throbber
Trials@uspto.gov
`571-272-7822
`
`
`Paper No. 11
`Entered: January 18, 2017
`
`UNITED STATES PATENT AND TRADEMARK OFFICE
`____________
`
`BEFORE THE PATENT TRIAL AND APPEAL BOARD
`____________
`
`TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.,
`Petitioner,
`
`v.
`
`GODO KAISHA IP BRIDGE 1,
`Patent Owner.
`____________
`
`Case IPR2016-01378
`Patent 6,197,696 B1
`____________
`
`
`
`
`
`
`
`Before JUSTIN T. ARBES, MICHAEL J. FITZPATRICK, and
`JENNIFER MEYER CHAGNON, Administrative Patent Judges.
`
`CHAGNON, Administrative Patent Judge.
`
`DECISION
`Institution of Inter Partes Review
`37 C.F.R. § 42.108
`
`
`
`
`
`
`

`
`IPR2016-01378
`Patent 6,197,696 B1
`
`
`I.
`
`INTRODUCTION
`Taiwan Semiconductor Manufacturing Company, Ltd. (“Petitioner”)
`filed a Petition for inter partes review of claims 13 and 14 (“the challenged
`claims”) of U.S. Patent No. 6,197,696 B1 (Ex. 1001, “the ’696 patent”).
`Paper 2 (“Pet.”). Godo Kaisha IP Bridge 1 (“Patent Owner”) filed a
`Preliminary Response to the Petition. Paper 6 (“Prelim. Resp.”). Pursuant
`to our authorization (Paper 7), Petitioner filed a Reply (Paper 9, “Reply”)
`and Patent Owner filed a Sur-Reply (Paper 10, “Sur-Reply”), directed to the
`issue of the parties’ respective burdens of production if disputes arise prior
`to institution as to whether a challenged claim or cited prior art is entitled to
`the benefit of an earlier priority date.
`We have authority to determine whether to institute inter partes
`review. See 35 U.S.C. § 314(b); 37 C.F.R. § 42.4(a). Upon consideration of
`the Petition, the Preliminary Response, Petitioner’s Reply, and Patent
`Owner’s Sur-Reply, and for the reasons explained below, we determine that
`the information presented shows a reasonable likelihood that Petitioner
`would prevail on at least one asserted ground with respect to all of the
`challenged claims. See 35 U.S.C. § 314(a). Accordingly, we institute trial
`as to claims 13 and 14 of the ’696 patent.
`
`A. Related Proceedings
`The parties indicate that the ’696 patent has been asserted in Godo
`Kaisha IP Bridge 1 v. Broadcom Ltd., No. 2-16-cv-00134 (E.D. Tex. 2016).
`Paper 4, 2; Pet. 68. Petitioner has filed three additional petitions challenging
`claims of the ’696 patent—namely, in IPR2016-01376, IPR2016-01377, and
`IPR2016-01379. Pet. 67–68; Paper 4, 2–3.
`
`
`
`2
`
`

`
`IPR2016-01378
`Patent 6,197,696 B1
`
`
`B. The Applied References and Evidence
`Petitioner relies on the following references.
`Exhibit
`Reference
`Date
`U.S. Patent No. 6,140,226 (“Grill”)
`Oct. 31, 2000 Ex. 1005
`U.S. Patent No. 5,592,024 (“Aoyama”)
`Jan. 7, 1997
`Ex. 1018
`U.S. Patent No. 5,920,790 (“Wetzel”)
`July 6, 1999
`Ex. 1019
`
`Petitioner further relies on the Declaration of Bruce W. Smith, Ph.D.
`(Ex. 1002, “Smith Declaration”).
`
`C. The Asserted Grounds
`Petitioner sets forth its challenges to claims 13 and 14 as follows.
`Pet. 31–67.
`Reference(s)
`Grill
`Grill and Aoyama
`Grill and Wetzel
`Grill, Aoyama, and Wetzel
`
`Claim(s) Challenged
`13, 14
`13, 14
`14
`14
`
`Basis
`§ 102(e)
`§ 103
`§ 103
`§ 103
`
`D. The ’696 Patent
`The ’696 patent relates to a “method for forming an interconnection
`structure in a semiconductor integrated circuit.” Ex. 1001, 1:5–7.
`According to the ’696 patent, “[a]n object of the present invention is
`providing a method for forming an interconnection structure in which an
`insulating film with a low dielectric constant can be formed by an ordinary
`resist application process.” Id. at 3:2–5.
`The ’696 patent describes various embodiments of methods of
`forming an interconnection structure. Id. at Abstract. The manufacturing
`
`
`
`3
`
`

`
`IPR2016-01378
`Patent 6,197,696 B1
`
`process for a modified example of the sixth embodiment is depicted in
`Figures 33(a)–(c), 34(a)–(c), and 35(a)–(c). Id. at 29:62–32:9.
`Figure 33(a) of the ’696 patent is reproduced below.
`
`
`Figure 33(a), reproduced above, is a cross-sectional view of a partially-
`formed interconnection structure during a process step for forming the same.
`Ex. 1001, 9:60–63. As seen in Figure 33(a), silicon nitride film 652 is
`formed over first metal interconnects 651, which are formed on
`semiconductor substrate 650. Id. at 30:1–3. First organic film 653, silicon
`dioxide film 654, second organic film 655, and titanium nitride film 656 are
`deposited sequentially. Id. at 30:6–16.
`Figure 33(b) of the ’696 patent, illustrating a subsequent step in the
`method of this embodiment, is reproduced below.
`
`
`Figure 33(b), reproduced above, is a cross-sectional view of a partially-
`formed interconnection structure during a process step for forming the same.
`Id. at 9:60–63. In this step, first resist pattern 657 is formed on titanium
`nitride film 656. Id. at 30:36–37. First resist pattern 657 includes openings
`for forming wiring grooves of the interconnection structure. Id.
`
`
`
`4
`
`

`
`IPR2016-01378
`Patent 6,197,696 B1
`
`
`Figure 33(c) of the ’696 patent, illustrating a subsequent step in the
`method of this embodiment, is reproduced below.
`
`
`Figure 33(c), reproduced above, is a cross-sectional view of a partially-
`formed interconnection structure during a process step for forming the same.
`Ex. 1001, 9:60–63. In this step, titanium nitride film 656 is dry-etched using
`first resist pattern 657 as a mask, thereby forming mask pattern 658. Id. at
`30:38–40.
`Figure 34(a) of the ’696 patent, illustrating a subsequent step in the
`method of this embodiment, is reproduced below.
`
`
`Figure 34(a), reproduced above, is a cross-sectional view of a partially-
`formed interconnection structure during a process step for forming the same.
`Id. at 9:64–67. In this step, first resist pattern 657 is removed. Id. at 30:44–
`45.
`
`
`
`5
`
`

`
`IPR2016-01378
`Patent 6,197,696 B1
`
`
`Figure 34(b) of the ’696 patent, illustrating a subsequent step in the
`method of this embodiment, is reproduced below.
`
`
`Figure 34(b), reproduced above, is a cross-sectional view of a partially-
`formed interconnection structure during a process step for forming the same.
`Ex. 1001, 9:64–67. In this step, second resist pattern 659 is formed on mask
`pattern 658. Id. at 30:49–51. Second resist pattern 659 includes openings
`for forming contact holes of the interconnection structure. Id. In this
`embodiment, the openings in second resist pattern 659 are larger than the
`designed size of the contact holes “in respective directions vertical and
`parallel to the wiring grooves.” Id. at 30:51–56.
`Figure 34(c) of the ’696 patent, illustrating a subsequent step in the
`method of this embodiment, is reproduced below.
`
`
`Figure 34(c), reproduced above, is a cross-sectional view of a partially-
`formed interconnection structure during a process step for forming the same.
`Id. at 9:64–67. In this step, second organic film 655 is dry-etched using both
`second resist pattern 659 and mask pattern 658 as a mask, thereby forming
`
`
`
`6
`
`

`
`IPR2016-01378
`Patent 6,197,696 B1
`
`patterned second organic film 655A. Id. at 30:58–62. In this embodiment,
`second resist pattern 659 also is removed during this etching. See id. at
`30:66–31:1.
`A three-dimensional depiction of etching using both second resist
`pattern 659 and mask pattern 658 as a mask is provided in the ’696 patent
`with respect to the modified fifth embodiment in Figure 27(b). Figure 27(b)
`of the ’696 patent is reproduced below.
`
`
`Figure 27(b), reproduced above, is a perspective view of a partially-formed
`interconnection structure during a process step for forming the same,
`according to the modified fifth embodiment. Ex. 1001, 9:40–42. Second
`resist pattern 560 of Figure 27(b) is similar to second resist pattern 659 of
`Figure 34(b); mask pattern 559 of Figure 27(b) is similar to mask pattern
`658 of Figure 34(b); and patterned second silicon dioxide film 556A of
`Figure 27(b) is similar to patterned second organic film 655A of Figure
`34(c). Patterned second organic film 655A (element 556A in Figure 27(b))
`is etched only where the openings in the second resist pattern 659 (element
`560 in Figure 27(b)) and mask pattern 658 (element 559 in Figure 27(b))
`overlap.
`According to the ’696 patent, using larger openings in second resist
`pattern 659 allows “openings of the patterned second organic film 655A for
`
`
`
`7
`
`

`
`IPR2016-01378
`Patent 6,197,696 B1
`
`forming contact holes [to] be formed to be self-aligned with the openings of
`the mask pattern 658 for forming wiring grooves,” “even if the openings of
`the second resist pattern 659 for forming contact holes have misaligned with
`the openings of the mask pattern 658 for forming wiring grooves.” Id. at
`31:54–60. This self-alignment occurs “because the openings of the
`patterned second organic film 655A for forming contact holes are formed in
`respective regions where the openings of the second resist pattern 659 for
`forming contact holes overlap with corresponding openings of the mask
`pattern 658 for forming wiring grooves.” Id. at 31:60–67.
`Figure 35(a) of the ’696 patent, illustrating a subsequent step in the
`method of the modified sixth embodiment, is reproduced below.
`
`
`Figure 35(a), reproduced above, is a cross-sectional view of a partially-
`formed interconnection structure during a process step for forming the same.
`Id. at 10:1–4. In this step, silicon dioxide film 654 is dry-etched using
`patterned second organic film 655A as a mask, thereby forming patterned
`second silicon dioxide film 654A. Id. at 31:7–10; see also id. at Fig. 28(a)
`(showing a similar step of the modified fifth embodiment).
`
`
`
`8
`
`

`
`IPR2016-01378
`Patent 6,197,696 B1
`
`
`Figure 35(b) of the ’696 patent, illustrating a subsequent step in the
`method of this embodiment, is reproduced below.
`
`
`Figure 35(b), reproduced above, is a cross-sectional view of a partially-
`formed interconnection structure during a process step for forming the same.
`Ex. 1001, 10:1–4. In this step, patterned second organic film 655A (Fig.
`35(a)) is dry-etched using mask pattern 658 as a mask, and first organic film
`653 (Fig. 35(a)) is dry-etched using patterned silicon dioxide film 654A as a
`mask. Id. at 31:12–15; see also id. at Fig. 29(a) (showing a similar step of
`the modified fifth embodiment). This etching forms patterned second
`organic film 655B having wiring grooves 660 and patterned first organic
`film 653A having contact holes 661. Id. at 31:15–17.
`Figure 35(c) of the ’696 patent, illustrating a subsequent step in the
`method of the modified sixth embodiment, is reproduced below.
`
`
`Figure 35(c), reproduced above, is a cross-sectional view of an
`interconnection structure formed by the method of the modified sixth
`embodiment. Id. at 10:1–4. In this step, patterned silicon dioxide film 654A
`is dry-etched using mask pattern 658 as a mask, and silicon nitride film 652
`
`
`
`9
`
`

`
`IPR2016-01378
`Patent 6,197,696 B1
`
`is dry-etched using patterned first organic film 653A as a mask. Id. at
`31:19–22. This etching forms patterned silicon dioxide film 654B having
`wiring grooves and patterned silicon nitride film 652A having contact holes,
`and also exposes first metal interconnects 651 within contact holes 661. Id.
`at 31:22–26. Then, a metal film is deposited over the surface of the
`substrate to fill in contact holes 661 and wiring grooves 660, thus forming
`second metal interconnects 662 and contacts 663. Id. at 31:30–44.
`
`E. Illustrative Claim
`Of the challenged claims, claim 13 is independent, and claim 14
`depends therefrom. Claim 13 of the ’696 patent, reproduced below, is
`illustrative of the challenged claims:
`13. A method for forming an interconnection structure,
`comprising the steps of:
`a) forming a first insulating film over lower-level metal
`interconnects;
`b) forming a second insulating film, having a different
`composition than that of the first insulating film, over the first
`insulating film;
`c) forming a third insulating film, having a different
`composition than that of the second insulating film, over the
`second insulating film;
`d) forming a thin film over the third insulating film;
`e) forming a first resist pattern on the thin film, the first
`resist pattern having openings for forming wiring grooves;
`f) etching the thin film using the first resist pattern as a
`mask, thereby forming a mask pattern out of the thin film to
`have the openings for forming wiring grooves;
`g) removing the first resist pattern and then forming a
`second resist pattern on the third insulating film and the mask
`
`
`
`10
`
`

`
`IPR2016-01378
`Patent 6,197,696 B1
`
`
`pattern, the second resist pattern having openings for forming
`contact holes;
`h) dry-etching the third insulating film using the second
`resist pattern and the mask pattern as a mask, thereby patterning
`the third insulating film to have the openings for forming
`contact holes;
`i) dry-etching the second insulating film using the
`patterned third insulating film as a mask, thereby patterning the
`second insulating film to have the openings for forming contact
`holes;
`j) dry-etching the patterned third insulating film and the
`first insulating film using the mask pattern and the patterned
`second insulating film as respective masks, thereby forming
`wiring grooves and contact holes in the patterned third
`insulating film and the first insulating film, respectively; and
`k) filling in the wiring grooves and the contact holes with
`a metal film, thereby forming upper-level metal interconnects
`and contacts connecting the lower- and upper-level metal
`interconnects together.
`Ex. 1001, 34:58–36:10.
`
`II. ANALYSIS
`
`A. Claim Construction
`In an inter partes review, claim terms in an unexpired patent are given
`their broadest reasonable construction in light of the specification of the
`patent in which they appear. See 37 C.F.R. § 42.100(b); Cuozzo Speed
`Techs. LLC v. Lee, 136 S. Ct. 2131, 2144–46 (2016) (upholding the use of
`the broadest reasonable interpretation standard). Under the broadest
`reasonable construction standard, claim terms generally are given their
`ordinary and customary meaning, as would be understood by one of ordinary
`skill in the art in the context of the entire disclosure. See In re Translogic
`
`
`
`11
`
`

`
`IPR2016-01378
`Patent 6,197,696 B1
`
`Tech., Inc., 504 F.3d 1249, 1257 (Fed. Cir. 2007). The claims, however,
`“‘should always be read in light of the specification and teachings in the
`underlying patent,’” and “[e]ven under the broadest reasonable
`interpretation, the Board’s construction ‘cannot be divorced from the
`specification and the record evidence.’” Microsoft Corp. v. Proxyconn, Inc.,
`789 F.3d 1292, 1298 (Fed. Cir. 2015) (citations omitted). Further, any
`special definition for a claim term must be set forth in the specification with
`reasonable clarity, deliberateness, and precision. See In re Paulsen, 30 F.3d
`1475, 1480 (Fed. Cir. 1994). In the absence of such a definition, however,
`limitations are not to be read from the specification into the claims. In re
`Van Geuns, 988 F.2d 1181, 1184 (Fed. Cir. 1993).
`Petitioner does not propose an express construction for any limitation,
`but asserts that the broadest reasonable interpretation should be applied to all
`claim terms. Pet. 24. Patent Owner proposes express construction for the
`phrase “using the [first resist pattern [step f]/second resist pattern and the
`mask pattern [step h]/patterned third insulating film [step i]] as a mask,”
`which we discuss below. Prelim. Resp. 5–9. No issue in this Decision
`requires express construction of any other claim terms. See, e.g., Wellman,
`Inc. v. Eastman Chem. Co., 642 F.3d 1355, 1361 (Fed. Cir. 2011) (“[C]laim
`terms need only be construed ‘to the extent necessary to resolve the
`controversy.’” (quoting Vivid Techs., Inc. v. Am. Sci. & Eng’g, Inc.,
`200 F.3d 795, 803 (Fed. Cir. 1999))).
`Claim 13 recites etching “using” various layers—for example, first
`resist pattern [step f]/second resist pattern and the mask pattern
`[step h]/patterned third insulating film [step i]—“as a mask.” Patent Owner
`argues that the “broadest reasonable construction of this term in light of the
`
`
`
`12
`
`

`
`IPR2016-01378
`Patent 6,197,696 B1
`
`specification is ‘using the [first resist pattern/second resist pattern and the
`mask pattern/patterned third insulating film] to define areas for etching.’”
`Prelim. Resp. 5.
`A mask can be used to shield selected areas during an etching process.
`See Mask Definition, MERRIAM-WEBSTER.COM (last accessed Dec. 17, 2016)
`(Ex. 3001) (2d: “a pattern of opaque material used to shield selected areas of
`a surface (as of a semiconductor) in deposition or etching (as in producing
`an integrated circuit)”); see also Ex. 2001,1 280; Ex. 2002,2 601–02;
`Ex. 2003,3 456; Ex. 2004,4 454. The Specification of the ’696 patent
`includes many examples of various layers being used as masks during
`etching. For instance, Patent Owner points to an example in “the ’696 patent
`[that] teaches how both the second resist pattern and the mask pattern are
`used to define areas for etching: the underlying layer is patterned (etched)
`where the openings of the resist pattern and the openings of the mask pattern
`overlap.” Prelim. Resp. 6–7 (citing Ex. 1001, 7:62–8:7, 25:52–57, 26:63–
`27:3, 27:19–60, 31:60–67, Figs. 25(c), 27(b), 34(b), 37(a), 37(b)). By way
`of illustration, Patent Owner provides annotated versions of Figures 25(c)
`and 27(b) of the ’696 patent (id. at 7–8), reproduced below.
`
`
`1 NEIL SCLATER & JOHN MARKUS, MCGRAW-HILL ELECTRONICS
`DICTIONARY (6th ed. 1997).
`2 RUDOLF F. GRAF, MODERN DICTIONARY OF ELECTRONICS (6th ed., 7th prtg.
`1992).
`3 RUDOLF F. GRAF, MODERN DICTIONARY OF ELECTRONICS (7th ed. 1999).
`4 STEVEN M. KAPLAN, WILEY ELECTRICAL AND ELECTRONICS ENGINEERING
`DICTIONARY (2004).
`
`
`
`13
`
`

`
`IPR2016-01378
`Patent 6,197,696 B1
`
`
`
`
`
`
`Figures 25(c) and 27(b) are cross-sectional and perspective views,
`respectively, of a partially-formed interconnection structure during a process
`step for forming the same, according to an embodiment of the ’696 patent.
`Ex. 1001, 9:32–35, 9:40–42. As described by Patent Owner, “the underlying
`insulating film (556A) is etched only where the openings of the second resist
`pattern (560) and the mask pattern (559) overlap, and . . . both the second
`resist pattern (560) and the mask pattern (559) define the area to be etched.”
`Prelim. Resp. 7. As further illustration, we provide an annotated version of
`Figure 27(b) of the ’696 patent below.
`
`
`
`14
`
`

`
`IPR2016-01378
`Patent 6,197,696 B1
`
`
`
`Figure 27(b) is a perspective view of a partially-formed interconnection
`structure (Ex. 1001, 9:40–42), with the portion of the underlying insulating
`film that was removed during etching highlighted in yellow and an x-y-z
`axis added for reference. From the perspective of Figure 27(b), mask pattern
`559 defines the areas for etching in the x-axis direction, and second resist
`pattern 560 defines the areas for etching in the z-axis direction.
`Based on the above, and for purposes of this Decision, we construe
`“using the [designated layer] as a mask” as proposed by Patent Owner:
`“using the [designated layer] to define areas for etching.”5 For purposes of
`this Decision, and based on the record now before us, however, we need to
`discuss further the metes and bounds of this phrase.
`We agree with Patent Owner that to meet the limitation “using the
`[designated layer] for etching,” the designated layer “must actually be used
`to define areas for etching.” Prelim. Resp. 6 (emphasis by Patent Owner).
`For example, we do not consider a mask pattern that is entirely within a
`surrounding resist layer to be “used as a mask” within the meaning of
`claim 13.
`
`
`5 We note that the district court construed the phrase in the same manner in
`an Order dated November 9, 2016. Ex. 3002, 20–22.
`
`
`
`15
`
`

`
`IPR2016-01378
`Patent 6,197,696 B1
`
`
`As an illustration, Figures 13(a) and 13(b) of the ’696 patent are
`reproduced below.
`
`
`
`
`Figures 13(a) and 13(b) are cross-sectional views illustrating partially-
`formed interconnection structures during process steps for forming the same,
`according to an embodiment of the ’696 patent. Ex. 1001, 8:58–60. As
`described in the ’696 patent, layers 303, 304, and 305 of Figure 13(a) are
`etched “using the second resist pattern 309 as a mask” to form patterned
`layers 303A, 304A, and 305A of Figure 13(b). Id. at 17:20–29. The
`description does not reference using mask pattern 308 in forming these
`patterned layers.6 Based on a comparison of this disclosure with that
`discussed above with respect to Figures 25(c) and 27(b), we agree with
`Patent Owner that a teaching such as that described with respect to Figures
`13(a) and 13(b), without more, does not mean that the underlying layer (i.e.,
`layer 308 in Figures 13(a) and 13(b)) is “used as a mask” for etching within
`the meaning of claim 13. See, e.g., Prelim. Resp. 41–42 (discussing
`Petitioner’s mapping of Grill to claim 13).
`We do not agree with Patent Owner’s contention, however, that if an
`edge of a layer (positioned between an overlying layer and the layer being
`etched) is “in line and flush with an edge of” the overlying layer, that the
`
`
`6 Mask pattern 308 is used at a subsequent processing step, after removal of
`second resist pattern 309, as a mask for further etching patterned layer 305A.
`See Ex. 1001, 17:30–35, Fig. 13(c).
`
`
`
`16
`
`

`
`IPR2016-01378
`Patent 6,197,696 B1
`
`overlying layer and the between layer are “both together . . . used to define
`an area for etching.” See Prelim. Resp. 39–40. By way of illustration,
`Patent Owner provides modified and annotated versions of Figure 13(a) of
`the ’696 patent (id. at 14), reproduced below.
`
`
`
`The figures, reproduced above, are cross-sectional views illustrating an
`embodiment of the ’696 patent, as modified by Patent Owner to show the
`process if second resist pattern 309 has been misaligned when formed. See
`id. at 12–14. According to Patent Owner, “when the underlying third
`insulating film (305) is thereafter etched, both the second resist pattern (309)
`and the mask pattern (308) necessarily define the areas for etching of the
`third insulating film (305).” Id. at 14.
`We disagree. The ’696 patent Specification does not support Patent
`Owner’s contention in this regard. Illustrative of an example, Figures 2(c)
`and 3(a) of the ’696 patent are reproduced below.
`
`
`Figures 2(c) and 3(a) are cross-sectional views illustrating partially-formed
`interconnection structures during process steps for forming the same,
`according to an embodiment of the ’696 patent. Ex. 1001, 8:14–16. The
`
`
`
`
`
`17
`
`

`
`IPR2016-01378
`Patent 6,197,696 B1
`
`’696 patent describes the step that occurs between these figures as “the
`silicon nitride film 102 is dry-etched using the patterned organic-containing
`silicon dioxide film 104A as a mask.” Id. at 11:51–53. Notably, it does not
`describe using patterned film 104A and patterned first organic film 103A as
`the mask. See also id. at 14:41–45 (discussing Figs. 8(a), 8(b)), 16:7–9
`(discussing Figs. 10(c), 11(a)), 17:20–24 (discussing Figs. 13(a), 13(b)),
`21:33–36 (discussing Figs. 18(c), 19(a)), 21:60–62 (discussing Figs. 19(c),
`20(a)).
`We, therefore, are not persuaded that a layer, positioned between an
`overlying layer and the layer being etched and having an edge in line and
`flush with an edge of the overlying layer, is “used as a mask” within the
`meaning of claim 13. Instead, to be “used as a mask,” the between layer
`would need to define an additional portion of the layer being etched that is to
`be shielded from etching.7 An example of this is described above with
`respect to Figures 25(c) and 27(b) of the ’696 patent.
`In summary, for purposes of this Decision, we construe “using the
`[first resist pattern [step f]/second resist pattern and the mask pattern
`[step h]/patterned third insulating film [step i]] as a mask” as “using the [first
`resist pattern [step f]/second resist pattern and the mask pattern
`[step h]/patterned third insulating film [step i]] to define areas for etching.”
`This construction, however, is further limited, as discussed above.
`
`
`7 Our construction does not preclude, for example, a layer positioned
`between an overlying layer and the layer being etched from acting as a
`mask, within the meaning of claim 13, in an instance where the overlying
`layer also is removed during the etching, and thus, the between layer acts to
`shield the layer being etched during etching.
`
`
`
`18
`
`

`
`IPR2016-01378
`Patent 6,197,696 B1
`
`
`B. Principles of Law — Anticipation and Obviousness
`To establish anticipation, each and every element in a claim, arranged
`as recited in the claim, must be found in a single prior art reference.
`See Net MoneyIN, Inc. v. VeriSign, Inc., 545 F.3d 1359, 1369 (Fed. Cir.
`2008); Karsten Mfg. Corp. v. Cleveland Golf Co., 242 F.3d 1376, 1383 (Fed.
`Cir. 2001). Although the elements must be arranged or combined in the
`same way as in the claim, “the reference need not satisfy an ipsissimis verbis
`test,” i.e., identity of terminology is not required. In re Gleave, 560 F.3d
`1331, 1334 (Fed. Cir. 2009); accord In re Bond, 910 F.2d 831, 832 (Fed.
`Cir. 1990).
`A claim is unpatentable under 35 U.S.C. § 103(a) if the differences
`between the subject matter sought to be patented and the prior art are such
`that the subject matter as a whole would have been obvious at the time the
`invention was made to a person having ordinary skill in the art to which said
`subject matter pertains. See KSR Int’l Co. v. Teleflex Inc., 550 U.S. 398, 406
`(2007). The question of obviousness is resolved on the basis of underlying
`factual determinations including: (1) the scope and content of the prior art;
`(2) any differences between the claimed subject matter and the prior art;
`(3) the level of ordinary skill in the art; and (4) objective evidence of
`nonobviousness. See Graham v. John Deere Co., 383 U.S. 1, 17–18 (1966).
`In that regard, an obviousness analysis “need not seek out precise
`teachings directed to the specific subject matter of the challenged claim, for
`a court can take account of the inferences and creative steps that a person of
`ordinary skill in the art would employ.” KSR, 550 U.S. at 418; accord In re
`Translogic, 504 F.3d at 1259. The level of ordinary skill in the art may be
`reflected by the prior art of record. See Okajima v. Bourdeau,
`
`
`
`19
`
`

`
`IPR2016-01378
`Patent 6,197,696 B1
`
`261 F.3d 1350, 1355 (Fed. Cir. 2001); In re GPAC Inc., 57 F.3d 1573, 1579
`(Fed. Cir. 1995); In re Oelrich, 579 F.2d 86, 91 (CCPA 1978).
`We analyze the asserted grounds of unpatentability in accordance with
`those principles.
`C. Whether Grill Qualifies as Prior Art
`Each of the asserted grounds relies, at least in part, on Grill. See
`Pet. 31–67. Patent Owner argues “Petitioner fails to show in its Petition a
`reasonable likelihood of proving that Grill is prior art to the ’696 patent.”
`Prelim. Resp. 9–10; see id. at 9–38. We, thus, at the outset determine the
`prior art status of Grill as to claims 13 and 14 of the ’696 patent.
`The application that issued as the ’696 patent was filed on March 23,
`1999. Ex. 1001, at [22]. The ’696 patent claims priority to Japanese
`Application No. 10-079371, filed on March 26, 1998 (“the Japanese priority
`application”8). Id. at [30].
`Grill was filed on July 30, 1998 and issued on October 31, 2000.
`Ex. 1005, at [22], [45]. Grill also claims priority to U.S. Provisional
`Application No. 60/071,628, filed January 16, 1998 (“Grill provisional
`application”). Id. at [60].
`Petitioner asserts that “[d]ue to its July 30, 1998, filing date, Grill is
`prior art under [35 U.S.C.] § 102(e).” Pet. 24. Petitioner argues further that
`the challenged claims are not entitled to the filing date of the Japanese
`priority application. Id. at 16–23. Patent Owner argues that the ’696 patent
`is entitled to its claimed priority date of March 26, 1998 (Prelim. Resp. 10–
`19), and that, because Petitioner does not attempt to show in its Petition that
`
`
`8 Petitioner provided a certified translation of the Japanese priority
`application. Ex. 1014.
`
`
`
`20
`
`

`
`IPR2016-01378
`Patent 6,197,696 B1
`
`Grill is entitled to the priority date of the Grill provisional application,
`Petitioner cannot rely on the provisional application’s filing date to show
`that Grill is prior art to the challenged claims (id. at 20–26).
`The parties dispute also whether Petitioner must show, in its Petition,
`that the claims of the ’696 patent are not entitled to the claimed foreign
`priority date, or whether the burden is on Patent Owner first to show that the
`claims of the ’696 patent are entitled to the claimed foreign priority date; and
`whether the Petition must address if the asserted prior art (i.e., Grill) is
`entitled to the filing date of its provisional application. See Paper 7; Reply;
`Sur-Reply. Because we are persuaded, based on the current record and as
`discussed below, by Petitioner’s argument that claims 13 and 14 are not
`entitled to rely on the filing date of the Japanese priority application, we
`need not address the issue of the parties’ respective burdens for purposes of
`this Decision.
`
`The ’696 Patent’s Claim to the Japanese Priority Application
`“Under [35 U.S.C.] section 119, the claims set forth in a United States
`application are entitled to the benefit of a foreign priority date if the
`corresponding foreign application supports the claims in the manner required
`by section 112, ¶ 1.” In re Gosteli, 872 F.2d 1008, 1010 (Fed. Cir. 1989);
`see also K & K Jump Start/Chargers, Inc. v. Schumacher Elec. Corp.,
`13 F. App’x 982, 983 (Fed. Cir. 2001) (non-precedential) (“The later filed
`[U.S.] patent . . . is entitled to the filing date of the earlier filed [foreign]
`patent . . . if the earlier filed patent meets the written description test of
`35 U.S.C. § 112, first paragraph.”).
`Petitioner points to several features of independent claim 13 that it
`contends are not supported in the Japanese priority application. Pet. 18–23.
`
`
`
`21
`
`

`
`IPR2016-01378
`Patent 6,197,696 B1
`
`In particular, Petitioner asserts that the embodiments described in the
`Japanese priority application do not disclose steps (g), (h), or (i) of claim 13.
`See id. Patent Owner argues that each of these features is, in fact, supported
`in the Japanese priority application. Prelim. Resp. 10–19.
`
`Claim 13, step (g)
`Claim 13, step (g) recites “removing the first resist pattern and then
`forming a second resist pattern on the third insulating film and the mask
`pattern, the second resist pattern having openings for forming contact holes.”
`Petitioner argues that the first, second, and fourth embodiments of the
`Japanese priority application do not disclose step (g) of claim 13, but instead
`show forming the second resist pattern before removing the first resist
`pattern. Pet. 18–19. We agree. See Ex. 1014 ¶¶ 34, 43, 50, 68, 107,
`Figs. 1(c), 5(a), 9(c), 18(c).
`As noted by Patent Owner (Prelim. Resp. 11–12), however, the third
`embodiment and the described variant thereof of the Japanese priority
`application clearly disclose removing first resist pattern 307 prior to forming
`second resist pattern 309. Ex. 1014 ¶¶ 79, 93, Figs. 13(a), 16(a). Thus,
`Petitioner’s argument that the Japanese priority application does not disclose
`this claim step is not persuasive.
`
`Claim 13, step (h)
`Claim 13, step (h) recites “dry-etching the third insulating film using
`the second resist pattern and the mask pattern as a mask, thereby patterning
`the third insulating film to have the openings for forming contact holes.”
`Petitioner argues that the third, variant of the third, and fourth
`embodiments of the Japanese priority application do not disclose step (h) of
`
`
`
`22
`
`

`
`IPR2016-01378
`Patent 6,197,696 B1
`
`claim 13. Pet. 19–21. Because we determine above that the fourth
`embodiment does not include step (g) of claim 13, we focus our discussion
`on the third embodiment, and the described variant thereof. See Tronzo v.
`Biomet, Inc., 156 F.3d 1154, 1158 (Fed. Cir. 1998) (“For a claim in a
`later-filed application to be entitled to the filing date of an earlier application
`under 35 U.S.C. § 120 (1994), the earlier application must comply with the
`written description requirement of 35 U.S.C. § 11

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket