throbber
Paper No. __
`Filed: July 24, 2017
`
`UNITED STATES PATENT AND TRADEMARK OFFICE
`
`____________________
`
`BEFORE THE PATENT TRIAL AND APPEAL BOARD
`
`____________________
`
`SAMSUNG ELECTRONICS CO., LTD.
`Petitioner
`
`v.
`
`DANIEL L. FLAMM,
`Patent Owner
`
`____________________
`
`Case IPR2016-01512
`Patent No. RE 40,264 E
`____________________
`
`PETITIONER’S REPLY TO PATENT OWNER’S RESPONSE
`
`
`
`

`

`IPR2016-01512
`Patent No. RE 40,264
`
`
`I.
`
`II.
`
`TABLE OF CONTENTS
`
`Introduction ...................................................................................................... 1
`
`The Evidence Shows That Independent Claims 27 and 37 Are
`Unpatentable .................................................................................................... 3
`
`A.
`
`Patent Owner Is Incorrect That There Would Have Been No
`Benefit to Combining the Teachings of Kadomura and
`Matsumura ............................................................................................. 4
`
`B.
`
`Patent Owner’s Other Arguments Are Equally Unavailing ................ 11
`
`III. The Evidence Shows That Dependent Claims 31, 32, 34, 40, 41, 44,
`47, 48, and 50 Are Unpatentable .................................................................. 17
`
`A. Kadomura, Matsumura, and Narita Render Obvious Claims 31
`and 50 .................................................................................................. 17
`
`B.
`
`C.
`
`D.
`
`Kadomura, Matsumura, Wang I, and Wang II Render Obvious
`Claims 47 and 48 ................................................................................. 22
`
`Kadomura, Matsumura, Wang I, and Wang II Render Obvious
`Claims 34 and 41 ................................................................................. 25
`
`Patent Owner Does Not Respond to Instituted Grounds
`Invalidating Claims 32, 40, And 44 .................................................... 26
`
`IV. Dr. Flamm’s Opinions Should Be Entitled To Little, If Any Weight ........... 26
`
`V.
`
`Conclusion ..................................................................................................... 27
`
`
`
`
`
`
`
`i
`
`

`

`
`
`TABLE OF AUTHORITIES
`
`IPR2016-01512
`Patent No. RE 40,264
`
` Page(s)
`
`Cases
`
`Allied Erecting & Dismantling Co. v. Genesis Attachments, LLC,
`825 F.3d 1373 (Fed. Cir. 2016) .................................................................... 14, 16
`
`Cumberland Pharm. Inc. v. Mylan Institutional LLC,
`846 F.3d 1213 (Fed. Cir. 2017) .................................................................... 15, 17
`
`Meiresonne v. Google, Inc.,
`849 F.3d 1379 (Fed. Cir. 2017) .......................................................................... 11
`
`Smith & Nephew, Inc. et al v. Arthrex, Inc.,
`IPR2016-00505, Paper No. 10 (July 27, 2016) .................................................. 12
`
`Unwired Planet, LLC v. Google Inc.,
`841 F.3d 995 (Fed. Cir. 2016) ...................................................................... 15, 16
`
`In re Van Geuns,
`988 F.2d 1181 (Fed. Cir. 1993) .......................................................................... 11
`
`Other Authorities
`
`37 C.F.R. § 42.65(a) ..................................................................................... 18, 20, 24
`
`
`
`
`
`
`
`
`
`
`
`
`
`ii
`
`
`
`

`

`IPR2016-01512
`Patent No. RE 40,264
`
`
`
`LIST OF EXHIBITS
`
`Description
`
`Exhibit
`No.
`1001 U.S. Patent No. 40,264 E
`1002 Declaration of Stanley Shanfield, Ph.D.
`1003
`Prosecution History of Reissue Patent 40,264
`1004
`Prosecution History of U.S. Patent Application No.
`09/151,163
`File History of U.S. Patent Application No. 08/567,224
`1005
`1006 U.S. Patent No. 6,063,710 to Kadomura et al.
`1007 U.S. Patent No. 5,151,871 to Matsumura et al.
`
`1008 U.S. Patent No. 4,913,790 to Narita et al.
`1009 U.S. Patent No. 5,219,485 to Wang
`European Patent Application No. 87311193.4 to Wang et.
`1010
`al.
`1011 Deposition Transcript of Dr. Daniel Flamm
`1012
`Shih et al., “Patterned, Photon-driven Cryoetching of
`GaAs and AlGaAs,” J. Vac. Sci. Technol. B 13(1), pp.
`43-54 (1995).
`Rebuttal Declaration of Dr. Stanley Shanfield
`
`
`
`
`1013
`
`Previously
`Submitted
`X
`X
`X
`X
`
`X
`X
`X
`
`X
`X
`X
`
`
`
`
`
`
`
`
`
`
`iii
`
`
`
`

`

`IPR2016-01512
`Patent No. RE 40,264
`
`
`I.
`
`Introduction
`
`Petitioner Samsung Electronics Co., Ltd. (“Petitioner”) submits
`
`the
`
`following reply to the Patent Owner Response (Paper No. 9, “Response”) of U.S.
`
`Patent No. RE 40,264 (“the ’264 patent”) (Ex. 1001). Patent Owner’s arguments
`
`should be rejected and challenged claims 27, 31, 32, 34, 37, 40, 41, 44, 47, 48, and
`
`50 of the ’264 patent found unpatentable and canceled for at least the reasons set
`
`forth in the Petition (Paper No. 1) and accompanying exhibits, the Board’s decision
`
`to institute inter partes review (Paper No. 6, “Decision”), cross-examination
`
`testimony, and the additional reasons below.
`
`Patent Owner does not dispute that the asserted combinations of prior art
`
`disclose the features recited in the challenged claims. Instead, Patent Owner
`
`focuses on whether the asserted combinations are proper. However, Patent
`
`Owner’s attacks on Petitioner’s obviousness positions lack legal and factual bases
`
`and do not overcome the evidence demonstrating that the challenged claims are
`
`unpatentable.
`
` For
`
`instance, Patent Owner’s primary argument regarding
`
`independent claims 27 and 37 is that controlling the time for changing the substrate
`
`temperature in Kadomura is of “no importance” and therefore, there would be no
`
`benefit to use Matsumura’s recipes in Kadomura. (See Response at 5, 9-10, 19-20,
`
`22.) But, Patent Owner overlooks Kadomura’s disclosure that the time for
`
`
`
`
`1
`
`

`

`IPR2016-01512
`Patent No. RE 40,264
`
`
`changing the temperature is an important factor that must be controlled in order to
`
`prevent deterioration of throughput – a fact that even Dr. Daniel E. Flamm, the
`
`named inventor of the ’264 patent who submitted a declaration in support of the
`
`response, acknowledged during his deposition. (Ex. 1011 at 101:20-25.)
`
`Patent Owner’s other arguments for claims 27 and 37 are equally
`
`unpersuasive as they focus on unclaimed features and a misunderstanding of the
`
`adopted grounds and conflict with the record evidence. (See, e.g., Response at 5,
`
`10-18.)
`
`Patent Owner’s arguments regarding the dependent claims are also
`
`unavailing. For instance, regarding claims 31 and 50, Patent Owner asserts
`
`(without any evidence or explanation) that Narita’s lamp heater cannot be
`
`combined with Matsumura because Narita and Matsumura allegedly have different
`
`temperature control systems. (Response at 23-24.) But these arguments are not
`
`responsive to the instituted grounds involving the use of Narita’s lamp heater in
`
`Kadomura’s apparatus (as modified by Matsumura). For claims 47 and 48, Patent
`
`Owner asserts that the high temperature process of Wang II would be incompatible
`
`with the alleged cryogenic etching of Kadomura. (Response at 25-26.) But Patent
`
`Owner’s position is unsupported and conflicts with both Kadomura’s disclosure
`
`and evidence demonstrating that a cryogenic etching process was not incompatible
`
`
`
`
`2
`
`

`

`IPR2016-01512
`Patent No. RE 40,264
`
`
`with a high temperature process. Finally, Patent Owner’s arguments regarding
`
`claims 34 and 41 are incorrect because they fail to appreciate that a layer including
`
`tungsten silicide (WSix) and polysilicon has a different material composition
`
`compared to a layer including only polysilicon. (Response at 26-30.)
`
`As explained in detail below, the record supports the instituted grounds in
`
`the Petition and the Board should find each of the challenged claims 27, 31, 32, 34,
`
`37, 40, 41, 44, 47, 48, and 50 of the ’264 unpatentable and cancel those claims.
`
`II. The Evidence Shows That Independent Claims 27 and 37 Are
`Unpatentable
`
`In the Decision, the Board agreed with the Petition’s showings that the use
`
`of Matsumura’s “recipes” in Kadomura’s etching apparatus would have resulted in
`
`an apparatus that changes the temperature of a specimen from a first substrate
`
`temperature to a second substrate temperature “over a preselected time interval or
`
`period.” (Decision at 20-21; Petition at 31-33.) The Board found that “using
`
`Matsumura’s control ‘recipes’ in Kadomura’s dry etching apparatus and method is
`
`a predictable use of prior art elements according to their established functions—an
`
`obvious combination that would improve Kadomura’s abilities to process different
`
`types of materials and substrates and provide better temperature control.”
`
`(Decision at 22; Petition at 31-33.)
`
`In its Response, Patent Owner does not contest that the combination
`
`
`
`
`3
`
`

`

`IPR2016-01512
`Patent No. RE 40,264
`
`
`discloses all limitations of independent claims 27 and 37. (See generally
`
`Response; see also id., 6-8.) Rather, Patent Owner asserts that one of ordinary
`
`skill would not have combined Kadomura and Matsumura and does so focusing on
`
`limitations relating to changing the temperature of the substrate “within a
`
`preselected time interval for processing” (claim 27) or “within a preselected time
`
`period to process the film” (claim 37). (Response at 1.) For instance, Patent
`
`Owner asserts there would have been no benefit or motivation to combine
`
`Matsumura’s recipe with Kadomura such that the substrate temperature is changed
`
`“within a preselected time interval.” (Id. at 9-10, 15-23.) Patent Owner also
`
`alleges that “the obstacle in the way of modifying Kadomura with Matsumura’s
`
`recipes is Kadomura’s teaching of changing the gas between etches.” (Id. at 10.)
`
`These arguments, as well as the other positions Patent Owner presents, lack legal
`
`and factual bases as explained further below.
`
`A.
`
`Patent Owner Is Incorrect That There Would Have Been No
`Benefit to Combining the Teachings of Kadomura and Matsumura
`
`Patent Owner’s primary argument is that there would be no benefit to
`
`combining the teachings of Kadomura and Matsumura because Kadomura
`
`allegedly teaches that “the specific time interval to change the temperature between
`
`etches is of no importance.” (Response at 5, 9-10, 19-20, 22.) Patent Owner
`
`contends that, in Kadomura, the time required to change the substrate temperature
`
`
`
`
`4
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`

`

`IPR2016-01512
`Patent No. RE 40,264
`
`
`between two etches “does not constitute a factor.” (Id. at 9-10, 19-20 (citing Ex.
`
`1006 at 6:55-62, 7:22-30, 8:43-50, and 10:13-16).) Patent Owner’s argument boils
`
`down to the following: it is not important to control the time for the substrate
`
`temperature change in Kadomura and therefore, there would be no use of
`
`Matsumura’s recipes (which control precise time-temperature relationships) in
`
`Kadomura. Patent Owner is incorrect because, as acknowledged by both
`
`Kadomura and Dr. Flamm (during his deposition), the time required to change the
`
`substrate temperature must be controlled accurately to achieve Kadomura’s goal
`
`of not lowering throughput. (See, e.g., Ex. 1006 at 7:19-30; see also Ex. 1013 at ¶
`
`3.)
`
`Kadomura explains that the following two steps occur between etches: (1)
`
`the gases in the processing chamber are changed, and (2) while the gases are being
`
`changed, the temperature of the substrate is changed. (Ex. 1006 at 6:36-62, 8:24-
`
`50, 10:4-16; Petition at 26, 54; Response at 3-4; see also Ex. 1013 at ¶ 4.1)
`
`According to Kadomura, the time required to change the temperature is “equal
`
`with or more than the time required for” changing the substrate temperature. (Ex.
`
`
`
` 1
`
` Petitioner submits the Rebuttal Declaration of Dr. Shanfield, which responds to
`
`certain positions taken by Dr. Flamm. (Ex. 1013 at ¶¶1-18.)
`
`
`
`
`5
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`

`

`IPR2016-01512
`Patent No. RE 40,264
`
`
`1006 at 6:58-60, emphasis added.) As acknowledged by Dr. Flamm during his
`
`deposition, because the time to change the gases (time “A”2) is more than or equal
`
`to the time to change the specimen temperature (time “B”3), the throughput is not
`
`adversely affected:
`
`Kadomura discloses that A is either equal to
`Q.
`or more than B, correct?
`A.
`Correct; inclusive of, yes.
`Then Kadomura explains that because A is
`Q.
`greater than or equal to B, B does not end up lowering
`the throughput?
`A.
`That sounds accurate.
`
`(Ex. 1011 at 101:13-19; Ex. 1006 at 7:19-30.)
`
`Therefore, controlling the specific time interval for changing temperature
`
`(i.e., time “B” in the hypothetical posed to Dr. Flamm during his deposition) is
`
`important in Kadomura because if time “B” were not controlled accurately and
`
`“B” exceeded “A” (i.e., the time to change gases), the throughput would
`
`deteriorate:
`
`
`
` 2
`
` (See Ex. 1011 at 100:9-13 (referring to the gas change step as the “purge” step),
`
`101:3-7 (referring to the “purge” step as time interval “A”).)
`
`3 (See Ex. 1011 at 101:8-12.)
`
`
`
`
`6
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`

`

`IPR2016-01512
`Patent No. RE 40,264
`
`
`
`So if B was greater than A, then B would be
`Q.
`rate limiting, correct?
`A.
`In those – in that terminology, yes.
`Q. And if B exceeded A, then B would lower
`the throughput --
`A.
`Sure.
`
`(Ex. 1011 at 101:20-25; see also Ex. 1013 at ¶¶ 5-6.)
`
`In sum, Patent Owner’s argument that “the specific time interval to change
`
`the temperature between etches is of no importance” (Response at 5, 19-20) is
`
`contradicted by Dr. Flamm’s own testimony and Kadomura. Moreover, Patent
`
`Owner’s assertion that the time interval to change temperature does “not constitute
`
`a factor in the process,” (id. at 9, citing, inter alia, Ex. 1006 at 6:55-62) misreads
`
`Kadomura’s disclosure, which simply states that the time interval does “not
`
`constitute a factor of delaying” (Ex. 1006 at 6:55-62, emphasis added) the etch
`
`
`
`
`7
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`

`

`IPR2016-01512
`Patent No. RE 40,264
`
`
`process.4 The time interval to change the temperature is a “factor” affecting the
`
`process and must be controlled as evidenced by Dr. Flamm’s testimony. (Ex. 1011
`
`at 101:20-25; see also Ex. 1013 at ¶¶ 6-7.)
`
`As pointed out in the Petition and acknowledged in the Decision, one of
`
`ordinary skill would have understood the need to accurately control the time for the
`
`temperature change and would have been motivated to use Matsumura’s “recipes”
`
`to improve Kadomura’s process because these “recipes” would “provide better
`
`temperature control” and allow the substrate temperature to be changed “in a
`
`controlled manner.” (Petition at 32; Decision at 21-22; Ex. 1002 at ¶ 61.) Even
`
`Dr. Flamm seemed to recognize that controlling the time to change the substrate
`
`temperature would have been necessary in order to ensure that throughput is not
`
`deteriorated. (Ex. 1011 at 101:20-25.) As explained in the Petition, one of
`
`
`
` 4
`
` Patent Owner offered similar arguments in the Preliminary Response, which the
`
`Board rejected in support of a finding that the application of Matsumura’s
`
`“recipes” in Kadomura is simply a “predictable use of prior art elements according
`
`to their established functions – an obvious combination that would improve
`
`Kadomura’s abilities to process different types of materials and substrates and
`
`provide better temperature control.” (Decision at 21-22.)
`
`
`
`
`8
`
`

`

`IPR2016-01512
`Patent No. RE 40,264
`
`
`ordinary skill would have known that Matsumura’s recipes would have been able
`
`to provide such accurate temperature control because the recipes allow an
`
`“accurate control” of the “thermal history curve.” (See Petition at 13, 21, 28-29;
`
`Ex. 1002 at ¶¶ 31-35, 57-61 (explaining that Matsumura’s disclosed methods, i.e.,
`
`“recipes,” allow for accurately controlling the thermal history curve); see also Ex.
`
`1007 at 2:60-65, 10:21-29; see also Ex. 1013 at ¶¶ 7-8.)
`
`Patent Owner also contends that “[t]here would be no benefit from
`
`attempting to preselect a time period to change the Kadomura temperature
`
`since . . . foreshortening the time for changing temperature would not otherwise
`
`improve the Kadomura process.” (Response at 4.) But Petitioner never advocated
`
`that the use of recipes would be for shortening the time to change the substrate
`
`temperature. Rather, as discussed above, Petitioner explained that one of ordinary
`
`skill would have used Matsumura’s “recipe” for better control of Kadomura’s
`
`temperature setting process. (Petition at 31-33; Decision at 22.)
`
`Patent Owner also takes issue with the position that the use of Matsumura’s
`
`“recipes” would have improved the utility of Kadomura’s system to process
`
`different types of materials and substrates and alleges that this rationale is
`
`“conclusory.” (Response at 20-21; see also Petition at 32; Decision at 22.)
`
`However, as admitted by Patent Owner, Kadomura discloses processing different
`
`
`
`
`9
`
`

`

`IPR2016-01512
`Patent No. RE 40,264
`
`
`materials: “polysilicon layer 32 and WSix layer 33” in the first embodiment, “SiO2
`
`layer 41” in the second embodiment, and a “polysilicon layer 51” in the third
`
`embodiment. (Response at 21.) Each of these embodiments involves two etching
`
`steps where the temperature of the substrate has to be changed to different values
`
`in each embodiment: from 20° C to -30° C (1st embodiment), from -20° C to -50°
`
`C (2nd embodiment), and from -30° C to 50° C (3rd embodiment). (Response at
`
`19; Ex. 1006 at 6:17-7:7, 8:5-64, 9:54-10:27.) For each of these different
`
`processes involving different materials, the time to change the substrate
`
`temperature is different, e.g., about 30 seconds for the 2nd embodiment and about
`
`50 second for the 3rd embodiment (Ex. 1006 at 6:52-54, 10:11-13), and must be
`
`controlled, which the “recipes” taught by Matsumura would have allowed
`
`Kadomura to do. (Petition at 32, “allowing the specimen W to be set to several
`
`different temperatures in a controlled manner”; see also Decision at 22.) And as
`
`noted above, Dr. Flamm even realized that the time to change the substrate
`
`temperature in Kadomura must be controlled to prevent deteriorating throughput.
`
`Therefore, contrary to Patent Owner’s positions, using “recipes” like those taught
`
`by Matsumura would have provided a benefit of improving the utility of
`
`Kadomura’s system to process different types of materials and substrates. (See
`
`e.g., Petition at 32; Ex. 1002 at ¶¶ 60-61.)
`
`
`
`
`10
`
`

`

`IPR2016-01512
`Patent No. RE 40,264
`
`
`
`Patent Owner’s Other Arguments Are Equally Unavailing
`
`B.
`Patent Owner’s other arguments against the combination of Kadomura and
`
`Matsumura are equally unavailing for the reasons below. (Response at 5, 10-23.)
`
`For instance, Patent Owner contends that Kadomura “teaches away from the
`
`’264 patent” because the time between Kadomura’s etches is “about 30 seconds”
`
`and that the ’264 patent discloses a time interval between etches of “several
`
`seconds,” which is “an order of magnitude shorter than anything in Kadomura.”
`
`(Response at 5.) But none of the challenged claims recite the time duration
`
`between the first etch and second etch and “[a]lthough the claims are interpreted in
`
`light of the specification, limitations from the specification are not read into the
`
`claims.” In re Van Geuns, 988 F.2d 1181 (Fed. Cir. 1993). Patent Owner’s so-
`
`called “teach away” argument is merely an unsubstantiated individual attack on
`
`Kadomura and lacks any legal basis. Indeed, for a finding of teaching away,
`
`Patent Owner would have to show that Kadomura criticizes, discredits, or
`
`otherwise disparages the claimed invention. Meiresonne v. Google, Inc., 849 F.3d
`
`1379, 1382 (Fed. Cir. 2017) (internal citations omitted). Patent Owner does not
`
`even come close to meeting that burden.
`
`Patent Owner also contends that “a proposal that Kadomura be modified to
`
`eliminate its gas exchange procedure would change the principle of operation of
`
`
`
`
`11
`
`

`

`IPR2016-01512
`Patent No. RE 40,264
`
`
`the prior art invention being modified.” (Ex. 2001 at ¶ 21; Response at 10-14.)
`
`But this is a straw man argument and should be dismissed. Nowhere did Petitioner
`
`or the Board even suggest removing the gas change step between etches in the
`
`combination of Kadomura and Matsumura.5
`
`Patent Owner further contends that “Matsumura’s recipes would do nothing
`
`beneficial for Kadomura” because “they have no utility at all for plasma etching.”
`
`(Response at 15.) But Matsumura explicitly discloses that its processes can be
`
`applied to “any of the ion implantation, CVD, etching and ashing processes.” (Ex.
`
`1007 at 10:3-7, emphases added; see also Petition at 13; Ex. 1002 at ¶¶ 31, 49.) As
`
`acknowledged by Dr. Flamm, an “ashing process” is a plasma etching process for
`
`removing photoresist. (Ex. 1011 at 62:25-63:3.) Thus, Patent Owner’s argument
`
`against combining the prior art as set forth in the Petition on this basis should be
`
`disregarded.
`
`
`
` 5
`
` Patent Owner’s reliance on the M.P.E.P. for relief (see Response at 10-13) is
`
`misplaced as the M.P.E.P. is not binding in inter partes reviews. See Smith &
`
`Nephew, Inc. et al v. Arthrex, Inc., IPR2016-00505, Paper No. 10 at 15, 25 (July
`
`27, 2016).
`
`
`
`
`12
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`IPR2016-01512
`Patent No. RE 40,264
`
`
`
`Additionally, Patent Owner asserts that “a Matsumura type temperature
`
`control apparatus would have degraded
`
`the reproducibility, control, and
`
`temperature uniformity of Kadomura’s system.” (Response at 16.) This is
`
`allegedly because Kadomura uses “feedback control to adjust heating/cooling to
`
`maintain the desired substrate temperature . . . [while] Matsumura on the other
`
`hand, taught ‘open loop’ control of his substrate temperature . . . ha[ving] nothing
`
`capable of maintaining a temperature in the presence of external heating.” (Id.,
`
`emphases added.) Patent Owner’s assertion is incorrect.
`
`Contrary to Patent Owner’s assertion, Matsumura discloses a feedback
`
`control system to control its substrate temperature. (See Ex. 1007, 7:19-32 (“The
`
`temperature measured is determined on the basis of the detection signal in the
`
`digital adder 202 and the amount of current supplied to the conductive thin film 14
`
`is feedback-controlled responsive to the temperature measured”); see also id at
`
`8:25-35, 9:9-15; Petition at 40.) Because Matsumura utilizes a feedback system to
`
`control its process, one of ordinary skill would have understood that its system
`
`accounts for external heating (e.g. plasma and ion bombardment, highly
`
`exothermic etching reactions) given that Matsumura explicitly discloses that its
`
`invention can be applied to “any of the ion implantation, CVD, etching and
`
`
`
`
`13
`
`

`

`IPR2016-01512
`Patent No. RE 40,264
`
`
`ashing6 processes.” (Petition at 13, citing Ex. 1007 at 10:3-7; Ex. 1002 at ¶¶31-35,
`
`49.)
`
`Patent Owner also argues against the asserted combination because
`
`Matsumura allegedly “us[es] nothing at all to control the thermal resistance”
`
`between the substrate and its holder, while Kadomura does. (Response at 16-17.)
`
`But Patent Owner does not explain the significance of these differences in
`
`connection with the asserted combination as the challenged claims do not require
`
`controlling thermal resistance. Moreover, Patent Owner’s argument ignores that
`
`“the test for obviousness is not whether the features of a secondary reference may
`
`be bodily incorporated into the structure of the primary reference,” and it is not
`
`necessary” that the references “be physically combinable” to render obvious the
`
`claimed invention. Allied Erecting & Dismantling Co. v. Genesis Attachments,
`
`LLC, 825 F.3d 1373, 1381 (Fed. Cir. 2016) (internal citations omitted). As long as
`
`there was a reason why one of ordinary skill in the art would have modified the
`
`prior art to obtain the claimed invention and could have done so with a reasonable
`
`expectation of success, the claimed invention would have been obvious. See
`
`
`
` 6
`
` As discussed above, Dr. Flamm acknowledges that an ashing process is a plasma
`
`etching process. (Ex. 1011 at 62:25-63:3.)
`
`
`
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`14
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`

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`IPR2016-01512
`Patent No. RE 40,264
`
`
`Unwired Planet, LLC v. Google Inc., 841 F.3d 995, 1003, 1004 (Fed. Cir. 2016);
`
`Cumberland Pharm. Inc. v. Mylan Institutional LLC, 846 F.3d 1213, 1221, 1222
`
`(Fed. Cir. 2017) (internal citations omitted). That is the case here as the evidence
`
`demonstrates.
`
`Additionally, even assuming the alleged difference in thermal resistance
`
`control in Kadomura and Matsumura is relevant (it is not), Patent Owner misreads
`
`Matsumura. Matsumura discloses that its substrate holder (stage 12) can be made
`
`of alumina or ceramics having “character of insulation and thermal conductivity.”
`
`(Ex. 1007 at 5:34-37.)
`
` Further, Matsumura discloses “[t]he temperature
`
`distribution on the surface of the upper plate 13a can be made uniform” and “[t]he
`
`loss of heat energy can be thus reduced smaller than 5% . . . mak[ing] it possible to
`
`neglect heat loss at the wafer-heating time” such that the temperature difference of
`
`the substrate and its holder is within “± 0.5° C.” (Ex. 1007 at 9:33-43.) Thus,
`
`thermal resistance in both Kadomura and Matsumura are property controlled –
`
`ensuring the heat is adequately conducted from the substrate holders to the
`
`substrates, and vice versa.
`
`Moreover, the Petition did not propose using Matsumura’s holder as
`
`suggested by Patent Owner. Rather, the proposed combination simply involves the
`
`use of a “recipe” like Matsumura’s for controlling the temperature changes in
`
`
`
`
`15
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`IPR2016-01512
`Patent No. RE 40,264
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`Kadomura. (See Petition at 31-33; Decision at 22.) Patent Owner’s argument is
`
`simply a piecemeal attack on the references and does not address the combination
`
`as proposed in the Petition and considered by the Board in its Institution Decision.
`
`Patent Owner makes similar errors in its contention that “Kadomura’s
`
`control system is adapted to control the cryogenic temperatures in a low pressure
`
`etching environment in his recipes” and that the “materials and design of the
`
`Matsumura system are incompatible with such an environment.” (Response at 17-
`
`18.) Petitioner did not propose replacing Kadomura’s materials or design with
`
`Matsumura’s. Rather, the proposed combination involves the use of a “recipe”
`
`like Matsumura’s for controlling the temperature changes in Kadomura. (See
`
`Petition at 31-33; Decision at 22.) Patent Owner’s argument is also legally
`
`incorrect because Kadomura and Matsumura do not have to physically combinable
`
`and obviousness does not require that the features of Matsumura’s system be
`
`bodily incorporated into Kadomura. See Allied Erecting & Dismantling Co., 825
`
`F.3d at 1381. As the evidence demonstrates, there was a reason why one of
`
`ordinary skill in the art would have modified the prior art to obtain the claimed
`
`invention and could have done so with a reasonable expectation of success – that is
`
`sufficient to render the claimed invention obvious. See Unwired Planet, LLC v.
`
`
`
`
`16
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`

`

`IPR2016-01512
`Patent No. RE 40,264
`
`
`Google Inc., 841 F.3d at 1003, 1004; Cumberland Pharm. Inc., 846 F.3d at 1221,
`
`1222.
`
`Lastly, Patent Owner asserts that Petitioner “presented no evidence to
`
`support its motivation contention and has wholly failed to ‘articulate a reason why
`
`a PHOSITA would combine the prior art references.’” (Response at 22-23.)
`
`Contrary to Patent Owner’s assertion, the disclosures of the prior art pointed out in
`
`the Petition and its supporting expert testimony supports and explains why one of
`
`ordinary skill would have combined Kadomura and Matsumura in the manner set
`
`forth in the Petition. (See e.g., Petition at 10-15, 19-33; see also e.g., Ex. 1002 at
`
`¶¶ 26-35, 47-50, 60-61.)
`
`For all of the above reasons and those set forth in the Petition, the Decision,
`
`and other evidence of record, Patent Owner’s arguments regarding independent
`
`claims 27 and 37 lack merit. The evidence in this proceeding demonstrates that
`
`these claims are unpatentable over the Kadomura and Matsumura combination,
`
`and therefore these claims should be canceled.
`
`III. The Evidence Shows That Dependent Claims 31, 32, 34, 40, 41, 44, 47,
`48, and 50 Are Unpatentable
`A. Kadomura, Matsumura, and Narita Render Obvious Claims 31
`and 50
`
`Claims 31 and 50 depend from independent claims 27 and 37, respectively,
`
`and recite “wherein the first substrate temperature is changed to the second
`17
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`
`
`
`

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`IPR2016-01512
`Patent No. RE 40,264
`
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`substrate temperature by transferring energy using at least radiation.” As
`
`explained in the Petition and the Decision, one of ordinary skill would have found
`
`it obvious to include Narita’s heater (e.g., infrared ray lamp, halogen lamp, or
`
`normal heater) that heats a workpiece using radiation in Kadomura’s apparatus.
`
`(Decision at 24-25; Petition at 48; Ex. 1008, 2:63-65.) Patent Owner disagrees for
`
`three reasons, each of which is incorrect.
`
`First, relying on the testimony of Dr. Flamm, Patent Owner contends that
`
`“Matsumura’s control system depends on his heater temperature being determinate
`
`of wafer temperature” and that “Narita’s radiant heat source would defeat
`
`Matsumura basis for control.” (Response at 23, citing Ex. 2001 at ¶ 33.) But
`
`neither Patent Owner nor Dr. Flamm provides any evidence or explanation to
`
`support that Narita’s radiant heat source would defeat Matsumura’s basis for
`
`control. (See Ex. 2001 at ¶ 33.) Therefore, Dr. Flamm’s testimony relied upon by
`
`Patent Owner should be entitled to little or no weight. 37 C.F.R. § 42.65(a).
`
`(“Expert testimony that does not disclose the underlying facts or data on which the
`
`opinion is based is entitled to little or no weight.”) Moreover, Patent Owner’s
`
`argument is not responsive to the combination set forth in the Petition and the
`
`Decision. Specifically, the combination relies on the incorporation of a heater
`
`similar to Narita’s in Kadomura’s apparatus (as modified by Matsumura) to serve
`
`
`
`
`18
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`

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`IPR2016-01512
`Patent No. RE 40,264
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`as a heat source (Decision at 24-25; Petition at 48) and therefore, Petitioner’s
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`attack on an alleged failure of Matsumura’s control system because of Narita’s
`
`heat source is improper.
`
`Further, to the extent that Matsumura’s control system factors into the
`
`assessment of the proposed combination, one of ordinary skill would have
`
`understood Narita’s radiant heat source is compatible with both Kadomura and
`
`Matsumura bases for control. (See also Ex. 1013 at ¶¶ 9-10.) For instance, Narita
`
`discloses using sensors (i.e., pyrometer and thermocouple) to detect wafer
`
`temperature and to provide feedback to an IR lamp current controller for
`
`controlling the output of the IP lamp. (See Ex. 1008 at FIG. 3, 5:11-42; see also
`
`Ex. 1013 at ¶ 10.) Similar to Narita, each of Kadomura and Matsumura, as
`
`discussed in Section II.B. above, also uses a feedback system to control the
`
`heating/cooling of the wafer. (See Ex. 1002 at ¶¶ 71-73; Ex. 1006 at 12:37-48; Ex.
`
`1007 at 7:19-32; see also Ex. 1013 at ¶ 10.) Accordingly, Narita demonstrates its
`
`radiation heat source is compatible with the feedback control systems disclosed in
`
`Kadomura and Matsumura. (See also Ex. 1013 at ¶ 10.) Patent Owner’s assertion
`
`that “Narita’s radiant heat source would defeat Matsumura basis for control” is
`
`therefore incorrect.
`
`
`
`
`19
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`IPR2016-01512
`Patent No. RE 40,264
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`
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`Second, Patent Owner contends that Narita’s infrared ray lamp or halogen
`
`lamp could not have been combined with Kadomura because of concerns that such
`
`a combination would degrade “uniformity and control.” (Response at 24, citing
`
`Ex. 2001 at ¶ 34.) Patent Owner’s only support for this allegation is a citation to
`
`Dr. Flamm’s declaration, which is conclusory and provides no evidence or
`
`explanation and thus is entitled to little or no weight. 37 C.F.R. § 42.65(a). For
`
`instance, Dr. Flamm offered no explanation as to what he means by “uniformity
`
`and control,” how Kadomura achieves “uniformity and control,” and why such
`
`“uniformity and control” would be degraded by the use of a heat source (e.g., a
`
`lamp) similar to Narita’s. To the extent Dr. Flamm refers to temperature
`
`uniformity and control, he ignores that Narita discloses that, even using a lamp, the
`
`wafer can have a uniform temperature distribution. (See Ex. 1008, 4:61-67, “The
`
`mount base 3 has a

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