less the
`
`claimed “setpoint,” which is “a predefined torque value that may or may not be
`
`reset.” And BMW’s assertion that “[u]se of the ‘speed-responsive hysteresis’
`
`requires ‘var[ying] said setpoint accordingly’ (from the setpoint if the hysteresis is
`
`not employed)” is wrong and unsupported by evidence. Petition, 22.6
`
`
`6 BMW’s entire analysis regarding Severinsky’s alleged disclosure of varying the
`
`setpoint is limited to this one sentence. See Petition, 22. Such conclusory analysis
`
`falls far short of establishing inherency, i.e., that the missing claim limitation is
`
`“require[d]” in Severinsky. See Akamai Techs. v. Cable & Wireless Internet
`
`Servs., 344 F.3d 1186, 1192 (Fed. Cir. 2003).
`
`19
`
`

`

`Attorney Docket: 36351-0018IP1
`Case IPR2020-01386
`
`First, Severinsky’s “speed-responsive hysteresis” does not result in varying a
`
`
`
`speed- or torque-based setpoint. Severinsky’s hysteresis is simply a time-based
`
`hysteresis that adds a time delay (“2-3 minutes”) to a speed threshold (“20-25
`
`mph”) for turning the engine off. (PAICE2016, ¶¶57.)
`
`The vehicle will operate in a highway mode with the engine running
`constantly after the vehicle reaches a speed of 30-35 mph. The engine
`will continue to run unless the engine speed is reduced to 20-25 mph
`for a period of time, typically 2-3 minutes. This speed-responsive
`hysteresis in mode switching will eliminate nuisance engine starts.
`
`BMW1013, 18:34-43
`
`(emphasis added).
`
` Severinsky’s “speed-responsive
`
`hysteresis” maintains a fixed speed threshold and requires that the vehicle speed
`
`remain below the speed threshold for a predetermined amount of time. (PAICE2016,
`
`¶¶59-60.)7 This delay merely alters how quickly the controller will respond to the
`
`control variable (vehicle speed) dropping below the speed threshold. (Id.) A POSA,
`
`however, would understand that the threshold would be written into source code and
`
`not change throughout the lifetime of the vehicle. (Id.) Indeed, Severinsky does not
`
`disclose varying any type of control parameters like a speed threshold, much less the
`
`claimed “setpoint” during vehicle operation. (Id.)
`
`
`7 Dr. Davis admits that “Severinsky’s hysteresis methodology utilizes a fixed
`
`general-purpose speed range.” (BMW2008, ¶ 279 (emphasis added).)
`
`20
`
`

`

`Attorney Docket: 36351-0018IP1
`Case IPR2020-01386
`
`In the Board’s ID, the Board points to the two speed ranges in Severinsky to
`
`
`
`suggest that Severinsky discloses varying the setpoint. ID, 34-35. Severinsky’s
`
`upper speed range (i.e., “30-35 mph”) and the lower speed range (i.e., “20-25
`
`mph”) are merely two separate speed thresholds. Severinsky’s controller uses the
`
`“30-35 mph” speed threshold to turn the engine on and the “20-25 mph” to turn the
`
`engine off. (PAICE2016, ¶¶61-62.) There is nothing in Severinsky that discloses
`
`or suggests to a POSA that either of these speed thresholds are changed during
`
`vehicle operation. (Id.) And there is certainly no disclosure that either the upper
`
`speed range or the lower speed range (or their attendant time delays) are changed
`
`in view of any observed pattern of vehicle operation. (Id.) Instead, at best, and as
`
`discussed above, each of the separate values for the upper speed range and the
`
`lower speed range would be written into the source code and not changed in real-
`
`time due to observed patterns of driving. (Id.)
`
`
`
`Second, there is no record evidence that the speed-based time delay or the use
`
`of different speed thresholds for turning the engine on vs. turning the engine off
`
`would result in Severinsky “varying said setpoint,” which is a torque value. (Id.,
`
`¶¶63-66.) BMW points to Severinsky’s 60% MTO value to satisfy the “setpoint”
`
`limitations of claim 33. Petition at 18 (“The electric motor is operated to propel the
`
`vehicle when the road load (RL) is below the disclosed setpoint (i.e. less than 60%
`
`of the engine’s MTO).”) (citing BMW1013, 20:63-66); id., 19 (“The engine is
`
`21
`
`

`

`
`‘operated only under the most efficient conditions of output p

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket