RX-0019
`
`RX-0019.0001
`
`ROADTEC RX-500-4
`
`MILLING MACHINE
`
`PARTS MANUAL
`
`P.N. 204922(4)-A
`S/N. 101 & UP
`
`© ROADTEC, INC. 4/03 ROADTEC anAst.eccompany
`
`ROADTEC000028
`
`Page 1 of 252
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`CATERPILLAR EXHIBIT 1052
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`

`

`RX-0019.0002
`
`HOW TO ORDER PARTS
`
`THE ROADTEC PARTS DEPARTMENT NEEDS THE FOLLOWING
`INFORMATION TO PROCESS YOUR ORDER PROPERLY AND
`ACCURATELY.
`
`1.YOUR COMPANY'S NAME AND PURCHASE ORDER NUMBER.
`2.NAME AND ADDRESS OF PERSON OR PLACE TO WHOM PARTS
`ARE TO BE SHIPPED.
`UPS, AIR, ETC ... )3.METHOD OF SHIPMENT. ( MOTOR FREIGHT,
`
`
`4.MODEL AND SERIAL NUMBER OF THE MACHINE FOR WHICH
`PARTS ARE BEING ORDERED.
`5.PART NUMBER, DESCRIPTION, AND QUANTITY OF PARTS.
`
`6.THE LOCATION OF PART(S) IN THE ROADTEC PARTS MANUAL.
`
`ONCE THE ABOVE INFORMATION HAS BEEN OBTAINED, CONTACT THE
`
`
`
`ROADTECPARTSDEPARTMENTAT:
`
`ROADTEC INC./ PARTS DEPARTMENT
`
`2909 RIVERSIDE DRIVE
`
`CHATTANOOGA, TN. 37406
`
`MONDAY-FRIDAY 7:00AM-8:30PM EASTERN
`SATURDAY 7:00AM -12:00PM EASTERN
`TOLL FREE: 1-877-266-8882
`PHONE: (423) 622-9202
`PARTS FAX: 423-622-9072 USED SALES FAX: 423-622-7318
`
`RESPONSIBILITY FOR BREAKAGE, LOSS OR DAMAGED GOODS, CEASES
`
`
`
`UPON DELIVERY OF THE MERCHANDISE TO THE TRANSPORTATION
`COMPANY FOR WHICH A RECEIPT IS RECEIVED SHOWING THAT THE
`
`SHIPMENT WAS ACCEPTED BY THEM IN GOOD CONDITION. IF ANY OF
`THE MATERIAL LISTED ON THE BILL OF LADING OR EXPRESS RECEIPT IS
`SHORT, BROKEN, OR DAMAGED, DO NOT ACCEPT THE SHIPMENT UNTIL
`THE CARRIERS AGENT MAKES A NOTATION OF THE SHORTAGE OR
`DAMAGE ON THE EXPENSE BILL. NOTIFY THE TRANSPORTATION
`COMPANY'S AGENT AT ONCE AND REQUEST AN INSPECTION.
`
`THIS IS ABSOLUTELY NECESSARY.
`
`IF THE AGENT DOES NOT MAKE AN INSPECTION, THEN AN AFFIDAVIT
`
`SHOULD BE MADE STATING THAT HE WAS NOTIFIED ( ON THE DATE )
`
`
`AND FAILED TO DO THE INSPECTION. THIS AFFIDAVIT WITH OTHER
`PAPERS WILL PROPERLY SUPPORT YOUR CLAIM.
`
`ROADTEC000029
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`Page 2 of 252
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`

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`RX-0019.0003
`
`WARRANTY
`
`Manufacturer (Roadtec, Inc.) warrants, commencing with the date of shipment to
`
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`
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`first end-user and for a period of 12 months thereafter of 1,000 hours of
`
`
`
`
`
`operation, whichever occurs first, all machinery and parts manufactured by
`
`
`
`Roadtec, Inc. to be free from defects in workmanship and material.
`Warranty
`
`remains in force for the above time period only if all Manufacturer's
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`
`
`
`
`operational procedures are followed and recommended maintenance is
`
`
`
`If, within such warranty period, any machinery or parts shall be
`performed.
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`
`
`proved to Manufacturer's satisfaction to be defective, it shall be repaired or
`
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`
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`replaced, at the Manufacturer's option, F.0.8. Manufacturer's warehouse. All
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`
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`failed parts or components must be returned to Manufacturer prepaid for
`
`inspection before credit will be issued for new parts or components.
`
`
`
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`Manufacturer's obligation hereunder shall be confined to such repair or
`
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`
`
`
`replacement and does not include any charges, direct of indirect, for removing or
`
`
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`replacing defective machinery or parts.
`
`Wear parts such as: conveyor lines, screed plates, cutter teeth, tooth holders,
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`
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`
`
`
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`scraper blades, track pads, tires and conveyor belts are warranted only if found
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`
`
`to be defective at time of shipment, but are not warranted for the warranty period
`as far as wear or abuse.
`
`No warranty shall apply to machinery, or parts or accessories which have been
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`
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`
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`furnished, repaired or altered by others so as, in Manufacturer's judgment, to
`
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`affect the same adversely or which shall have been subject to negligence,
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`
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`accident or improper care, installation, maintenance, storage or other than
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`
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`normal use or service, during or after shipment. With respect to machinery, parts
`
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`or accessories to Manufacturer's products which are furnished but not
`
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`
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`manufactured by Manufacturer, Manufacturer's warranty obligation shall in all
`
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`
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`respects conform and be limited to the warranty extended to Manufacturer by its
`
`
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`supplier or, if none, to the warranties expressed herein.
`
`The foregoing warranties are in lieu of all other warranties expressed or implied
`
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`
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`including but not limited to any warranty or merchantability of fitness for a
`
`
`
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`particular purpose, and Manufacturer shall not be subject to any other obligations
`
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`
`
`or liabilities whatsoever with respect to machinery, parts, accessories or services
`
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`
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`manufactured or furnished by it or any undertakings, acts or omissions relating
`
`
`thereto. Under no circumstances shall Manufacturer be liable for any
`
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`
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`consequential or other damages, expenses, losses or delays howsoever caused.
`
`
`There are not warranties which extend beyond the description on the face hereof.
`
`ROADTEC, INC.
`
`
`
`Chattanooga, Tennessee
`
`ROADTEC000030
`
`Page 3 of 252
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`

`

`RX-0019.0004
`
`GENERAL INFORMATION
`
`This parts manual contains a listing of all parts of the ROADTEC Milling Machine. A sectional
`
`
`
`
`
`
`index immediately follows this introduction.
`
`This catalog is divided into Numerical sections, each section has an alphabetical table of contents
`
`
`
`
`
`
`
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`
`
`
`of its assemblies. The pages within each section are numbered with the section number and the
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`
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`number of the page within the section such as 1.1 ( Sect. 1, Page 1, etc ... ). The page numbers are
`
`
`located bottom center of each page.
`
`The parts shown in the illustrations are numbered and correspond to the number appearing in the
`
`
`
`
`
`
`
`REF. NO. column of the parts list immediately following the illustration. DO NOT ORDER PARTS BY
`
`THE REFERENCE NUMBERS. Each Ref. No. is followed by the ROADTEC part number for that
`
`particular part.
`
`When ordering parts, be sure to provide the serial number of the machine for which the parts are
`
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`
`
`
`
`
`
`
`being ordered. Specify how parts shipment is to be forwarded.( See" How To Order Parts." On the
`
`
`inside front cover of this catalog.)
`
`Record the serial no. of your machine, its engine, and any other equipment in the space provided
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`
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`
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`
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`
`
`
`
`below. Our Service Department will need this information to provide you with prompt, efficient ser­
`
`vice when you order parts or optional equipment.
`
`
`
`The warranty on this equipment appears on the inside back cover of this catalog.
`
`
`
`
`
`
`
`MACHINE RECORD
`
`Date Purchased
`
`I MACHINE MODEL:
`I SERIAL NO.:
`I CATALOG NO.:
`
`I ENGINE MAKE:
`I SERIAL NO.:
`I MODELNO.:
`
`I SCREED MODEL:
`I SERIAL NO.:
`CATALOG NO.:
`
`ROADTEC000031
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`Page 4 of 252
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`

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`RX-0019.0005
`
`SECTION 1 : ENGINE
`
`ASSEMBLY
`
`PART NO.
`
`S/N
`
`PAGE NO.
`
`ENGINE
`
`203005-01
`
`101 & UP
`
`1.1
`
`a �OADT�_r;;;
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`ROADTEC000032
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`Page 5 of 252
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`

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`RX-0019.0006
`
`ENGINE ASSEMBLY
`
`( 203005-01 )
`
`SECTION 1 ENGINE
`
`1 0
`
`NEXT PAGE
`
`128
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`127,126
`132,131
`
`BAFR,E SUB A,5SEMBLY
`
`178
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`137
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`138
`
`111112
`113
`139
`140
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`106
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`120
`119
`121
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`137
`138
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`112 11
`113
`139
`125
`140
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`122
`123
`125
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`ASSY. 203005-01 REV.A 4/3/03
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`1.1
`
`a. �OADT�_C
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`ROADTEC000033
`
`Page 6 of 252
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`

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`RX-0019.0007
`
`ENGINE ASSEMBLY
`
`
`
`( 203005-01 )
`
`SECTION 1 ENGINE
`
`PREVIOUS PAGE
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`NEXT PAGE
`
`IOTTDH Hl$I.
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`173 44 "i }72111
`go� lL1-,
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`0
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`A154
`-tt-=-�-+=-t�---=---F
`1-+--L,+,,,ll---i,.,.1,----,_--+
`
`137
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`78
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`138
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`76
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`78 117170169168
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`ASSY. 203005-01 REV.A 4/3/03
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`1.2
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`ROADTEC000034
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`Page 7 of 252
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`RX-0019.0008
`
`ENGINE ASSEMBLY
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`
`
`( 203005-01 )
`
`SECTION 1 ENGINE
`
`NEXT PAGE
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`PREVIOUS PAGE
`
`110
`109
`35
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`17,3
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`45
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`105
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`30
`21
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`34
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`64
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`37
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`�
`111
`(Um Nfl)
`t
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`57 --
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`63
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`�-63
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`11
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`29
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`ASSY. 203005-01 REV.A 4/3/03
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`1.3
`
`a.�OADT� _C
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`ROADTEC000035
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`Page 8 of 252
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`RX-0019.0009
`
`ENGINE ASSEMBLY
`
`( 203005-01 )
`
`SECTION 1 ENGINE
`
`11
`
`PREVIOUS P.AGE
`
`150
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`NEXTP.AGE
`
`3
`
`00NE FRONT
`103
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`5
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`36
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`144
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`50 fa;r 18
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`TO 'r PORT ON RM (SHT. 2)
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`ASSY. 203005-01 REV.A 4/3/03
`
`1.4
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`ROADTEC000036
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`Page 9 of 252
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`RX-0019.0010
`
`ENGINE ASSEMBLY
`
`
`
`( 203005-01 )
`
`SECTION 1 ENGINE
`
`PREVIOUS PAGE
`
`167
`
`96
`
`69
`74
`71-
`
`FAN PIJILP ASSEMBLY
`
`59
`,�65,160
`72
`68
`PRIMARY CQNYftilB t,SSflffllY
`
`71
`97
`
`75 SEOOtiD®'. J!EXOR ASSEYeLY
`
`88
`
`59
`
`96
`
`,160
`
`N.IXIIJIRt PUIIP ASSEl.t31.Y
`
`EI
`Pl/MP ARRN:iGEMENI
`
`
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`ASSY. 203005-01 REV.A 4/3/03
`
`1.5
`
`a�OADTEC
`
`ROADTEC000037
`
`Page 10 of 252
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`

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`RX-0019.0011
`
`ENGINE ASSEMBLY
`{ 203005-01 )
`
`REF PART NO.
`
`DESCRIPTION
`
`NO.
`
`NO.
`REQ'D
`
`2
`3
`4
`5
`6
`7
`8
`9
`
`1 203293-04
`ENGINE QSX-15 500 H.P.
`
`204028-01 AKG FOR AMERICAN RADIATOR
`203705-01
`COWL SILENCER
`91819
`
`SOLT -7/16-14 X 1 3/4" LG
`200842-04
`ADAPTER -16 JIC MALE X 33-2 MM MALE
`203518-04
`
`AUXILIARY PUMP
`PRIMARY CONVEYOR PUMP
`203323-04
`203519-04
`FAN DRIVE PUMP
`
`TRANSMISSION PUMP
`204639-04
`SEC. CONV. PUMP SERIES 90
`203324-04
`205073-03
`FLEET GUARD AIR FILTER
`
`TRANS -HYDRAULIC CLUTCH
`203135-01
`ENGINE MOUNT WLDT. RADIATOR SIDE
`203630-01
`202047
`FIT - 16 JIC FEM. SWIVEL - 1 NPT MALE
`200900
`FIT - 1 NPT 45 DEG. STREET ELBOW
`
`10
`
`11
`
`12
`
`13
`
`14
`
`15
`
`16
`17 204339-04
`TURBO BLANKET KIT
`91321-04
`HOSE -3/4" WATER (BLACK) X 60" LG
`200844-04
`ADAPTER -12M X 1.5 - 4 JIC MALE
`ELBOW - 8 JIC M - 6 SAE FEM. 90 DEG. STEEL
`83461-04
`ADAPTER - 4 JIC FEM. - 6 JIC MALE ST
`200846-04
`
`REAR ENGINE MOUNT
`203626-01
`
`
`93846-03 SHUTTLE BLOCK VALVE
`SHEAVE -14"-8 GROOVE
`203693-03
`
`18
`
`19
`
`20
`
`21
`
`22
`
`23
`
`24
`
`25
`
`26
`
`27
`
`28
`
`203057-01
`BELT TENSIONER ASSEMBLY
`
`92228-04
`CHECK VALVE -3/4"
`
`204236-03 CLUTCH HOSE SUPPORT BRACKET
`BREATHER MOUNTING BAND
`201418
`29
`30 200845-04
`FITTING - 12 MM SEAL
`
`31
`
`32
`
`33
`
`01121
`HEX BOLT -M16 X 100 GD 10.9
`86127-04
`HEX BOLT -3/8-16 X 3/4" LG
`204344-01
`CHARGE AIR OUTLET BRACKET
`34
`35 205036-04
`EXHAUST -EXTENSION
`36 136925
`FITTING -3/4" NPT X 3/4" HOSE NO FERRULE
`37 204335-01
`WLDT. -CHARGE AIR OUTLET TUBE
`204332-01
`WLDT. -CHARGE AIR INLET
`38
`39 204337-04
`EXHAUST - 2 1/2" OD -OD 180 DEG.
`40 89096-04
`CLAMP -DONALDSON 5" U-BOL T
`147481
`CLAMP -4" T-BOL T
`204362-04
`
`HOSE - 4 PLY-STYLE 364(400-4'}
`204385-02
`RETURN MANIFOLD BRACKET
`43
`44 93381-04
`
`HOSE -3/8-36" 6X6 ST -6X6 ST
`204333-01
`EXHAUST TUBE
`92645
`PLUMBING -45 DEG. FEMALE 3/4"
`80105
`3/4" HOSE CLAMP
`97557
`FITTING -16 JIC-20 FLG. 90 DEG. CODE 61
`48
`49 85195-04
`FLANGE KIT #20 CODE 61
`50 80247
`REDUCER-1" NPT X 3/4" NPT BELL
`
`41
`
`42
`
`45
`
`46
`
`47
`
`ASSY. 203005-01 REV.A 4/3/03
`
`1.6
`
`ROADTEC000038
`
`1
`1
`1
`12
`1
`1
`1
`1
`1
`1
`1
`1
`1
`1
`1
`
`1
`1
`1
`1
`1
`1
`2
`1
`
`1
`1
`1
`2
`1
`
`12
`27
`1
`1
`1
`1
`1
`1
`1
`16
`4
`1
`1
`1
`2
`4
`2
`2
`1
`
`Page 11 of 252
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`

`

`RX-0019.0012
`
`ENGINE ASSEMBLY
`
`( 203005-01 )
`
`REF PART NO.
`NO.
`
`CESCRIPTION
`
`NO.
`REQ'D
`
`
`
`51 88579-04 ADAPTER - 4 SAE M - 6 SAE F
`
`INSULATION -SPONGE WEATHER STRIPPING 314 X 1"
`
`ASSY. AIR COMPRESSOR LINE
`204229-04
`52
`FITTING -12 JIC -16 FLG. 90 DEG. CODE 62
`53 83868-04
`54 90729
`KIT -FLG. #16 CODE 61
`
`
`55 98302
`135693
`RUBBER -6" TO 5" 90 DEG. ELBOW
`56
`RUBBER -5" HUMP
`57 126798
`RUBBER -HUMP REDUCER 8" X 6"
`58 121559
`59 88987-04-C20 I
`
`NGINE -CUMMINS KTA-19-C-525
`60 10615
`TUBE -5" OD X 14 GA. WALL X 17" LG ALUM.
`61 10480
`TUBE -6" OD X 14 GA. WALL X 33" LG ALUM.
`CLAMP -8" T-BAR
`62 95048
`CLAMP-5" T-BAR
`63 95591
`CLAM P -4" MUFFLER
`64 93129
`65 93144
`BOLT -112-13 X 1 112" LG
`66 130099
`FITTING -24 JIC -24 SAE 90 DEG_ ELBOW
`67
`
`83734-04 FIT - 6 JIC - 6 SAE 90 DEG.
`
`68
`FIT-16 JIC -16 SAE ST MALE
`69 89610
`70 93189
`HEX BOLT -314-10 UNC X 2 114" LG
`71 83735-04
`ADAPTER -6 JIC - 6 SAE MALE
`FIT -SWIVEL RUN TEE 6 JIC
`72 84636-04
`73
`74 97568
`FIT -12 JIC -16 FLG. ST CODE 62
`FIT-12 JIC -12 SAE 90 DEG.
`75 91664-04
`76 84402-04
`FIT -SWIVEL RUN TEE 12 JIC
`77 01190
`HEX BOLT -M12 -1.75 X 40 GD8.8
`CONNECTOR-16 JIC -20 SAE M
`84632-04
`78
`79 203534-04
`
`VALVE -RELIEF! ANTICAV.
`91664-04
`ELBOW -12 JIC -12 SAE 90 DEG.
`ELBOW -12 JIC M 90 DEG. FM SWIVEL
`83764-04
`REDUCER -16 JIC F - 12 JIC M
`89596-04
`98118
`FIT -SWIVEL RUN TEE 16 JIC
`
`80
`
`81
`
`82
`
`83
`
`84
`
`85
`
`88
`
`91
`
`HOSE #131 -314" -21" -12X12 ST -12X12 90 DEG.
`132157
`86
`87 205199-04
`HOSE #127 -314" -17" -16X12 ST -16X12 90 DEG.
`205205-04
`HOSE #47 - 1 112" -88" -24X24 ST -24X24 90 DEG.
`ELBOW -20 SAE M X 20 JIC M 45 DEG.
`204399-04
`89
`CONNECTOR -12 JIC M -8 SAE MALE
`90 83458-04
`LOCKWASHER -7116 SPRING STEEL
`83756-04
`HOSE #86 -114" -31" -6X4 ST -6X4 90 DEG.
`147935
`92
`HOSE #87 -114" -40" -6X4 ST -6X4 90 DEG.
`93 99667
`HOSE #85 -114" -9" -6X4 ST -6X4 90 DEG.
`97836
`94
`HOSE #101 -114" -8" -6X4 ST -6X4 90 DEG.
`95 132247
`HOSE #102 -114" -18" -6X4 ST -6X4 90 DEG.
`96 97843
`HOSE #103 -114" -32" -6X4 ST -6X4 90 DEG.
`97 121675
`HOSE #84 -314" -20" -12X12 ST -12X12 ST
`99703
`98
`10287
`RADIATOR HOSE - 2 112" X 60" LG
`99
`MODIFIED ELBOW
`100 205642-04
`
`
`
`ASSY. 203005-01 REV.A 4/3/03
`
`1.7
`
`ROADTEC000039
`
`1
`
`1
`2
`6
`151"
`1
`1
`1
`2
`1
`1
`1
`5
`1
`38
`
`1
`
`8
`2
`2
`7
`3
`
`4
`2
`2
`5
`3
`1
`2
`2
`2
`2
`
`1·
`1·
`1•
`1
`2
`12
`1·
`1·
`1·
`1·
`1*
`1•
`1·
`1
`1
`
`Page 12 of 252
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`

`

`RX-0019.0013
`
`ENGINE ASSEMBLY
`
`( 203005-01 )
`
`REF PART NO.
`NO.
`
`DESCRIPTION
`
`NO.
`REQ'O
`
`RADIATOR HOSE - 2 1 /2" X 4" LG
`
`10287
`101
`RADIATOR HOSE - 2 1/2'' X 48" LG
`10287
`102
`CLAMP - 2 1/4 X 3 1/8" CONSTANT TORQUE
`86003-04
`103
`ELBOW - 8 JIC M X 8 FEM. 90 DEG. SWIVEL STL.
`83732-04
`104
`EXHAUST PIPE BRACE
`204350-04
`105
`RX-500 FUEL TANK
`203362-01
`106
`203383-01
`RX-500 FUEL TANK GASKET
`107
`FUEL TANK LID
`203395-01
`108
`86078-04
`EXHAUST RAIN CAP
`109
`
`CLAMP -DURALIFE 6" MUFFLER
`89082-04
`110
`RUBBER MOUNT -3/4" BOLT HOLE CBA28-800
`203403-03
`111
`203404-03
`RUBBER MOUNT -HEADWASHER J-2049-54
`112
`
`RUBBER MOUNT -TAILWASHER J-2949-69
`203405-03
`113
`CLUTCH SUPPORT MOUNT BRACKET
`204325-03
`114
`128244-02
`CLUTCH HOSE SUPPORT BRACKET
`115
`AIR LINE BRACKET
`204300-03
`116
`HYD. CHECK VALVE
`204334-04
`117
`AIR CLEANER SUPPORT BRACKET
`204486-03
`118
`FILTER STRAINER
`803546
`119
`VENTED FILLER CAP
`05460
`120
`ELBOW -12 JIC -3/4 NPT M 90 DEG.
`85490-04
`121
`PUMPING -90 DEG. 3/4" NPT ST. EL
`80249
`122
`VALVE -3/4" APOLLO BALL HANDTYPE
`92037-04
`123
`CONNECTOR -12 JIC -3/4" NPT M
`84002-04
`124
`PIPE PLUG -SQ. HD. 3/4" NPT
`80230
`125
`83757
`FLAT WASHER -3/8" STEEL
`126
`LOCKWASHER -3/8" SPRING STEEL
`83056
`127
`RIGHT SIDE AIR BAFFLE
`204954-03
`128
`LEFT SIDE RADIATOR AIR BAFFLE
`204953-01
`129
`TOP RADIATOR AIR BAFFLE
`204955-03
`130
`HEX NUT -3/8-16 GR8
`83055
`131
`HEX BOLT-3/8-16 X 1"
`84332
`132
`CONNECTOR -MALE 4-2 JIC
`86133-04
`133
`NYLON TUBE - X 216" LG
`86139-04
`134
`COUPLING -PIPE 1/8" LG
`92792
`135
`ELBOW -90 DEG. REDUCER 4-2
`86129-04
`136
`HEX BOLT -3/4-10 UNC X 4 1/2" LG
`11Y44
`137
`FLAT WASHER -3/4"
`83133
`138
`
`LOCKWASHER -3/4" SPRING STEEL
`83752-04
`139
`NUT -3/4-10 ASTM 563 AGD.8
`84071-04
`140
`HEX BOLT -3/8-16 X 5" LG
`20N62
`141
`HEX BOLT-3/8-16 X 31/4" LG
`96710
`142
`
`143
`HOSE CLAMP -3/4"
`80105
`144
`FIT -10 JIC FEM. -12 JIC M
`200847-04
`145
`3/4" CLOSE NIPPLE
`80250
`146
`REDUCER -TEE 3/4" (2) X 3/8" BR
`92934
`147
`HOSE BARB -3/8 NPT X 3/8 BARB
`80187
`148
`CLAMP -3/8 -1/2 WORM
`45228
`149
`HOSE -3/8 FUEL/ WATER -40" LG
`80132-04
`150
`
`
`
`ASSY. 203005-01 REV.A 4/3/03
`
`1.8
`
`ROADTEC000040
`
`2
`
`1
`8
`1
`1
`1
`1
`1
`1
`2
`8
`8
`8
`1
`1
`1
`1
`1
`2
`2
`1
`1
`1
`2
`1
`41
`37
`1
`1
`1
`8
`6
`1
`1
`1
`1
`8
`18
`14
`12
`2
`2
`
`2
`1
`2
`1
`1
`2
`1
`
`Page 13 of 252
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`

`

`RX-0019.0014
`
`ENGINE ASSEMBLY
`
`( 203005-01 )
`
`REF PART NO.
`NO.
`
`DESCRIPTION
`
`NO.
`REQ'D
`
`151 80349-04
`BARB -1/4" NPT X 3/8"
`
`152 80168-04
`NIPPLE -1/4" STEEL CLOSE
`153 92279-04
`FIT -1/4" FEM. QUICK DISCONNECT
`154 136925
`FIT -3/4" NPT X 3/4" HOSE NO FERRULE
`
`155
`156
`157 80344
`
`158 86164
`159 83317
`160 10D63
`
`NIPPLE-PIPE 3/4" X 4" LG
`
`HEX BOLT -1/2-13 UNC X 1 1/4" LG
`
`
`LOCKWASHER -1/2" SPRING STEEL
`FLAT WASHER-1/2" A325
`
`161 83288
`HEX NUT -1/2-13 UNC GR8
`162 92779-04
`
`ROTARY COUPLING R 3/8
`163 93068-04
`MODIFIED CLUTCH FITTING
`164 95930
`HEX BOLT -3/4-10 UNC X 2 3/4" LG
`HEX BOLT -3/4-10 UNC X 2" LG
`
`165 93071
`166 91660
`ELBOW -16 JIC X 16 SAE 90 DEG.
`167 83457-04
`FIT -12 JIC M X 12 SAE M STR
`FIT-BRANCH TEE 12 JIC SWIVEL
`168 89898-04
`
`169 140632-04
`FIT-16 JIC FEM. SWIVEL X 16 SAE M O-RING
`170 145666-04
`FIT-20 SAE M X 16 SAE FEM. STR.
`171 200479
`PIPE PLUG -CSK 3/8 NPT
`172 86170-04
`ADAPTER- 6 JIC-1/4 NPT M
`
`173 83764-04
`ELBOW-12 JIC M 90 DEG. FM SWIVEL
`174 91660
`ELBOW -16 JIC-16 SAE 90 DEG.
`175 83705-04
`176 205741-01
`ENGINE ACCESSORY BELT GUARD
`177 205747-03
`
`ALTERNATOR BRACKET MOD.
`
`CONNECTOR -12 JIC X 10 SAE M
`
`178 205570-01
`LEFT AIR BAFFLE COVER PLATE
`
`1
`
`1
`
`1
`5
`
`2
`
`4
`30
`23
`
`1
`1
`
`1
`2
`2
`
`1
`1
`1
`
`1
`1
`
`1
`1
`
`2
`2
`
`1
`1
`1
`
`1
`
`
`
`ASSY. 203005-01 REV.A 4/3/03
`
`1.9
`
`a. �OADTl;:_C
`
`
`
`ROADTEC00004 l
`
`Page 14 of 252
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`

`

`RX-0019.0015
`
`
`
`SECTION 2 : FRAME
`
`ASSEMBLY
`
`PART NO.
`
`SIN
`
`PAGE NO.
`
`HANDRAIL, FLOOR PLATE,
`
`& BELTGUARD
`205382-01
`
`HANDRAIL, FLOOR PLATE,
`& BELTGUARD
`203004-01
`MAINFRAME
`203000-01
`205748-01
`PANELS
`PANELS
`203015-01
`205344-01
`DECALS
`205026-01
`DECALS
`CENTER FLOOR PLATE 202041-01
`RIGHT FLOOR PLATE 202040-01
`LEFT FLOOR PLATE
`202042-01
`BELT TENSIONER
`203057-01
`
`103 & UP
`
`2.1
`
`101
`
`103 & UP
`101
`103 & UP
`101
`
`2.5
`2.9
`2.11
`2.17
`2.23
`2.29
`2.35
`2.37
`2.39
`2.41
`
`ROADTEC000042
`
`· �OADTl;_C
`
`Page 15 of 252
`
`

`

`RX-0019.0016
`
`
`
`HANDRAIL, FLOOR PLATE, & BELTGUARD ASSY.
`
`
`
`( 205382-01 )
`
`SECTION 2: FRAME
`
`NEXT PAGE
`
`3
`
`1
`
`18,17,16,15
`
`21
`16
`37 15 () 0
`
`32
`
`
`
`ASSY. 205382-01 REV.C 7/15/03
`
`2.1
`
`a. �OADT�_C
`
`ROADTEC000043
`
`Page 16 of 252
`
`

`

`RX-0019.0017
`
`
`
`HANDRAIL, FLOOR PLATE, & BEL TGUARD ASSY.
`
`
`
`( 205382_01 )
`
`SECTION 2: FRAME
`
`PREVIOUS PAGE
`
`18
`17 20
`19
`16
`11 15 9 10 6
`
`13
`
`2
`
`1
`
`34
`
`20
`16 3
`
`
`
`ASSY. 205382-01 REV.C 7/15/03
`
`2.2
`
`•�OADT�_r;;;
`
`ROADTEC000044
`
`Page 17 of 252
`
`

`

`RX-0019.0018
`
`HANDRAIL, FLOOR PLATE, & BEL TGUARD ASSY.
`
`
`
`( 205382-01 )
`
`REF
`NO.
`
`PART NO.
`
`DESCRIPTION
`
`NO.
`REQ'D
`
`1
`
`201650-03 SAFETY BAR
`
`2
`3
`
`4
`5
`
`6
`7
`
`8
`9
`
`205327-01 L.H. REAR HANDRAIL
`
`203829-01 L.H. FRONT HANDRAIL
`
`203860-01 L.H. LOWER LADDER
`
`203880-01 FLOOR PLATE
`
`204066-01 RIGHT SIDE PLATFORM
`
`204068-03L FOLDING LADDER UPPER SUPPORT
`
`204068-03R FOLDING LADDER UPPER SUPPORT
`
`204496-01 RIGHT SIDE FRONT HAND RAIL
`
`10
`
`204497-01 RIGHT SIDE SAFETY BAR
`
`11
`
`12
`
`13
`
`14
`
`15
`
`16
`17
`
`18
`
`19
`
`204076-01 RIGHT SIDE REAR HANDRAIL
`
`204796-01 RIGHT SIDE FRONT HANDRAIL MOUNT
`
`204079-01 RIGHT SIDE UPPER LADDER
`
`
`
`142496-03 REAR BEL TGUARD CONNECTION PLATE
`
`83056 LOCKWASHER -3/8"
`
`83757 FLAT WASHER -3/8"
`
`83055 HEX NUT -3/8"-16
`
`96476 HEXBOLT- 3/8"-16X1 1/4
`
`
`
`00876 HEX BOLT-3/8"-16 X 21/2
`
`1
`
`1
`
`1
`
`1
`
`1
`
`1
`
`1
`
`1
`
`1
`
`1
`
`1
`
`1
`
`1
`
`2
`
`46
`
`111
`44
`
`19
`
`1
`
`20
`
`21
`2.2
`
`23
`
`24
`
`25
`26
`
`27
`
`28
`
`29
`30
`
`31
`
`32
`
`33
`34
`
`35
`
`36
`37
`
`38
`
`92235 LOCKNUT -3/8"-16
`
`
`
`84332 HEX BOLT -3/8"-16 UNC X 1"
`
`204179-04 PLASTIC SPACER -3/4" O.D. X 1/2"
`
`00883 HEX BOLT -3/8-16 UNC X 2 3/4" LG
`
`
`
`203226-03 CBA20-300 RUBBER MOUNT
`
`83288 HEX NUT -1/2"
`
`
`
`00883 HEX BOLT -1/2"-13 X 3
`
`83317 LOCKWASHER - 1/2"
`
`203228-03 HEAD WASHER -J-2049-52
`
`203229-03 TAIL WASHER -J-2049-65
`
`204564-03 FRONT BEL TGUARD DOOR HINGE
`
`204563-03 REAR BEL TGUARD DOOR HINGE
`
`204557-01 FRONT BEL TGUARD DOOR WDMT.
`
`204561-01 REAR BEL TGUARD DOOR WDMT.
`
`96710 HEX BOLT -3/8-16 UNC X 3 1/4" LG
`
`00883 HEX SOLT -3/8-16 UNC X 2 3/4" LG
`
`205498-02 AIR TANK ASSEMBLY
`
`205702-01 INNER BELT GUARD WDMT.
`
`83377 PIN -ROLL 3/8" SPRING X 2" LG
`
`10
`
`27
`
`4
`
`8
`
`4
`
`4
`
`4
`
`4
`
`4
`
`4
`
`1
`
`1
`
`1
`
`1
`
`1
`
`4
`
`1
`
`1
`
`2
`
`
`
`ASSY. 205382-01 REV.C 7/15/03
`
`2.3
`
`ROADTEC000045
`
`Page 18 of 252
`
`

`

`RX-0019.0019
`
`
`
`HANDRAIL, FLOOR PLATE, & BEL TGUARD ASSY.
`
`
`
`( 203004-01 )
`
`SECTION 2: FRAME
`
`NEXT PAGE
`
`26
`
`5
`
`8
`29
`25 lO.L..Jl 27
`
`��..Aa
`..OICII "0-hl :,,r;,""'4.A,O.
`
`©
`
`
`
`ASSY. 203004-01 REV. 4/3/03
`
`2.5
`
`a. �OADT�_C
`
`ROADTEC000046
`
`Page 19 of 252
`
`

`

`RX-0019.0020
`
`
`
`HANDRAIL, FLOOR PLATE, & BELTGUARD ASSY.
`
`
`
`
`
`( 203004-01 )
`
`
`
`SECTION 2: FRAME
`
`PREVIOUS PAGE
`
`11,17
`18,1$
`
`10
`
`7 ..
`
`8 ...
`
`□
`
`18
`17
`16
`15
`
`14
`
`©
`
`□
`
`
`
`ASSY. 203004•01 REV. 4/3/03
`
`2.6
`
`ROADTEC000047
`
`Page 20 of 252
`
`

`

`RX-0019.0021
`
`HANDRAIL, FLOOR PLATE, & BELTGUARD ASSY.
`
`
`( 203004-01 )
`
`REF
`
`PART NO.
`
`DESCRIPTION
`
`NO.
`
`1
`
`2
`
`3
`
`4
`
`5
`
`6
`7
`
`8
`9
`
`201650-03 SAFETY BAR
`
`203817-01 L.H. REAR HANDRAIL
`
`203829-01 L.H. FRONT HANDRAIL
`
`203860-01 L.H. LOWER LADDER
`
`203880-01 FLOOR PLATE
`
`204066-01 RIGHT SIDE PLATFORM
`
`204068-03L FOLDING LADDER UPPER SUPPORT
`
`204068-03R FOLDING LADDER UPPER SUPPORT
`
`204069-03 FOLDING HANDRAIL LATCH
`
`10
`
`204070-03 FOLDING HANDRAIL MOUNT
`
`11
`
`12
`13
`
`14
`
`15
`
`16
`17
`
`18
`
`19
`
`20
`
`21
`
`22
`
`23
`
`24
`
`25
`
`26
`
`27
`
`28
`
`29
`
`204076-01 RIGHT SIDE REAR HANDRAIL
`
`204078-01 RIGHT SIDE FRONT HANDRAIL
`
`204079-01 RIGHT SIDE UPPER LADDER
`
`204081-01 RIGHT SIDE SAFETY BAR
`
`83056 LOCKWASHER -3/8"
`
`83757 FLAT WASHER -3/8"
`
`83055 HEX NUT -3/8"-16
`
`
`
`96476 HEX BOLT -3/8"-16 X 1 1/4
`
`
`
`
`
`00876 HEX SOLT -3/8"-16 X 2 1/2
`
`92235 LOCKNUT -3/8"-16
`
`83294 HEX BOLT-3/8"-16 X 11/2
`
`204179-04 PLASTIC SPACER -3/4" O.D. X 1/2"
`
`201666 PIN -QUICK RELEASE 5/16 1.8"
`
`
`203226-03 CBA20-300 RUBBER MOUNT
`
`83288 HEX NUT -1/2"
`
`
`
`00883 HEX BOLT-1/2"-13 X 3
`
`83317 LOCKWASHER -1/2"
`
`203228-03 HEAD WASHER -J-2049-52
`
`203229-03 TAIL WASHER -J-2049-65
`
`NO.
`
`REQ'D
`
`1
`
`1
`
`1
`
`1
`
`1
`
`1
`
`1
`
`1
`
`1
`
`2
`
`1
`
`1
`
`1
`
`1
`
`24
`
`43
`
`24
`27
`
`8
`
`13
`
`2
`
`4
`
`1
`
`4
`
`4
`
`4
`
`4
`4
`
`4
`
`ASSY. 203004-01 REV. 4/3/03
`
`2.7
`
`ROADTEC000048
`
`Page 21 of 252
`
`

`

`RX-0019.0022
`
`RX-500 MAINFRAME ASSEMBLY
`
`
`
`( 203000-01 )
`
`
`
`SECTION 2: FRAME
`
`11
`
`• 0
`O•
`
`11
`
`I0 1.l
`
`A-1 -RX-500-4
`A-2 -RX-50O-J
`
`11
`
`5
`
`:�.Lo
`
`
`
`ASSY. 203000-01 REV.A 6/8/03
`
`2.9
`
`a. �OADT�_C
`
`ROADTEC000049
`
`Page 22 of 252
`
`

`

`RX-0019.0023
`
`RX-500 ( 4-TRACK) MAINFRAME ASSEMBLY
`
`
`( 203000-01 )
`
`R.EF
`NO.
`
`PART NO.
`
`DESCRIPTION
`
`NO.
`
`REQ'D
`
`1
`
`203333-01 MAINFRAME
`
`2 3
`4
`5
`6
`7
`8
`9
`10
`
`11
`
`12
`
`13
`14
`
`15
`16
`
`17
`18
`
`19
`20
`
`140858 3/8 LOAD BINDER
`
`90227-04 CHAIN -3/8 X 26"
`83416 GREASE NIPPLE -1/8 NPT
`203200-04-C1
`
`S L 125150C -LI 244883 QUICKLINE W/ CHECK
`
`98550-04 1/2 INTERLOCK MOLDING
`
`L202216 LABOR FOR POLYURETHANE COATING
`203200-04-C1
`p L 1249900 -LI 244054 1/4" X 1/4 -28 90 DEG.
`89462-04 GREASE NIPPLE -1/8 NPT 90 DEG.
`83065 LOCKWASHER -1/4" SPRING STEEL
`203200-04-C1
`D BL11000C-BL NT4100HP 1/4" X 100 FT. BLACK
`83065 LOCKWASHER -1/4" SPRING STEEL
`89772 HEX NUT -1/4" -20 GR8
`149670 HYO. FLUID TANK
`130771 CLAMP -1/2" CUSHION W/ 3/8 BOLT
`89772 HEX NUT -1/4" -20 GR8
`84444 FLAT WASHER -1/4
`98120 PIPE PLUG -1/8-27 NPT
`
`� KIT -1/4-1/8" NPT
`203200-04-C�
`92792 PIPE COUPLING -1/8" NPT
`
`1
`
`2 4
`27
`39
`24"
`1
`24
`4
`3
`2
`17
`17
`1
`17
`3
`14
`22
`4
`4
`
`
`
`ASSY. 203000-01 REV.A 6/8/03
`
`2.10
`
`ROADTEC0000S0
`
`Page 23 of 252
`
`

`

`RX-0019.0024
`
`RX-500 PANELS ASSEMBLY
`
`( 205748-01 )
`
`
`
`SECTION 2: FRAME
`
`NEXT PAGE
`
`93�
`
`35
`
`31
`
`37,36
`
`
`
`ASSY. 205748-01 REV.A 7/14/03
`
`2.11
`
`a. �OADT�_C
`
`ROADTEC000051
`
`Page 24 of 252
`
`

`

`RX-0019.0025
`
`RX-500 PANELS ASSEMBLY
`
`( 205748-01 )
`
`SECTION 2: FRAME
`
`PREVIOUS PAGE
`
`34,35,37
`
`NEXT PAGE
`
`41,36,35,24
`
`.. I
`
`34
`35
`37
`
`35,37
`3,4,34
`
`37,37
`34,4,3
`
`□
`
`35,37,40,64
`
`35,37,40,64
`
`35,37,40,64
`
`
`
`ASSY. 205748-01 REV.A 7/14/03
`
`2.12
`
`ROADTEC000052
`
`Page 25 of 252
`
`

`

`RX-0019.0026
`
`RX-500 PANELS ASSEMBLY
`
`
`
`( 205748-01 )
`
`SECTION 2: FRAME
`
`PREVIOUS PAGE
`
`32 31
`
`32
`
`37
`
`30
`
`33
`
`9
`
`27
`
`27
`
`37�.•\ .------
`
`f-1-2 ---37-,36-,35--,
`
`,_
`
`RfNi JIE CW 2PPP31
`
`50
`/ 58
`59
`
`
`
`ASSY. 205748-01 REV.A 7/14/03
`
`2.13
`
`a. �OADT�_C
`
`ROADTEC000053
`
`Page 26 of 252
`
`

`

`RX-0019.0027
`
`RX-500 PANELS ASSEMBLY
`( 205748-01 )
`
`REF PART NO.
`
`DESCRIPTION
`
`NO.
`
`NO.
`
`REQ'D
`
`REAR CATWALK
`1 205022-01
`
`2
`
`3
`
`4
`
`5
`
`6
`
`7
`8
`
`9
`
`10
`
`11
`
`12
`
`13
`
`14
`
`15
`
`R.H. REAR WALL DOOR
`203452-01
`
`TOP WATER TANK LID
`203542-02
`
`203539-02
`GASKET-TOP WATER TANK
`
`BOTTOM ENGINE COVER
`203641-01
`
`REAR L.H. BOTTOM COVER
`203698-03
`
`
`
`203697-03 REAR CENTER BOTTOM COVER
`
`83754
`
`HEX BOLT -1/2-13 X 1"
`
`REAR TOP CROSS SUPPORT
`203806-02
`
`203838-01
`BOTTOM REAR PANEL
`
`203902-01
`GAUGE & CROSS BRACE
`
`205218-01
`VANDAL COVER
`
`REAR WALL DOOR
`203886-01
`
`204214-04
`STEERING KEY SIDE WALL COVER PLATE
`
`REAR LOUVER DOOR
`204103-01
`
`TOP AIR LOUVER
`205313-01
`
`16
`17 204258-01
`TOOL BOX DOOR
`
`18
`
`19
`
`20
`
`21
`
`22
`
`23
`
`24
`
`25
`
`204338-01
`FRONT LEGTUBE DUST PLATE
`
`204445-03
`SAFETY BAR HANGER
`
`MOLDBOARD NOTCH COVER PLATE
`204495-04
`
`
`205043-01
`
`RIGHT SIDE ENGINE COMPARTMENT DOOR
`
`204491-03
`R.H. FRONT GROUND CONTROL BOX
`
`REAR R.H. BOTTOM COVER
`204567-03
`
`HYO. VALVE COVER PLATE STAND
`204541-03
`
`205042-01
`
`
`LEFT SIDE ENGINE COMPARTMENT HOOD
`
`1
`
`1
`
`2
`
`2
`
`1
`
`1
`
`1
`
`6
`
`1
`
`1
`
`1
`
`1
`
`1
`
`4
`
`1
`
`1
`
`1
`
`2
`
`2
`
`1
`
`1
`
`1
`
`1
`
`2
`
`1
`
`26
`
`27
`
`28
`
`29
`
`139779-04
`LATCH
`
`204944-04
`CYL - 1 1/2 BORE X 14 3/4 STROKE
`
`83055
`
`
`
`HEX NUT -3/8-16 GR8
`
`89142
`
`
`
`HEX BOLT -1/2-13 X 1 3/4" LG
`
`83781-04
`FLAT WASHER -1 /2 STEEL
`
`30
`31 83317
`
`LOCKWASHER -1/2 SPRING STEEL
`
`32
`
`33
`
`83288
`
`
`
`HEX NUT -1/2-13 GR8
`
`86164
`
`
`
`HEX BOLT -1/2-13 X 1 1/4" LG
`
`
`86127-04
`
`HEX BOLT -3/8-16 X 3/4" LG
`
`34
`35 83757
`
`96476
`
`36
`37 83056
`
`FLAT WASHER -3/8 STEEL
`
`HEX BOLT -3/8-16 X 1 1/4" LG
`
`
`
`LOCKWASHER -3/8 SPRING STEEL
`
`89988-04
`HEX BOLT -1/4-20 X 3/4" LG
`
`FLAT WASHER -1/4 STEEL
`
`38
`39 84444
`95636
`
`40
`HYO. VALVE COVER PLATE
`41 204540-03
`
`
`
`HEX BOLT -3/8-16 X 1/2" LG
`
`42
`
`92235
`
`LOCKNUT-3/8-16
`
`139853-03
`SLOPE METER
`
`43
`44 85064
`
`CAP -3" NPT STEEL
`
`87339
`
`ROADTEC UMBRELLA
`
`45
`205127-04
`MIRROR
`46
`REAR SAFETY BAR
`47 204578-03
`5/8 BULB\ 1/8 SIDE TRIM
`48 148149
`
`49
`
`50
`
`93050-04
`STEP
`
`99583
`
`
`
`FIRE EXTFIRE EXTINGUISHER 2 1/2 LBS.
`
`
`
`ASSY. 205748-01 REV.A 7/14/03
`
`2.14
`
`ROADTEC000054
`
`5
`
`2
`
`13
`
`2
`
`67
`49
`
`57
`
`56
`
`63
`
`94
`
`6
`
`81
`
`2
`
`2
`
`77
`
`1
`
`5
`
`1
`
`1
`
`1
`
`3
`
`2
`
`3891/4"
`
`1
`
`1
`
`Page 27 of 252
`
`

`

`RX-0019.0028
`
`RX-500 PANELS ASSEMBLY
`
`
`( 205748-01 )
`
`REF PART NO.
`NO.
`
`DESCRIPTION
`
`NO.
`REQ'O
`
`51
`
`52
`
`
`
`205219-04 REAR STEERING CENTER LINE INDICATOR
`
`HEX BOLT -3/8-16 X 1"
`84332
`53
`54 204999-03
`BATTERY BOX FRONT COVER
`
`205092-03 MIRROR BRACKET
`205019-03
`GUIDE BAR
`
`55
`
`56
`57 201344-02
`FRONT SAFETY BAR
`
`58
`59
`
`60
`
`61
`
`62
`
`121687
`
`SCREW -10-32 X 3/8 SLOT ROUND
`
`90103
`
`LOCKWASHER -#10
`
`96643
`
`HOSE -CLEAR TUBING 1 /2 ID X 16 11/16 LG
`
`ELBOW -M. BRASS 90 DEG.
`96642
`KIT -INSERT 1/2 8-62 63 PT.
`96642-C1
`
`HEX BOLT· 1/2-13 X 5" LG
`14J49
`63
`64 204263-04
`BOLT INSERT-3/8-16
`
`65
`
`66
`
`67
`
`68
`
`69
`
`70
`
`83065
`
`LOCKWASHER -1/4 SPRING STEEL
`
`HEX BOLT -1/4-20 X 1" LG
`89773
`FIT - 6 JIC - 6 SAE 90 DEG.
`83734-04
`
`TOP AIR LOUVER COVER PLATE
`205303-03
`RIGHT REAR LEG TUBE MOUNT COVER PLATE
`205744-03
`
`205746-03
`LEFT REAR LEG TUBE MOUNT COVER PLATE
`
`SHOVEL BRACKET
`205454-02
`71
`GEN SET OUTLET COVER
`72 205661-03
`HEX BOLT -3/4-10 X 1" LG
`73 26K68
`83133
`
`FLAT WASHER -3/4"
`
`83752-04
`LOCKWASHER -3/4"
`
`74
`75
`
`1
`
`1
`1
`
`1
`
`1
`
`2
`
`6
`6
`
`1
`
`2
`
`1
`
`4
`41
`
`2
`
`2
`
`4
`
`1
`1
`
`1
`
`2
`1
`
`6
`
`6
`
`6
`
`
`
`ASSY. 205748-01 REV.A 7/14/03
`
`2.15
`
`ROADTEC0000SS
`
`Page 28 of 252
`
`

`

`RX-0019.0029
`
`RX-500 PANELS ASSEMBLY
`SECTION 2: FRAME
`
`
`
`( 203015-01 )
`
`64
`33 33
`33 33
`33
`32 32
`33 33 31 32
`31 31
`31 31 30 31 31
`30
`30 30
`30 30 48
`0
`
`J. 21
`
`NEXT PAGE
`
`33,30
`
`63
`
`55
`
`37,36,
`
`33
`33
`33
`33
`32
`32 33 31
`32
`48 31
`31 31 30 69
`30 1 30
`68
`
`A'�
`
`37
`
`64
`
`56
`
`
`
`ASSY. 203015-01 REV. 7f14f03
`
`2.17
`
`a. �OADT�_C
`
`ROADTEC000056
`
`Page 29 of 252
`
`

`

`RX-0019.0030
`
`RX-500 PANELS ASSEMBLY
`( 203015-01 )
`
`PREVIOUS PAOE
`
`SECTION 2: FRAME
`
`HEXT PA.GE
`
`31
`35
`
`,
`"
`
`3
`
`31
`35
`
`,
`"
`
`3
`
`40)5
`
`..
`
`40)5
`
`6
`
`- "1
`LJ
`I
`
`,.
`
`,.
`
`23 7
`I
`
`"
`
`5
`
`"V17
`
`I
`D ·
`
`·
`·
`
`35
`31
`
`64
`40
`31
`35
`
`..
`
`40,64
`35,37
`
`40,64
`l5,37
`
`40,64
`35,37
`
`35
`
`: I
`31 ..
`"
`
`64
`
`•
`
`•
`
`64
`35
`
`ASSY. 20301S-01 REV. 7/14103
`
`2.18
`
`I ROADTI§LC
`
`ROADTEC000057
`
`Page 30 of 252
`
`

`

`RX-0019.0031
`
`RX-500 PANELS ASSEMBLY
`( 203015-01 )
`
`SECTION 2: FRAME
`
`PREVIOUS PAGE
`
`33
`
`31
`
`2
`
`K.!I! 111 1 Q!XI@!8!
`
`3
`
`9
`
`64
`
`48,21
`
`37
`36
`35
`
`""
`
`2
`
`27
`
`37
`36
`35
`
`""
`
`l-
`
`12 /
`/
`
`-
`
`SO. 58,59
`
`~V
`
`IIQJI rnrsq'.!SST
`
`L - _ _
`
`. . . lflii! II!CI MWT em
`
`1 M
`
`ASSY. 2030 15'()1 REV. 7114103
`
`2.19
`ROADTEC000058
`
`Page 31 of 252
`
`

`

`RX-0019.0032
`
`RX-500 PANELS ASSEMBLY
`(203015-01 )
`
`REF
`NO.
`
`PART NO.
`
`DESCRIPTION
`
`NO.
`REQ'D
`
`1
`2
`3
`4
`5
`6
`7
`8
`9
`10
`11
`12
`13
`14
`15
`16
`17
`18
`19
`20
`21
`22
`23
`24
`25
`26
`27
`28
`29
`30
`31
`32
`33
`34
`35
`36
`37
`38
`39
`40
`41
`42
`43
`44
`45
`46
`47
`48
`49
`50
`
`203455-01
`203452-01
`203542"()2
`203539-02
`203641-01
`203698-03
`203697-03
`83754
`20380S"()2
`203838-01
`203902-01
`20389J..01
`203886-01
`204214-04
`20410J..01
`204171-01
`204258-01
`204338-01
`204445-03
`204495-04
`204500-01
`204491-03
`204567-03
`204541-03
`204499-01
`139779-04
`135905-04
`83055
`89142
`83781-04
`83317
`83288
`86164
`86127-04
`83757
`96476
`83056
`89988-04
`84444
`95636
`204540-03
`92235
`13985~3
`85064
`87339
`205127-04
`204578-03
`148149
`93050-04
`99583
`
`REAR CAlWALK
`RH REAR WAll DOOR
`TOP WATER TANK LID
`GASKET - TOP WATER TANK
`BOnOM ENGINE COVER
`REAR l H BOTTOM COVER
`REAR CENTER BOTTOM COVER
`HEX BOLT - 112-1 3 X, ·
`REAR TOP CROSS SUPPORT
`BOTTOM REAR PANEL
`GUAGE & CROSS BRACE
`VANDAL COVER
`REAR WALL DOOR
`STEERING KEY SIDEWALL COVER PLATE
`REAR LOUVER DOOR
`TOP AIR LOUVER
`TOOL BOX DOOR
`FRONT lEGTU BE OUST PLATE
`SAFETY BAR HANGER
`MOLDBOARD NOTCH COVER PLATE
`RIGHT SIDE ENGINE COMPARTMENT DOOR
`RH FRONT GROUND CONTROL BRACKET
`REAR RH BOTTOM COVER
`HYD . VALV E COVER PLATE STAND
`LEFT SIDE ENGINE COMPARTMENT HOOD
`LATCH
`CYLINDER · 1 112 BORE X 15~ STROKE
`HEX NUT · 3/8· 16 GR8
`HEX BOLT · 112· 13 X 1 3f4" LG
`FLAT WASHER · 1/2 STEEL
`LOCKWASHER· 1/2 SPRING STEEL
`HEX NUT ·1 /2·13 GR8
`HEX BOTL · 112·13 X 1 1f4" LG
`HEX BOLT · 318·1 6 X 3f4~ LG
`FLAT WASHER· 3/8 STEEL
`HEX BOLT· 3/8·1 6 X 1 1f4" LG
`LOCKWASHER • 318 SPRING STEEL
`HEX BOLT - 1/4-20 X 314~ LG
`FLAT WASHER - 1/4 STEEL
`HEX BOLT · 318·1 6 X 112~ LG
`HYD. VALV E COVER PLATE
`LOCKNUT - 318-16
`SLOPE METER
`CAP - 3~ NPT STEEL
`ROADTEC UMBRELLA
`MIRROR
`REAR SAFETY BAR
`518 BULB 1 1/8 SIDE TRIM
`STEP
`FIRE EXTINGUISHER 2 1/2 LBS.
`
`ASSY. 203015-01 REV. 7114f03
`
`2.20
`
`ROADTECOOOOS9
`
`1
`1
`2
`2
`1
`1
`1
`6
`1
`1
`1
`1
`1
`4
`1
`1
`1
`2
`2
`1
`1
`1
`1
`2
`1
`5
`2
`13
`2
`63
`45
`53
`53
`63
`92
`6
`79
`2
`2
`75
`1
`5
`1
`1
`1
`3
`2
`3891W
`1
`1
`
`Page 32 of 252
`
`

`

`RX-0019.0033
`
`RX-500 PANELS ASSEMBLY
`( 203015-01 )
`
`REF
`NO.
`
`PART NO.
`
`DESCRIPTION
`
`NO.
`REQ'O
`
`51
`52
`53
`54
`55
`56
`57
`58
`59
`60
`61
`62
`63
`64
`65
`66
`67
`68
`69
`
`204868-01
`205011-02
`205012-02
`205030-03
`205092·03
`205019-03
`201344-02
`121687
`90103
`96643
`96642
`96642-C1
`14J49
`204263-04
`83065
`89773
`83734-04
`205219-04
`84332
`
`TRACK BASKET
`RH MIDDLE COVER
`LH MIDDLE COVER
`BATIERY COVER
`MIRROR BRACKET
`GUIDE BAR
`FRONT SAFETY BAR
`SLOT ROUND SCREW -10-32 X 31B
`LOCKWASHER - #10
`HOSE - CLEAR TUBING 112 10 X 16 11116 LG
`FIT - ELBOW M BRASS 90 DEG.
`KIT - INSERT 112 8-62 63 PT.
`HEX BOLT -1 /2-13 X 5" LG
`BOLT INSERT - 3/8-16
`LOCKWASH ER - 114 SPRING STEEL
`HEX BOLT - 1f4-20 X 1 l G
`FIT - 6 JIG - 6 SAE 90 DEG.
`REAR STEERING CENTER LINE INDICATOR
`HEX BOLT· 3f8-16 X 1"
`
`2 , , , , ,
`
`2
`6
`
`6 ,
`2 ,
`
`4
`39
`2
`2
`
`4 , ,
`
`ASSY. 203015-01 REV. 7114103
`
`2.21
`ROADTEC000060
`
`ROAD
`
`Page 33 of 252
`
`

`

`RX-500 DECAL ASSEMBLY
`( 205344-01 )
`
`24
`
`24
`
`45
`
`37 40
`
`41
`
`~h~
`
`/
`
`• • • • • I
`
`. .
`
`RX-OOI9.0034
`
`SECTION 2: FRAME
`
`NEXT PAGE
`
`40
`
`5
`
`111 / j7
`
`2
`
`• •
`
`.
`.
`
`.
`
`0
`
`36
`
`21
`
`43
`
`44
`
`NOTE 1: HANDRAILS, FLOOR
`PLATES '" EXPOSED EXHAUST
`COMPONENTS TO BE PPJNTED BLACK
`NOTE 2: DRUM HEIGHT INDICATOR TIPS,
`REAR TRACK INDICATOR TIP. '"
`STEERING GUIDES
`TO BE PPJNTED RED
`NOTE 3: ITEM 53 TO BE APPLIED TO TRACK
`SAFETY BARS, HANDRAil SAFETY
`BARS, THE CAlWAlK EDGES, AND
`THE REAR EDGES OF THE MACHINE
`NOTE 4: MIRROR BRACKETS
`TO BE PPJNTED WHITE
`NOTE 5; DECAlS MPJRKED • AR E PART DF
`VALVE lABEL KIT ITEM (56)
`
`VENDOR NOTES:
`
`NOTE 1: KIT TO BE ARRANGED SEOUENTloILL Y
`BY ITEM NUMBERS LISTED ABOVE.
`
`NOTE 2: ONE COPY OF THIS DRAWING TO
`BE INCLUDED IN KIT.
`
`NOTE 3: ITEMS 8, 53 THRU 57 NOT
`NOT INCLUDED IN KIT.
`
`ASSY. 205344"()1 RE V.A 7114103
`
`2.23
`
`ROADTEC000061
`
`Page 34 of 252
`
`

`

`RX-500 DECAL ASSEMBLY
`( 205344-01 )
`
`PREVIOUS PAGE
`
`8
`
`RX-0019.0035
`
`SECTION 2: FRAME
`
`NEXT 'AOE
`
`ASS Y. 205344-<l1 REV,A 7/14103
`
`2.24
`
`ROADTEC000062
`
`Page 35 of 252
`
`

`

`RX-500 DECAL ASSEMBLY
`( 205344-01 )
`
`PREVIOUS PAGE
`
`RX-0019.0036
`
`SECTION 2: FRAME
`
`NEXT PAGE
`
`45
`
`15
`
`53
`
`ASSY.205344'()1 REV.A 7/14/03
`
`2.25