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`______________________
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`BEFORE THE PATENT TRIAL AND APPEAL BOARD
`
`_____________________
`
`HUM INDUSTRIAL TECHNOLOGY, INC.
`Petitioner
`
`v.
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`AMSTED RAIL COMPANY, INC.
`Patent Owner
`
`Patent No. 9,365,223
`Issue Date: June 14, 2016
`Title: SYSTEM AND METHOD FOR MONITORING
`RAILCAR PERFORMANCE
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`
`_____________________
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`Inter Partes Review No. IPR2023-00538____
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`__________________________________________________________________
`
`DECLARATION OF STEVEN RICCA
`IN SUPPORT OF PETITION FOR INTER PARTES REVIEW
`OF U.S. PATENT NO. 9,365,223
`
`
`
`EX1003
`Petitioner Hum (223)
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`TABLE OF CONTENTS
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`Page
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`INTRODUCTION ........................................................................................... 1
`BACKGROUND AND QUALIFICATIONS ................................................. 1
`A.
`Education and Work Experience ........................................................... 1
`B.
`Engagement ........................................................................................... 4
` MATERIALS CONSIDERED ........................................................................ 6
` OVERVIEW OF THE PATENT AT ISSUE .................................................. 6
`A.
`Prosecution History of the ’223 Patent ................................................. 8
`B.
`Listing of Claims ................................................................................. 10
`STATE OF THE ART ................................................................................... 19
` LEVEL OF ORDINARY SKILL IN THE ART ........................................... 25
`A.
`Legal Principles ................................................................................... 25
`B.
`Opinion as to the Level of a Person Having Ordinary Skill in the
`Art of the ’223 Patent .......................................................................... 26
` CLAIM CONSTRUCTION .......................................................................... 27
`A.
`Legal Principles ................................................................................... 27
`B.
`Opinion of Claim Construction ........................................................... 27
` SUMMARY OF THE PRIOR ART .............................................................. 27
`A.
`LeFebvre .............................................................................................. 27
`B.
`Armitage .............................................................................................. 28
`C.
`Barone.................................................................................................. 30
`D. Denny .................................................................................................. 31
`E.
`Provasnik ............................................................................................. 32
` OPINION ON GROUNDS OF UNPATENTABILITY ............................... 33
`A.
`Legal Principles of Anticipation ......................................................... 33
`B.
`Legal Principles of Obviousness ......................................................... 33
`C.
`Ground 1: Claims 2–10, 18, 20, 21, 23, and 25–32 are unpatentable
`under 35 U.S.C. § 103(a) in view of LeFebvre ................................... 37
`Independent Claim 2 ................................................................. 38
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` Claim 2 Preamble: “A system for monitoring a railcar,
`comprising” ....................................................................... 38
` Limitation 2(a): “a plurality of sensor devices located
`on the railcar for monitoring parameters or conditions
`of the railcar, each of said sensor devices being separate
`from one another and including a sensor for monitoring
`one of said parameters or conditions of the railcar” ......... 39
` Limitation 2(b): “said plurality of sensor devices
`including at least one temperature sensor device
`having” .............................................................................. 40
` Limitation 2(c): “a housing” ............................................. 41
` Limitation 2(d): “a temperature sensor in thermal
`communication with an item of the railcar for which
`the temperature is being monitored, which item is
`external to said housing” ................................................... 43
` Limitation 2(e): “electrical circuitry in communication
`with said temperature sensor for obtaining information
`regarding the temperature being sensed, said electrical
`circuitry positioned within said housing” ......................... 44
` Limitation 2(f): “a power source electrically connected
`to said electrical circuitry for providing power thereto,
`said power source positioned within said housing” .......... 45
` Limitation 2(g): “a communication device capable of
`broadcasting information regarding the temperature
`sensed via wireless communication, said
`communication device positioned within said housing” .. 46
`Limitation 2(h): “a communication management unit,
`mounted on the railcar, capable of two way wireless
`communication with each of said plurality of sensor
`devices for receiving information therefrom, said
`communication management unit having a wireless
`communication device for broadcasting information
`about the parameter or condition being monitored” ......... 47
` Claim 2 is obvious over LeFebvre .................................... 49
`Dependent Claim 3: “The system of claim 2 wherein said
`communication management unit can make a determination
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`of an alarm condition based on data collected by two or
`more of said sensor devices.” .................................................... 50
`Dependent Claim 4: “The system of claim 2 wherein each of
`said plurality of sensor devices is capable of exchanging
`data with other of said plurality of sensor devices and with
`said communication management unit.” ................................... 52
`Independent Claim 5 ................................................................. 53
` Claim 5 Preamble: “A system for monitoring the
`operation of a railcar comprising” ..................................... 53
` Limitation 5(a): “a. one or more sensor units mounted
`on said railcar, each of said sensor units monitoring an
`operating parameter of said railcar wherein each of said
`sensor units comprises” ..................................................... 53
` Limitation 5(b): “a sensor” ................................................ 54
` Limitation 5(c): “a power source”..................................... 54
` Limitation 5(d): “a processor” .......................................... 54
` Limitation 5(e): “memory” ............................................... 55
` Limitation 5(f): “communication circuitry” ...................... 55
` Limitation 5(g): “b. a communication management unit,
`mounted on said railcar, said communication
`management unit in wireless communication with said
`one or more sensor units” .................................................. 55
`Limitation 5(h): “wherein said communication
`management unit applies heuristics to analyze data
`collected from said one or more sensor units” .................. 56
`Limitation 5(i): “(a) to determine if an actual failure
`exists” ................................................................................ 56
` Limitation 5(j): “(b) to predict potential or imminent
`failures based on a statistical analysis of said collected
`data” ................................................................................... 57
` Claim 5 is obvious over LeFebvre .................................... 58
`Dependent Claim 6: “The system of claim 5 wherein said
`determination of an alarm condition can be made by one of
`said sensor units.” ..................................................................... 59
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`Dependent Claim 7: “The system of claim 5 wherein said
`determination of an alarm condition can be made by said
`communication management unit based on data collected by
`two or more of said sensor units.” ............................................ 60
`Dependent Claim 8 ................................................................... 60
` Limitation 8(a) “The system of claim 5 wherein each of
`said sensor units comprises: a. a sensor; b. a power
`source; c. a processor; d. memory; e. communications
`circuitry; and f. software, stored in said memory and
`executed by said processor” .............................................. 60
` Limitation 8(b): “said software performing the
`functions of collecting data from said sensor at periodic
`intervals” ........................................................................... 61
`Dependent Claim 9 ................................................................... 62
` Limitation 9(a): “The system of claim 8 wherein said
`software further performs the function of: assessing the
`collected data to determine if an alarm condition exists” . 62
` Limitation 9(b): “and communicating said alarm
`condition to said communication management unit via
`said communications circuitry” ......................................... 63
` Limitation 9(c): “and managing the power consumption
`of said sensor unit by placing said sensor unit in a
`standby state and periodically awakening said sensor
`unit to collect data from said sensor and to transmit
`information regarding said operating parameter to said
`communication management unit via said
`communication circuitry” .................................................. 63
`Dependent Claim 10: “The system of claim 5 wherein said
`one or more sensor units and said communication
`management unit are in wireless communication with each
`other and form a local area wireless network for said railcar” . 63
` Dependent Claim 18: “The system of claim 5 wherein said
`sensor is selected from a group consisting essentially of
`temperature sensors, pressure sensors, strain sensors, load
`cell sensors, hand brake position sensors, magnetic sensors,
`vibration sensors, gyroscopes, acceleration sensors, hall
`effect sensors, piezio resistive microphones and switches.” .... 64
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` Dependent Claim 20: “The system of claim 5 wherein said
`alarm is determined using distributed event processing based
`on a comparison between current data and statistical models
`of behavior.” .............................................................................. 65
` Dependent Claim 21: “The system of claim 5 wherein said
`alarms are determined based on a comparison of currently
`collected data versus data collected over a pre-determined
`preceding time period.” ............................................................. 66
`Independent Claim 23 ............................................................... 67
` Claim 23 Preamble: “A monitoring device for
`monitoring temperature on a railcar, comprising” ............ 67
` Limitation 23(a): “a housing mountable on a railcar” ...... 67
` Limitation 23(b): “a temperature sensor configured to
`be in thermal communication with a portion of the
`railcar to be monitored for temperature, which portion
`is external to said housing” ............................................... 67
` Limitation 23(c): “electrical circuitry in communication
`with said temperature sensor for obtaining information
`regarding the temperature being sensed, said electrical
`circuitry positioned within said housing” ......................... 68
` Limitation 23(d): “a power source electrically
`connected to said electrical circuitry for providing
`power thereto, said power source positioned within said
`housing”............................................................................. 68
` Limitation 23(e): “a communication device capable
`broadcasting information regarding the temperature
`sensed, said communication device positioned within
`said housing” ..................................................................... 68
` Limitation 23(f): “wherein the power consumption of
`said monitoring device is managed by placing said
`monitoring device in a standby state and periodically
`awakening said monitoring device to collect readings
`from said temperature sensor and to transmit the
`information regarding the temperature sensed via said
`communication circuitry” .................................................. 69
` Claim 23 is obvious over LeFebvre .................................. 69
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` Dependent Claim 25: “The monitoring device of claim 23
`wherein said circuitry is configured to apply heuristics to
`analyze data collected from said temperature sensor to
`determine if a problem exists.” ................................................. 70
` Dependent Claim 26 ................................................................. 70
` Limitation 26(a): “The system of claim 2 wherein said
`communication management unit applies heuristics to
`analyze data collected from said one or more sensor
`devices” ............................................................................. 70
` Limitation 26(b): “(a) to determine if an actual failure
`exists” ................................................................................ 70
` Limitation 26(c): “(b) to predict potential or imminent
`failures based on a statistical analysis of said collected
`data” ................................................................................... 71
` Dependent Claim 27 ................................................................. 71
` Limitation 27(a): “The system of claim 2 further
`comprising a second temperature sensor located on said
`railcar for measuring ambient air temperature” ................ 71
` Limitation 27(b): “wherein said system uses
`information obtained from said second temperature
`sensor about the ambient temperature to calibrate the
`temperature data received from said first sensor
`regarding the item of the railcar being monitored.” .......... 72
` Dependent Claim 28: “The system of claim 2 wherein said
`communicating management unit is capable of
`communicating data and alarms to a remote location located
`off of the train of which the railcar is a part.”........................... 73
` Dependent Claim 29: “The system of claim 2 wherein the
`power consumption of each of said sensor devices is
`managed by placing each said sensor device in a standby
`state and periodically awakening said sensor device to
`collect readings from said sensor device and to transmit the
`information regarding the parameter or condition being
`sensed via said communication circuitry.” ............................... 75
` Dependent Claim 30: “The system of claim 2 wherein said
`communication management unit and said plurality of
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`sensor devices form a wireless mesh network for said
`railcar.” ...................................................................................... 75
` Dependent Claim 31: “The system of claim 5 wherein the
`power consumption of each of said sensing units is managed
`by placing each sensing unit in a standby state and
`periodically awakening said sensing unit to collect readings
`from said sensor and to transmit information via said
`communications circuitry.” ....................................................... 76
` Dependent Claim 32: “The system of claim 5 wherein said
`communication management unit is capable of
`communicating with a remote location located off of a train
`of which said railcar is a part.” ................................................. 76
`D. Ground 2: Claims 13–17, 22, and 24 are unpatentable under 35
`U.S.C. § 103(a) as obvious over LeFebvre in view of Barone. .......... 76
` Motivation to Combine LeFebvre and Barone ......................... 76
`Dependent Claim 13 ................................................................. 78
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` Limitation 13(a): “The system of claim 5 further
`comprising a base unit, said base unit being in wireless
`communication with said communication management
`unit” ................................................................................... 78
` Limitation 13(b): “said based unit performing the
`functions of: a. collecting data and alarms from said
`communication management unit” ................................... 79
` Limitation 13(c): “b. displaying alarm conditions raised
`by said communication management unit” ....................... 80
` Limitation 13(d): “c. determining high level alarms
`based on data and alarms collected from said
`communication management unit” ................................... 81
`Dependent Claim 14: “The system of claim 13 wherein said
`base unit is in wireless communication with multiple
`communication management units” .......................................... 85
`Dependent Claim 15: “The system of claim 14 wherein said
`base unit uses distributed event processing to perform trend
`analysis based on alarms and data collected from one or
`more communication management units to determine if a
`high level alarm should be raised.” ........................................... 86
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`Dependent Claim 16: “The system of claim 14 wherein said
`base unit applies heuristics to data collected from said one or
`more communication management units to determine if a
`high level alarm should be raised.” ........................................... 88
`Dependent Claim 17: “The system of claim 16 wherein said
`base unit and said one or more communication management
`units communicate with each other via a satellite
`communications capability or a cellular network capability.” . 89
`Dependent Claim 22: “The system of claim 5 wherein an
`alarm is raised based one or more of the following criteria:
`a. a pre-determined percentage of current data readings
`exceeds allowable peak readings; b. a pre-determined
`percentage of current data readings exceeds a determined
`value; c. a pre-determined percentage of current data
`readings exceeds a standard deviation from readings from
`the same railcar; d. a pre-determined percentage of current
`data readings exceeds a standard deviation from all railcars
`in the fleet; or e. the rate of change of current data readings
`exceeds a pre-determined threshold.” ....................................... 89
`Dependent Claim 24: “The monitoring device of claim 23
`wherein at least a section of said temperature sensor is
`disposed outside of and spaced from said housing to be
`capable of contacting the surface of the railcar for which the
`temperature is to be monitored.” ............................................... 91
`Ground 3: Claims 1 and 24 are unpatentable under 35 U.S.C.
`§ 103(a) as obvious over LeFebvre in view of Provasnik and
`Denny. ................................................................................................. 92
` Motivation to Combine LeFebvre, Provasnik, and Denny ....... 92
`Independent Claim 1 ................................................................. 93
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` Claim 1 Preamble: “A sensor device for monitoring
`temperature on a railcar, comprising” ............................... 93
` Limitation 1(a): “a housing mountable on a railcar” ........ 94
` Limitation 1(b): “a temperature sensor” ........................... 94
` Limitation 1(c): “electrical circuitry in communication
`with said temperature sensor for obtaining information
`regarding the temperature being sensed, said electrical
`circuitry positioned within said housing” ......................... 94
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` Limitation 1(d): “a power source electrically connected
`to said electrical circuitry for providing power thereto,
`said power source positioned within said housing” .......... 95
` Limitation 1(e): “a probe external to said housing and
`which probe includes said temperature sensor and a
`magnet positioned to magnetically attract the part of the
`railcar against which the probe will be placed” ................ 95
` Limitation 1(f): “a communication device capable of
`broadcasting information regarding the temperature
`sensed, said communication device positioned within
`said housing” ..................................................................... 98
` Limitation 1(g): “wherein the power consumption of
`said sensor device is managed by placing said sensor
`device in a standby state and periodically awakening
`said sensor device to collect readings from said
`temperature sensor and to transmit the information
`regarding the temperature sensed via said
`communication circuitry” .................................................. 98
` Claim 1 is obvious in view of LeFebvre. .......................... 99
`Dependent Claim 24: “The monitoring device of claim 23
`wherein at least a section of said temperature sensor is
`disposed outside of and spaced from said housing to be
`capable of contacting the surface of the railcar for which the
`temperature is to be monitored.” ............................................... 99
`Ground 4: Claims 2, 3, 5, 7, 13–18, 20–22, 26–28, and 32 are
`unpatentable under 35 U.S.C. § 103(a) as obvious in view of
`Armitage ............................................................................................100
`Independent Claim 2 ...............................................................101
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` Claim 2 Preamble: “A system for monitoring a railcar,
`comprising:” ....................................................................101
` Limitation 2(a): “a plurality of sensor devices located
`on the railcar for monitoring parameters or conditions
`of the railcar, each of said sensor devices being separate
`from one another and including a sensor for monitoring
`one of said parameters or conditions of the railcar” .......101
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` Limitation 2(b): “said plurality of sensor devices
`including at least one temperature sensor device
`having” ............................................................................104
` Limitation 2(c): “a housing” ...........................................104
` Limitation 2(d): “a temperature sensor in thermal
`communication with an item of the railcar for which
`the temperature is being monitored, which item is
`external to said housing” .................................................104
` Limitation 2(e): “electrical circuitry in communication
`with said temperature sensor for obtaining information
`regarding the temperature being sensed, said electrical
`circuitry positioned within said housing” .......................105
` Limitation 2(f): “a power source electrically connected
`to said electrical circuitry for providing power thereto,
`said power source positioned within said housing” ........106
` Limitation 2(g): “a communication device capable of
`broadcasting information regarding the temperature
`sensed via wireless communication, said
`communication device positioned within said housing” 107
`Limitation 2(h): “a communication management unit,
`mounted on the railcar, capable of two way wireless
`communication with each of said plurality of sensor
`devices for receiving information therefrom, said
`communication management unit having a wireless
`communication device for broadcasting information
`about the parameter or condition being monitored” .......107
` Claim 2 is obvious over Armitage ..................................109
`Dependent Claim 3: “The system of claim 2 wherein said
`communication management unit can make a determination
`of an alarm condition based on data collected by two or
`more of said sensor devices.” ..................................................110
`Independent Claim 5 ...............................................................112
` Claim 5 Preamble: “A system for monitoring the
`operation of a railcar comprising” ...................................112
` Limitation 5(a): “a. one or more sensor units mounted
`on said railcar, each of said sensor units monitoring an
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`operating parameter of said railcar wherein each of said
`sensor units comprises” ...................................................112
` Limitation 5(b): “a sensor” ..............................................113
` Limitation 5(c): “a power source”...................................113
` Limitation 5(d): “a processor” ........................................113
` Limitation 5(e): “memory” .............................................113
` Limitation 5(f): “communication circuitry” ....................114
` Limitation 5(g): “b. a communication management unit,
`mounted on said railcar, said communication
`management unit in wireless communication with said
`one or more sensor units” ................................................114
`Limitations 5(h), 5(i), and 5(j): “wherein said
`communication management unit applies heuristics to
`analyze data collected from said one or more sensor
`units (a) to determine if an actual failure exists and (b)
`to predict potential or imminent failures based on a
`statistical analysis of said collected data.” ......................115
` Claim 5 is obvious over Armitage ..................................115
`Dependent Claim 7: “The system of claim 5 wherein said
`determination of an alarm condition can be made by said
`communication management unit based on data collected by
`two or more of said sensor units.” ..........................................116
`Dependent Claim 13 ...............................................................116
` Limitation 13(a): “The system of claim 5 further
`comprising a base unit, said base unit being in wireless
`communication with said communication management
`unit” .................................................................................116
` Limitation 13(b): “said based unit performing the
`functions of: a. collecting data and alarms from said
`communication management unit” .................................119
` Limitation 13(c): “b. displaying alarm conditions raised
`by said communication management unit” .....................119
` Limitation 13(d): “c. determining high level alarms
`based on data and alarms collected from said
`communication management unit” .................................120
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`Dependent Claim 14: “The system of claim 13 wherein said
`base unit is in wireless communication with multiple
`communication management units.” .......................................121
`Dependent Claim 15: “The system of claim 14 wherein said
`base unit uses distributed event processing to perform trend
`analysis based on alarms and data collected from one or
`more communication management units to determine if a
`high level alarm should be raised.” .........................................121
`Dependent Claim 16: “The system of claim 14 wherein said
`base unit applies heuristics to data collected from said one or
`more communication management units to determine if a
`high level alarm should be raised.” .........................................123
`Dependent Claim 17: “The system of claim 16 wherein said
`base unit and said one or more communication management
`units communicate with each other via a satellite
`communications capability or a cellular network
`capability.” ..............................................................................124
` Dependent Claim 18: “The system of claim 5 wherein said
`sensor is selected from a group consisting essentially of
`temperature sensors, pressure sensors, strain sensors, load
`cell sensors, hand brake position sensors, magnetic sensors,
`vibration sensors, gyroscopes, acceleration sensors, hall
`effect sensors, piezio resistive microphones and switches.” ..124
` Dependent Claim 20: “The system of claim 5 wherein said
`alarm is determined using distributed event processing based
`on a comparison between current data and statistical models
`of behavior.” ............................................................................125
` Dependent Claim 21: “The system of claim 5 wherein said
`alarms are determined based on a comparison of currently
`collected data versus data collected over a pre-determined
`preceding time period.” ...........................................................126
` Dependent Claim 22: “The system of claim 5 wherein an
`alarm is raised based one or more of the following criteria:
`a. a pre-determined percentage of current data readings
`exceeds allowable peak readings; b. a pre-determined
`percentage of current data readings exceeds a determined
`value; c. a pre-determined percentage of current data
`readings exceeds a standard deviation from readings from
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`the same railcar; d. a pre-determined percentage of current
`data readings exceeds a standard deviation from all railcars
`in the fleet; or e. the rate of change of current data readings
`exceeds a pre-determined threshold.” .....................................127
` Dependent Claim 26: “The system of claim 2 wherein said
`communication management unit applies heuristics to
`analyze data collected from said one or more sensor devices
`(a) to determine if an actual failure exists and (b) to predict
`potential or imminent failures based on a statistical
`analysis of said collected data.” ..............................................128
` Dependent Claim 27 ...............................................................128
` Limitation 27(a): “The system of claim 2 further
`comprising a second temperature sensor located on said
`railcar for measuring ambient air temperature” ..............128
` Limitation 27(b): “wherein said system uses
`information obtained from said second temperature
`sensor about the ambient temperature to calibrate the
`temperature data received from said first sensor
`regarding the item of the railcar being monitored.” ........129
` Dependent Claim 28: “The system of claim 2 wherein said
`communicating management unit is capable of
`communicating data and alarms to a remote location located
`off of the train of which the railcar is a part.”.........................130
` Dependent Claim 32 ...............................................................131
`G. Ground 5: Claims 4, 6, 8, 9, 10, 23, 25, and 29–31 are unpatentable
`under 35 U.S.C. § 103(a) as obvious over Armitage in view of
`LeFebvre ............................................................................................131
` Motivation to Combine Armitage and LeFebvre ....................131
`Dependent Claim 4: “The system of claim 2 wherein each of
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`said plurality of sensor devices is capable of exchanging
`data with other of said plurality of sensor devices and with
`said communication management unit.” .................................132
`Dependent Claim 6: “The system of claim 5 wherein said
`determination of an alarm condition can be made by one of
`said sensor units.” ...................................................................133
`Dependent Claim 8 .................................................................134
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` Limitation 8(a): “The system of claim 5 wherein each
`of said sensor units comprises: a. a sensor; b. a power
`source; c. a processor; d. memory; e. communications
`circuitry; and f. software, stored in said memory and
`executed by said processor” ............................................134
` Limitation 8(b): “said software performing the
`functions of collecting data from said sensor at periodic
`intervals” .........................................................................135
`Dependent Claim 9 .................................................................136
` Limitations 9(a) and 9(b): “The system of claim 8
`wherein said software further performs the function of:
`assessing the collected data to determine if an alarm
`condition exists; and communicating said alarm
`condition to said communication management unit via
`said communications circuitry” .......................................136
` Limitation 9(c): “and managing the power consumption
`of said sensor unit by placing said sensor unit in a
`standby state and periodically awakening said sensor
`unit to collect data from said sensor and to transmit
`information regarding said operating parameter to said
`communication management unit via said
`communication circuitry.” ...............................................136
`Dependent Claim 10: “The system of claim 5 wherein said
`one or more sensor units and said communication
`management unit are in wireless communication with each
`other and form a local area wireless network for said
`railcar.” .................................................