C.ATERPILLAR®
`
`KEBU6879~01
`January 1999
`
`a
`
`(Q)o O
`0@Jl)@
`U¥TIEID0 ITTJli®ITTJEfil[ru~
`
`PM-465
`Cold Planer
`
`PM-465:
`5ZS1-Up
`
`Page 1 of 162
`
`CATERPILLAR EXHIBIT 1002
`
`

`

`Page 2 of 162
`
`Page 2 of 162
`
`

`

`Information Sectio~ I
`
`Table of Contents
`
`Maintenance Section
`Torque Specifications ............................................ 77
`
`Cooling System Specifications ............................. .. 79
`
`Fuel Specifications ................................................. 88
`
`Scheduled Oil Sampling (S·O·S) ............................ 9 1
`
`Lubricant Specifications .......................... ............... 92
`
`Lubricant Viscosities and Refill Capacities ............ .. 98
`
`Maintenance Intervals ......................................... 99
`
`When Required ................................................. .. 101
`
`Every 10 Service Hours or Daily ........................... 113
`
`Every 50 Service Hours or Weekly ....................... 125
`
`Every 100 Service Hours or 2 Weeks .................. 132
`
`Every 250 Service Hours or Monthly .................... 137
`
`Every 500 Service Hours or 3 Months ................. 143
`
`Every 1000 Service Hours or 6 Months ............... 148
`
`Every 3000 Service Hours or 2 Years .................. 150
`
`Literature Reference Section
`Literature Reference Materials ............................. 152
`
`Index Section
`Index ................................................................... 153
`
`Table of Contents
`
`Information Section
`Foreword .......................................... ....................... 2
`
`Safety Section
`Important Safety Information .................................... 3
`
`Safety ............................................. ......................... 4
`Warning Signs ............ ......................................... 4
`General Hazard Information ................................ 7
`Crushing or Cutting Prevention ........................... 9
`Burn Prevention ..................................... ............. 9
`Fire or Explosion Prevention . . . . . . . .. . . . . . . . . . . . . . . . .. . .. . 10
`Mounting and Dismounting ............................... 11
`Before Starting the Engine . . . . . .. . . . . . . . . . . . . . . . . .. . .. . . . . 11
`Engine Starting .................................................. 12
`Before Operating the Machine ........................... 12
`Machine Operation ............................................ 12
`Machine Parking ............................................... 13
`Sound and Vibration Information ....................... 13
`
`General Section
`Specifications and Model Views .. . . . . . . . . . . . . . . . . . . . . . . . . . . 14
`
`Product Identification, Serial Number and CE Plate
`Locations ....................................................... ... 15
`
`Operation Section
`Monitoring Systems and Features ......................... 16
`
`Machine Controls .............................. .................... 27
`
`Before Starting the Engine ..................................... 41
`
`Engine Starting ...................................................... 43
`
`After Starting the Engine ........................................ 45
`
`Machine Interlocks ................................................ 46
`
`Machine Operation ................................................ 4 7
`
`Operating Techniques ........................................... 51
`
`Machine Service .................................................... 59
`
`Operating Adjustments .................. ............. ......... 60
`
`Machine Parking .......... ................................. ........ . 66
`
`Machine Cleanup .... .............................................. 68
`
`Transportation Information ..................................... 69
`
`Towing Information ................................................ 74
`
`Page 3 of 162
`
`

`

`2
`Information Section
`Foreword
`
`Foreword
`
`Literature Information
`This manual should be stored in the operator's
`compartment in the literature holder or seat back
`literature storage area.
`
`This manual contains safety, operation, transportation,
`lubrication and maintenance information.
`
`Some photographs or illust rations in this publication
`show details or attachments that can be different from
`your machine. Guards and covers might have been
`removed for illustrative purposes.
`
`Continuing improvement and advancement of product
`design might have caused changes to your machine
`which are not included in this publication. Read,
`study and keep this manual with the machine.
`
`Whenever a question arises regarding your machine,
`or this publication, please consult your Caterpillar
`dealer for the latest available information.
`
`Safety
`The Safety Section lists basic safety precautions. In
`addition, this section identifies the text and locations
`of warning signs and labels used on the machine.
`
`Read and understand the basic precautions listed in
`the Safety Section before operating or performing
`lubrication, maintenance and repair on this machine.
`
`Operation
`The Operation information is a reference for the new
`operator and a refresher for the experienced one. This
`section includes a discussion of gauges, switches,
`machine controls, attachment controls, transportation
`and towing information.
`
`Photographs and illustrations guide t he operator
`through correct procedures of checking, starting,
`operating and stopping the machine. Operating
`techniques outlined in the operation and maintenance
`manual are basic. Skill and techniques develop as the
`operator gains knowledge of t he machine and its
`capabilities.
`
`Maintenance
`
`The maintenance information is a guide to equipment
`care. The illustrated, step-by-step instructions are
`grouped by servicing intervals. Items without specific
`intervals are listed under When Required topics. Items
`in the Maintenance Intervals chart are referenced to
`detailed instruct ions that follow.
`
`Maintenance Interval Schedule
`Use t he service hour meter to determine servicing
`intervals. Calendar intervals shown (daily, weekly,
`monthly, etc.) can be used instead of service hour
`meter intervals if they provide more convenient
`servicing schedules and approximate the indicated
`service hour meter reading. Recommended service
`should always be p erformed at the interval that occurs
`first.
`
`Under extremely severe, dusty or wet operating
`conditions, more frequent lubrication than is specified
`in the Maintenance Intervals chart might be necessary.
`
`Perform service on items at multiples of t he original
`requirement. For example, at Every 500 Service Hours
`or 3 Months, also service those items listed under
`Every 250 Service Hours or Monthly and Every 10
`Service Hours or Daily.
`
`Machine Description
`
`This machine is equipped with a 3406 diesel engine
`and is used for cold milling pavement to restore the
`surface to a specified grade and slope. The resulting
`textured surface can be either opened immediately to
`traffic or overlayed with new pavement materials.
`
`California
`
`Proposition 65 Warning
`Diesel engine exhaust and some of its constituents are
`known to the state of California to cause cancer, birth
`defects, and other reproductive harm.
`
`Page 4 of 162
`
`

`

`Safety Section
`Important Safety Information
`
`31
`
`Important Safety Information
`
`Most accidents involving product operation, maintenance and repair are caused by failure to observe
`basic safety rules or precautions. An accident can often be avoided by recognizing potentially
`hazardous situations before an accident occurs. A person must be alert to potential hazards. This
`person should also have the necessary training, skills and tools to perform these functions properly.
`
`Improper operation, lubrication, maintenance or repair of this product can be dangerous and
`could result in injury or death.
`
`Do not operate or perform any lubrication, maintenance or repair on this product, until you
`have read and understood the operation, lubrication, maintenance and repair information.
`
`Safety precautions and warnings are provided in this manual and on the product. If these hazard
`warnings are not heeded, bodily injury or death could occur to you or other persons .
`.A WARNING
`
`The hazards are identified by the "Safety Alert Symbol" and followed by a "Signal Word" such as
`"WARNING" as shown below.
`
`The meaning of this safety alert symbol is as follows:
`
`Attention! Become Alert! Your Safety is Involved.
`
`The message that appears under the warning, explaining the hazard, can be either written or
`pictorially presented.
`
`Operations that may cause product damage are identified by NOTICE labels on the product and in
`this publication.
`
`Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The
`warnings in this publication and on the product are therefore not all inclusive. If a tool, procedure,
`work method or operating technique not specifically recommended by Caterpillar is used, you must
`satisfy yourself that it is safe for you and others. You should also ensure that the product will not be
`damaged or made unsafe by the operation, lubrication, maintenance or repair procedures you
`choose.
`
`The information, specifications, and illustrations in this publication are on the basis of information
`available at the time it was written. The specifications, torques, pressures, measurements,
`adjustments, illustrations, and other items can change at any time. These changes can affect the
`service given to the product. Obtain the complete and most current information before starting any
`job. Caterpillar dealers have the most current information available. For a list of the most current
`publication form numbers available, see the Service Manual Contents Microfiche, REG 1139F.
`
`AwARNING
`
`When replacement parts are required for this
`product, Caterpillar recommends using Caterpillar
`replacement parts with equivalent specifications
`including, but not limited to, physical dimensions,
`type, strength and material.
`Failure to head this warning can lead to premature
`failures, product damage, personal injury or death.
`
`Page 5 of 162
`
`

`

`4
`Safety Section
`Safety
`
`Safety
`
`Warning Signs
`There are several specific safety signs on this
`machine. Their exact location and descript ion of the
`hazard are reviewed in this section. Please become
`fami:''lrized with all warning signs.
`
`Make sure all warning signs can be read. Clean or
`replace the warning signs if the words can not be
`read, or the illustrations are not clear. When cleaning
`the warning signs, use a cloth, water and soap. Do
`not use solvent, gasoline, etc. , to clean the safety
`signs. Solvents or gasoline, etc., could loosen the sign
`adhesive and allow the sign to fall off.
`
`Replace any safety sign if it is damaged, missing or
`can not be read. If a safety sign is attached to a part
`that is replaced, make sure a new sign is installed on
`the replaced part. Contact any Caterpillar dealer for
`new safety signs.
`
`A WARNING
`Do not operate or work on this machine unless you
`have read and understand the instructions and
`warnings in the Operation and Maintenance
`Manuals. Failure to follow the instructions or heed
`the warnings could result in injury or death.
`Contact any Caterpillar dealer for replacement
`manuals. Proper care is your responsibility.
`
`A WARNING
`Do not propel or operate the machine in the fully
`raised (SERVICE HEIGHT) position. Failure to
`follow this instruction could cause a sudden tilt of
`the machine resulting in personal injury or death.
`
`Located on the operator's console near both steering
`wheels.
`
`A WARNING
`Improper jump start cable connections can cause
`explosion resulting in personal injury. Batteries
`may be located in separate compartments. When
`using jump start cables always connect positive
`(+) cable to positive (+) terminal of battery
`connected to starter solenoid and negative (-)
`cable from external source to starter negative (-)
`terminal. (If machine not equipped with starter
`negative terminal, connect to engine block.)
`Follow procedure in the Operation & Maintenance
`Manual.
`
`Loc ated above both steering wheels.
`
`Located at the battery compartment.
`
`Page 6 of 162
`
`

`

`5
`Safety Section
`Safety
`
`.&WARNING
`Contact with moving track can result in personal
`injury or death. Stay clear of track when machine
`is moving.
`
`.&WARNING
`This machine may fall and cause personal injury or
`death. Always install support legs before working
`beneath machine. See Operators Manual for
`instruction.
`
`This warning is located at each track assembly.
`
`I
`
`_A WARNING
`
`Contact with moving belt can result in personal
`injury or death. Stay clear if engine is running.
`
`This warning is located at the front and rear at both
`sides by the legs.
`
`.&WARNING
`
`This door may fall resulting in personal injury or
`death. Raise door to maximum open position and
`attach bar before entering area beneath open door.
`
`,. ..
`
`This warning is located on the rotor drive belt access
`doors and on both sides of the upper and lower
`conveyors
`
`This warning is located on the rotor seNice door and
`on t he right side near the rotor seNice door.
`
`Page 7 of 162
`
`

`

`6
`Sat ety Section
`Safety
`
`.A.WARNING
`This machine may lunge backward which could
`result in personal injury or death. Stay at least 8 m
`(25 ft) clear of the area behind the machine.
`
`A WARNING
`Rotor movement can cause injury or death. Stay
`clear of rotor when engine is running. Shut engine
`off before performing any service on rotor or its
`housing.
`
`This warning is located on both sides at the left rear
`and right rear of the machine .
`
`Located on both sides and on the rotor door.
`
`.A.WARNING
`Personal injury or death can result from checking
`cutting depth too close to rear of machine.
`
`Clearance between track and cutter housing is
`insufficient for checking depth.
`
`Check cutting depth at least 8 meters (25 feet) from
`rear of machine.
`
`This warning is located near the top of both right and
`left rear legs.
`
`Page 8 of 162
`
`

`

`7
`Safety Section
`Safety
`
`A WARNING
`No clearance for man in this area when conveyor
`turns; Severe injury or death from crushing could
`occur.
`
`General Hazard Information
`
`Located at the pivot area of the secondary conveyor.
`
`Attach a Do Not Operate. SEHS7332, or similar
`warning tag to start switch or controls before servicing
`or repairing the machine. This tag is available from
`your Caterpillar dealer.
`
`Know the width of your attachments so proper
`clearance can be maintained when operating near
`fences, boundary obstacles, etc.
`
`Wear a hard hat, protective glasses and other
`protective equipment as required by job conditions.
`
`Do not wear loose clothing or jewelry that can catch
`on controls or other parts of the machine.
`
`Page 9 of 162
`
`

`

`8
`Safety Section
`Safety
`
`Make certain all protective guards and covers are
`secured in place on the machine.
`
`Keep the machine, especially the deck, walkways and
`steps, free of foreign material. such as debris. oil, tools
`and other items which are not part of the machine.
`
`Secure all loose items such as lunch boxes, tools and
`other items which are not part of the machine.
`
`Know the appropriate work-site hand signals and who
`gives them. Accept signals from one person only.
`
`Inhaling air conditioner refrigerant gas through a lit
`cigarette or other smoking method or inhaling fumes
`released from a flame contacting air conditioner
`refrigerant gas, can cause bodily harm or death. Do
`not smoke when servicing air conditioners or wherever
`refrigerant gas may be present.
`
`Never put maintenance fluids into glass containers.
`Use all cleaning solut ions w ith care.
`
`Report all needed repairs.
`
`Do not allow unauthorized personnel on the machine.
`
`Dual controls are always active (several functions may
`be controlled at both sides of the control panel).
`
`Perform all maintenance unless otherwise specified as
`follows:
`
`• Park the machine on level ground.
`
`• Move the rotor switch to the OFF position and
`reduce engine speed.
`
`• Raise the mainframe to the full UP position and
`install all tour leg supports. See, Installing Leg
`Supports, in the Machine Service section.
`
`• Apply the parking brake. Stop the engine.
`
`• Turn engine start switch key off and remove the
`key.
`
`• Turn the disconnect switch key off and remove the
`key.
`
`Pressure Air
`Pressure air can cause personal injury. When using
`pressure air for cleaning, wear a protective face shield,
`protective clothing and protective shoes.
`
`The maximum air pressure must be below 205 kPa
`(30 psi) for cleaning purposes.
`
`Fluid Penetration
`Always use a board or cardboard when checking for a
`leak. Escaping fluid under pressure, even a pin-hole
`size leak, can penetrate body tissue, causing serious
`injury, and possible death. If fluid is injected into your
`skin, it must be treated by a doctor familiar with this
`type of injury immediately.
`
`Asbestos Information
`This Caterpillar machine and replacement parts
`shipped from the factory are asbestos free. Caterpillar
`recommends the use of only genuine Caterpillar
`replacement parts. If any replacement parts containing
`asbestos are used, the following guidelines should be
`used in handling these parts and asbestos debris.
`
`Caterpillar products and genuine Caterpillar
`replacement parts do not contain asbestos.
`
`Caution should be used to avoid breathing dust that
`might be generated when handling components
`containing asbestos fibers. If this dust is inhaled, it can
`be hazardous to your health. Components that could
`be installed in Caterpillar products that might contain
`asbestos fibers are brake pads, brake band and lining
`assemblies. clutch plates and some gaskets. The
`asbestos used in these components is usually bound
`in a resin or sealed in some way. Normal handling is
`not hazardous as long as airborne dust which
`contains asbestos is not generated. If dust which can
`contain asbestos is present, there are several
`common sense guidelines that should be followed.
`
`• Never use compressed air for cleaning. Avoid
`brushing or grinding of asbestos containing
`materials.
`
`• For clean up, use wet methods or a vacuum
`equipped with a high efficiency particulate air
`(HEPA) filter.
`
`• Use exhaust ventilation on permanent machining
`jobs.
`
`• Wear an approved respirator if there is no other way
`to control the dust.
`
`• Comply with applicable rules and regulations for the
`work place (for example in the U.S.A., OSHA
`requirements as set forth in 29 CFR 1910.1001).
`
`• Follow environmental rules and regulations for
`disposal of asbestos. Avoid areas where asbestos
`particles might be in the air.
`
`Page 10 of 162
`
`

`

`9
`Safety Section
`Safety
`
`Burn Prevention
`
`Coolant
`At operating temperature, t he engine coolant is hot
`and under pressure. The radiator and all lines to
`heaters or the engine contain hot coolant or steam.
`Any contact can cause severe burns.
`
`Steam can cause personal injury.
`
`Check the coolant level only after the engine has been
`stopped and the fill cap is cool enough to remove with
`your bare hand.
`
`Remove the cooling system filler cap slowly to relieve
`pressure.
`
`Cooling system additive contains alkali that can cause
`personal injury. Avoid contact with the skin, eyes and
`mouth.
`
`Allow cooling system components to cool before
`draining.
`
`Oils
`Hot oil and components can cause personal injury. Do
`not allow hot oil or components to contact the skin.
`
`At operating temperature, the hydraulic tank is hot and
`can be under pressure.
`
`Remove the hydraulic tank fill cap only after the engine
`has been stopped and t he fill cap is cool enough to
`remove with your bare hand.
`
`Remove the hydraulic tank fill cap slowly to relieve
`pressure.
`
`Relieve all pressure in air, oil, fuel or cooling systems
`before any lines, fittings or related items are
`disconnected or removed.
`
`Batteries
`Batteries give off flammable fumes which can explode.
`
`Do not smoke when observing the battery electrolyte
`levels.
`
`Electrolyte is an acid and can cause personal injury if it
`contacts skin or eyes.
`
`Always wear protective glasses when working with
`batteries.
`
`Crushing or Cutting Prevention
`Support equipment and attachments properly when
`working beneath them. Do not depend on hydraulic
`cylinders to hold them up. An attachment can fall if a
`control is moved, or if a hydraulic line breaks.
`
`Do not ship this machine without using the conveyor
`shipping supports. Failure to support the conveyor
`during shipping will result in structural damage (or
`failure) of the conveyor mounting support system.
`
`The following practices will also prevent structural
`damage (failure) to the conveyor mounting support
`system.
`
`• When raising or lowering the machine, keep the
`machine as level as possible to prevent the
`conveyor from coming in contact with the ground.
`
`• When loading trucks, every precaution should be
`made to prevent the trucks from hitting the
`conveyor.
`
`Never attempt adjustments while the machine is
`moving or the engine is running unless otherwise
`specified.
`
`Where there are attachment linkages, the clearance in
`the linkage area w ill increase or decrease with
`movement of the attachment.
`
`Stay clear of all rotating and moving parts.
`
`Keep objects away from moving fan blades. They w ill
`throw or cut any object or tool that falls or is pushed
`into them.
`
`Do not use a kinked or frayed wire rope cable. Wear
`gloves when handling wire rope cable.
`
`Retainer pins, when struck with force, can fly out and
`injure nearby persons. Make sure the area is c lear of
`people when driving retainer pins.
`
`Wear protective glasses when striking a retainer pin to
`avoid injury to your eyes.
`
`Chips or other debris can fly off objects when struck.
`Make sure no one can be injured by flying debris
`before striking any object.
`
`Wear protective glasses during removal and
`installation of rotor bits due to metal chipping to avoid
`injury to your eyes.
`
`Page 11 of 162
`
`

`

`10
`Safety Section
`Safety
`
`Fire or Explosion Prevention
`All fuels, most lubricants and some coolant mixtures
`are flammable.
`
`Fuel leaked or spilled onto hot surfaces or electrical
`components can cause a fire.
`
`Do not smoke while refueling or in a refueling area.
`
`Do not smoke in areas where batteries are charged,
`or where flammable materials are stored.
`
`Batteries can be located in separate compartments.
`When using jump start cables always connect positive
`(+) cable to positive(+) terminal of battery connected
`to starter solenoid and negative(-) cable from external
`source to starter negative(-) terminal. {If not equipped
`with starter negative(-) terminal, connect to engine
`block.)
`
`See the Operation Section of this manual for specific
`starting instructions.
`
`Clean and tighten all electrical connections. Check
`daily for loose or frayed electrical wires. Have all loose
`or frayed electrical wires tightened, repaired or
`replaced before operating the machine.
`
`Keep all fuels and lubricants stored in properly marked
`containers and away from all unauthorized persons.
`
`Store all oily rags or other flammable material in a
`protective container.
`
`Do not weld or flame cut on pipes or tubes that
`contain flammable fluids. Clean them thoroughly w ith
`nonflammable solvent before welding or flame cutting
`on them.
`
`Remove all flammable materials such as fuel, oil and
`other debris before they accumulate on the machine.
`
`Do not expose the machine to flames, burning brush,
`etc., if at all possible.
`
`Shields, which protect hot exhaust components from
`oil or fuel spray in the event of a line, tube or seal
`failure, must be installed correctly.
`
`Fire Extinguisher
`Have a fire extinguisher available and know how to
`use it. Inspect and have it serviced as recommended
`on its instruction plate.
`
`The recommended place to mount a fire extinguisher
`is at the operator's station.
`
`Ether
`Ether is poisonous and flammable.
`
`Breathing ether vapors or repeated contact of ether
`with skin can cause personal injury.
`
`Use ether only in well-ventilated areas.
`
`Do not smoke while changing ether cylinders.
`
`Use ether with care to avoid fires.
`
`Do not store replacement ether cylinders in living
`areas or in the operator's compartment.
`
`Do not store ether cylinders in direct sunlight or at
`temperatures above 40°C (102°F).
`
`Discard cylinders in a protective place. Do not
`puncture or burn cylinders.
`
`Keep ether cylinders out of the reach of unauthorized
`personnel.
`
`Lines, Tubes and Hoses
`Do not bend or strike high pressure lines. Do not
`install bent or damaged lines, tubes or hoses.
`
`Repair any loose or damaged fuel and oil lines, tubes
`and hoses. Leaks can cause fires. Contact your
`Caterpillar dealer for repair or replacement.
`
`Check lines, tubes and hoses carefully. Do not use
`your bare hand to check for leaks. Use a board or
`cardboard to check for leaks. See Fluid Penetration in
`the Safety Section for more details. Tighten all
`connections to the recommended torque. Replace if
`any of the following conditions are found.
`
`• End fittings damaged or leaking.
`
`• Outer covering chafed or cut and wire reinforcing
`exposed.
`
`• Outer covering ballooning locally.
`
`• Evidence of kinking or crushing of the flexible part
`of hose.
`
`• Armoring embedded in the outer cover.
`
`• End fittings displaced.
`
`Page 12 of 162
`
`

`

`Make sure that all clamps, guards and heat shields are
`installed correctly to prevent vibration, rubbing against
`other parts, and excessive heat during operation.
`
`Mounting and Dismounting
`
`This machine can be mounted or dismounted from t he
`left side of the machine.
`
`• Mount and dismount the machine only where steps
`and/or handholds are provided.
`
`• Inspect, and when necessary, clean and have
`repairs made to steps and handholds before mounting
`and dismounting.
`
`11
`Safety Section
`Safety
`
`LA· 0010
`
`• Face the machine when mounting and dismounting.
`
`• Maintain a three-point contact (two feet and one
`hand or one foot and two hands contact) with the
`steps and handholds.
`
`• Never get on or off a moving machine.
`
`• Never jump off the machine.
`
`• Do not try to climb on or off the machine when
`carrying tools or supplies. Use a hand line to pull
`equipment up onto the platform.
`
`• Do not use any controls as handholds when
`entering or leaving the operator's station.
`
`Before Starting the Engine
`Start t he engine only from the operator's station.
`Never short across the starter terminals or across the
`batteries, as this could bypass the engine neutral-start
`system as well as damage t he electrical system.
`
`Make sure the machine is equipped with a lighting
`system as required by conditions.
`
`Make sure the kickback ski is in the operating
`position.
`
`Make sure all lights are working properly.
`
`Make sure no one is working on, underneath or close
`to the machine before starting the engine or beginning
`to move the machine. Make sure the area is free of
`personnel.
`
`Page 13 of 162
`
`

`

`12
`Safety Section
`Safety
`
`Engine Starting
`
`Do not start the engine or move any of the controls if
`there is a Do Not Operate or similar warning tag
`attached to the engine start switch or controls.
`
`Move all hydraulic controls to the HOLD position
`before starting the engine.
`
`Move the propel lever to the neutral position.
`
`Move the propel direction switch to NEUTRAL.
`
`Apply the parking brake.
`
`See, Engine Start Switch, for the conditions that must
`be met before starting the engine.
`
`Diesel engine exhaust contains products of
`combustion which can be harmful to your health.
`Always start and operate the engine in a well(cid:173)
`ventilated area. If in an enclosed area, vent the
`exhaust to the outside.
`
`Before Operating the Machine
`Clear all personnel from the machine and t he area.
`
`Clear all obstacles from the path of the machine.
`Beware of hazards such as wires, ditches, etc.
`
`Machine Operation
`The machine may be operated with the operator
`access ladders in the stored position, if equipped,
`when necessary.
`
`Operate t he controls only with the engine running
`(except the DC powered functions).
`
`Check for proper operation of all controls and
`protective devices while moving slowly in an open
`area.
`
`The operator must be satisfied that no one will be
`endangered before moving the machine.
`
`Raise t he rotor to clear all obstacles when the
`machine direction is in reverse and the rotor is
`running.
`
`Lower the rotor slowly when starting a cut to prevent
`the machine from riding up on the rotor and lunging
`backward.
`
`Never allow work to be performed in the area of the
`rotor while the rotor is engaged.
`
`Do not allow anyone to stand or walk behind the
`machine while it is in operation. The machine may
`lunge backward if the rotor hits an obstruction.
`
`Never allow a truck to hit the conveyor. If a truck
`contacts t he upper conveyor with enough force, it can
`cause the conveyor structure or support members to
`fail immediately. However, minor contact by a t ruck
`can cause enough stress to start hairline cracks in t he
`conveyor structure, support members and welds that
`will lead to a later failure.
`
`Do not allow riders on the machine.
`
`Report any needed repairs noted during operation.
`
`Stay an adequate distance from the edge of cliffs,
`overhangs and slide areas.
`
`Make sure the machine horn, the back-up alarm and
`all other warning devices are working properly.
`
`If the machine begins to sideslip on a grade,
`immediately turn the machine downhill.
`
`Be careful to avoid the condition which could lead to
`tipping when working on hills, banks or slopes, and
`when crossing ditches, ridges or other obstructions.
`
`Work up and down slopes, rather than sideways,
`whenever possible.
`
`Keep the machine under control and do not work it
`over its capacity.
`
`Page 14 of 162
`
`

`

`13
`Safety Section
`Safety
`
`Sound and Vibration Information
`
`Sound Level
`The operator sound pressure level for this machine is
`85 dB (A).
`
`Measurement is obtained on a static machine with the
`procedures and conditions as described in ISO 6394
`or 86/662/EEC.
`
`Vibration Level
`Hands/Arms: The weighted root mean square
`acceleration to which the hands/arms are subjected, is
`less than the 2.5 m/ s2 requirement.
`
`Whole Body: The weighted root mean square
`acceleration to which the whole body is subjected is
`0.75 m/s2.
`
`Measurements are obtained on a representative
`machine, using measuring procedures as set forth in
`the following standards: ISO 2631 /1, ISO 5349, and
`SAE J1166.
`
`Be sure hitch points and the towing device are
`adequate.
`
`Connect trailing equipment to a drawbar or hitch only.
`
`Never straddle a wire rope cable or similar device, nor
`allow others to do so.
`
`No personnel should be between the machine and
`trailing equipment when maneuvering to connect
`them. Block the tongue or hitch of trailing equipment
`to align it with the drawbar or hitch.
`
`Know the maximum height and reach of your
`machine.
`
`Machine Parking
`Park on a level surface. If necessary to park on a
`grade, block the machine.
`
`Move the propel lever to neutral to stop the machine.
`
`Move the throttle switch to low idle.
`
`Apply the parking brake.
`
`Lower the mainframe until the rotor rests on the
`ground or until the mainframe rests on the support
`legs.
`
`Stop the engine.
`
`Turn the engine start switch key to OFF and remove.
`
`Turn the battery disconnect switch key to OFF and
`remove the key when leaving the machine for an
`extended period of a month or longer. This will prevent
`battery drain by short circuits or current draw made by
`some of the components, or by vandalism.
`
`Page 15 of 162
`
`

`

`I 14
`
`General Section
`Specifications and Model Views
`
`Specifications and Model Views
`
`Basic machine shipping specifications are listed
`below.
`
`PM-465 Cold Planer
`22 300 kg (49,100 lb)
`Machine Weight 52S1-138
`Machine Weight 52S139-Up
`23 452 kg (51,596 lb)
`Length (w/o conveyor)
`6763 mm (22 ft 2 in)
`2.5 m (8 ft 2 in)
`Width
`Height (machine, w/mufller)
`2820 mm (9 ft 3 in)
`
`Water tank (1 ), second stage conveyor (2), leg (3), track (4), and
`radiator (5).
`
`Rotor Drive (6), operator compartment (7), rotor door (8), and fuel
`tank (9).
`
`Page 16 of 162
`
`

`

`15
`General Section
`Product Identification, Serial Number and CE Plate Locations
`
`Product Identification, Serial Number and CE Plate
`Locations
`The Product Identification Number (PIN) will be used
`to identify a powered machine that is designed for an
`operator to ride.
`
`CE Mark
`Note: Plate on machines going into EU countries.
`
`Caterpillar products such as earthmoving equipment
`not des