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U. S. PATENT NO. 9,153,835
`Petition for Inter Partes Review
`
`UNITED STATES PATENT AND TRADEMARK OFFICE
`____________________________________________
`
`BEFORE THE PATENT TRIAL AND APPEAL BOARD
`
`____________________________________________
`
`Eve Energy Co., Ltd.
`Petitioner
`
`v.
`
`Varta Microbattery Gmbh
`Patent Owner
`
`Case No. IPR2022-01484
`
`PETITION FOR INTER PARTES REVIEW OF
`U.S. PATENT NO. 9,153,835
`
`Claims 14-25
`
`VARTA Ex. 2008 Page 1 of 5
`EVE Energy v. VARTA
`IPR2022-1484
`
`

`

`U. S. PATENT NO. 9,153,835
`Petition for Inter Partes Review
`the positive electrode case and the electrode group, between the negative electrode
`
`case and the electrode group, or both.” Ex1004, [0019], FIG. 1.
`
`See Ex1002, ¶¶143-145.
`
`(k) Obviousness Over Kobayashi, Kaun, and Brenner
`Kobayashi, Brenner, and Kaun all relate to button cells with a spiral wound
`
`electrode assembly. See Ex1004, [0008]; Ex1023, [0017], [0091].
`
`Instead of beading, Kaun uses an insert molded gasket placed between
`
`housing top 28p and cup 28n to provide a gas-tight seal. Ex1023, [0116]. As
`
`discussed above, Kaun provides a sealing mechanism that closes the button cell
`
`without being beaded over (no portion of housing cup 28n edge being deformed or
`
`crimped radially inward). Supra §VI.A.1.f. Using insulator/gasket 32 allows for
`
`sealing of the button cell using a housing cup whose edge remains essentially
`
`perpendicular to its flat bottom area. Ex1023, FIG. 7.
`
`As can be seen clearly in Figure 1 of Kobayashi (annotated below), a
`
`36
`
`VARTA Ex. 2008 Page 2 of 5
`
`

`

`U. S. PATENT NO. 9,153,835
`Petition for Inter Partes Review
`significant portion of the available space within the cell is reduced by the process of
`
`crimping the cell closed. The process of crimping the cell closed can require
`
`significant extra space for the cell housing, but such space cannot be used for active
`
`materials, thus reducing the overall capacity of the cell.
`
`Because of the unbeading nature of Kaun’s sealing mechanism, Kaun
`
`increases the effective volume and capacity within the cell housing. The increased
`
`volume allows for a corresponding increase to the number of electrode layers in the
`
`electrode assembly of Kobayashi and Brenner, which would improve energy density
`
`of the cell. As such, a POSITA would have been further motivated to combine the
`
`cell taught in Kobayashi with the unbeaded sealing mechanism of Kaun to improve
`
`the energy density of the cell. A POSITA, therefore, would have been motivated to
`
`use the unbeaded sealing mechanism taught in Kaun to seal the cell housing of
`
`Kobayashi. See KSR, 550 U.S. at 400 (“mere application of a known technique to a
`
`37
`
`VARTA Ex. 2008 Page 3 of 5
`
`

`

`U. S. PATENT NO. 9,153,835
`Petition for Inter Partes Review
`piece of prior art ready for the improvement” supports a conclusion of obviousness).
`
`Such modifications would have been well within the skill of a POSITA.
`
`Furthermore, a POSITA would have understood that the expansion of the
`
`electrode mainly causes radial forces. See Ex1007 (Higuchi), p.4; Ex1023 (Kaun)
`
`at [0062]. As a result, crimping would not be needed since it is not necessary to
`
`crimp in the axial direction for constraint. The quality of the curled edge can then
`
`be omitted so as to improve the energy density.
`
`A POSITA would have known that using metal foils that are connected to the
`
`positive and negative electrodes before the priority date of the ’835 patent. See
`
`Ex1020 (Arai), Ex1021 (Okochi). The metal foils are configured such that they rest
`
`flat between an end face of the spiral winding and the flat top or bottom of the
`
`housing to which it is connected. Using metal foils to replace 4a and 4b to connect
`
`the electrodes to the housing would have helped the goal of maximizing the use of
`
`the interior volume of the housing, reduced the weight of the battery, and thus
`
`increased the energy density of the battery, as known to a POSITA. Thus, a POSITA
`
`would have found that using the metal foils is within the knowledge of a POSITA,
`
`and substituting metal foils would have involved the simple substitution of one
`
`known element for another to obtain predictable results. KSR at 401.
`
`For the overlapping area as discussed above, there is good sealing due to the
`
`force-fitting connection. For non-overlapping area near the edge of the overlapping
`
`38
`
`VARTA Ex. 2008 Page 4 of 5
`
`

`

`U. S. PATENT NO. 9,153,835
`Petition for Inter Partes Review
`area (as seen below in red) that includes insulation (pink), there will likely be sealing
`
`and leakage issues.
`
`Brenner discloses
`
`that
`
`indentation 104 would
`
`improve
`
`the sealing
`
`characteristics of cup 105 and top 101 in this area by allowing radial pressure to be
`
`exerted, which is exactly what is needed to address the leakage and sealing issue as
`
`discussed above. Ex1005, [0030]. It would be natural and obvious for a POSITA to
`
`improve radial sealing in button cells closed without being beaded over by looking
`
`to Brenner to improve the sealing characteristics and leakage behavior.
`
`Given both Kobayashi with the modification of Kaun and Brenner are in the
`
`same field using similar technology and structure, substituting the relevant structure
`
`in Kobayashi with the modification of Kaun with the slightly “radially inward”
`
`structure in Brenner would have involved the simple substitution of one known
`
`element for another to obtain predictable results. KSR at 401.
`
`See Ex1002, ¶¶146-160.
`
`2.
`
`Claim 15
`
`39
`
`VARTA Ex. 2008 Page 5 of 5
`
`

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