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`GARDNER DENVER®
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`DRILLING PUMP
`
`
`MODEL
`
`
`MAVERICK
`
`
`PARTS LIST
`
`
`400TLS997 Rev F
`June 2013
`
`
`
`ECN 1076502
`
`Page 1 of 29
`
`

`

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`GARDNER DENVER®
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`DRILLING PUMP
`
`
`MODEL
`
`
`MAVERICK
`
`
`PARTS LIST
`
`
`400TLS997 Rev F
`June 2013
`
`
`
`ECN 1076502
`
`Page 2 of 29
`
`

`

`MAINTAIN PUMP RELIABILITY AND PERFORMANCE WITH
`GENUINE GARDNER DENVER PARTS AND SUPPORT SERVICES
`
`1. Trained parts specialists to assist you in
`selecting the correct replacement parts.
`2. Repair and maintenance kits designed with
`the necessary parts to simplify servicing your
`pump.
`
`
`parts,
`pump
`genuine
`Gardner Denver
`are
`design
`tolerances,
`manufactured
`to
`developed for optimum dependability. Design
`and material innovations are the result of years of
`experience with hundreds of different pump
`applications. Reliability in materials and quality
`assurance are
`incorporated
`in our genuine
`replacement parts.
`Gardner Denver supports your needs with these
`services:
`
`
`
`
`
`
`
`
`
`
`
`Authorized service technicians are factory-trained
`and skilled in pump maintenance and repair.
`They are ready to respond to and assist you by
`providing fast, expert maintenance and repair
`services.
`
`For the location of your local authorized Gardner Denver distributor, refer to the yellow
`pages of your directory or contact:
`Factory (Tulsa):
`
`Gardner Denver Well Servicing Pumps
`4747 South 83rd East Avenue
`Tulsa, Oklahoma 74145
`
`Phone:
`
`
`Fax:
`
`Service Center (Odessa):
`
`Service Center (Ft. Worth):
`
`Chaparral
`2121 West 44th Street
`Odessa, Tx 79768
`
`(432) 366-5433
`Phone:
` (800) 368-1134
`
`Fax:
`
` (432) 363-9940
`
`Geoquip
`7533 Kathy Lane
`Ft. Worth, Texas 76126
`
`(817) 249-6400
`Phone:
` (800) 824-0271
`
`Fax:
`
`(817) 249-6401
`
`(918) 664-1151
`(800) 637-8099
`
`(918) 664-6225
`
`INSTRUCTION FOR ORDERING REPAIR PARTS
`
`
`
`
`
`
`
`
`
`
`SPECIFY THE NUMBER OF PARTS
`When ordering parts, specify Pump MODEL and
`SERIAL NUMBER (see nameplate on unit). The
` REQUIRED.
`Serial Number is also stamped on top of the
`
`cylinder end of the frame (cradle area).
`DO NOT ORDER BY SETS OR GROUPS.
`
`All orders for Parts should be placed with the
`To determine the Right Hand and Left Hand
`Tulsa Facility.
`side of a pump, stand at the power end and
`Where NOT specified, quantity for parts required
`look toward the fluid end. Right Hand and
`per pump unit is one (1); where more than one is
`Left Hand are indicated in parentheses
`required per unit, quantity
`is
`indicated
`in
`following the part name, i.e. (RH) & (LH),
`parentheses.
`when appropriate.
`
`
`
`
`
`
`
`
`400TLS997 Page i
`
`Page 3 of 29
`
`

`

`
`
`GARDNER DENVER PRODUCT WARRANTY
`
`
`
`
`GENERAL PROVISIONS AND
`LIMITATIONS
`Gardner Denver (the "Company") warrants to each
`original retail purchaser ("Purchaser") of its new
`products, assemblies or parts from the Company or
`its authorized distributors that such products are, at
`the time of delivery to the Purchaser, made with good
`material and workmanship. No warranty is made with
`respect to:
`
`
`1. Any product which has been repaired or
`altered in such a way, in the Company's
`judgment, as to affect the product adversely.
`2. Any product which has, in the Company's
`judgment, been subject
`to negligence,
`accident, or
`improper storage,
`improper
`installation,
`operation
`or
`application.
`(Examples:
`over-pressure,
`sand-outs,
`cavitation, corrosion, erosion or degradation).
`3. Any product which has not been operated or
`maintained
`in
`accordance with
`the
`recommendations of the Company.
`4. Components or accessories manufactured,
`warranted and serviced by others.
`5. Any reconditioned or prior owned product.
`
`
`Claims for items described in (4) above should be
`submitted directly to the manufacturer.
`
`WARRANTY PERIOD
`The Company's obligation under this warranty is
`limited to repairing or, at its option, replacing, during
`normal business hours at an authorized service
`facility of the Company, any part or assembly which in
`the Company’s
`judgment
`proved
`to
`have
`unsatisfactory material or workmanship within the
`applicable Warranty Period as follows.
`
`Except for the products or components listed below,
`and subject to the limitations and restrictions set forth
`in the “Disclaimer” section set forth below, the
`Warranty Period for all products is 1,250 hours of
`operation or three (3) months after start-up, not to
`exceed 120 days after delivery
`to Purchaser,
`whichever occurs first. The exceptions are as
`follows:
`
`1. Power end is warranted for twelve (12)
`months from date of start-up or eighteen (18)
`months
`from date of delivery
`to
`the
`Purchaser, whichever occurs first.
`2. Forged steel fluid cylinders are warranted for
`materials and workmanship for 6 months
`
`from the date of installation or 18 months
`from the date of delivery to the purchaser,
`which ever occurs first.
`3. Repairs are warranted for 90 days from the
`date of delivery, for the workmanship and
`materials of the new parts installed.
`4. Weld repaired fluid ends and weld repaired
`components are not warranted.
`5. Expendable fluid end parts, including, but not
`limited to, valves, valve parts, packing, liners
`and pistons, are not covered by this warranty
`due to variable abrasive nature of material
`pumped.
`
`
`
`PRESERVATION ASSEMBLIES
`DESTINED FOR STORAGE
`In order for warranty acceptance any pump assembly
`not immediately installed or destined to be in storage
`or in transit for extended periods of time must be
`prepared for storage as defined in the Company’s
`Long Term Storage Procedure. This includes but is
`not limited to:
`
` Drain and thoroughly clean inside power end
`crankcase.
` Spray rust inhibiting oil on all bearing, machined
`and inside surfaces of the power end.
` Induce clean gear oil into any circulating pump,
`filter, heat exchanger and piping.
` Remove valves, seats and plungers from the fluid
`end. Thoroughly clean and dry these parts and
`all internal surfaces. Coat all cylinder bores,
`valve covers and reusable expendable parts with
`rust preventative.
` Flush all water, and contaminants from pump,
`tanks, hoses and spray nozzles. Spray all
`components with a rust inhibiting oil.
` Rotate pump every 30 days to ensure bearings are
`oiled.
` At the expense of the Purchaser, any product
`properly preserved must be inspected by an
`authorized agent of the Company, prior to the
`Company, granting any extended warranty
`beyond that stated in this warranty.
`
`LABOR TRANSPORTATION AND
`INSPECTION
`The Company will provide
`labor, by Company
`representative or authorized service personnel, for
`repair or replacement of any product or part thereof
`
`
`
`400TLS997 Page ii
`
`Page 4 of 29
`
`

`

`
`
`which in the Company's judgment is proved not to be
`as warranted. Labor shall be limited to the amount
`specified in the Company's labor rate schedule.
`Labor costs in excess of the Company rate schedules
`caused by, but not
`limited
`to,
`location or
`inaccessibility of the equipment, or labor provided by
`unauthorized service personnel is not provided for by
`this warranty.
`
`All costs of transportation of product or parts claimed
`not
`to be as warranted and, of
`repaired or
`replacement parts to or from such service facility shall
`be borne by the Purchaser. The Company may
`require the return of any part claimed not to be as
`warranted to one of its facilities as designated by the
`Company, transportation prepaid by the Purchaser, to
`establish a claim under this warranty.
`
`Replacement parts provided under the terms of this
`warranty are warranted for the remainder of the
`Warranty Period of the product upon which installed
`to the same extent as if such parts were original
`components.
`
`The Company may request a root cause analysis be
`performed in-order to identify if a request for warranty
`claim meets the requirements of this warranty.
`
`DISCLAIMER
`Except as to title, the foregoing warranty is the sole
`and exclusive warranty of the Company. The
`Company hereby extends other manufactures’
`warranty or guaranties, if any given to Company by
`such manufacturer, but only
`to
`the extent
`the
`Company
`is able
`to enforce such warranty or
`guaranties. The Company has not authorized any
`party to make any representation or warranty other
`than as expressly set forth herein. SELLER HEREBY
`DISCLAIMS AND EXCLUDES ANY OTHER
`EXPRESS,
`IMPLIED
`OR
`STATUTORY
`WARRANTIES, ARISING BY OPERATION OF LAW
`OR
`OTHERWISE,
`INCLUDING, WITHOUT
`LIMITATION,
`ANY
`WARRANTIES
`OF
`MERCHANTABILITY OR FITNESS FOR A
`PARTICULAR PURPOSE. COMPANY MAKES NO
`WARRANTIES OR REPRESENTATIONS OF ANY
`KIND WHATSOEVER (EXPRESS,
`IMPLIED OR
`STATUTORY), OF LAW OR OTHERWISE, ON ANY
`EQUIPMENT,
`COMPONENT
`PARTS
`OR
`ACCESSORIES SOLD HEREUNDER WHICH, ARE
`NOT MANUFACTURED BY COMPANY.
`
`
`
`
`NOTWITHSTANDING ANYTHING HEREIN TO THE
`CONTRARY, THE FOREGOING WARRANTY
`SHALL BE THE SOLE AND EXCLUSIVE REMEDY
`AVAILABLE TO THE PURCHASER. UNDER NO
`CIRCUMSTANCES, WHETHER
`IN CONTRACT,
`TORT OR OTHERWISE, SHALL THE COMPANY’S
`TOTAL LIABILITY ARISING IN CONNECTION WITH
`ANY PURCHASE ORDER EXCEED THE AMOUNT
`OF ANY SALES OR OTHER PROCEEDS
`RECEIVED PURSUANT THERETO. IN ADDITION,
`UNDER NO CIRCUMSTANCES, WHETHER
`IN
`CONTRACT, TORT OR OTHERWISE, SHALL THE
`COMPANY BE
`LIABLE FOR
`LIQUIDATED,
`SPECIAL, INDIRECT, INCIDENTAL, EXEMPLARY,
`OR CONSEQUENTIAL DAMAGES, EXPENSES OR
`COSTS, INCLUDING, WITHOUT LIMITATION, LOST
`PROFITS OR FACILITY DOWNTIME, HOWEVER
`CAUSED AND EVEN IF THE POTENTIAL OF SUCH
`DAMAGES WAS DISCLOSED AND/OR KNOWN.
`
`representation, agreement, or
`statement,
`No
`understanding, oral or written, made by any agent,
`distributor,
`representative, or employee of
`the
`Company which is not contained in this Warranty will
`be binding upon the Company unless made in writing
`and executed by an officer of the Company.
`
`This warranty shall not be effective as to any claim
`which is not presented within 30 days after the date
`upon which the product is claimed not to have been
`as warranted. Any action for breach of this warranty
`must be commenced within one year after the date
`upon which the cause of action occurred.
`
`Any adjustment made pursuant to this warranty shall
`not be construed as an admission by the Company
`that any product was not as warranted.
`
`
`WARRANTY REQUESTS
` Products to be returned for warranty analysis shall
`be approved for return in writing by the Company
`prior to shipment. All requests for product return shall
`be submitted by email. Facsimile or letter to:
`
` Warranty Department c/o
` Gardner Denver Petroleum Pumps
` 4747 South 83rd East Avenue
` Tulsa, Oklahoma 74145
`
`Email: CCR.QAR@gardnerdenver.com
`Facsimile: (918) 664-6225
`
`
`
`400TLS997 Page iii
`
`Page 5 of 29
`
`

`

`
`
`TABLE OF CONTENTS
`
`
`
`MAINTAIN PUMP RELIABILITY AND PERFORMANCE ................................................. i
`
`GARDNER DENVER PRODUCT WARRANTY .............................................................. ii
`
`TABLE OF CONTENTS ..................................................................................................iv
`
`POWER END ASSEMBLY .............................................................................................. 1
`
`FLUID END MOUNTING SUPPORT ............................................................................... 4
`
`CONNECTING ROD AND CROSSHEAD ASSEMBLY ................................................... 7
`
`P-QUIP "QUICK CHANGE" PISTON ROD SYSTEM ...................................................... 8
`
`CROSSHEAD LUBE PIPING ASSEMBLY ...................................................................... 9
`
`CROSSHEAD DRAIN PIPING ASSEMBLY .................................................................. 10
`
`FLUID CYLINDER ASSEMBLY .................................................................................... 11
`
`PISTONS & LINERS ..................................................................................................... 14
`
`ROD WASH PIPING ASSEMBLY ................................................................................. 15
`
`SERVICE TOOLS ......................................................................................................... 16
`
`MAVERICK SMART PUMP CONTROL KIT (PP1105506) ........................................... .18
`
`MAVERICK SMART PUMP HARNESS KIT (PP1103976) ............................................ 20
`
`MAVERICK SMART PUMP RETRO FIT KIT (PP1105508) .......................................... 22
`
`
`LIST OF FIGURES
`
`
`
`FIGURE 1: MAVERICK SMART BOX ASSEMBLY & STROKE COUNTER
` MOUNTING HARDWARE EXPLOSION ............................................................ 18
`
`FIGURE 2: MAVERICK INT HARNESS & PROTECTIVE COVER EXPLOSION ................ 20
`
`FIGURE 3: MAVERICK ROUTING BRACKET EXPLOSION ............................................... 20
`
`FIGURE 4: MAVERICK SMART PUMP RETRO FIT KIT ..................................................... 22
`
`
`
`
`400TLS997 Page iv
`
`Page 6 of 29
`
`

`

`
`
`POWER END ASSEMBLY
`
`Order by Part Number and Description. Reference Numbers are for your convenience only
`
`
`
`
`
`400TLS997 Page 1
`
`Page 7 of 29
`
`

`

`
`
`POWER END ASSEMBLY
`
`Order by Part Number and Description. Reference Numbers are for your convenience only
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`400TLS997 Page 2
`
`Page 8 of 29
`
`

`

`
`
`
`
`POWER END ASSEMBLY
`
`Order by Part Number and Description. Reference Numbers are for your convenience only
`
`400TLS997 Page 3
`
`Page 9 of 29
`
`

`

`
`
`
`
` POWER END ASSEMBLY AND
`FLUID END MOUNTING SUPPORT
`
`Order by Part Number and Description. Reference Numbers are for your convenience only
`
`
`DETAIL D
`
`FLUID END MOUNTING SUPPORT
`
`400TLS997 Page 4
`
`Page 10 of 29
`
`

`

`POWER END ASSEMBLY
`
`Order by Part Number and Description. Reference Numbers are for your convenience only.
`
`
`
`
`
`Ref.
`No.
`
`
`1
`2
`3
`4
`5
`6
`7
`8
`9
`10
`11
`12
`13
`14
`15
`16
`17
`18
`19
`20
`21
`22
`23
`24
`25
`26
`27
`28
`29
`*30
`31
`32
`33
`34
`35
`36
`37
`38
`39
`40
`41
`42
`43
`44
`
`Name of Part
`ASSEMBLY, POWER FRAME
`(INCLUDES ALL OF THE FOLLOWING ITEMS)
`FRAME, POWER END
`INSPECTION COVER
`INSPECTION COVER GASKET
`SCREW
`PLAIN WASHER
`LOCK WASHER
`TOP INSPECTION COVER
`INSPECTION PLATE
`TOP INSPECTION COVER GASKET
`SCREW
`BREATHER
`CRANKSHAFT
`OUTER MAIN ROLLER BEARING
`INNER MAIN ROLLER BEARING
`MAIN BEARING - CRANK - RETAINING RING
`MAIN BEARING - FRAME - RETAINING RING
`CRANKSHAFT BEARING RETAINER
`SCREW
`O-RING
`BEARING RETAINER COVER
`SCREW
`O-RING
`ROTARY UNION
`O-RING
`LUBE INLET COVER
`SCREW
`O-RING
`CROSSHEAD GUIDE
`SCREW
`PLUG
`CROSSHEAD GUIDE COVER
`PLUG
`PLUG
`DOWEL
`CROSSHEAD GUIDE END PLATE
`SCREW
`SIDE CROSSHEAD GUIDE COVER
`SCREW
`OIL STOP HEAD
`SCREW
`O-RING
`SEAL, OIL STOP HEAD
`RETAINER PLATE, OIL STOP HEAD HOUSING
`SCREW, STAINLESS STEEL
`
`400TLS997 Page 5
`
`
`Qty.
`1
`
`1
`3
`3
`78
`78
`78
`2
`1
`3
`26
`1
`1
`2
`2
`8
`6
`1
`12
`1
`1
`12
`1
`1
`1
`1
`4
`1
`1
`8
`2
`1
`3
`3
`2
`1
`16
`2
`24
`3
`12
`3
`6
`3
`18
`
`
`Part No.
`406TLS2003
`
`PP1007521
`PP1008128
`PP1008149
`103263
`95F3
`95B3
`TUL175118
`175119
`165102
`75LM150
`081261
`300TLS004
`300TLS1466
`301TLS1466
`153106
`PP1008154
`PP1008068
`176005
`TUL115207
`175120
`655EF060
`TUL115206
`179119
`TUL115202
`175121
`655ED050
`25AH38
`303TLS100
`655EG138
`64AC2
`301TLS225
`176121
`078248
`TUL178102
`306TLS247
`351954
`303TLS225
`655EC020
`PP1090185
`75LM51
`115205
`300PZY316
`300PZL168
`655ED07S
`
`Page 11 of 29
`
`

`

`
`
`
`
`
`
`POWER END ASSEMBLY
`
`Order by Part Number and Description. Reference Numbers are for your convenience only.
`
`Ref.
`No.
`45
`46
`47
`*48
`49
`50
`51
`52
`53
`54
`55
`56
`57
`58
`59
`60
`61
`*62
`63
`64
`*65
`66
`*67
`68
`69
`70
`*71
`*72
`*73
`*74
`*75
`*76
`
`
`
`77
`78
`79
`80
`81
`82
`83
`
`84
`
`*
`
`Name of Part
`SEAL HOUSING, OIL STOP HEAD
`SEAL HOUSING, OIL STOP HEAD
`GASKET, EXTENSION ROD SEAL CARRIER
`TOOL, OIL STOP HEAD SEAL ALIGNMENT
`TIE ROD
`TIE ROD
`O-RING
`TIE ROD SLEEVE
`ZERK, GREASE FITTING
`HYTORC NUT
`STROKE COUNTER BRACKET
`O-RING
`SCREW
`SCREW
`CONNECTING ROD ASSEMBLY (See page 7)
`FLUID CYLINDER SUPPORT
`SCREW
`PLATE
`LUBE PIPING GROUP (See page 9)
`CROSSHEAD DRAIN PIPING GROUP (See page 10)
`NAMEPLATE
`GEARBOX
`RETAINER ADAPTOR
`OUTPUT DRIVE FLANGE
`RETAINER
`SCREW
`PLATE
`DATA PLATE
`SCREW
`SCREW
`PLATE
`SCREW
`
`GROUP, CRADLE AREA
`(INCLUDES ALL OF THE FOLLOWING ITEMS)
`DRIP PAN COVER
`DRIP PAN
`SCREW
`FLEXLOCK NUT
`DRIP PAN BRACKET
`DRIP PAN SIDE COVER
`SCREW
`
`"QUICK CHANGE” PISTON ROD GROUP (See Page 8)
`
`NOT SHOWN
`
`
`
`400TLS997 Page 6
`
`
`Qty.
`3
`3
`3
`1
`4
`4
`8
`4
`8
`8
`1
`1
`24
`18
`3
`2
`4
`2
`1
`1
`1
`1
`3
`1
`1
`1
`1
`1
`2
`2
`1
`12
`
`1
`
`1
`1
`4
`4
`6
`2
`8
`
`3
`
`
`
`
`Part No.
`PP1051039
`PP1051062
`PP1050748
`301PZL074
`PP1094350
`PP1094549
`25BC463
`PP1094351
`45010
`301TLS086
`300TLS017
`TUL115207
`176004
`VP1001950
`303TLS4043
`300TLS165
`655EG070
`303TLS247
`300TLS4012
`301TLS4012
`083105
`400TLS449
`317TLS205
`301TLS073
`312TLS205
`655EM138
`PP1001260
`300OPA454
`75LM305
`75LM132
`300PZL454
`75LM199
`
`400TLS4049
`
`PP1095534
`PP1095482
`75LM258
`438620000
`PP1095390
`PP1097785
`75K48
`
`302TLS4043
`
`
`
`Page 12 of 29
`
`

`

`
`
`
`
`CONNECTING ROD AND CROSSHEAD ASSEMBLY
`
`Order by Part Number and Description. Reference Numbers are for your convenience only.
`
`
`Ref
`No.
`1
`
`
`
`
`2
`3
`4
`5
`
`
`Name of Part
`ROD, CONNECTING W/ BEARING CAP
`(INCLUDES NEXT THREE ITEMS)
`SCREW
`DOWEL
`DOWEL
`BEARING, INSERT CONNECTING ROD
`PIN-WRIST, CROSSHEAD
`SNAP RING, WRIST PIN
`CROSSHEAD
`(INCLUDES NEXT TWO ITEMS)
`DOWEL
`
`SCREW
`
`SCREW
`6
`BEARING - THRUST, CROSSHEAD
`7
`PIN, ROLL
`8
`BEARING, CROSSHEAD WRIST PIN
`9
`*10 WASHER, NORD-LOCK
`
`
`*
`NOT SHOWN
`
`
`
`400TLS997 Page 7
`
`
`
`
`Qty.
`1
`
`4
`2
`4
`2
`1
`2
`1
`
`2
`6
`6
`1
`2
`2
`6
`
`
`
`
`Part No.
`300TLS003
`
`176003
`62M48
`62M82
`TUL152105
`TUL158109
`153105
`PP1090237
`
`62V18
`75LM35
`PV701
`300TLS174
`300TLS065
`302TLS174
`VP1108038
`
`
`
`Page 13 of 29
`
`

`

`
`
`
`
`P-QUIP PISTON ROD “QUICK CHANGE” SYSTEM
`
`Order by Part Number and Description. Reference Numbers are for your convenience only.
`
`
`Ref.
`No.
`
`
`1
`2
`3
`4
`5
`*6
`*7
`*8
`*9
`*10
`*11
`*12
`*13
`
`*
`
`Name of Part
`P-QUIP “QUICK CHANGE” PISTON ROD GROUP
`(INCLUDES THE FOLLOWING ITEMS)
`EXTENSION ROD
`PISTON ROD
`RELEASE LINK
`PIN
`PISTON NUT
`PINLET, Special Pressurizing Tool
`PINLET, With Adaptor
`PISTON NUT WRENCH
`PINLET O-RING PACK (Contains 10 O-Rings)
`PISTON LINK HOLDER
`PISTON LINK PULLER
`HYDRAULIC PUMP, Hand Operated
`HYDRAULIC PUMP, Air Driven
`
`NOT SHOWN
`
`
`Qty.
`3
`
`
`Part No.
`302TLS4043
`
`3
`3
`3
`6
`3
`1
`1
`1
`1
`1
`1
`1
`1
`
`
`
`2118898
`2118899
`2118900
`2118901
`2118803
`2118805
`2118806
`2118807
`2118808
`2118809
`2118932
`2118811
`2118812
`
`
`
`400TLS997 Page 8
`
`Page 14 of 29
`
`

`

`
`
`
`
`
`
`
`
`
`
`
`
`CROSSHEAD LUBE PIPING ASSEMBLY
`
`Order by Part Number and Description. Reference Numbers are for your convenience only.
`
`Ref.
`No.
`
`
`1
`2
`3
`4
`5
`6
`7
`8
`9
`10
`11
`12
`13
`14
`15
`16
`
`Name of Part
`CROSSHEAD LUBE PIPING
`(INCLUDES THE FOLLOWING ITEMS)
`PIPE NIPPLE
`PIPE TEE
`PIPE BUSHING
`PLUG
`ADAPTOR
`HOSE ASSEMBLY
`ELBOW
`PIPE NIPPLE
`COUPLING
`MANIFOLD
`PIPE NIPPLE
`PLUG
`ADAPTOR
`HOSE ASSEMBLY
`REDUCER
`ADAPTOR
`
`
`
`
`400TLS997 Page 9
`
`323TLS810
`(REF. DRAWING)
`
`
`Qty.
`1
`
`
`Part No.
`300TLS4012
`
`1
`1
`2
`1
`1
`1
`1
`1
`2
`1
`1
`3
`3
`3
`1
`1
`
`
`63K18
`64G11
`64E13
`64A6
`29Z214
`PP1008991
`64C6
`63H7
`64BK6
`201TWD116
`63H11
`082276
`29Z207
`29Z414
`64N22
`29Z243
`
`
`Page 15 of 29
`
`

`

`CROSSHEAD DRAIN PIPING ASSEMBLY
`Order by Part Number and Description. Reference Numbers are for your convenience only.
`
`
`
`
`
`
`
`
`322TLS810
`(REF. DRAWING)
`
`
`
`
`
`
`
`Qty.
`1
`
`Part No.
`301TLS4012
`
`1
`2
`3
`1
`2
`
`
`
`
`VP1007786
`151878
`5000798
`5018080
`PP1007787
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`Ref.
`No.
`
`
`1
`2
`3
`4
`5
`
`
`
`
`
`
`Name of Part
`CROSSHEAD DRAIN LUBE PIPING
`(INCLUDES THE FOLLOWING ITEMS)
`CROSS
`ADAPTOR
`ADAPTOR
`PIPE NIPPLE
`HOSE ASSEMBLY
`
`
`
`
`400TLS997 Page 10
`
`Page 16 of 29
`
`

`

`FLUID CYLINDER ASSEMBLY
`
`Order by Part Number and Description. Reference Numbers are for your convenience only.
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
` FLUID CLYLINDER ASSEMBLY WITH STANDARD RETAINERS
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
` FLUID CYLINDER ASSEMBLY WITH SUPERBOLT RETAINERS
`
`400TLS997 Page 11
`
`Page 17 of 29
`
`

`

`
`
`
`
`
`
`
`FLUID CYLINDER ASSEMBLY
`
`Order by Part Number and Description. Reference Numbers are for your convenience only.
`
`400TLS997 Page 12
`
`Page 18 of 29
`
`

`

`
`
`
`
`
`
`FLUID CYLINDER ASSEMBLY
`
`Order by Part Number and Description. Reference Numbers are for your convenience only.
`
`Ref.
`No.
`
`
`1
`2
`3
`4
`5
`6
`**7
`*8
`*9
`*10
`11
`12
`13
`**14
`15
`16
`17
`18
`19
`20
`
`
`
`21
`22
`23
`
`
`
`24
`25
`26
`
`*
`**
`
`Name of Part
`ASSEMBLY, FLUID CYLINDER
`(INCLUDES THE FOLLOWING ITEMS)
`FLUID CYLINDER
`VALVE COVER (SUCTION)
`SPRING RETAINER (SUCTION)
`O-RING
`BACK-UP RING
`HEX RETAINER
`SUPERBOLT RETAINER (LOW PROFILE)
`PLATE
`DATA PLATE
`SCREW
`VALVE COVER (DISCHARGE)
`O-RING
`BACK-UP RING
`SUPERBOLT RETAINER
`STUD
`NUT
`VALVE SEAT (SUCTION & DISCHARGE)
`VALVE (SUCTION & DISCHARGE)
`VALVE SPRING (SUCTION)
`VALVE SPRING (DISCHARGE)
`
`GROUP, 8” SUCTION MANIFOLD – LOG STYLE
`(INCLUDES THE FOLLOWING 3 ITEMS)
`SUCTION MANIFOLD
`SCREW
`O-RING
`
`GROUP, 3” FLANGE – 1502 API 10K
`(INCLUDES THE FOLLOWING 3 ITEMS)
`DISCHARGE FLANGE
`GASKET
`SEAL
`
`NOT SHOWN
`NOT INCLUDED IN THE STANDARD ASSEMBLY
`
`
`Qty.
`1
`
`1
`3
`3
`3
`6
`6
`3
`1
`1
`8
`3
`3
`6
`3
`16
`16
`6
`6
`3
`3
`
`1
`
`1
`12
`3
`
`2
`
`2
`2
`2
`
`
`
`
`
`Part No.
`405TLS2039
`
`PP1093519
`PP1090377
`PP1090380
`901SH05-440
`25BC664
`PP1106018
`PP1096859
`5127620000
`300OPA454
`75LM199
`PP1106017
`107992
`25BC663
`PP1106016
`302TLS110
`50AW58
`VP1028825
`VP1028824
`439334000
`PP1000846
`
`303TLS4053
`
`PP1032426
`75A237
`167661
`
`400TLS4038
`
`PP1033242
`25BC253
`901SH06-2
`
`
`
`
`400TLS997 Page 13
`
`Page 19 of 29
`
`

`

`
`
`
`
`PISTONS & LINERS (STANDARD)
`
`Order by Part Number and Description. Reference Numbers are for your convenience only.
`
`
`
`
`
`
`
`
`Ref.
`No. Name of Part
`
`
`1 EXTENSION ROD
`2
`PISTON ROD
`3
`RELEASE LINK
`4
`PIN
`5
`PISTON NUT
`6
`LINER CLAMP
`7
`STUD
`8
`HEX NUT
`9
`FLUID LINER
`10 SEAL, Liner
`11 O-RING
`12 FLUID PISTON
`13 SCREW
`
`Qty.
`
`3
`3
`3
`6
`3
`3
`24
`24
`3
`3
`3
`3
`18
`
`Part No.
`All Sizes
`2118898
`2118899
`2118900
`2118901
`2118803
`200PZL455
`PP1095229
`50B36
`
`
`25AH1
`
`PV701
`
`
`
`
`
`
`
`7.00”
`6.50”
`6.00”
`5.50”
`5.00”
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`303PZL456 302PZL456 301PZL456 300PZL456 304PZL456
`316PZL316 316PZL316 316PZL316 317PZL316 304PZL316
`
`
`
`
`
`320PZL350 321PZL350 322PZL350 324PZL350 325PZL350
`
`
`
`
`
`
`400TLS997 Page 14
`
`Page 20 of 29
`
`

`

`
`
`
`
`PISTONS & LINERS (SUPERBOLT RETENTION SYSTEM)
`
`Order by Part Number and Description. Reference Numbers are for your convenience only.
`
`
`
`Ref.
`No. Name of Part
`
`
`1 EXTENSION ROD
`2 PISTON ROD
`3 RELEASE LINK
`4 PIN
`5 PISTON NUT
`6
`LINER CLAMP
`7 STUD
`8 NUT, Superbolt
`A WASHER, Hardened
`
`(is included w/ item 8)
`9
`FLUID LINER
`10 SEAL, Liner
`11 O-RING
`12 FLUID PISTON
`13 SCREW
`14 STUD, Extender
`15 SLEEVE, Compression
`
`Qty.
`
`3
`3
`3
`6
`3
`3
`12
`12
`12
`
`3
`3
`3
`3
`18
`6
`6
`
`Part No.
`All Sizes
`2118898
`2118899
`2118900
`2118901
`2118803
`301PZL455HP
`PP1095229
`300PZL086
`
`
`
`
`25AH1
`
`PV701
`313PZL110
`301PZL571
`
`
`
`
`
`
`
`
`
`
`
`7.00”
`6.50”
`6.00”
`5.50”
`5.00”
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`303PZL456 302PZL456 301PZL456 300PZL456 304PZL456
`316PZL316 316PZL316 316PZL316 317PZL316 304PZL316
`
`
`
`
`
`320PZL350 321PZL350 322PZL350 324PZL350 325PZL350
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`400TLS997 Page 15
`
`Page 21 of 29
`
`

`

`ROD WASH PIPING ASSEMBLY
`
`Order by Part Number and Description. Reference Numbers are for your convenience only.
`
`
`
`
`
`
`
`
`
`Ref.
`No. Name of Part
`
`ROD WASH PIPING
`(INCLUDES ALL THE FOLLOWING ITEMS)
`1 MANIFOLD
`
`(INCLUDES THE FOLLOWING ITEMS)
`
`BRACKET
`
`NIPPLE
`
`TEE
`
`NIPPLE
`
`ELBOW
`
`NIPPLE
`
`CAP
`
`VALVE
`
`U-BOLT
`
`NUT
`2 HOSE ASSEMBLY
`3 ADAPTOR
`4 ROD WASH SHROUD
`
`400TLS997 Page 16
`
`Qty.
`1
`
`Part No.
`400TLS4019
`
`1
`
`2
`2
`3
`2
`1
`2
`1
`1
`2
`4
`3
`6
`3
`
`PP1095855
`
`PP1095813
`63G9
`64P39
`63N12X126
`64C5
`63G1
`64AD5
`90A35
`123684
`50AQ3
`PP1097874
`29Q6
`PP1097787
`
`Page 22 of 29
`
`

`

`
`
`
`
`
`
`SERVICE TOOLS
`
`Order by Part Number and Description. Reference Numbers are for your convenience only.
`
`Ref.
`No.
`1
`2
`3
`4
`5
`6
`7
`8
`9
`10
`11
`12
`
`13
`
`
`
`
`14
`
`15
`
`Description
`2” HEX WRENCH (FOR SUPERBOLT RETAINER)
`3” HEX WRENCH (FOR HEX RETAINER)
`SLIDE HAMMER
`INSTALLATION WRENCH
`ROTARY UNION WRENCH
`SEAT PULLER KIT
`NUT
`TIE ROD WRENCH
`CRANKSHAFT LIFTING EYE
`CROSSHEAD LIFTING EYE
`OIL STOP HEAD SEAL ALIGNMENT TOOL
`HYTORC FLUID END TIE ROD NUT WRENCH KIT
`(INCLUDES BELOW ITEMS 13, 14, 15)
`HYTORC FLUID END TIE ROD NUT WRENCH ASSEMBLY
`(INCLUDES NEXT 3 ITEMS)
`- HYTORC T-300 WRENCH
`- HYTORC T-300 SPLINE DRIVE SOCKET
`- HYTORC BREAKOUT ADAPTOR
`HYTORC POWER PACK
`(INCLUDES HYDRAULIC PUMP, HOSE, AND GAUGE)
`HYTORC STORAGE BOX
`
`Qty. Part No.
`1
`PP1110242
`1
`PP1110243
`1
`300TLS1244
`1
`302THD933
`1
`301TLS933
`1
`414THD6031
`1
`50B34
`1
`302TLS933
`1
`300TLS263
`2
`VP1107548
`1
`301PZL074
`1
`300TLS4048
`
`
`1
`300TLS9033
`
`
`1
`VP1105548
`1
`VP1105549
`1
`306TLS170
`1
`301TLS417
`
`
`1
`300TLS113
`
`400TLS997 Page 17
`
`Page 23 of 29
`
`

`

`
`
`
`MAVERICK SMART PUMP CONTROL KIT (PP1105506)
`
`Order by Part Number and Description. Reference Numbers are for your convenience only.
`
`FIGURE 1: SMART BOX ASSEMBLY & STROKE COUNTER MOUNTING HARDWARE EXPLOSION
`
`400TLS997 Page 18
`
`Page 24 of 29
`
`

`

`
`
`
`
`
`MAVERICK SMART PUMP CONTROL KIT (PP1105506)
`
`Order by Part Number and Description. Reference Numbers are for your convenience only.
`
`
`
`Ref
`No.
`
`
`SMART PUMP MODULE
`1
`POWER JUMPER HARNESS
`2
`PROXIMITY SENSOR
`3
`BRACKET, LEFT HAND
`4
`BRACKET, RIGHT HAND
`5
`VIBRATION ISOLATOR
`6
`WASHER, LOCK, 1/4” STAINLESS STEEL
`7
`NUT, LOCK, 1/4”-20 STAINLESS STEEL
`8
`BRACKET STROKE COUNTER, GD-3000
`9
`*10 3/8”-16UNC X 0.75” LONG
`
`
`*
`EXISTING BOLTS REMOVED & REINSTALLED FOR BRACKET ASSEMBLY
`
`
`
`
`
`Name of Part
`
`
`Qty.
`
`
`Part No.
`
`1
`1
`1
`1
`1
`4
`8
`4
`1
`2
`
`
`
`
`
`PP1089344
`PP1088771
`PP1069075
`PP1069071
`PP1069072
`PP1069147
`BM165181
`VP1089343
`PP1104626
`655ED030
`
`
`
`
`
`400TLS997 Page 19
`
`Page 25 of 29
`
`

`

`
`
`MAVERICK SMART PUMP HARNESS KIT (PP1103976)
`
`Order by Part Number and Description. Reference Numbers are for your convenience only.
`
` FIGURE 3: ROUTING BRACKET EXPLOSION
`
`FIGURE 2: INT HARNESS & PROTECTIVE COVER EXPLOSION
`
`400TLS997 Page 20
`
`Page 26 of 29
`
`

`

`MAVERICK SMART PUMP HARNESS KIT (PP1103976)
`
`Order by Part Number and Description. Reference Numbers are for your convenience only.
`
`Name of Part
`
`
`Qty.
`
`
`Part No.
`
`1
`1
`1
`1
`1
`1
`1
`7
`60
`1
`1
`3
`
`
`
`
`PP1104622
`PP1071596
`PP1069797
`PP1069796
`VP1092936
`PP1104628
`PP1104627
`PP1104961
`VP1089340
`75LM39
`PP1069077
`75LM51
`
`
`
`
`
`
`
`
`
`
`Ref
`No.
`
`
`INT HARNESS MAVERICK (INCLUDES BELOW ITEMS 2, 3, 4 & 5)
`1
`GASKET
`2
` WASHER, LOCK
`3
`NUT
`4
`BULKHEAD PROTECTIVE COVER
`5
`JUNCTION BRACKET
`6
`ROUTING BRACKET
`7
`P-CLAMP
`**8
`6-3/8” ZIP TIES
`**9
`SCREW, 10-32 X 1/2", SELF TAP
`10
`**11 LUBE PRESSURE SENSOR
`12
`3/8”-16UNC X 0.75” BOLT
`
`
`*
`EXISTING BOLT REMOVED & REINSTALLED FOR BRACKET ASSEMBLY
`**
`NOT SHOWN
`
`
`
`400TLS997 Page 21
`
`Page 27 of 29
`
`

`

`MAVERICK SMART PUMP RETRO FIT KIT (PP1105508)
`
` Order by Part Number and Description. Reference Numbers are for your convenience only.
`
`FIGURE 4: SMART PUMP RETRO FIT KIT
`
`
`
`
`
`
`
`
`Ref
`No.
`
`
`INT HARNESS MAVERICK (SEE PAGES 20 & 21)
`*1
`KIT-CONTROL MAVERICK SMART PUMP
`2
`SCREW,1/2”-13 X 4”
`3
`GASKET TOP INSPECTION COVER
`4
`INTERMEDIATE SPACER PLATE
`5
`COVER, INSPECTION, MAVERICK
`6
`COVER, GEARBOX MAIN BEARING
`7
`PINION SHAFT SEAL RETAINER
`8
`GASKET, GEARBOX PINION
`9
`10 GASKET, GEARBOX MAIN BEARING
`*11 ADAPTOR FITTING
`
`
`*
`NOT SHOWN
`
`Name of Part
`
`400TLS997 Page 22
`
`
`Qty.
`
`
`Part No.
`
`1
`1
`4
`2
`1
`2
`1
`1
`1
`1
`3
`
`
`
`PP1103976
`PP1105506
`655EE168
`165102
`PP1105177
`PP1104624
`307TLS225
`316TLS205
`300TLS715
`301TLS715
`VP1107693
`
`
`
`Page 28 of 29
`
`

`

`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`For additional information contact your local representative or
`Gardner Denver Inc.
`4747 South 83rd East Avenue, Tulsa, OK 74145
`PH: (918) 664-1151, (800) 637-8099
`FAX: (918) 664-6225
`www.gardnerdenver.com
`
`
`
`Specifications subject to change without notice.
`Copyright © 2012 Gardner Denver, Inc. Litho in U.S.A.
`
`Page 29 of 29
`
`