throbber
I lllll llllllll Ill lllll lllll lllll lllll lllll 111111111111111111111111111111111
`US007834605B2
`
`c12) United States Patent
`Balakrishnan et al.
`
`(10) Patent No.:
`(45) Date of Patent:
`
`US 7,834,605 B2
`*Nov. 16, 2010
`
`(54) METHOD AND APPARATUS FOR
`MAINTAINING A CONSTANT LOAD
`CURRENT WITH LINE VOLTAGE IN A
`SWITCH MODE POWER SUPPLY
`
`(52) U.S. Cl. ....................................... 323/282; 323/273
`(58) Field of Classification Search ......... 323/282-288,
`323/235-239, 220-223, 272-275; 363/79,
`363/80,97, 131,63, 89
`See application file for complete search history.
`
`(75)
`
`Inventors: Balu Balakrishnan, Saratoga, CA (US);
`Alex B. Djenguerian, Saratoga, CA
`(US); Kent Wong, Fremont, CA (US);
`David Michael Hugh Matthews,
`Windsor (GB)
`
`(73) Assignee: Power Integrations, Inc., San Jose, CA
`(US)
`
`( *) Notice:
`
`Subject to any disclaimer, the term ofthis
`patent is extended or adjusted under 35
`U.S.C. 154(b) by 0 days.
`
`(56)
`
`References Cited
`
`U.S. PATENT DOCUMENTS
`
`3,694,772 A
`
`9/1972 Sordello
`
`(Continued)
`
`FOREIGN PATENT DOCUMENTS
`
`EP
`
`0 744 818 Al
`
`1111996
`
`(Continued)
`
`OTHER PUBLICATIONS
`
`This patent is subject to a terminal dis(cid:173)
`claimer.
`
`(21) Appl. No.: 12/581,054
`
`(22) Filed:
`
`Oct.16, 2009
`
`(65)
`
`Prior Publication Data
`
`US 2010/0033147 Al
`
`Feb. 11, 2010
`
`Related U.S. Application Data
`
`(63)
`
`Continuation of application No. 11/784,560, filed on
`Apr. 6, 2007, now Pat. No. 7,646,184, which is a con(cid:173)
`tinuation of application No. 11/397,524, filed on Apr.
`3, 2006, now Pat. No. 7,215,105, which is a continua(cid:173)
`tion of application No. 10/892,300, filed on Jul. 15,
`2004, now Pat. No. 7,110,270, which is a continuation
`of application No. 10/253,307, filed on Sep. 23, 2002,
`now Pat. No. 6,781,357.
`
`(60)
`
`Provisional application No. 60/325,642, filed on Sep.
`27, 2001.
`
`(51)
`
`Int. Cl.
`GOSF 1140
`
`(2006.01)
`
`U.S. Appl. No. 90/009,393, filed Jan. 20, 2009, Power Integrations,
`Inc.
`
`(Continued)
`Primary Examiner-Rajnikant B Patel
`(74) Attorney, Agent, or Firm-Blakely Sokoloff Taylor &
`Zafman, LLP
`
`(57)
`
`ABSTRACT
`
`A power supply regulator including a variable current limit
`threshold that increases during an on time of a switch. In one
`aspect, a power supply regulator includes a comparator that
`has a first input coupled to sense a voltage representative of a
`current flowing through a switch during an on time of the
`switch. The comparator has a second input coupled to receive
`a variable current limit threshold that increases during the on
`time of the switch. A feedback circuit is coupled to receive a
`feedback signal representative of an output voltage at an
`output of a power supply. A control circuit is coupled to
`generate a control signal in response to an output of the
`comparator and in response to an output of the feedback
`circuit. The control signal is to be coupled to a control termi(cid:173)
`nal of the switch to control switching of the switch.
`
`12 Claims, 5 Drawing Sheets
`
`DRAIN
`12
`
`SOURCE
`
`ON SEMICONDUCTOR EXHIBIT 1001
`Page 1 of 11
`
`

`
`US 7,834,605 B2
`Page 2
`
`U.S. PATENT DOCUMENTS
`
`6/1977 Strobl et al.
`4,032,828 A
`1111982 Andersen et al.
`4,357,572 A
`2/1983 Gritter
`4,371,824 A
`7/1983 0' Sullivan et al.
`4,392,103 A
`6/1987 Hill
`4,674,020 A
`8/1988 Rausch
`4,764,856 A
`5/1991 Balakrishnan
`5,014,178 A
`5,028,861 A * 7/1991 Pace et al.
`.................. 323/222
`5,045,800 A
`9/1991 Kung
`5,170,333 A
`12/1992 Niwayama
`5,189,599 A
`2/1993 Messman
`5,268,631 A
`12/1993 Gorman et al.
`5,285,366 A
`2/1994 Zaretsky
`5,313,381 A
`5/1994 Balakrishnan
`5,335,162 A
`8/1994 Martin-Lopez et al.
`5,465,201 A
`1111995 Cohen
`5,479,090 A
`12/1995 Schultz
`5,583,752 A
`12/1996 Sugimoto et al.
`5,657,211 A
`8/1997 Brockmann
`5,680,034 A * 10/1997 Red!
`....................... 363/21.03
`5,729,120 A
`3/1998 Stich et al.
`3/1998 Pavlin
`5,729,443 A
`5,995,386 A
`1111999 John et al.
`6,037,674 A
`3/2000 Hargedon et al.
`6,154,377 A
`1112000 Balakrishnan et al.
`12/2000 Mercer et al.
`6,166,521 A
`6,222,356 Bl
`4/2001 Taghizadeh-Kaschani
`6,226,190 Bl
`5/2001 Balakrishnan et al.
`6,233,161 Bl
`5/2001 Balakrishnan et al.
`6,297,623 Bl
`10/2001 Balakrishnan et al.
`6,333,624 Bl
`12/2001 Ball et al.
`6,404,607 Bl
`612002 Burgess et al.
`6,411,119 Bl
`612002 Feldtkeller
`6,498,466 Bl
`12/2002 Edwards
`6,525,514 Bl
`212003 Balakrishnan et al.
`6/2003 Balakrishnan et al.
`6,580,593 B2
`6,583,994 B2
`6/2003 Clayton et al.
`6,665,197 B2
`12/2003 Gong et al.
`6,674,656 Bl
`112004 Yang eta!.
`6,747,443 B2
`6/2004 Balakrishnan et al.
`6,781,357 B2
`8/2004 Balakrishnan et al.
`12/2004 Balakrishnan et al.
`6,833,692 B2
`7,110,270 B2
`912006 Balakrishnan et al.
`
`7,215,105 B2
`2007/0182394 Al
`
`5/2007 Balakrishnan et al.
`8/2007 Balakrishnan et al.
`
`JP
`
`FOREIGN PATENT DOCUMENTS
`09-074748
`3/1997
`OTHER PUBLICATIONS
`JP 2002-284064, Notice of the Reason for Refusal (with English
`Translation), mailed Oct. 21, 2008.
`European Search Report, EP 02256760, Feb. 2, 2005.
`Infineon Technologies Preliminary Datasheet, "ICE2ASO 1; Off-Line
`SMPS Current Mode Controller," Datasheet, Version 2.1, Feb. 2001,
`Infineon Technologies AG, Miinchen, Germany.
`National Semiconductor: Linear and Switching Voltage Regulator
`Fundamentals, 'Online: XP002316042 Retrieved from the Internet:
`URL: http://web.archive.org/web/20010602192453/http://www.na(cid:173)
`tional .corn/ appinfo/powerfiles/f 4. pdf>.
`Linear Technology, LT1375/LT1376, "l.5A, 500kHz Step-Down
`Switching Regulators," 1995, pp. 1-28.
`Infineon Technologies AG, Edition Apr. 11, 200, "Off-Line Current
`Mode Controller with Coo JM OS™ on board," Coo!SET™-F 1 TDA
`16822, Datasheet, Vl.O, Apr. 11, 2000, pp. 1-15.
`Infineon Technologies, "Off-Line Current Mode Controller with
`Coo!MOS™ on board," Coo!SET™-Fl TDA 16822, Datasheet,
`V2.0, Apr. 11, 2000, pp. 1-14.
`Tea 1566 GreenChip™; SMPS Module, Preliminary Specifications,
`Integrated Circuits, Philips Semiconductors, Apr. 20, 1999, pp. 1-24.
`Paul Horowitz & Winfield Hill, "The Art of Electronics", Second
`Edition, Published by Cambridge University Press, New York, 1989,
`Chapter 5, pp. 263-305.
`Analog Devices, "Secondary Side, Off-Line Battery Charger Con(cid:173)
`trollers," ADP3810/ADP3811, Oct. 1996, pp. 1-16.
`Unitrode Integrated Circuits, Title Page, Introduction, and Table of
`Contents from "Product and Application Handbook 1993-1994," (10
`pages).
`Unitrode Integrated Circuits, " Application Note U-lOOA: The
`UC3842/3/4/5 Series of Current-Mode PWM IC's," published in
`"Product and Application Handbook 1994-1995," Jun. 1993, at pp.
`9-64 through 9-75; (12 pages).
`Office Action mailed Sep. 24, 2009, Reexamination Control U.S.
`Appl. No. 90/009,393, filed Jan. 20, 2009.
`Maxim, "How to Design Battery Charger Applications that Require
`External Microcontrollers and Related System-Level Issues," Appli(cid:173)
`cation Note 680: http://www.maxim-ic.com/an680, Mar. 15, 2000.
`(16 pages).
`Chester Simpson, "Battery Charging," National Semiconductor, No
`Available Publication Date. ( 17 pages).
`* cited by examiner
`
`ON SEMICONDUCTOR EXHIBIT 1001
`Page 2 of 11
`
`

`
`ON SEMICONDUCTOR EXHIBIT 1001
`Page 3 of 11
`
`

`
`U.S. Patent
`
`Nov. 16, 2010
`
`Sheet 2 of 5
`
`US 7 ,834,605 B2
`
`N
`•
`
`C) -u..
`
`"'O
`Q.)
`VJ
`0..
`~
`
`Q.) -
`..
`N
`::::c:::
`,, ,
`
`, ,
`
`,
`
`"'O
`Q.)
`Cl)
`CL.
`~
`Q.)
`
`-
`-------- -
`.
`
`I
`I
`
`~----------
`...-
`::::c:::
`
`0
`N
`..c:
`.........
`0
`0
`.........
`!=l:
`C'O
`U?
`
`I.(')
`.,--
`x
`C'O
`:2!
`
`Cl)
`
`(..)
`>-.
`(_)
`>-.
`.........
`:::J
`0
`
`N
`N
`.........
`E
`_J
`.........
`c:
`Q.)
`l>..-
`~
`:::J
`0
`u
`c:
`.........
`c:
`
`(.f)
`
`l>..-
`
`ON SEMICONDUCTOR EXHIBIT 1001
`Page 4 of 11
`
`

`
`U.S. Patent
`
`Nov. 16, 2010
`
`Sheet 3 of 5
`
`US 7 ,834,605 B2
`
`+
`
`•
`
`C) -LL
`
`L()
`
`....-
`... ·····~······~··················· ···1
`N
`
`\._ .
`
`:
`.......... 4 It . . . . . . . . . "' ......... 0 ....................................... :
`
`L()
`N
`N
`
`0
`I.()
`N
`
`ON SEMICONDUCTOR EXHIBIT 1001
`Page 5 of 11
`
`

`
`r------,---____,--....c:.r·············· .. ··:
`~· _._. --Jf')lt~~·~~~~~~-
`• ~
`310
`325/-<i 11 r )-315
`
`DC INPUT
`355
`
`345
`
`320
`
`340
`
`360
`
`DRAIN
`350 I CONTROL
`SOURCE
`
`335
`
`330
`
`375
`
`I
`
`370
`
`•
`
`if..'.' ...
`
`I
`
`FIG. 4
`
`: .
`
`305
`
`DC OUTPUT
`300
`
`0
`
`+
`
`~
`00
`•
`~
`~
`~
`
`~ = ~
`
`z 0
`~ ....
`
`O'I
`N
`
`~
`
`0 ....
`
`0
`
`1J1 =(cid:173)
`('D a
`0 .....
`Ul
`
`.i;...
`
`d
`rJl
`-....l
`
`Oo w
`
`~ °" = tit = N
`
`ON SEMICONDUCTOR EXHIBIT 1001
`Page 6 of 11
`
`

`
`400
`
`----
`----------~---
`......... -- ... -----
`-~---#-----«::'"---~-------
`--~~---~:~:!I•••
`
`\
`
`APPROX CONSTANT OUTPUT
`VOLTAGE REGION - EXACT
`CHARACTERISTICS DEPENDS ON EXACT
`CIRCUIT CONFIGURATION ANO
`COMPONENT CHARACTERISTICS
`
`~
`00
`•
`~
`~
`~
`
`~ = ~
`
`OUTPUT
`VOLTAGE
`
`~ ,.•,
`
`APPROX CONSTANT OUTPUT
`CURRENT REGION - EXACT
`CHARACTERISTICS DEPENDS ON EXACT
`CIRCUIT CONFIGURATION AND
`COMPONENT CHARACTERISTICS ~ NOl
`NECESSARILY A STRAIGHT LINE AS SHOWN
`
`11,
`11,
`II I
`11,
`I
`I l
`I
`I
`I
`I
`I
`I
`:~.
`I
`I
`I
`I
`I
`I
`I
`I
`I
`I
`I
`I
`I
`t
`I
`I
`t
`I
`I
`I
`I
`I
`t
`I
`I
`I
`t
`I
`I
`I
`t
`I
`I
`I
`I
`I
`I
`I
`I
`I
`I
`I
`I
`I
`I
`I
`1
`-i --r __ .,
`I
`I
`I
`l
`I
`
`. .
`~••.l,···f
`-- .. --... - ~.~
`_ .. ----(cid:173)
`--....... .
`-- ........ .
`............ ,,..
`
`_,,..
`.,.
`....
`- - - :
`-·:=•::.-_'f..:::-....;;,,..,
`
`'
`I
`
`OUTPUT
`CURRENT
`
`OUTPUT CURRENT MAY OR MAY NOT·
`'FOLDBACK' AT LOW OUTPUT VOLTAGES
`
`FIG. 5
`
`z 0
`~ ....
`
`~~
`N
`
`0 ....
`
`0
`
`('D
`('D
`
`1J1 =(cid:173)
`.....
`Ul
`0 .....
`Ul
`
`d
`rJl.
`-....l
`Oo
`w
`
`~ °" = tit = N
`
`ON SEMICONDUCTOR EXHIBIT 1001
`Page 7 of 11
`
`

`
`US 7,834,605 B2
`
`1
`METHOD AND APPARATUS FOR
`MAINTAINING A CONSTANT LOAD
`CURRENT WITH LINE VOLTAGE IN A
`SWITCH MODE POWER SUPPLY
`
`RELATED APPLICATION
`
`This application is a continuation of U.S. application Ser.
`No. 11/784,560, filed Apr. 6, 2007, now pending, which is a
`continuation of U.S. application Ser. No. 11/397,524, filed
`Apr. 3, 2006, now U.S. Pat. No. 7,215,105 B2, which is a
`continuation of U.S. application Ser. No. 10/892,300, filed
`Jul. 15, 2004, now U.S. Pat. No. 7,110,270 B2, which is a
`continuation of U.S. application Ser. No. 10/253,307, filed
`Sep. 23, 2002, now U.S. Pat. No. 6,781,357 B2, which claims
`the benefit of and priority to U.S. provisional application Ser.
`No. 60/325,642, filed Sep. 27, 2001, entitled "Method And
`Apparatus For Maintaining A Constant Load Current With
`Line Voltage In A Switch Mode Power Supply."
`
`BACKGROUND OF THE INVENTION
`
`2
`supply has an output characteristic having an approximately
`constant output voltage below an output current threshold and
`an approximately constant output current below an output
`voltage threshold. A regulation circuit is coupled between the
`power supply input and the power supply output. The regu(cid:173)
`lation circuit includes a semiconductor switch and current
`sense circuitry to sense the current in the semiconductor
`switch. The current sense circuitry has a current limit thresh(cid:173)
`old. The regulation circuit current limit threshold is varied
`10 from a first level to a second level during the time when the
`semiconductor switch is on. In another aspect, the current
`limit threshold being reached coincides with the power sup(cid:173)
`ply output characteristic transitioning from providing an
`approximately constant output voltage to supplying an
`15 approximately constant output current. In yet another aspect,
`the semiconductor switch is a MOSFET. Additional features
`and benefits of the present invention will become apparent
`from the detailed description and figures set forth below.
`
`20
`
`BRIEF DESCRIPTION OF THE DRAWINGS
`
`The present invention detailed illustrated by way of
`example and not limitation in the accompanying figures.
`FIG. 1 is a schematic of one embodiment of a switched
`mode power supply regulator in accordance with the teach(cid:173)
`ings of the present invention.
`FIG. 2 is a diagram illustrating one embodiment of saw(cid:173)
`tooth, duty cycle and intrinsic current limit waveforms in
`accordance with the teachings of the present invention.
`FIG. 3 shows one embodiment of a power supply that has
`an approximately constant voltage and constant current char(cid:173)
`acteristic in accordance with the teachings of the present
`invention.
`FIG. 4 shows one embodiment of a power supply that has
`an approximately constant voltage and constant current char(cid:173)
`acteristic in accordance with the teachings of the present
`invention.
`FIG. 5 is a diagram illustrating the typical relationship
`between the output current and output voltage of one embodi(cid:173)
`ment of a power supply in accordance with the teachings of
`the present invention.
`
`DETAILED DESCRIPTION
`
`Embodiments of methods and apparatuses for maintaining
`a power supply output current substantially constant indepen(cid:173)
`dent of input voltage at the point where the power supply
`output characteristic transitions from providing an approxi(cid:173)
`mately constant output voltage to supplying an approxi-
`50 mately constant output current are disclosed. In the following
`description, numerous specific details are set forth in order to
`provide a thorough understanding of the present invention. It
`will be apparent, however, to one having ordinary skill in the
`art that the specific detail need not be employed to practice the
`55 present invention. In other instances, well-known materials or
`methods have not been described in detail in order to avoid
`obscuring the present invention.
`Reference throughout this specification to "one embodi(cid:173)
`ment" or "an embodiment" means that a particular feature,
`60 structure or characteristic described in connection with the
`embodiment is included in at least one embodiment of the
`present invention. Thus, the appearances of the phrases "in
`one embodiment" or "in an embodiment" in various places
`throughout this specification are not necessarily all referring
`to the same embodiment. Furthermore, the particular fea(cid:173)
`tures, structures or characteristics may be combined in any
`suitable manner in one or more embodiments.
`
`1. Field of the Invention
`This invention relates generally to power supplies and,
`more specifically, the present invention relates to a switched 25
`mode power supply.
`2. Background Information
`All electronic devices use power to operate. A form of
`power supply that is highly efficient and at the same time
`provides acceptable output regulation to supply power to 30
`electronic devices or other loads is the switched-mode power
`supply. In many electronic device applications, especially the
`low power off-line adapter/charger market, during the normal
`operating load range of the power supply an approximately
`constant output voltage is required below an output current 35
`threshold. The current output is generally regulated below an
`output voltage in this region of approximately constant output
`voltage, hereafter referred to as the output voltage threshold.
`In known switched mode power supplies without second(cid:173)
`ary current sensing circuitry, minimizing the variation of the 40
`output current at the output voltage threshold is performed
`with complex control schemes. Typically, these schemes
`include the measurement of input voltage, output diode con(cid:173)
`duction time and peak primary current limit. Some or all of
`this measured information is then used to control the regulator 45
`in order to reduce the variation of the output current at the
`output voltage threshold.
`
`SUMMARY OF THE INVENTION
`
`A power supply that maintains an approximately constant
`load current with line voltage below the output voltage thresh(cid:173)
`old is disclosed. In one embodiment, a regulation circuit
`includes a semiconductor switch and current sense circuitry
`to sense the current in the semiconductor switch. The current
`sense circuitry has a current limit threshold. The regulation
`circuit current limit threshold is varied from a first level to a
`second level during the time when the semiconductor switch
`is on. In one embodiment, the regulation circuit is used in a
`power supply having an output characteristic having an
`approximately constant output voltage below an output cur(cid:173)
`rent threshold and an approximately constant output current
`below an output voltage threshold. In another embodiment, a
`power supply is described, which includes a power supply
`input and a power supply output and that maintains an 65
`approximately constant load current with line voltage below
`the output voltage threshold. In one embodiment, the power
`
`ON SEMICONDUCTOR EXHIBIT 1001
`Page 8 of 11
`
`

`
`US 7,834,605 B2
`
`3
`In one embodiment here, a switched mode power supply is
`described in which the output current below the output volt(cid:173)
`age threshold, is regulated to be approximately constant. This
`provides an approximate constant voltage/constant current
`output characteristic. The output current level at the output
`voltage threshold in known power supplies sensed at the
`output of the power supply to provide feedback to a regulator
`circuit coupled to the primary winding of the power supply. If
`however, the approximate constant current functionality is
`achieved without feedback from the secondary winding side 10
`of the power supply, the output current at the output voltage
`threshold is a function of a peak current limit of the primary
`regulator.
`Embodiments of the present invention reduce the variation
`of the output current at the output voltage threshold by reduc(cid:173)
`ing the peak current limit variation with changing input volt(cid:173)
`age. In general, the intrinsic peak current limit is set by
`internal circuitry in the regulator to be constant. In one
`embodiment, once the drain current reaches a current limit
`threshold, the switching cycle should, in theory, terminate
`immediately. However, a fixed delay is inherent from the time
`the threshold is reached until the power metal oxide semicon(cid:173)
`ductor field effect transistor (MOSFET) is finally disabled.
`During this delay, the drain current continues to ramp up at a
`rate equal to the direct current (DC) input voltage divided by
`the primary inductance of the transformer (drain current ramp
`rate). Therefore, the actual current limit is the sum of the
`intrinsic current limit threshold and a ramp-rate dependent
`component (the overshoot), which is the drain current ramp
`rate multiplied by the fixed delay. Thus, at higher DC input
`voltages, the actual current limit ramps to a higher level above
`the intrinsic current limit level than at low DC input voltages.
`This can result in variations in the output current delivered to
`the load at the output voltage threshold over a range of input
`line voltages.
`The actual current limit is the sum of the intrinsic current
`limit and the ramp-rate dependent component (the over(cid:173)
`shoot). The goal is to maintain a constant actual current limit
`over DC input voltage variations. Since the ramp-rate com(cid:173)
`ponent (the overshoot) increases with respect to the DC input
`voltage, the only way to maintain a relatively constant current
`limit would be to reduce the intrinsic current limit threshold
`when the DC input voltage rises.
`In discontinuous power supply designs, the point in time
`during the switching cycle in which the current limit is
`reached is dependent on the DC input voltage. In fact, the time
`it takes from the beginning of the cycle to the point where
`current limit is inversely proportional to the DC input voltage.
`Thus, the time elapsed from the beginning of the cycle can be 50
`used to gauge the DC input voltage.
`Therefore, in order to create an intrinsic current limit which
`decreases relative to the DC input voltage, the time elapsed
`can be used. It is simply necessary to increase the intrinsic
`current limit as a function of the time elapsed during the cycle. 55
`A first approximation for increasing the intrinsic current limit
`with time can be obtained by using the Equation 1 below:
`
`(Equation 1)
`
`where is ILIM-INTRINsic the intrinsic current limit, K 1 and K2
`are constants and telapsed is the time elapsed.
`In one embodiment, the time elapsed can be detected by the
`internal oscillator output waveform. In one embodiment, this
`waveform is a triangular one. It starts at its minimum at the
`beginning of the cycle. It gradually ramps until it reaches the
`point of maximum duty cycle.
`
`4
`In one embodiment, the ramp is substantially linear with
`time. In another embodiment, the ramp can also be nonlinear
`depending on the requirements of the power supply in which
`the regulator is used. The intrinsic current limit threshold is
`basically proportional to the voltage seen at the input of the
`current limit comparator. This bias voltage is the product of
`the resistor value and the current delivered to this resistor.
`One way to increase the intrinsic current limit linearly as a
`function of the elapsed time would then be to derive a linearly
`increasing (with elapsed time) current source and deliver this
`current to the resistor. This linearly increasing (with elapsed
`time) current source can thus be derived from the oscillator.
`FIG.1 shows a schematic of one embodiment of a switched
`mode power supply in accordance with the teachings of the
`15 present invention. All of the circuitry shown in this schematic
`is used to control the switching of the power MOSFET 2. The
`timing of the switching is controlled by oscillator 5. Oscilla(cid:173)
`tor 5 generates three signals: Clock 10, DMAX (Maximum
`duty cycle) 15, and Sawtooth 20. The rising edge of Clock
`20 signal 10 determines the beginning of the switching cycle. As
`shown in the illustrated embodiment, when Clock signal 10 is
`high, output latch 90 is set, which results in a control signal
`output from output latch 90 to enable power MOSFET 2 to
`begin conducting. The maximum conducting time is deter-
`25 mined by DMAX 15 signal being high. When DMAX 15
`signal goes low, latch 90 is reset, thus causing the control
`signal output from latch 90 to disable power MOSFET 2 from
`conducting.
`The intrinsic current limit is, to the first order proportional
`30 to the voltage on node 22. As stated earlier, the goal of the
`invention is to generate an intrinsic current limit proportional
`to the time elapsed in the switching cycle. The saw tooth
`waveform 20 can be used to perform this task. As the base
`voltage of NPN transistor 30 rises, the emitter voltage also
`35 rises at the same rate. Thus, the current through resistor 25 is
`linearly increasing with time elapsed during the switching
`cycle. After mirroring this current through current mirror 40,
`the linearly increasing (with elapsed time) current source 27
`is derived. The current limit threshold 22 is thus proportional
`40 to the product of the combination of linearly increasing cur(cid:173)
`rent source 27 and constant current source 50 with the resistor
`17. The voltage on node 37 is proportional to the power
`MOSFET drain voltage because of the voltage divider net(cid:173)
`work formed by resistors 55 and 60. The drain current is
`45 proportional to the drain voltage. As the drain current 7 ramps
`up during the switching cycle, the voltage on node 37 rises
`proportionately. After the voltage on node 37 exceeds the
`voltage on current limit threshold node 22, comparator 70
`disables the power MOSFET by ultimately resetting latch 90.
`PWM Comparator 32 modulates the duty cycle based on
`the feedback signal coming from the output of the power
`supply. The higher the feedback voltage, the higher the duty
`cycle will be.
`FIG. 2 shows an embodiment of three waveforms: saw(cid:173)
`tooth 20, duty cycle max 15, and intrinsic current limit 22.
`The sawtooth waveform 20 and the duty cycle max waveform
`15 are generated by the oscillator 5. The duty cycle max 15
`signal determines the maximum duration of a power MOS(cid:173)
`FET switching cycle, when it is high. The sawtooth waveform
`60 20 starts increasing at the low point when the duty cycle max
`waveform 15 goes high. This signals the beginning of the
`power MOSFET switching cycle. The high point of the saw(cid:173)
`tooth 20 is reached at the end of the cycle, at the same time the
`duty cycle max signal 15 goes low. The intrinsic current limit
`65 22 signal starts at the low point at the beginning of the cycle
`and then linearly increases with elapsed time throughout the
`cycle. At a time elapsed of zero, the intrinsic current limit is at
`
`ON SEMICONDUCTOR EXHIBIT 1001
`Page 9 of 11
`
`

`
`US 7,834,605 B2
`
`30
`
`5
`K 1 As time elapsed increases, the current limit increases by a
`factor of K2 *telapsed· As can be seen in FIG. 2 therefore, the
`intrinsic current limit (ILIM-INTRINsid is the sum of K 1 and
`K2 *telapsed·
`FIG. 3 shows one embodiment of a power supply that has
`an approximately constant voltage and constant current char(cid:173)
`acteristic in accordance with the teachings of the present
`invention. An energy transfer element 220 is coupled between
`DC output 200 and HV DC input 255. In one embodiment,
`energy transfer element is a transformer including an input 10
`winding 225 and an output winding 215. Regulation circuit
`250 is coupled between HV DC input 255 and energy transfer
`element 220 to regulate DC output 200. In the illustrated
`embodiment, feedback information responsive to DC output
`200 is provided to the regulator 250 at its control pin. The 15
`current at the control pin is proportional to the voltage across
`resistor 235, which in tum is related to the output voltage at
`DC output 200.
`In operation, the regulator circuit reduces the duty cycle of
`the power MOSFET when the voltage across resistor 235 20
`increases above a threshold. In this section, the output is in
`approximately constant voltage mode. The regulator circuit
`reduces the current limit of the power MOSFET when the
`voltage across resistor 235 decreases below a threshold. The
`current limit is reduced as a function of the voltage across 25
`resistor 235 to keep the output load current constant. Thus, the
`load current is proportional to the current limit of the power
`MOSFET in regulator 250. By keeping the current limit
`invariant to line voltage, the output load current would remain
`constant at all line voltages.
`FIG. 4 shows one embodiment of a power supply that has
`an approximately constant voltage and constant current char(cid:173)
`acteristic in accordance with the teachings of the present
`invention. The feedback information is provided to the regu(cid:173)
`lator 350 at its control pin. The current at the control pin is 35
`proportional to the voltage across resistor 335, which in turn
`is related to the output voltage. The regulator circuit reduces
`the duty cycle of the power MOSFET when the voltage across
`resistor 335 increases above a threshold. In this section, the
`output is in approximately constant voltage mode. The regu- 40
`lator circuit reduces the current limit of the power MOSFET
`when the voltage across resistor 335 decreases below a
`threshold. The current limit is reduced as a function of the
`voltage across resistor 335 to keep the output load current
`approximately constant. Thus, the load current is propor(cid:173)
`tional to the current limit of the power MOSFET in regulator
`350. By keeping the current limit substantially constant with
`line voltage, the output load current would remain substan(cid:173)
`tially constant at all line voltages.
`FIG. 5 is a diagram illustrating the typical relationship
`between the output current and output voltage of one embodi(cid:173)
`ment of a power supply in accordance with the teachings of
`the present invention. As can be seen in curve 400, the power
`supply utilizing the invention exhibits an approximately con(cid:173)
`stant output current and constant output voltage characteris(cid:173)
`tic. That is, as output current increases, the output voltage
`remains approximately constant until the output current
`reaches an output current threshold. As the output current
`approaches the output current threshold, the output voltage
`decreases as the output current remains approximately con(cid:173)
`stant over the drop in output voltage until a lower output
`voltage threshold is reached when the output current can
`reduce further as shown by the range of characteristics. It is
`appreciated that the constant output voltage and constant
`output current characteristics of the present invention are 65
`suitable for battery charger applications or the like.
`
`6
`In the foregoing detailed description, the method and appa(cid:173)
`ratus of the present invention has been described with refer(cid:173)
`ence to specific exemplary embodiments thereof. It will, how(cid:173)
`ever, be evident that various modifications and changes may
`be made thereto without departing from the broader spirit and
`scope of the present invention. The present specification and
`figures are accordingly to be regarded as illustrative rather
`than restrictive.
`What is claimed is:
`1. A power supply regulator, comprising:
`a comparator having a first input coupled to sense a voltage
`representative of a current flowing through a switch
`during an on time of the switch, the comparator having a
`second input coupled to receive a variable current limit
`threshold that increases during the on time of the switch;
`a feedback circuit coupled to receive a feedback signal
`representative of an output voltage at an output of a
`power supply; and
`a control circuit coupled to generate a control signal in
`response to an output of the comparator and in response
`to an output of the feedback circuit, the control signal to
`be coupled to a control terminal of the switch to control
`switching of the switch.
`2. The power supply regulator of claim 1 further compris(cid:173)
`ing an oscillator having a first output to generate a sawtooth
`waveform, wherein the variable current limit threshold is
`generated in response to the sawtooth waveform.
`3. The power supply regulator of claim 2 wherein the
`feedback circuit is coupled to receive the sawtooth waveform.
`4. The power supply regulator of claim 2 wherein the
`oscillator further has a second output to generate a maximum
`duty cycle signal, wherein the control circuit is coupled to
`generate the control signal further in response to the maxi(cid:173)
`mum duty cycle signal.
`5. The power supply regulator of claim 2 wherein the
`control circuit includes a latch to provide the control signal,
`wherein the latch includes a reset input coupled to the output
`of the comparator.
`6. The power supply regulator of claim 5 wherein the latch
`further includes a set input coupled to be responsive to a clock
`signal generated from a third output of the oscillator.
`7. The power supply regulator of claim 5 wherein the reset
`input of the latch is further coupled to be responsive to a
`maximum duty cycle signal from a second output of the
`45 oscillator.
`8. The power supply regulator of claim 5 wherein the
`feedback circuit comprises a feedback comparator coupled to
`receive the feedback signal and the sawtooth waveform,
`wherein the reset input of the latch is coupled to be responsive
`50 to an output of the feedback comparator.
`9. The power supply regulator of claim 1 wherein a duty
`cycle of the control signal is modulated in response to an
`output of the feedback circuit.
`10. The power supply ofregulator of claim 2 further com-
`55 prising a current minor coupled to the oscillator to receive the
`sawtooth waveform, wherein the variable current limit
`threshold is generated in response to the current mirror.
`11. The power supply regulator of claim 1 wherein the
`switching of the switch provides at the output of the power
`60 supply an output characteristic having an approximately con(cid:173)
`stant output current below an output voltage threshold.
`12. The power supply regulator of claim 11 wherein the
`approximately constant output current remains substantially
`constant at all line voltages.
`
`* * * * *
`
`ON SEMICONDUCTOR EXHIBIT 1001
`Page 10 of 11
`
`

`
`UNITED STATES PATENT AND TRADEMARK OFFICE
`CERTIFICATE OF CORRECTION
`
`PATENT NO.
`APPLICATION NO.
`DATED
`INVENTOR(S)
`
`: 7,834,605 B2
`: 12/581054
`: November 16, 2010
`: Balakrishnan et al.
`
`Page 1of1
`
`It is certified that error appears in the above-identified patent and that said Letters Patent is hereby corrected as shown below:
`
`In Column 6, Line 55, delete "minor" and replace with -- mirror--.
`
`Signed and Sealed this
`Seventeenth Day of May, 2011
`
`~JJ:•·t-.~
`
`David J. Kappos
`Director of the United States Patent and Trademark Off

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket