throbber

`
`Filed on behalf of: Eve Energy Co., Ltd..
`
`
`UNITED STATES PATENT AND TRADEMARK OFFICE
`____________
`
`BEFORE THE PATENT TRIAL AND APPEAL BOARD
`_____________
`INTER PARTES REVIEW
`
`U.S. Patent Nos.
`9,153,835
`9,496,581
`9,799,913
`
`Eve Energy Co., Ltd.
`Petitioner
`
`v.
`
`VARTA MICROBATTERY GMBH
`Patent Owner
`_____________
`
`Case Nos.
`IPR2022- 01484
`IPR2022- 01486
`IPR2022- 01487
`
`DECLARATION OF MARC JUZKOW
`
`
`
`
`
`Eve Energy Co., Ltd v. Varta Microbattery Gmbh
`
`Eve Ex. 1002, p. 1
`
`

`

`
`
`TABLE OF CONTENTS
`BACKGROUND AND QUALIFICATIONS ................................................ 8
`I.
`SCOPE OF WORK ....................................................................................... 10
`II.
`III. BASIS FOR OPINIONS ............................................................................... 11
`A.
`Level of Ordinary Skill in the Art ...................................................... 11
`B. Obviousness ........................................................................................ 11
`IV. Technical BACKGROUND Overview ......................................................... 14
`A.
`Spiral Wound Electrode Assemblies .................................................. 17
`B.
`Cell Housing ....................................................................................... 19
`C.
`Insulation ............................................................................................ 22
`D. Output Conductor ............................................................................... 23
`E. Welding of Output Conductor ............................................................ 24
`THE PATENTS AT ISSUE .......................................................................... 25
`A.
`The ’835 Patent ................................................................................... 32
`B.
`The ’581 Patent ................................................................................... 34
`C.
`The ’913 Patent ................................................................................... 35
`VI. CLAIM CONSTRUCTION .......................................................................... 37
`VII. SUMMARY OF GROUNDS ....................................................................... 37
`VIII. OVERVIEW OF THE PRIOR ART ............................................................ 38
`A. Kobayashi ........................................................................................... 38
`B. Kaun .................................................................................................... 40
`C.
`Brown ................................................................................................. 42
`D. Higuchi ............................................................................................... 45
`
`V.
`
`- 1 -
`
`Eve Energy Co., Ltd v. Varta Microbattery Gmbh
`
`Eve Ex. 1002, p. 2
`
`

`

`
`
`IX.
`
`Arai ..................................................................................................... 47
`E.
`Okochi ................................................................................................ 50
`F.
`Brenner ............................................................................................... 51
`G.
`’835 PATENT CLAIM ANALYSIS ............................................................ 52
`A. Ground I: Claims 14-25 are obvious by Kobayashi, Kaun, and
`Brenner ............................................................................................... 52
`1.
`Claim 14 ................................................................................... 52
`2.
`Claim 15 ................................................................................... 78
`3.
`Claim 16 ................................................................................... 79
`4.
`Claim 17 ................................................................................... 80
`5.
`Claim 18 ................................................................................... 81
`6.
`Claim 19 ................................................................................... 84
`7.
`Claim 20 ................................................................................... 86
`8.
`Claim 21 ................................................................................... 87
`9.
`Claim 22 ................................................................................... 88
`10. Claim 23 ................................................................................... 89
`11. Claim 24 ................................................................................... 93
`12. Claim 25 ................................................................................... 94
`B. Ground II: Claims 14-25 are obvious by Brown, Higuchi,
`Kaun, Brenner, Arai ........................................................................... 96
`1.
`Claim 14 ................................................................................... 96
`2.
`Claim 15 ................................................................................. 141
`3.
`Claim 16 ................................................................................. 144
`4.
`Claim 17 ................................................................................. 145
`
`- 2 -
`
`Eve Energy Co., Ltd v. Varta Microbattery Gmbh
`
`Eve Ex. 1002, p. 3
`
`

`

`
`
`X.
`
`Claim 18 ................................................................................. 147
`5.
`Claim 19 ................................................................................. 153
`6.
`Claim 20 ................................................................................. 156
`7.
`Claim 21 ................................................................................. 157
`8.
`Claim 22 ................................................................................. 159
`9.
`10. Claim 23 ................................................................................. 161
`11. Claim 24 ................................................................................. 167
`12. Claim 25 ................................................................................. 168
`’581 PATENT CLAIM ANALYSIS .......................................................... 171
`A. Ground I: Claims 14-25 are obvious by Kobayashi and Brenner ... 171
`1.
`Claim 14 ................................................................................. 171
`2.
`Claim 15 ................................................................................. 174
`3.
`Claim 16 ................................................................................. 174
`4.
`Claim 17 ................................................................................. 174
`5.
`Claim 18 ................................................................................. 174
`6.
`Claim 19 ................................................................................. 175
`7.
`Claim 20 ................................................................................. 175
`8.
`Claim 21 ................................................................................. 175
`9.
`Claim 22 ................................................................................. 176
`10. Claim 23 ................................................................................. 176
`11. Claim 24 ................................................................................. 178
`12. Claim 25 ................................................................................. 178
`B. Ground II: Claims 14-25 are obvious by Brown, Higuchi, Arai,
`
`- 3 -
`
`Eve Energy Co., Ltd v. Varta Microbattery Gmbh
`
`Eve Ex. 1002, p. 4
`
`

`

`
`
`XI.
`
`and Brenner ....................................................................................... 179
`1.
`Claim 14 ................................................................................. 179
`2.
`Claim 15 ................................................................................. 183
`3.
`Claim 16 ................................................................................. 183
`4.
`Claim 17 ................................................................................. 183
`5.
`Claim 18 ................................................................................. 183
`6.
`Claim 19 ................................................................................. 184
`7.
`Claim 20 ................................................................................. 184
`8.
`Claim 21 ................................................................................. 184
`9.
`Claim 22 ................................................................................. 185
`10. Claim 23 ................................................................................. 185
`11. Claim 24 ................................................................................. 188
`12. Claim 25 ................................................................................. 189
`’913 PATENT CLAIM ANALYSIS .......................................................... 189
`A. Ground I: Claims 9-16 are obvious by Kobayashi in view of
`Brenner ............................................................................................. 189
`1.
`Claim 9 ................................................................................... 189
`2.
`Claim 10 ................................................................................. 191
`3.
`Claim 11 ................................................................................. 191
`4.
`Claim 12 ................................................................................. 192
`5.
`Claim 13 ................................................................................. 193
`6.
`Claim 14 ................................................................................. 193
`7.
`Claim 15 ................................................................................. 193
`
`- 4 -
`
`Eve Energy Co., Ltd v. Varta Microbattery Gmbh
`
`Eve Ex. 1002, p. 5
`
`

`

`
`
`
`
`Claim 16 ................................................................................. 194
`8.
`B. Ground II: Claims 9-16 are obvious by Brown, Higuchi, Arai,
`Okochi, Brenner ............................................................................... 194
`1.
`Claim 9 ................................................................................... 194
`2.
`Claim 10 ................................................................................. 205
`3.
`Claim 11 ................................................................................. 205
`4.
`Claim 12 ................................................................................. 205
`5.
`Claim 13 ................................................................................. 206
`6.
`Claim 14 ................................................................................. 207
`7.
`Claim 15 ................................................................................. 207
`8.
`Claim 16 ................................................................................. 207
`XII. SECONDARY CONSIDERATIONS OF NONOBVIOUSNESS ............. 208
`XIII. CONCLUSION ........................................................................................... 208 
`
`
`
`
`- 5 -
`
`Eve Energy Co., Ltd v. Varta Microbattery Gmbh
`
`Eve Ex. 1002, p. 6
`
`

`

`
`
`TABLE OF EXHIBITS
`
`Description
`Exhibit
`1001 U.S. Patent No. 9,799,913 (“’913 patent”)
`
`1002 Declaration of Marc Juzkow (“Juzkow Decl.”)
`
`1003
`
`1004
`
`File History of U.S. Patent No. 9,799,913 (“’913 FH”)
`
`Japanese Patent Publication. No. 2007-294111 to Kobayashi (“Kobayashi”)
`
`1005 DE102005058132A1 to Brenner et al. (“Brenner”)
`
`1006 U.S. Patent No. 3,748,182 to Brown (“Brown”)
`
`1007
`
`Chinese Patent Publication No. CN 101286572 (“Higuchi”)
`
`1008
`RESERVED
`1009 David Linden & Thomas B. Reddy, Handbook of Batteries 91 (3d ed. 2002)
`(“Linden”)
`
`1010 U.S. Patent No. 6,287,719 to Bailey (“Bailey”)
`
`1011 U.S. Patent No. 6,723,466 to Oogami (“Oogami”)
`
`1012
`
`EP Patent No. 1,315,220 B1 to Masakatsu (“Masakatsu”)
`
`1013 U.S. Patent No. 7,566,515 to Suzuki (“Suzuki”)
`
`1014 U.S. Patent No. 8,236,441 to Gardner (“Gardner”)
`
`1015 U.S. Patent No. 4,224,387 to Nakayama (“Nakayama”)
`
`1016 U.S. Patent No. 6,443,999 to Cantave (“Cantave”)
`
`1017 U.S. Patent No. 5,470,357 to Schmutz (“Schmutz”)
`
`1018
`
`RESERVED
`
`1019 U.S. Patent No. 5,432,027 to Tuttle (“Tuttle”)
`
`1020 U.S. Patent Application No. 2006/0124973 (“Arai”)
`
`- 6 -
`
`Eve Energy Co., Ltd v. Varta Microbattery Gmbh
`
`Eve Ex. 1002, p. 7
`
`

`

`
`
`
`
`
`1021
`
`1022
`
`EP 0829105 to Okochi et al. (“Okochi”)
`
`RESERVED
`
`1023 U.S. Patent Publication No. 2007/0160901 to Kaun (“Kaun”)
`
`1024
`
`1025
`
`File History of U.S. Patent No. 9,496,581 (“’581 FH”)
`
`File History of U.S. Patent No. 9,153,835 (“’835 FH”)
`
`1026 U.S. Patent No. 9,496,581 (“’581 patent”)
`
`1027 U.S. Patent No. 9,153,835 (“’835 patent”)
`
`1028
`
`E.P. Patent No. 1,886,364 to Ryou (“Ryou”)
`
`1029 U.S. Patent Publication No. 2005/0233212 to Kaun (“Kaun 2005”)
`
`1030 U.S. Patent No. 4,487,819 to Koga (“Koga”)
`
`1031 U.S. Patent Number 6,379,839 to Inoue (“Inoue”)
`
`1032 Deposition Transcript of William Gardner, conducted 3/3/2021
`Engineering Properties of Polyethylene, AWWA Manual M55, 2005
`(https://www.awwa.org/Portals/0/files/publications/documents/samples/
`30055_excerpt.pdf)
`
`1033
`
`1034-
`1041
`
`RESERVED
`
`1042 Deposition Transcript of Martin Peckerar, conducted 09/10/2021
`
`
`
`- 7 -
`
`Eve Energy Co., Ltd v. Varta Microbattery Gmbh
`
`Eve Ex. 1002, p. 8
`
`

`

`
`
`I, Marc Juzkow, declare as follows:
`1.
`I make this declaration based upon my own personal knowledge and, if called
`
`upon to testify, would endeavor to testify competently to the matters stated herein.
`
`2.
`
`I have been asked by to provide technical assistance in connection with the
`
`inter partes review of U.S. Patent Nos. 9,153,835 (“’835 patent”), 9,496,581 (“’581
`
`patent”), and 9,799,913 (“’913 patent”). This declaration is a statement of my opinions on
`
`issues related to the patentability of claims 14-25 of the ’835 patent (the “’835 Challenged
`
`Claims”), claims 14-25 of the ’581 patent (the “’581 Challenged Claims”), claims 9-16 of
`
`the ’913 patent (the “’913 Challenged Claims”) (collectively the “Challenged Claims”).
`
`I.
`
`BACKGROUND AND QUALIFICATIONS
`
`3.
`
`In formulating my opinions, I have relied on my knowledge, training, and
`
`experience in the relevant field, which I have summarized below. Further detail can be
`
`found in my Curriculum Vitae, which is attached as Attachment A to this declaration.
`
`4.
`
`I am a General Partner of Lithiumion Expert Services, LLC. I am also Cell
`
`Supplier Lead of Joby Aviation, LLC. I am an expert in the field of lithium-ion cells. I
`
`have studied, researched, and practiced in the field of electrochemical cells and packaging
`
`for more than 36 years.
`
`5.
`
`I received my Master of Science (M.S.) degree in the field of Chemistry from
`
`Simon Fraser University in Burnaby, British Columbia, Canada.
`
`6.
`
`After starting my career as a Research Scientist in 1985 with lithium metal
`
`- 8 -
`
`Eve Energy Co., Ltd v. Varta Microbattery Gmbh
`
`Eve Ex. 1002, p. 9
`
`

`

`
`
`cells, we transitioned into developing lithium-ion cells in the early 1990’s where I was
`
`Manager, Product Development and Product Evaluation. Our company, Moli Energy was
`
`the first North American company to commercialize lithium-ion technology in 1835.
`
`Between 2000 and 2003, I transitioned into electrochemical double layer capacitor, where
`
`we developed spirally wound cells. Between 2007 and 2014, at Leyden Energy, where I
`
`was VP of R&D, we designed and assembled lithium-ion cylindrical and pouch cells.
`
`Leyden subcontracted the manufacturing of both polymer pouch and cylindrical cells,
`
`assembling over 2 million cells. Particularly important to this case, I also personally
`
`assembled spirally wound prototype cells in a format with a larger diameter than the height
`
`of the cell. Immediately following Leyden Energy’s Chapter 11, I hired five Leyden
`
`engineers and assembly technicians, purchased equipment and die sets, and started a
`
`contract services company. Our typical customer was either a start-up or a large industrial
`
`chemical company that had new lithium-ion cell components but were not skilled in the art
`
`of lithium-ion cell assembly, nor had the equipment required. We also subcontracted on
`
`several DOE contracts, providing cell design, assembly and testing services. At Iontensity,
`
`we assembled and tested coin cells and Al foil-polymer laminate packaged lithium-ion cells
`
`for our customers who typically provided us with one of the many components that make
`
`up a lithium-ion cell. We were responsible for chemical and mechanical cell design,
`
`assembling electrodes, final cell assembly and testing. As I was the leader of a small group
`
`of engineers and technicians, it was important to be hands-on in my role as a team member
`
`- 9 -
`
`Eve Energy Co., Ltd v. Varta Microbattery Gmbh
`
`Eve Ex. 1002, p. 10
`
`

`

`
`
`and for training additional personnel we hired. I personally mixed cathode and anode
`
`slurries, coated electrodes on a 2m long roll-to-roll coater, punched electrodes, assembled
`
`coin cells and pouch cells, and ran performance testing. Particularly important to this case
`
`was the assembly of small coin cells with a mechanical design and closure technique
`
`similar to button cells. Following Iontensity, I was the Principal Cell Specialist at NIO,
`
`responsible for the lithium-ion cell technology for this autonomous electric vehicle
`
`company.
`
`II.
`
`SCOPE OF WORK
`
`7.
`
`I have been asked to consider and provide my opinions on the Challenged
`
`Claims. In particular, I have been asked to consider what one of ordinary skill in the art
`
`would have understood from the claims and specifications, whether certain references
`
`disclose or suggest the features recited in the Challenged Claims, and whether one of
`
`ordinary skill in the art would have had reason to combine certain references to arrive at
`
`the claimed subject matter.
`
`8.
`
`I am compensated at a rate of $300/hour for my work. My compensation is
`
`in no way contingent on the nature of my findings, the presentation of my findings in
`
`testimony, or the outcome of any proceeding.
`
`9.
`
`In forming my opinions, I have reviewed the Challenged Claims, their
`
`prosecution histories, and the materials in the Table of Exhibits above.
`
`- 10 -
`
`Eve Energy Co., Ltd v. Varta Microbattery Gmbh
`
`Eve Ex. 1002, p. 11
`
`

`

`
`
`III. BASIS FOR OPINIONS
`
`10. My opinions set forth below are based on my education, training, experience,
`
`and the content of the references considered. My understanding of the relevant law, as
`
`discussed below, is based on my discussions with counsel for Petitioner.
`
`A. Level of Ordinary Skill in the Art
`
`11. My opinions are provided based on what a person of ordinary skill in the art
`
`in the technical field of the invention would have understood at the time of the invention
`
`of the Challenged Claims.
`
`12. Based on my education and experience in the field, I believe that a POSITA
`
`as of the claimed February 9, 2009 priority date is a person holding a bachelor’s degree in
`
`engineering (mechanical, electrical or chemical), general science, materials science or the
`
`equivalent and 3-4 years of work experience with electrochemical cell packaging systems.
`
`13.
`
`I have been informed and understand that the content of a patent and prior art
`
`should be interpreted the way a person of ordinary skill in the art (“POSITA”) would have
`
`interpreted those references at the time of the invention of the patent using the ordinary and
`
`customary meanings of the claim terms. I understand that the person of ordinary skill in
`
`the art is a hypothetical concept referring to one who thinks along the lines of conventional
`
`wisdom at the time.
`
`B. Obviousness
`
`14.
`
`I have been informed and understand that subject matter claimed in a patent
`
`- 11 -
`
`Eve Energy Co., Ltd v. Varta Microbattery Gmbh
`
`Eve Ex. 1002, p. 12
`
`

`

`
`
`is obvious under 35 U.S.C. § 103 if a person of ordinary skill in the art at the time the
`
`alleged invention was made would have had reason to combine or modify the disclosures
`
`of one or more prior art references to arrive at the claimed subject matter.
`
`15.
`
`I have been informed and understand that, under the doctrine of obviousness,
`
`a claim is unpatentable if the differences between the invention and the prior art are such
`
`that the subject matter as a whole would have been obvious at the time the invention was
`
`made to a person having ordinary skill in the art to which the subject matter pertains. A
`
`person of ordinary skill in the art is presumed to have knowledge of the relevant prior art
`
`at the time of the invention.
`
`16.
`
`I have been informed and understand that obviousness is based on the scope
`
`and content of the prior art, the differences between the prior art and the claim, the level of
`
`ordinary skill in the art and secondary indicia of obviousness and non-obviousness to the
`
`extent such indicia exist.
`
`17.
`
`I have been informed and understand that the determination of whether the
`
`asserted claims would have been obvious to a person of ordinary skill in the art and,
`
`therefore, invalid, is not governed by any rigid test or formula. A determination that a
`
`claim is obvious is, instead, based on a common-sense determination that the claimed
`
`invention is merely a combination of known limitations to achieve predictable results. Any
`
`of the following rationales are acceptable justifications to conclude that a claim would have
`
`been obvious: (1) the claimed invention is simply a combination of known prior art
`
`- 12 -
`
`Eve Energy Co., Ltd v. Varta Microbattery Gmbh
`
`Eve Ex. 1002, p. 13
`
`

`

`
`
`methods to yield predictable results; (2) the claimed invention is a simple substitution of
`
`one known element for another to obtain predictable results; (3) the claimed invention uses
`
`known techniques to improve similar devices (methods, or products) in the same way; (4)
`
`the claimed invention applies a known technique to a known device (method, or product)
`
`ready for improvement to yield predictable results; (5) the claimed invention was “obvious
`
`to try”—choosing from a finite number of identified, predictable solutions, with a
`
`reasonable expectation of success; (6) there is known work in one field of endeavor that
`
`may prompt variations of it for use in either the same field or a different one based on
`
`design incentives or other market forces if the variations would have been predictable to
`
`one of ordinary skill in the art; or, (7) there is some teaching, suggestion, or motivation in
`
`the prior art that would have led one of ordinary skill in the art to modify the prior art
`
`reference to combine prior art teachings to arrive at the claimed inventions.
`
`18.
`
`I have been informed and understand that a claim may be obvious in light of
`
`a single reference, without the need to combine references, if the elements of the claim that
`
`are not found in the reference can be supplied by the common sense or knowledge of one
`
`of ordinary skill in the art or taught in different areas of the single reference.
`
`19.
`
`I have been informed and understand that an analysis of whether a claimed
`
`invention is obvious must not rely on a hindsight combination of prior art. The analysis
`
`must proceed in the context of the time of the invention or claimed priority date and
`
`consider whether the invention as a whole would have been obvious to a person of ordinary
`
`- 13 -
`
`Eve Energy Co., Ltd v. Varta Microbattery Gmbh
`
`Eve Ex. 1002, p. 14
`
`

`

`
`
`skill in the art, taking into consideration any interrelated teachings of the prior art, the
`
`effects of demands known to the design community or present in the marketplace, and the
`
`background knowledge possessed by a person having ordinary skill in the art, all in order
`
`to determine whether there was an apparent reason to combine any known elements in the
`
`fashion claimed by the patent at issue.
`
`20.
`
`I understand that certain objective indicia can be important evidence regarding
`
`whether a patent is obvious or nonobvious. Such indicia include: commercial success of
`
`products covered by the patent claims; a long-felt need for the invention; failed attempts
`
`by others to make the invention; copying of the invention by others in the field; unexpected
`
`results achieved by the invention as compared to the closest prior art; praise of the invention
`
`by the infringer or others in the field; the taking of licenses under the patent by others;
`
`expressions of surprise by experts and those skilled in the art at the making of the invention;
`
`and the patentee proceeded contrary to the accepted wisdom of the prior art.
`
`IV. TECHNICAL BACKGROUND OVERVIEW
`
`21. The following provides the technology background of the invention disclosed
`
`in the challenged patents in the period leading up to the February 9, 2009 priority date.
`
`22. Generally, batteries generate power by means of an oxidation-reduction
`
`reaction that occurs within its housing. At a basic level, all batteries require at least three
`
`components in order to function: an anode (negative) electrode, which contributes electrons
`
`and is oxidized during discharge; a cathode (positive) electrode which accepts electrons
`
`- 14 -
`
`Eve Energy Co., Ltd v. Varta Microbattery Gmbh
`
`Eve Ex. 1002, p. 15
`
`

`

`
`
`and is reduced during discharge; and an electrolyte through which ions are transferred
`
`between the electrodes. See Ex. 1009 (Linden) at 1-2. This electrolyte can be composed of
`
`various materials, either liquid or solid, including water, acids, or alkalis. Id.
`
`23. The form factor of batteries may be varied depending on the application for
`
`which it will be used. For example, the basic configuration of cathode, anode, and
`
`electrolyte can be placed into a rectangular housing, cylindrical housing, or button/coin
`
`housing. Id. at 252-256, 400. Within each respective housing, the arrangement of electrode
`
`and electrolyte layers can also vary.
`
`24.
`
`In button cell batteries, more specifically, which generally have a height-to-
`
`diameter ratio around 1 or less, the electrode layers can be simply stacked on top of one
`
`another, with a porous separator interposed between them and an electrolyte either
`
`impregnated into the separator and electrodes if the electrodes are porous, or impregnated
`
`into the separator and in contact with the electrodes if they are non-porous. See Ex. 1028
`
`(Ryou) at [0009]. This separator must be electrically insulating to prevent a short circuit
`
`from occurring between the electrode layers. One such cell is reproduced below, showing
`
`a negative electrode 12 stacked atop a positive electrode 14, with an insulating separator
`
`16 between them and an electrolyte 18 surrounding them.
`
`- 15 -
`
`Eve Energy Co., Ltd v. Varta Microbattery Gmbh
`
`Eve Ex. 1002, p. 16
`
`

`

`
`
`
`
`Ex. 1028 (Ryou) at FIG. 1.
`
`25. Another configuration that can be included within button cells are spiral
`
`wound electrode assemblies. Commonly called a “jelly roll” configuration, these spiral
`
`assemblies allow for significantly greater surface area of electrode layers, resulting in high
`
`output rates than in the alternatively stacked arrays. Ex. 1009 (Linden) at 91.
`
`26.
`
`In either arrangement, the cell housing generally also acts as the terminal, with
`
`the positive electrode attached in some way to the positive battery terminal, and the
`
`negative electrode is attached to the negative terminal. For example, in the button cell
`
`reproduced below, a lower conductive can 30 is attached to the cathode 24, forming a
`
`positive battery terminal, and the anode 22, contacts the conductive lid 24 to form the
`
`negative battery terminal. Ex. 1019 (Tuttle) at 1:20-24.
`
`
`
`- 16 -
`
`Eve Energy Co., Ltd v. Varta Microbattery Gmbh
`
`Eve Ex. 1002, p. 17
`
`

`

`
`
`Ex. 1019 (Tuttle) at FIG. 2.
`
`A.
`
`Spiral Wound Electrode Assemblies
`
`27. Generally, “spiral wound” electrode assemblies are created by preparing the
`
`electrode layers (comprising an anode and a cathode material) “as thin strips and then
`
`rolled, with a separator in between.” Ex. 1009 (Linden) at 91. Such an assembly can be
`
`created by: winding the stacked layers around a central winding column or mandrel, which
`
`is then removed or winding the layers around a central column, that is not removed.
`
`28. Once wound, the assembly can be secured from unwinding in several different
`
`ways. For example, the layers can be loosely stacked on top of each other, wound into a
`
`spiral shape, and then secured with an outer piece of adhesive or adhesive backed tape,
`
`which holds the outermost layer in place and provides a radial pressure to the other layers,
`
`preventing the entire assembly from unravelling. This outer adhesive can be in the form of
`
`a single piece that covers only a portion of the outer surface of the assembly (for example,
`
`a small strip of tape attached to a portion of the outer layer) or it could be a ring which
`
`encompasses the entire outer surface and puts pressure on the entire assembly.
`
`29. One well known method of assembling a spiral wound electrode assembly
`
`involves adhering or laminating the layers before being wound, which ensures that the final
`
`assembly does not unravel. This can take the form of an adhesive material that is provided
`
`between the layers of the assembly and using a lamination process.
`
`- 17 -
`
`Eve Energy Co., Ltd v. Varta Microbattery Gmbh
`
`Eve Ex. 1002, p. 18
`
`

`

`
`
`30. Lamination can occur by a number of known methods. For example, the
`
`prepared electrode and separator layers, can be stacked atop one another, with the separator
`
`interposed between the electrode layers, as the electrode layers cannot be in direct contact
`
`with one another for the battery to function. Once assembled, the layered stack can be
`
`heated and pressed in order to achieve lamination between the layers. See, e.g., Ex. 1017
`
`(Schmutz) at 4:28-34 (“Preshaped or sized assemblies may be simply pressed for a short
`
`while between metal plates weighted at about 3 x 104 to 5 x 104 Pa in an oven at a
`
`temperature of 120o to 160o C”). Once this laminated stack is assembled, it can be wound,
`
`typically around a central winding mandrel. See, e.g. Ex. 1011 (Oogami) at 3:21-30 (“the
`
`laminated produce is rolled up around the spindle 3 to produce the rolled, laminated battery
`
`element composed of separators 23 and positive and negative electrode materials 21 and
`
`22 electrically insulation from each other through the separators”).
`
`Ex. 1011 (Oogami) at FIG. 4.
`
`
`
`- 18 -
`
`Eve Energy Co., Ltd v. Varta Microbattery Gmbh
`
`Eve Ex. 1002, p. 19
`
`

`

`
`
`B. Cell Housing
`
`31. Once created, the electrode assembly must be contained within a housing,
`
`usually composed of two housing parts, in order to become operable. See Ex. 1009 (Linden)
`
`at 310-12. The “bottom” portion is sometimes referred to as a cup, while the “top” portion
`
`may just be referred to as the top. Generally speaking, the terms top and bottom can be
`
`used interchangeably. In button (and other cylindrical) cell batteries, these housing half-
`
`parts act not only as a casing, but also as the battery terminals. See e.g. Ex. 1009 (Linden)
`
`at 809. Which terminal (positive or negative) each half-part corresponds with depends on
`
`the orientation and contact of the electrode assembly within the housing. Once assembled,
`
`it is important to seal the cell so that air cannot enter, and any electrolyte or other materials
`
`contained within cannot leak out.
`
`32. Regardless of the method used to seal the cell housing, the two housing half-
`
`parts cannot contact each other directly, as this would cause a short circuit since the half-
`
`parts are also the battery terminals. In order to prevent this, methods of sealing must
`
`provide for a gasket or other insulator located between the overlapping edges of the housing
`
`half-parts. For example, as shown in the below figures, this insulator can be found in button
`
`cells that are closed without being beaded over, U.S. Patent Pub. No. 2005/0233212 to
`
`Kaun (Ex. 1029), as well as button cells that have been closed by being beaded over, U.S.
`
`Patent No. 7,566,515 to Suzuki (Ex. 1013).
`
`- 19 -
`
`Eve Energy Co., Ltd v. Varta Microbattery Gmbh
`
`Eve Ex. 1002, p. 20
`
`

`

`
`
`
`
`33. One well known method involves beading the edge of one half-part (usually
`
`the “bottom” part) over the edge of the other half-part (th

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket