`installation techniques
`August 2014
`
`Page 1 of 19
`
`HAPTIC EX2017
`
`
`
`Mounting considerations
`
`Is the placement for monitoring in a safe, accessible location?
`•
`• Can the accelerometer be permanently mounted?
`– Can the machine be faced properly?
`• Mounting location
`– Where is the best location?
`– Are there obstacles?
`• What are the frequencies of interest?
`
`Accelerometer mounting considerations
`August 2012 | Wilcoxon Sensing Technologies proprietary
`
`2
`
`Page 2 of 19
`
`
`
`Accelerometer mounting options
`
`• Hardware selection
`• Mounting location
`• Surface preparation
`• Mounting resonance
`
`Accelerometer mounting considerations
`August 2012 | Wilcoxon Sensing Technologies proprietary
`
`3
`
`Page 3 of 19
`
`
`
`Mounting technique determines
`mounted resonance
`
`Accelerometer mounting considerations
`August 2012 | Wilcoxon Sensing Technologies proprietary
`
`4
`
`Page 4 of 19
`
`
`
`Probe tips
`
`• Use on difficult to reach areas and aluminum motor
`frames
`• Do not use for measurements less than 10 Hz
`• Mounted resonance: 800 – 1,500 Hz
`
`Accelerometer mounting considerations
`August 2012 | Wilcoxon Sensing Technologies proprietary
`
`5
`
`Page 5 of 19
`
`
`
`Magnets for curved surfaces
`
`• Use on irregular and curved surfaces
`• Made of SmCo26 (samarium cobalt)
`Includes 1/4-28 stud
`•
`• Mounted resonance: 3,000 – 7,000 Hz
`
`Wilcoxon B13 magnet
`
`Accelerometer mounting considerations
`August 2012 | Wilcoxon Sensing Technologies proprietary
`
`6
`
`Page 6 of 19
`
`
`
`Magnets for flat surfaces
`
`• Use on flat surfaces or magnet pads
`• Magnet made of rare earth material
`• Some have an integral 1/4-28 mounting
`stud, others have a 1/4-28 tapped hole
`• Other stud sizes available
`• Mounted resonance: 5,000 – 10,000 Hz
`
`Accelerometer mounting considerations
`August 2012 | Wilcoxon Sensing Technologies proprietary
`
`7
`
`Wilcoxon B3 magnet
`
`Page 7 of 19
`
`
`
`Adhesive mounting pads
`
`• Provides adequate frequency response
`• Models available for most common thread sizes
`• Models available with tapped holes for use with
`captive screw accelerometers
`
`Accelerometer mounting considerations
`August 2012 | Wilcoxon Sensing Technologies proprietary
`
`8
`
`Wilcoxon SF8 mounting pad
`
`Page 8 of 19
`
`
`
`Adhesive mounting
`
`• Spot face surface
`• Abrade surface
`• Clean surface
`• Use proper adhesive
`– VersiLock® 406 / Cat 19
`– Loctite® Depend
`– Loctite® Liquid Metal
`• Use proper mix ratios
`
`Accelerometer mounting considerations
`August 2012 | Wilcoxon Sensing Technologies proprietary
`
`9
`
`Page 9 of 19
`
`
`
`Mounting studs
`
`• Provide highest frequency response
`• Various stud sizes available
`• Captive screws are available with
`various mounting threads
`
`Accelerometer mounting considerations
`August 2012 | Wilcoxon Sensing Technologies proprietary
`
`10
`
`Wilcoxon SF6 mounting stud
`
`Page 10 of 19
`
`
`
`Stud mounting
`
`• Tap drill hole to proper depth
`• Spot face surface perpendicular to hole
`• Tap proper threads
`• Ensure flatness, surface texture and perpendicularity
`
`Accelerometer mounting considerations
`August 2012 | Wilcoxon Sensing Technologies proprietary
`
`11
`
`Page 11 of 19
`
`
`
`Advantages of permanently mounted sensors
`
`• Safety
`• Convenience
`• Repeatability of data
`• Faster data collection
`• Reduces auto collection errors
`
`Accelerometer mounting considerations
`August 2012 | Wilcoxon Sensing Technologies proprietary
`
`12
`
`Page 12 of 19
`
`
`
`Coupling fluids
`
`• Coupling fluids should be used between the sensor and mounting surface
`interfaces
`• Coupling fluids include:
`– Silicone grease
`– Oil
`– Petroleum jelly / beeswax
`
`Accelerometer mounting considerations
`August 2012 | Wilcoxon Sensing Technologies proprietary
`
`13
`
`Page 13 of 19
`
`
`
`Mounting responses
`
`Probe tip
`
`Flat magnet
`
`Curved surface magnet
`
`Accelerometer mounting considerations
`August 2012 | Wilcoxon Sensing Technologies proprietary
`
`14
`
`Page 14 of 19
`
`
`
`Mounting resonance
`
`• Mounting resonance can amplify high frequency signals and increase
`overload
`• Mounting resonance can appear to be severe rolling element and gear
`mesh faults
`
`Accelerometer mounting considerations
`August 2012 | Wilcoxon Sensing Technologies proprietary
`
`15
`
`Page 15 of 19
`
`
`
`Mounting location
`
`• Mount in the load zone
`• Mount as close to the point of interest
`as possible
`• Use low profile, side exit sensors for
`confined areas
`– Allows for neat cable routing
`
`Accelerometer mounting considerations
`August 2012 | Wilcoxon Sensing Technologies proprietary
`
`16
`
`Page 16 of 19
`
`
`
`Permanent monitoring solutions
`Switchboxes
`
`• Provide connection centers for
`terminating cables
`• Connections to portable data
`collectors
`• Used in most industrial applications
`
`VibraLink VLS switchbox
`
`Accelerometer mounting considerations
`August 2012 | Wilcoxon Sensing Technologies proprietary
`
`17
`
`Page 17 of 19
`
`
`
`Wilcoxon Sensing Technologies
`
`For more information, please contact us:
`
`(cid:12) +1 (301) 330 8811
`(cid:13) info@wilcoxon.com
`(cid:29) www.wilcoxon.com
`
`Accelerometer mounting considerations
`August 2012 | Wilcoxon Sensing Technologies proprietary
`
`18
`
`Page 18 of 19
`
`
`
`The information contained in this document is the property of Wilcoxon Sensing Technologies and is proprietary and/or
`copyright material. This information and this document may not be used or disclosed without the express authorization
`of Wilcoxon Sensing Technologies. Any unauthorized use or disclosure may be unlawful.
`
`The information contained in this document may be subject to the provisions of the Export Administration Act of 1979
`(50 USC 2401-2420), the Export Administration Regulations promulgated thereunder (15 CFR 730-774), and the
`International Traffic in Arms Regulations (22 CFR 120-130). The recipient acknowledges that these statutes and
`regulations impose restrictions on import, export, re-export and transfer to third countries of certain categories of data,
`technical services and information, and that licenses from the US Department of State and/or the US Department of
`Commerce may be required before such data, technical services and information can be disclosed. By accepting this
`document, the recipient agrees to comply with all applicable governmental regulations as they relate to the import,
`export and re-export of information.'
`
`Accelerometer mounting considerations
`August 2012 | Wilcoxon Sensing Technologies proprietary
`
`19
`
`Page 19 of 19
`
`