throbber
UNITED STATES PATENT AND TRADEMARK OFFICE
`
`
`
`
`
`
`
`
`
`
`BEFORE THE PATENT TRIAL AND APPEAL BOARD
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`FORD MOTOR COMPANY
`Petitioner
`
`v.
`
`PAICE LLC & THE ABELL FOUNDATION, INC.
`Patent Owner
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`Case IPR2015-00790
`Patent 7,237,634
`
`
`
`
`
`
`
`
`
`
`PATENT OWNER’S
`RESPONSE TO PETITION
`
`

`
`
`Patent No. 7,237,634
`Patent Owner’s Response
`
`
`
`
`Case IPR2015-00790
`Attorney Docket No: 36351-0015IP8
`
`TABLE OF CONTENTS
`
`I. 
`
`II. 
`
`INTRODUCTION ........................................................................................... 1 
`
`THE ’634 PATENT ......................................................................................... 3 
`
`A. 
`
`B. 
`
`Background of the ’634 Patent .............................................................. 3 
`
`Claim Construction ............................................................................... 6 
`
`1. 
`
`“setpoint (SP)” ............................................................................ 7 
`
`The Challenged Claims Require a Comparison Torque
`2. 
`Requirements to Setpoint .................................................................... 11 
`
`III.  ARGUMENT ................................................................................................. 15 
`
`A. 
`
`B. 
`
`Ford is Estopped from Maintaining its Challenges to Claim 14 ......... 16 
`
`Grounds 1-6 are Deficient—Ford Has Failed to Demonstrate that the
`Proposed Combination of Ibaraki ’882 and Yamaguchi Discloses or
`Renders Obvious the Features Recited in the Challenged Claims ...... 16 
`
`1. 
`
`
`Ibaraki ’882 does not compare torque requirements to “setpoint”
`16 
`
`Ibaraki ’882 does not disclose a setpoint that is substantially less
`2. 
`than MTO ............................................................................................ 35 
`
`Claims 4 and 28 Are Not Obvious Over the Proposed
`3. 
`Combination of Ibaraki ’882 and Yamaguchi ..................................... 38 
`
`C. 
`
`Ground 2 is Deficient—Claims 13-15 Are Not Obvious Over the
`Proposed Combination of Ibaraki ’882 and Masding ......................... 39 
`
`D.  Ground 3 is Deficient—Ford Fails to Establish a Motivation to
`Combine Ibaraki ’882 with Kawakatsu ............................................... 41 
`
`E. 
`
`Ground 4 is Deficient—Claim 29 is Not Obvious Over the Proposed
`Combination of Ibaraki ’882 and Vittone ........................................... 44 
`
`i
`
`

`
`
`Patent No. 7,237,634
`Patent Owner’s Response
`
`
`
`
`Case IPR2015-00790
`Attorney Docket No: 36351-0015IP8
`
`Vittone Does Not Disclose Controlling the Engine by Limiting a
`1. 
`Rate of Change of Torque Output of the Engine ................................ 45 
`
`Ford Fails to Establish a Motivation to Combine Vittone with
`2. 
`Ibaraki ’882 ......................................................................................... 48 
`
`F. 
`
`Ground 5 is Deficient—Claim 32 is Not Obvious Over the Proposed
`Combination of Ibaraki ’882 and Ibaraki ’626 ................................... 50 
`
`G.  Ground 6 is Deficient—Suga’s Pure Electric Vehicle Does Not Relate
`to Sizing a Motor in a Hybrid Electric Vehicle................................... 52 
`
`IV.  CONCLUSION .............................................................................................. 56 
`
`
`
`ii
`
`
`
`
`
`
`
`

`
`
`Patent No. 7,237,634
`Patent Owner’s Response
`
`
`
`
`
`
`Case IPR2015-00790
`Attorney Docket No: 36351-0015IP8
`
`TABLE OF AUTHORITIES
`
` Page(s)
`
`Cases
`In re Abbott Diabetes Care Inc.,
`696 F.3d 1142 (Fed. Cir. 2012) .......................................................................... 10
`
`In re Cuozzo Speed Techs., LLC,
`793 F.3d 1268 (Fed. Cir. 2015) ............................................................................ 6
`
`Ex parte Gunasekar, Appeal 2009-008345, 2011 WL 3872007 (BPAI
`2011) ............................................................................................................. 40, 41
`
`Fuji Photo Film Co. v. Int'l Trade Comm’n,
`386 F.3d 1095 (Fed. Cir. 2004) .......................................................................... 10
`
`In re Giannelli,
`739 F.3d 1375 (Fed. Cir. 2014) .......................................................................... 49
`
`Graham v. John Deere Co.,
`383 U.S. 1 (1966) ................................................................................................ 51
`
`Hockerson-Halberstadt, Inc. v. Avia Group Int’l,
`222 F.3d 951 (Fed. Cir. 2000) ...................................................................... 35, 37
`
`Innogenetics, N.V. v. Abbott Labs.,
`512 F.3d 1363 (Fed. Cir. 2008) ........................................................ 39, 43, 48, 53
`
`Ex Parte James R. Bosserdet Jr.,
`Appeal 2012-001420, 2014 WL 5590704 (PTAB Oct. 9, 2014) ....................... 37
`
`In re Kahn,
`441 F.3d 977 (Fed. Cir. 2006) ............................................................................ 32
`
`KSR Int’l Co. v. Teleflex Inc.,
`550 U.S. 398 (2007) ................................................................................ 32, 44, 51
`
`iii
`
`

`
`
`Patent No. 7,237,634
`Patent Owner’s Response
`
`
`
`
`Case IPR2015-00790
`Attorney Docket No: 36351-0015IP8
`
`MasterImage 3D, Inc. v. Reald Inc.,
`IPR2015-00033, Paper 12 (PTAB Apr. 22, 2015) ....................................... 49, 56
`
`Merck & Co. v. Teva Pharm. USA, Inc.,
`395 F.3d 1364 (Fed. Cir. 2005) .......................................................................... 13
`
`Microsoft Corp. v. Enfish, LLC,
`IPR2013-00559, Paper 65 (PTAB Mar. 3, 2015) ................................... 43, 49, 51
`
`Microsoft Corp. v. Proxyconn, Inc.,
`789 F.3d 1292 (Fed. Cir. 2015) ............................................................ 6, 7, 10, 13
`
`In re Nilssen,
`837 F.2d 1098 (Fed. Cir. 1987) .......................................................................... 51
`
`Nystrom v. Trex Co.,
`424 F.3d 1136 ..................................................................................................... 35
`
`Plantronics v. Aliph, Inc.,
`724 F.3d 1343 (Fed. Cir. 2013) .......................................................................... 55
`
`Salesforce.com, Inc. v. VirtualAgility, Inc.,
`CBM2013-00024, Paper 16 (PTAB Nov. 19, 2013) .................................... 43, 49
`
`In re Suitco Surface, Inc.,
`603 F.3d 1255 (Fed. Cir. 2010) ............................................................................ 6
`
`Texas Instruments v. United States ITC,
`988 F.2d 1165 (Fed. Cir. 1993) .................................................................... 37, 38
`
`In re Vaidyanathan,
`381 Fed. Appx. 985 (Fed. Cir. 2010) .................................................................. 10
`
`In re Wright,
`569 F.2d 1124 (C.C.P.A. 1977) .......................................................................... 36
`
`Statutes
`
`35 U.S.C. § 103 .......................................................................................................... 1
`
`35 U.S.C. § 315(e)(1) ............................................................................................... 16
`
`iv
`
`

`
`
`Patent No. 7,237,634
`Patent Owner’s Response
`
`Other Authorities
`
`
`
`
`Case IPR2015-00790
`Attorney Docket No: 36351-0015IP8
`
`37 C.F.R. § 42.100(b) ................................................................................................ 6
`
`
`
`
`
`v
`
`

`
`
`
`
`Case IPR2015-00790
`Attorney Docket No: 36351-0015IP8
`
`EXHIBITS
`
`Exhibit Name
`Table of Ford’s IPR Petitions
`U.S. Patent No. 8,214,097 File History
`Appendix A (Jan. 15, 2014)
`Declaration of Daniel A. Tishman in Support of Patent
`Owners’ Motion for Pro Hac Vice Admission
`Declaration of Neil Hannemann
`Neil Hannemann CV
`Gregory W. Davis, Deposition Tr. (IPR2015-00722,
`IPR2015-00784,
`IPR2015-00787,
`IPR2015-00790,
`IPR2015-00791,
`IPR2015-00794,
`IPR2015-00795)
`(January 13, 2016)
`Hybrid Power Unit Development for Fiat Multipla
`Vehicle,” by A. Caraceni, G. Cipolla, and R. Barbiero,
`SAE Publication 981124 (1998) (“Caraceni”)
`Jeffery L. Stein, Deposition Tr. (IPR2014-00875)
`(Mar. 3, 2015)
`Gregory W. Davis, Deposition Tr. (IPR2014-00571,
`IPR2014-00579) (January 13, 2015)
`
`
`
`vi
`
`
`Patent No. 7,237,634
`Patent Owner’s Response
`
`Exhibit Number
`Ex. 2601
`Ex. 2602
`Ex. 2603
`Ex. 2604
`Ex. 2605
`Ex. 2606
`
`Ex. 2607
`
`Ex. 2608
`
`Ex. 2609
`
`Ex. 2610
`
`
`
`
`

`
`
`Patent No. 7,237,634
`Patent Owner’s Response
`
`
`
`
`Case IPR2015-00790
`Attorney Docket No: 36351-0015IP8
`
`Pursuant to 37 C.F.R. § 42.120 and the Decision to Institute (“Institution
`
`Decision” or “Inst. Dec.”), Patent Owners Paice LLC and the Abell Foundation, Inc.
`
`(collectively, “Paice”) hereby submit this Response to the Petition for Inter Partes
`
`Review of U.S. Patent. No. 7,237,634 under 35 U.S.C. § 311 et seq., and 37 C.F.R.
`
`§ 42.100 et seq. (“Petition” or “Pet.”) filed by Ford Motor Company (“Ford”).
`
`I.
`
`INTRODUCTION
`
`U.S. Patent. No. 7,237,634 (“the ’634 patent”), which is the subject of the
`
`present Petition, claims an inventive and novel method of control for a hybrid
`
`electric vehicle that uses road load, setpoint, and the maximum torque output of an
`
`internal combustion engine to determine when to transition between various
`
`operating modes in which the vehicle is propelled by an electric motor, an internal
`
`combustion engine, or both. Ford’s Petition challenges claims 4, 13-15, 25, 28, 29,
`
`32, 67 and 79 (“the challenged claims”) as obvious under 35 U.S.C. § 103.
`
`Following Paice’s preliminary response, filed on August 10, 2015, the Board
`
`instituted review of each of the challenged claims as obvious over various
`
`combinations of U.S. Patent No. 5,789,882 to Ibaraki et al. (Ex. 1652) (“Ibaraki
`
`’882”), U.S. Patent No. 5,865,263 to Yamaguchi (Ex. 1653) (“Yamaguchi”), P.W.
`
`Masding et al., A Microprocessor controlled Gearbox for use in electric and hybrid-
`
`electric vehicles, (Ex. 1654) (“Masding”), U.S. Patent No. 4,335,429 to Kawakatsu
`
`(Ex. 1655) (“Kawakatsu”), Oreste Vittone et al., FIAT Research Centre, Fiat
`
`1
`
`

`
`
`Patent No. 7,237,634
`Patent Owner’s Response
`
`
`
`
`Case IPR2015-00790
`Attorney Docket No: 36351-0015IP8
`
`Conceptual Approach to Hybrid Car Design (Ex. 1656) (“Vittone”), U.S. Patent No.
`
`6,003,626 to Ibaraki et al. (Ex. 1657) (“Ibaraki ’626”), and U.S. Patent No.
`
`5,623,104 to Suga (Ex. 1658) (“Suga”).
`
`Ford’s arguments with regards to the ’634 patent are fundamentally flawed.
`
`The ’634 patent’s innovative control strategy, using road load or torque
`
`requirements, setpoint, and the engine’s maximum torque output (MTO) to decide
`
`which operating mode to select to maximize efficiency, is absent in the cited
`
`references. Instead, Ibaraki ’882 discloses selecting operating modes based on
`
`power, not road load or torque-based setpoints. The following illustration of each
`
`control system reveals the manifest differences:
`
`The control strategy claimed by the ’634 patent compares torque requirements
`
`to setpoint and MTO, and, as a result, operates the engine at a wide range of
`
`relatively high torque values across the engine’s entire speed range, as depicted
`
`above on left. The power-based control strategy of Ibaraki ’882 compares the
`
`
`
`2
`
`

`
`
`Patent No. 7,237,634
`Patent Owner’s Response
`
`
`
`
`Case IPR2015-00790
`Attorney Docket No: 36351-0015IP8
`
`instantaneous drive power to power thresholds (which are unrelated to the engine’s
`
`MTO) and, therefore, operates the engine in a defined range of power values, as
`
`depicted above on right. Consequently, Ibaraki ’882 operates the motor much more
`
`frequently than the inventive, torque-based control strategy claimed in the ’634
`
`patent. Ford has presented no logical rationale as to why the ’634 patent’s control
`
`system would be rendered obvious by the power-based system of Ibaraki ’882.
`
`II. THE ’634 PATENT
`A. Background of the ’634 Patent
`The ’634 patent, entitled “Hybrid Vehicles,” issued on July 3, 2007, from an
`
`application with a priority date of September 14, 1998. The ’634 patent discloses
`
`embodiments of a hybrid electric vehicle, with an internal combustion engine, two
`
`electric motors and a battery bank. A microprocessor is employed to control the
`
`internal combustion engine, the two electric motors, and the battery bank based on
`
`the hybrid vehicle’s instantaneous torque requirements such that the internal
`
`combustion engine is only run under high efficiency conditions. See, e.g., Ex. 1650
`
`at Abstract.
`
`An embodiment of the hybrid vehicle disclosed in the ’634 patent is shown in
`
`Figure 3, reproduced below:
`
`3
`
`

`
`
`Patent No. 7,237,634
`Patent Owner’s Response
`
`
`
`
`Case IPR2015-00790
`Attorney Docket No: 36351-0015IP8
`
`
`
`Id. at Fig. 3. As shown, a traction motor 25 is connected to the road wheels 34
`
`through a differential 32. A starter motor 21 is connected to the internal combustion
`
`engine 40. The motors 21 and 25 are functional as either motors or generators,
`
`depending on the operation of the corresponding inverter/charger units 23 and 27,
`
`which connect the motors to the battery bank 22. See id. at 26:19-30.
`
`These components are controlled by a microprocessor 48 or any controller
`
`capable of examining input parameters and signals and controlling the mode of
`
`operation of the vehicle. See, e.g., id. at 26:31-27:25. For example, control of engine
`
`40 is accomplished by way of control signals provided by the microprocessor to the
`
`electronic fuel injection (EFI) unit 56 and electronic engine management (EEM) unit
`
`55. Control of (1) starting of the engine 40; (2) use of motors 21 and 25 to provide
`
`propulsive torque; or (3) use of motors as generators to provide regenerative
`
`4
`
`

`
`
`Patent No. 7,237,634
`Patent Owner’s Response
`
`
`
`
`Case IPR2015-00790
`Attorney Docket No: 36351-0015IP8
`
`recharging of battery bank 22, is accomplished through control signals provided by
`
`the microprocessor to the inverter/charger units 23 and 27. See, e.g., id. at 26:64-
`
`27:25; 28:42-52.
`
`The hybrid vehicle may be operated in a number of modes based on the
`
`vehicle’s instantaneous torque requirements, the engine’s maximum torque output,
`
`the state of charge of the battery, and other operating parameters. In an
`
`implementation of the ’634 patent, the microprocessor employs a hybrid system
`
`control strategy based on sensed and calculated values for system variables that are
`
`evaluated against setpoints and causes the vehicle to operate in various operating
`
`modes pursuant to this control strategy. See, e.g., id. at 40:16-26.
`
`For example, in mode I, the hybrid vehicle is operated as an electric car, with
`
`the traction motor providing all torque to propel the vehicle. Id. at 37:24-32. As
`
`the vehicle continues to be propelled in electric only mode, the state of charge of the
`
`battery may become depleted, and need to be recharged. In this case, the hybrid
`
`vehicle may transition to mode II to recharge the battery, in which the vehicle
`
`operates as in mode I, with the addition of the engine running the starter/generator
`
`motor to provide electrical energy to operate the traction motor and recharge the
`
`battery. See, e.g., id. at 37:32-36. When the internal combustion engine can be
`
`operated in its fuel efficient range to propel the vehicle, the hybrid vehicle operates
`
`in mode IV, with the engine providing torque to propel the vehicle. Id. at 37:42-44;
`
`5
`
`

`
`
`Patent No. 7,237,634
`Patent Owner’s Response
`
`
`
`
`Case IPR2015-00790
`Attorney Docket No: 36351-0015IP8
`
`38:51-61. If the vehicle requires additional torque, such as for acceleration or hill-
`
`climbing, the vehicle may enter mode V, where the traction motor provides
`
`additional torque to propel the vehicle beyond that provided by engine 40. Id. at
`
`38:1-8.
`
`B. Claim Construction
`In IPR proceedings, the Board applies the “broadest reasonable interpretation”
`
`standard, which mandates that “[a] claim in an unexpired patent shall be given its
`
`broadest reasonable construction in light of the specification of the patent in which
`
`it appears.” 37 C.F.R. § 42.100(b); see also In re Cuozzo Speed Techs., LLC, 793
`
`F.3d 1268, 1278 (Fed. Cir. 2015). The Federal Circuit has recognized, however, that
`
`that standard requires that the claims must be read in light of the specification as it
`
`would be interpreted by one of ordinary skill in the art. In re Suitco Surface, Inc.,
`
`603 F.3d 1255, 1260 (Fed. Cir. 2010). In Microsoft Corp. v. Proxyconn, Inc., the
`
`Federal Circuit explained that the broadest reasonable interpretation does not mean
`
`that “the Board may construe the claims during IPR so broadly that its constructions
`
`are unreasonable under general claim constructions principles,” and that the
`
`construction must not be “divorced from the specification and the record evidence”
`
`and inconsistent with “the one that those skilled in the art would reach.” 789 F.3d
`
`1292, 1298 (Fed. Cir. 2015) (quoting In re NTP, Inc., 654 F.3d 1279, 1288 (Fed. Cir.
`
`2011); In re Cortright, 165 F.3d 1353, 1358 (Fed. Cir. 1999)). “A construction that
`
`6
`
`

`
`
`Patent No. 7,237,634
`Patent Owner’s Response
`
`
`
`
`Case IPR2015-00790
`Attorney Docket No: 36351-0015IP8
`
`is ‘unreasonably broad’ and which does not ‘reasonably reflect the plain language
`
`and disclosure’ will not pass muster.” Microsoft, 789 F.3d at 1298 (quoting Suitco,
`
`603 F.3d at 1260).
`
`“setpoint (SP)”
`
`1.
`A “setpoint” is “a definite, but potentially variable value at which a transition
`
`between operating modes may occur.”1 In its Institution Decision, the Board
`
`construed “setpoint” as a “predetermined torque value that may or may not be reset.”
`
`Paice respectfully requests that the Board reconsider its construction as it is
`
`unreasonably broad and does not reasonably reflect the disclosure of the ’634 patent.
`
`
`
`1 As the Board is aware, the U.S. District Court for the Eastern District of
`
`Texas and the U.S. District Court for the District of Maryland both have construed
`
`the term “setpoint (SP)” to mean “a definite, but potentially variable value at which
`
`a transition between operating modes may occur.” See Paice LLC v. Toyota Motor
`
`Corp., Case No. 2:07-cv-180 (E.D. Tex. Dec. 5, 2008) (Ex. 1664 at 204); Paice LLC
`
`v. Hyundai Motor Corp., Case No. 2:12-cv-499 (D. Md. Jul. 24, 2014) (Ex. 1665 at
`
`103) (“The Plaintiffs’ proposed construction of ‘setpoint’ as ‘a definite, but
`
`potentially variable value at which a transition between operating modes may occur,’
`
`is consistent with the language of the claims and the intrinsic evidence.”).
`
`7
`
`

`
`
`Patent No. 7,237,634
`Patent Owner’s Response
`
`
`
`
`Case IPR2015-00790
`Attorney Docket No: 36351-0015IP8
`
`Instead, the Board should adopt Paice’s construction (“a definite, but potentially
`
`variable value at which a transition between operating modes may occur”).
`
` The claims and the specification of the ’634 patent make clear that a
`
`“setpoint” is not simply a numerical value divorced from the context of the control
`
`system. Rather, “setpoint” serves the crucial function of marking the transition from
`
`one claimed mode to another, and in particular, the transition from propelling the
`
`vehicle with the motor to propelling the vehicle with the engine. See, e.g., Ex. 1650
`
`at 40:41-49.
`
`For example, in claim 1 the “setpoint” marks the transition between a mode
`
`in which only the motor propels the vehicle, to modes in which the engine also can
`
`be used to propel the vehicle or charge the battery. See id. at claim 1 (“wherein the
`
`controller is operable to operate the engine when torque required from the engine to
`
`propel the hybrid vehicle and/or to drive one or more of the first or the second motors
`
`to charge the battery is at least equal to a setpoint (SP)”). Dependent claim 6
`
`similarly recites “. . . wherein the controller is further operable to: monitor road load
`
`(RL) on the hybrid vehicle over time; and control transition between propulsion of
`
`the hybrid vehicle by the first and/or the second electric motors to propulsion by the
`
`engine responsive to the RL reaching the SP . . . .” Id. at claim 6 (emphasis added);
`
`see also id. at claims 8, 11, 19.
`
`8
`
`

`
`
`Patent No. 7,237,634
`Patent Owner’s Response
`
`
`
`
`Case IPR2015-00790
`Attorney Docket No: 36351-0015IP8
`
`Additionally,
`
`the specification unambiguously defines “setpoint” as
`
`synonymous with a “transition point” between modes:
`
`[I]n the example of the inventive control strategy discussed above, it is
`repeatedly stated that the transition from low-speed operation to
`highway cruising occurs when road load is equal to 30% of MTO. This
`setpoint, referred to in the appended claims as "SP", and sometimes
`hereinafter as the transition point (i.e., between operation in modes I
`and IV) is obviously arbitrary and can vary substantially, e.g., between
`30-50% ofMTO, within the scope of the invention.
`
`Id. at 40:41-49; see also id. at 40:16-26 (“the microprocessor tests sensed and
`
`calculated values for system variables, such as the vehicle’s instantaneous torque
`
`requirement, i.e., the ‘road load’ RL . . . against setpoints, and uses the results of the
`
`comparisons to control the mode of vehicle operation.”), 40:63-65 (“For example,
`
`in response to recognition of a regular pattern as above, the transition point might be
`
`adjusted to 60% of MTO”), 41:4-8 (“It is also within the scope of the invention to
`
`make the setpoint SP to which the road load is compared to control the transition
`
`from mode I to mode IV somewhat ‘fuzzy’ [sic], so that SP may vary from one
`
`comparison of road load to MTO to the next depending on other variables”), 41:59-
`
`63 (“FIG. 9 thus shows the main decision points of the control program run by the
`
`microprocessor, with the transition point between mode I, low-speed operation, and
`
`mode IV highway cruising, set at a road load equal to 30% of MTO”), 44:24-31
`
`9
`
`

`
`
`Patent No. 7,237,634
`Patent Owner’s Response
`
`
`
`
`Case IPR2015-00790
`Attorney Docket No: 36351-0015IP8
`
`(“Further, as noted above the transition points between modes I, IV, and V in
`
`particular may vary in accordance with the operator's commands”).
`
`The Board’s initial construction of “setpoint” as a “predetermined torque
`
`value that may or may not be reset,” see Inst. Dec. at 9, is incorrect and unreasonably
`
`broad because it fails to recognize that “setpoint” represents a point at which a
`
`transition between different operating modes may occur. The broadening
`
`construction is “divorced from the specification and the record evidence” and
`
`inconsistent with “the one that those skilled in the art would reach.” See Microsoft,
`
`789 F.3d at 1298 (quoting NTP, 654 F.3d at 1288; Cortright, 165 F.3d at 1358). In
`
`essence, the construction covers hybrid vehicle systems where transitions between
`
`modes never occur—a clear error that is fundamentally contrary to the specification
`
`of the ’634 patent. See Fuji Photo Film Co. v. Int'l Trade Comm’n, 386 F.3d 1095,
`
`1098 (Fed. Cir. 2004) (claim should not be given overly broad construction that is
`
`inconsistent with how claim term is used in the specification). The Board’s
`
`“broadest reasonable interpretation” must be reasonable, and must be in conformity
`
`with the invention as described in the specification. In re Vaidyanathan, 381 Fed.
`
`Appx. 985, 995-96 (Fed. Cir. 2010); see also In re Abbott Diabetes Care Inc., 696
`
`F.3d 1142, 1149 (Fed. Cir. 2012) (holding that Board’s construction of
`
`“electrochemical sensor” was “unreasonable and inconsistent with the language of
`
`the claims and the specification”).
`
`10
`
`

`
`
`Patent No. 7,237,634
`Patent Owner’s Response
`
`
`
`
`Case IPR2015-00790
`Attorney Docket No: 36351-0015IP8
`
`Additionally, as set forth in Paice’s preliminary response, “setpoint” should
`
`not be limited to a torque value—the specification makes clear that a setpoint is not
`
`limited to a torque value and in fact could also be a measure of the state of charge of
`
`the battery.
`
`[T]he microprocessor tests sensed and calculated values for system
`variables, such as the vehicle's instantaneous torque requirement, i.e.,
`the “road load” RL, the engine's instantaneous torque output ITO, both
`being expressed as a percentage of the engine's maximum torque output
`MTO, and the state of charge of the battery bank BSC, expressed as a
`percentage of its full charge, against setpoints, and uses the results of
`the comparisons to control the mode of vehicle operation.
`
`Ex. 1650 at 40:22-31 (emphasis added).
`
`Therefore, Paice respectfully requests that the Board reconsider its
`
`construction and adopt Paice’s construction of “setpoint” to make clear that it is a
`
`value “at which a transition between operating modes may occur.”
`
`2.
`
`The Challenged Claims Require a Comparison Torque
`Requirements to Setpoint
`
`Each of the challenged claims require “wherein the controller is operable to
`
`operate the engine when torque required from the engine to propel the hybrid vehicle
`
`and/or to drive one or more of the first or the second motors to charge the battery is
`
`at least equal to a setpoint (SP).” See Ex. 1650 at claim 1. Because Ford appears
`
`intent on interpreting this limitation in an unreasonably broad manner to essentially
`
`11
`
`

`
`
`Patent No. 7,237,634
`Patent Owner’s Response
`
`
`
`
`Case IPR2015-00790
`Attorney Docket No: 36351-0015IP8
`
`capture any system where a torque value is above/below a threshold either by
`
`coincidence or otherwise, the Board should construe this limitation to make clear
`
`that the claimed controller selects operating modes based on a comparison of torque
`
`requirements to setpoint.
`
`Specifically, the Board should construe “wherein the controller is operable to
`
`operate the engine when torque required from the engine to propel the hybrid vehicle
`
`and/or to drive one or more of the first or the second motors to charge the battery is
`
`at least equal to a setpoint (SP)” as “wherein the controller is operable to operate the
`
`engine when a comparison of torque required from the engine to propel the hybrid
`
`vehicle and/or to drive one or more of the first or the second motors to charge the
`
`battery to a setpoint (SP) results in a determination that torque required from the
`
`engine to propel the hybrid vehicle and/or to drive one or more of the first or the
`
`second motors to charge the battery is at least equal to a setpoint (SP).”
`
`The broadest reasonable interpretation of this limitation requires that the
`
`controller employ the engine based on a comparison of torque requirements to
`
`setpoint. First, the intrinsic evidence of the ’634 patent, including the claims and
`
`the specification, makes clear that the invention is directed to a control algorithm for
`
`selecting operating modes based on the comparison of road load or torque
`
`requirements to SP and MTO. The plain language of the claims makes clear that a
`
`comparison of torque requirements to SP is required. For example, the requirement
`
`12
`
`

`
`
`Patent No. 7,237,634
`Patent Owner’s Response
`
`
`
`
`Case IPR2015-00790
`Attorney Docket No: 36351-0015IP8
`
`in the challenged claims of “operat[ing] the engine when torque required from the
`
`engine to propel the hybrid vehicle and/or to drive one or more of the first or the
`
`second motors to charge the battery is at least equal to a setpoint (SP)” makes clear
`
`to a person of ordinary skill in the art that road load must be compared to SP—
`
`otherwise, the language following the word “when” would be rendered superfluous.
`
`See Ex. 2605 at ¶ 36. It is axiomatic that “[c]laims should not be construed so as to
`
`render terms redundant or superfluous.” Microsoft Corp. v. Surfcast, Inc., IPR2013-
`
`00292, IPR2013-00293, IPR2013-00294, IPR2013-00295, Paper No. 93 at 11-12
`
`(PTAB Oct. 14, 2014) (citing Bicon, Inc. v. Straumann Co., 441 F.3d 945, 950 (Fed.
`
`Cir. 2006) (“[C]laims are interpreted with an eye toward giving effect to all terms in
`
`the claim.”)); see also Merck & Co. v. Teva Pharm. USA, Inc., 395 F.3d 1364, 1372
`
`(Fed. Cir. 2005) (“A claim construction that gives meaning to all the terms of the
`
`claim is preferred over one that does not do so.”). In other words, the term “when”
`
`must be understood to have causative effect. To interpret the challenged claims to
`
`require mere coincidence would be a construction “divorced from the specification
`
`and the record evidence” and inconsistent with “the one that those skilled in the art
`
`would reach.” Microsoft Corp. v. Proxyconn, Inc., 789 F.3d 1292, 1298 (Fed. Cir.
`
`2015) (quoting In re NTP, Inc., 654 F.3d 1279, 1288 (Fed. Cir. 2011).
`
`Next, the specification of the ’634 patent specifically describes a control
`
`algorithm, depicted in Fig. 9, that selects operating modes by comparing road load
`
`13
`
`

`
`
`Patent No. 7,237,634
`Patent Owner’s Response
`
`
`
`
`Case IPR2015-00790
`Attorney Docket No: 36351-0015IP8
`
`or torque requirements to SP and MTO. See Ex. 1650 at Fig. 9; col. 41:59-62 (“FIG.
`
`9 thus shows the main decision points of the control program run by the
`
`microprocessor, with the transition point between mode I, low-speed operation, and
`
`mode IV highway cruising, set at a road load equal to 30% of MTO”); see also id.
`
`at 40:41-44 (“For example, in the example of the inventive control strategy discussed
`
`above, it is repeatedly stated that the transition from low-speed operation to highway
`
`cruising occurs when road load is equal to 30% of MTO.”); id. at 41:4-8; id. at 41:30-
`
`33. Indeed, this Board has previously recognized that the microprocessor of the
`
`claimed invention compares road load to setpoint. See Inst. Dec. at 3 (“The
`
`microprocessor compares the vehicle’s torque requirements and the engine’s torque
`
`output against a predefined setpoint and uses the results of the comparison to control
`
`the vehicle’s mode of operation, e.g., straight-electric, engine-only, or hybrid.”
`
`(citing Ex. 1650 at 40:16-49)).
`
`Even Ford appears to concede that the claims of the ’634 patent require a
`
`comparison of road load to setpoint and MTO. For example, Ford explains:
`
`All claims recite a “setpoint” or “SP” value being compared to either:
`(1) an engine torque value (e.g., claim 1); or (2) a torque-based “road
`load” value (e.g., claim 33). No claims recite a “setpoint” or “SP” in
`comparison to any other system variable. Likewise, the specification
`says “the microprocessor tests sensed and calculated values for system
`variables, such as the vehicle’s instantaneous torque requirement, i.e.,
`
`14
`
`

`
`
`Patent No. 7,237,634
`Patent Owner’s Response
`
`
`
`
`Case IPR2015-00790
`Attorney Docket No: 36351-0015IP8
`
`the ‘road load’ RL . . . against setpoints, and uses the results of the
`comparisons to control the mode of vehicle operation.” (’634 Patent,
`Ex. 1650, 40:16-26, emphasis added.) To do so (e.g., whether “RL <
`SP”), the “setpoint” would have to be in the same measurement units
`as the “road load.”
`
`Pet. at 12-13 (emphasis added). Yet despite these admissions, Ford’s Petition makes
`
`clear that it chose to ignore the comparison and causation requirements. Ford first
`
`ignores the comparison between road load or torque requirements and setpoint,
`
`stating only that at a given speed, engine torque may be above a setpoint. See, e.g.,
`
`Pet. at 28. By ignoring the comparison and causation requirements, Ford has
`
`essentially construed the claims to capture any control system where a torque value
`
`happens to be above/below a threshold irrespective of the criteria used by the control
`
`system. Such an interpretation of the claims is unreasonably broad and should be
`
`rejected.
`
`Therefore, for the reasons expressed above, for purposes of this IPR, the
`
`Board should construe the challenged claims to make clear that a comparison
`
`between torque requirements and setpoint is required.
`
`III. ARGUMENT
`Each of the instituted grounds of unpatentability should be denied because the
`
`claimed invention is novel and nonobvious. In particular, Ibaraki ’882 alone or in
`
`15
`
`

`
`
`Patent No. 7,237,634
`Patent Owner’s Response
`
`
`
`
`Case IPR2015-00790
`Attorney Docket No: 36351-0015IP8
`
`combination with any one of Yamaguchi, Masding, Kawakatsu, Vittone, Ibaraki
`
`’626, and Suga, does not render the challenged claims obvious.
`
`Ford is Estopped from Maintaining its Challenges to Claim 14
`
`A.
`First, Ford is estopped from maintaining its challenges to claim 14, pursuant
`
`to 35 U.S.C. § 315(e)(1). Under section 315(e)(1), upon a “final written decision”
`
`Ford “may not request or mai

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket