throbber
(19) United States
`(12) Patent Application Publication (10) Pub. No.: US 2016/0111218 A1
`(43) Pub. Date:
`Apr. 21, 2016
`MILDNER et al.
`
`US 201601 11218A1
`
`(54)
`(71)
`(72)
`
`(73)
`(21)
`(22)
`(86)
`
`VACUUMIVARIABLE CAPACTOR
`
`Publication Classification
`
`Applicant: COMET AG, Flamatt (CH)
`
`Inventors: Mark Joachim MILDNER, Rizenbach
`(CH); Roland BIERI, Selzach (CH):
`Mike ABRECHT, Thórishaus (CH):
`Walter BIGLER, Heitenried (CH):
`Douglas BEUERMAN, Boulder Creek,
`CA (US); Jack GILMORE, Fort
`Collins, CO (US)
`Assignee: COMET AG, Flamatt (CH)
`Appl. No.:
`14/891,576
`
`PCT Fled:
`
`May 30, 2013
`
`PCT NO.:
`S371 (c)(1),
`(2) Date:
`
`PCT/EP2013/061174.
`
`Nov. 16, 2015
`
`(51) Int. Cl.
`HOIG 5/03
`HOIG 5/04
`HOIG 5/0II
`(52) U.S. Cl.
`CPC ............... H0IG5/013 (2013.01); H0IG5/011
`(2013.01); H0IG5/014 (2013.01)
`
`(2006.01)
`(2006.01)
`(2006.01)
`
`(57)
`
`ABSTRACT
`
`A vacuum variable capacitor includes a pre-vacuum enclo
`sure for reducing a pressure differential across the bellows.
`The vacuum force load on the drive system can thereby be
`reduced, allowing faster movement of the movable electrode,
`faster capacitance adjustment of the vacuum variable capaci
`tor and longer lifetimes of the device.
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`& X
`SSSSSSSSSSSSS
`XXXXXXXXXXXXXXXXXXXXXXXXX
`SS
`
`XXXXXXXXX SSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSS
`SSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSS
`XXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXX
`
`
`
`
`
`
`
`
`
`
`
`RENO EXHIBIT 2028
`Advanced Energy v. Reno, IPR2021-01397
`
`

`

`Patent Application Publication
`
`Apr. 21, 2016 Sheet 1 of 4
`
`US 2016/0111218 Al
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
` oORBePSe35¢POCO)zOOPKKKKKIKKIRININNORSE©©52525250DESCDOODES5eIEKKOSelRS5252SPOCK)OOODESIPOCO)RO26.252POO’BRKBeO50RNBoERSL525¢626260D"eere%erereree%erereeeeereereetotete!RRSSeeIE.RRSSeoROK%BPBOSCO2DEKO62)Sere050%!RSENS]aRoR5.25252SCSR309°DEK62)setete!’SOIsesGROSiRSSSSS909 Peo*POSSESSONPrOOOFCoDCEOOO)PS0S25¢P5262>Bvehote!wetete!SdKYRSBS05¢)DOOD>P6525)BeREO?%RRERERRERLEVELSee!PeomyORYPSSSTDOO«OrCRP5eoei=OX]ENORBH]ROK]areretereteterelereretateretetereretere’s5252)DOOD>P6255)0505290)DOOROPSSo5)SPOTDOOCOPSSo5DOO?VOPOO"dDOOROOF"PEONBOROBOXSPOOT050505295055CFDCROOOPoRe]|ReeeeronowanweaeeeeBPCOOK)4gBOOENSP5PoPCCSTTPTTTTCTTTeereadPOOFqq©RS‘statasatatatatotatotaotetetatelsPEea2%RRS2525)6OPK2500
`OOODCEO
`R05
`OOODOOD
`LYLEOPOC<
`
`ROKKPPS2585
`
`KPOCTEOD
`
`SSOS97$52525252525125.eIG
`5052505)oRNOOoO?
`
`BOSeS09)°SH25292525252925295
`ROOK)oSBROOD
`
`OOO)DEOOO
`OOOODEO
`verue'ER
`OOFgjDOO
`OOOdOxDOOD
`
`OOOOTPS2525
`OOFOPS2525
`
`SOOTBORK
`R529)qDEO
`etete!OSIMIIISDEOOO
`
`R555)oDOOD
`
`
`
`etete!oO.99.9.9.0.9.OO.OOOOOOOOO.DEOOO
`652525)qOOOOOOOOO6.052
`Wyo.CROO7
`iWPO4ROO
`
`
`
`
`O..9.%.9.9.0.4.0.%.9.9.0.%.O.%.O.%.%.
`
`
`
`
`
`
`
`
`59% 90509450005 %4% 040,09, 9. 0.0.0.4. 0 0.0 0.0.1 000 0.0 0 © 0 0 4.0.0 0 0 © 0.0 0 0.0 0 0.0 0. @.
`Od
`
`DCEOOO
`
`x4
`
`oi
`
`FIG. 1
`
`
`
`
`
`
`
`
`

`

`Patent Application Publication
`
`Apr. 21, 2016 Sheet 2 of 4
`
`US 2016/0111218 A1
`
`15
`
`
`
`
`2 SSSSSSSSSSSSSSSSSSSSSSSS 2 SSSSSSSSSSSSSSSSSSSSSSSS
`:
`
`XXXXXXXXXXXXXXXXXXXXXXXXX
`SSSSSSSSSSSSSSSSSSSSSSS
`SSXXXXXXXXXXXXXXXXXXXXX
`&
`
`XXXXXXXXXXXXXXXXXXXXXX
`SSSSSSSSSSSSSSSSSSSSSSSS
`KXXXXXXXXXXXXXXXXXXXSSS
`S&S
`
`Sayyyy s
`
`14.
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`8 SS
`s
`SS
`8 8
`XXXXXXX-XXX-XXXX-XXX-XXX-XXX-XXXX-X
`XXXXXXXXXXXXXXXXXXXXXXX 3.
`
`d
`
`XX.
`
`s
`
`2
`
`s
`Ssssssssssss
`4.
`X
`assiss
`XXXXXXXXXXXXXXXXXXXXXXXXXXXX-XXXX
`XXXXXXXXX
`
`
`
`FIG. 2
`
`

`

`Patent Application Publication
`
`Apr. 21, 2016 Sheet 3 of 4
`
`US 2016/0111218 Al
`
`TihVAY
`
`CO
`a
`KAAS
`OER
`ORORRO
`Sei
`5
`f
`2
`Ores
`S44
`z3OO
`
`$5r
`RNS
`5505
`
`raves
`
`OOOO
`LRAT
`ae
`TNreeeeeses
`eS
`IKISoeSee
`$325
`
`5 %
`
`B95SKIN
`COD2225o
`SSLSLSLSEI
`"ata’
`SDSESS
`a8
`S
`PI
`22Ls
`OYs
`
`ee
`retetetetete
`525252525052
`S505
`o*, Xx
`o
`0KS
`
`s>«SCHON
`SOOOD
`
`%+,
`o

`SN
`
`OOOOKIOKaDoRSKS
`VRS
`
`oS
`
`Ieo,RxY
`52
`OC?6S52
`SSS?
`SZSoS
`
`
`
`OOOO $5.25 2555255255 5505 58H
`
`xDreretet9
`m7
`gee
`rate®
`EXE$25252505262
`RKS25252505o
`Pat25052505
`3
`S
`q
`eK$2525S25
`raZezezey: TeTeTeTeteteTeteTeTereteTeTaTeTetereTeTeTeTeTe sTeTereTerereeTereverarereTereTeTe
`
`teo
`OOPLLILLS
`“¢;
`reteset
`S
`
`S3 4
`MaMataataateararares
`
`Pree
`Noy
`
`SX
`
`RReeeSOOO
`>©
`¢7YLVV5
`
`8
`
`RNS
`
`09,0, 0,9 0.6.8x
`OOD BOI ICICI NE OO CIT
`Reee TS
`aoe
`
`eeOO
`55

`<f
`
`5*
`
`2S
`
`o
`RRO
`Oo
`
`eeeeeeOCOOOOOO
`SCIS09
`PLLLS
`>
`<5aeSe
`1%PLS So55BS
`PLY?25
`
`3
`SSA?
`SOCOOOS
`RRRRKRARARON
`<>ERA RAS
`SKIHONIIIMI
`SOCOOCOOOSOOOOOOOOOO?2s
`
`x
`6e
`
`OT]505252525EOS
`KKK$25252525¢
`oSx00575252505
`
`KK525252505¢
`oD25252525o
`
`S
`
`SRNRCOOK5
`
`INNSPLYLLYRe
`
`EEN22090)g
`
`SEEKERALRATSSSCSCSLELELIS
`
`SESSCSLIE
`
`SSSIHII
`
`FIG. 3
`
`

`

`Patent Application Publication
`
`Apr. 21, 2016 Sheet 4 of 4
`
`US 2016/0111218 A1
`
`
`
`8 8 8 :
`
`X 8
`
`SSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSS
`SSSSSSSSS
`C
`KX
`KX
`SSSSSSSSSSSSSSSSSSSSSSSSSSSSSSS
`XXXXXXXXXXXYeXX
`KXXXXXXXXXXXXXXXXXXYYXXXXX
`SSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSS
`XXXXXXXXXXXXXXX
`SSSSSSSSSSSSS
`SSXXXXXXXXXXXXXX
`XYYKYYXXXXYKYYXXXXXXYYXXXXX
`SSS
`KXXX
`XXXXX
`KXXX
`XXXX
`KXXXXX
`XXXX
`KXXXK
`XXXX
`KXXX
`XXXXX
`KXXX
`XXXX
`KXXXX
`XXXX
`XXX
`XXXX
`KXXX
`XXXXX
`KXXX
`XXXX
`KXXXX
`XXXX XXX
`XXXX
`
`XXXXXXXXXXXXXXXXXXXXXXXXXXXXX
`XXX
`KY
`
`22
`
`13
`
`27
`
`: : 8 : : 8: :
`: : :
`8 : 8
`3. 8
`8 X s 8 :
`
`K
`
`K K
`s K
`d
`
`0. K
`
`s s
`XXXXXXXXXXXXXXXXXXXXXXXX
`KXXXXXXXXXXXXXXXXXXXXXXX
`XXXYYXXXXXXXXXXXXXXXX
`
`K s x 8. 3.
`
`XXXXXXXXXXXXXXXXX)
`XXXXXXXXXXXXXXXXX
`SSSSSSSSSSSSSSSSSS
`KXXXXXXXXXXXXXXXXX
`SSSSS
`XXXXXXXXXXXXX
`axa
`
`SSSSSSSSSSSSSSSSSSSSS
`KXXXXXXXXXXXXXXXXXXXXXX
`SSSSSSSSSSSSSSSSSSSSSSSSS
`SSXXXXXXXXXXXXXXXXXXXXX
`
`S&S
`X
`XXXXXXXXXXXXXXXXXXX
`XXXXX
`Xs S&SSSSSSSSSSSS3
`XXXXXXXXXXXXXXXXXXXXXXX
`
`CY9988-99.8889,889C8xx888.9888.988
`
`&Oxxx&xxxx xxxxxx0xxxSX&Xsexes
`XXXXXXXXXXXXXX
`SSSSSSSSSSSSSSSSSSSSSSSSS KXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
`KXXXXXXXX
`XXXXXXXXX
`4xxxxxxx(xxxx(x
`KXXXXXXXX
`XXXXXXXXXXXXXXXXXXXXXXXX SSX
`SSSSSSSSSSSSSSS KXXXXXXX
`SSSSSSSS
`XXXXXXXXXXXXXXXXXXXXX
`
`
`
`
`
`34.
`
`
`
`28
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`

`

`US 2016/0111218 A1
`
`Apr. 21, 2016
`
`VACUUMIVARIABLE CAPACTOR
`
`BACKGROUND AND SUMMARY
`0001. The present invention relates to the field of vacuum
`variable capacitors.
`0002 Vacuum variable capacitors are useful for example
`in impedance matching networks in which the impedance of
`a time-dependent high-frequency load can be matched with
`that of a generator by adjusting one or more vacuum variable
`capacitors. The capacitance of Such capacitors can be con
`trollably adjusted by moving one electrode, or set of elec
`trodes, with respect to the other, and the use of vacuum as the
`dielectric medium allows their use in high power applica
`tions, for example operating at Voltages in the kV range or
`several tens of kV Voltages, carrying currents up to several
`hundredamps, and at frequencies as low as 200kHZoras high
`as 200 MHz. Such capacitors can be used as the tuning ele
`ment in high-power impedance matching networks and are
`often used for high power radio-frequency (RF) applications
`requiring fast, controllable, reliable capacitance adjustment
`over a large range (typically about 1:50 or more) with high
`resolution (typically more than 10000 setpoints in the range)
`and operating lifetimes of many years.
`0003 Vacuum capacitors typically comprise a pumped
`and sealed enclosure, said enclosure typically comprising
`two metallic collars electrically insulated form each other by
`a cylindrical (tubular) ceramic (or other electrically insulat
`ing) piece joined in a vacuum tight manner to the aforemen
`tioned collars. Inside the enclosure and conductively attached
`to each metallic collar are electrodes whose function (to
`gether with the dielectric) is to generate electric capacitance.
`Typically one electrode is mechanically fixed to one collar
`and the other electrode can be moved by means of a drive
`system comprising shaft and Screw/nut System. Axial move
`ment of the screw/nut guiding system outside the vacuum is
`transferred to axial movement of the movable electrode inside
`the vacuum typically by means of an expandable joint, here
`after generally referred to as a bellows, although other
`expandable joints may be used. The vacuum dielectric
`medium gives the name to such capacitors. The vacuum pres
`sure is typically better (lower) than 10-4 mbar. Using vacuum
`as a capacitor dielectric has the advantages of stable dielectric
`value (in particular no temperature, nor frequency dependen
`cies), and allows stable operations of the capacitor at high
`Voltages and high currents with very low dielectrical losses.
`For example, Publication US2010202094 (A1) describes a
`vacuum variable capacitor. Some specific applications of
`vacuum capacitors include broadcasting (eg in an oscillation
`circuit of a high power transmitter) or plasma controlling
`processes in the semiconductor, Solar and flat panel manufac
`ture, for example during industrial Plasma-Enhanced Chemi
`cal Vapor Deposition (PECVD) processes. In such applica
`tions, adjusting the capacitance of the vacuum variable
`capacitors allows to change (and match) the impedance
`between RF loads (such as those generated by the PECVD
`processes) and the fixed impedance of a high power RF gen
`erator, fixed by industry standard to Z
`
`out Generator = (50+ Oj) Ohm.
`
`0004 Vacuum capacitors are the key tunable element for
`RF power transfer to time-varying loads. Despite being rela
`
`tively bulky, vacuum variable capacitors offer several advan
`tages compared to other tuning mechanisms such as inductive
`tuning, or other forms of capacitive tuning (non-mechanical
`technology or non vacuum-technology). Indeed, vacuum
`variable capacitors allow nearly continuous tuning and have
`an excellent resolution (capacitance range can easily be
`divided into more than 10000 setpoints when the micro-step
`features of a typical stepper motor is used) over a very large
`capacitance range and have very high Voltage capabilities
`thanks to the vacuum dielectric. Moreover, because of the
`extremely low dielectric losses, vacuum capacitors allow
`large currents without generating much heat and conse
`quently are essentially unrivalled for the most demanding
`power applications. The adjustment of the capacitance value
`is achieved by mechanically moving one electrode with
`respect to the other electrode, thereby either modifying the
`distance between the two electrode surfaces or modifying the
`electrode surface overlap (the latter is most common), both of
`which result in a change of the capacitance value.
`0005 Typical vacuum variable capacitors for MHIZ appli
`cations are designed to provide capacitance values in the pF
`range (sometimes extending into the low nF range), whereas
`a single unit will cover a capacitance range of approximately
`1:50 or more; that is, if the minimum setting Cmin is for
`example 10 pF, then a maximum of Cmax=500 pF can typi
`cally be set using the same unit. The time taken to move the
`movable electrode between Cmin and Cmax is typically is or
`more in prior art capacitors. A smaller adjustment requires a
`proportionally smaller amount of time. Recently, the adjust
`ment times during, and in between consecutive plasma pro
`cesses used in chip manufacturing or other semiconductor
`manufacturing processes have shrunk considerably, so that
`vacuum variable capacitors have sometimes become the
`bottleneck element in impedance matching and in the overall
`processes using radio frequency power. While there is
`progress towards more rapid control software, there are
`physical limitations on the speed with which a mechanical
`part (the moving electrode) can be moved using a given
`motor. One limiting factor on the speed is the motor power
`required to counter the significant force due to the pressure
`differential (1 bar) between the inside and the outside of the
`vacuum tight enclosure.
`0006 State of the art vacuum variable capacitors are thus
`limited in speed primarily by the power of the motor and by
`the pressure-velocity limit (so-called PV value) of the screw
`and nut of the drive system used to move the movable elec
`trode of the capacitor. A high PV value leads to a high contact
`pressure between the nut and the screw threads of the drive
`system, negatively affecting the wear of said Screw/nut sys
`tem and resulting in earlier failures (or alternatively requiring
`regular exchange of screw/nut System).
`0007 Prior art capacitors also suffer from significant
`membrane stresses and bending stresses in the bellows. The
`greater these stresses, the Smaller the number of compression/
`expansion cycles (lifecycles) which the bellows can endure
`before they fail.
`0008 Irrespective of the type of motor being used for the
`drive system, a high torque is inevitably required to work
`against the pressure differential of a prior art vacuum variable
`capacitor, as explained below.
`0009 Stepper motors are typically used to drive vacuum
`variable capacitors because of their positioning accuracy
`(resolution), high stiffness (stepper motors develop their
`maximum holding torque at Standstill and typically do not
`
`

`

`US 2016/0111218 A1
`
`Apr. 21, 2016
`
`require any brake), and because they have satisfactory speeds
`for most applications. Typically stepper motors can run at 600
`RPM or 1200 RPM to drive most common vacuum variable
`capacitors and still provide enough torque to work against the
`vacuum force. Unfortunately, however, one property of step
`per motors is that increasing the speed decreases the available
`torque, which, at very high speeds, results in step loss and
`inaccuracy. Other motors (such as servo-motors, or linear
`motors) also have decreasing torque at high speeds. Obtain
`ing a combination of higher torque and speed is only possible
`by drastically increasing the size and cost of the motor. This
`is not an acceptable option for components integrated into
`OEM (original equipment manufacturer) impedance match
`ing networks.
`0010. It is desirable to overcome the above and other dis
`advantages with prior art vacuum variable capacitors. In par
`ticular, it is desirable to provide an improved vacuum variable
`capacitor in which the adjustment speed is increased, but
`preferably without increasing the size of the motor, without
`increasing the size of the device, and/or without reducing the
`adjustment resolution of the device.
`0.011
`Additional advantages may include an increase in
`the lifetime of the device (in particular an increase of the
`number of capacitance adjustment cycles), without compro
`mising on the maximum operating Voltage/power, compact
`ness of the device, or its adjustment resolution.
`0012. According to an aspect of the present invention, a
`vacuum variable capacitor is provided, adjustable between a
`minimum capacitance value and a maximum capacitance
`value, and comprising:
`0013 a first vacuum enclosure containing capacitor elec
`trodes separated by a vacuum dielectric, the wall of the first
`vacuum enclosure comprising a first deformable region (also
`referred to as bellows) for transferring mechanical movement
`between a drive means disposed outside the first vacuum
`enclosure and a mobile one of the capacitor electrodes inside
`the first vacuum enclosure; and a second enclosure, referred
`to as the pre-vacuum enclosure, containing a gas at a prede
`termined pressure, lower than atmospheric pressure, the pre
`vacuum enclosure being arranged such that the first deform
`able region separates the pre-vacuum enclosure from the first
`vacuum enclosure.
`0014. The pre-vacuum enclosure (also referred to as a
`secondary vacuum enclosure) contains a gas at a pressure
`below atmospheric pressure, and thereby serves to reduce the
`pressure differential across the bellows. This reduction in
`pressure differential in turn reduces the amount of motor
`torque which is required to move the bellows and/or increases
`the adjustment speed which can be achieved using a given
`motor.
`0015 The presence of the pre-vacuum enclosure means
`that the motor needs less torque in order to drive the nut and
`compress or expand the bellows and move the movable elec
`trode(s) inside the first (also referred to as primary) vacuum
`enclosure. This allows faster speeds using a motor of the same
`size and power. Note that the reduction in torque required is
`not due merely to the reduction in the vacuum force on the
`below. The vacuum force gives rise to an axial force between
`the nut and the screw thread of the shaft. This axial force
`causes significant friction between the nut and the screw. A
`reduction in the pressure differential, and hence in the
`vacuum force, results in a significant decrease in the amount
`of rotational friction between the nut and the screw thread.
`
`This reduced rotational friction also results in a significant
`decrease in the amount of torque required by the motor to
`drive the shaft.
`0016. The secondary vacuum enclosure does not need to
`be pumped down as much as the primary vacuum. Indeed the
`primary vacuum pressure must be many orders of magnitude
`less than the atmospheric pressure in order to perform
`adequately as a dielectric, whereas the pressure in the pre
`vacuum enclosure may merely be one order of magnitude less
`than the atmospheric pressure, for example, which is already
`Sufficient to reduce the axial force acting on the drive system
`(the screw/nut etc) by about a factor of 10. With the reduced
`force acting on the drive system, the required torque of the
`motor is reduced considerably which allows for higher
`speeds.
`0017 Moreover, the arrangement can increase the lifetime
`of the bellows, which separates two volumes under a reduced
`pressure differential and will therefore be subject to less
`membrane stress and less bending stress upon compression/
`expansion. The reduced vacuum force also leads to a reduc
`tion in the wear of the Screw-and-nut drive system, thus
`leading to longer lifetimes of those components.
`0018. The fast vacuum variable capacitor described here
`may for example be configured with the motor located in the
`pre-vacuum enclosure, and with the gas in the pre-vacuum
`enclosure at a pressure of approximately 0.1 bar, for example.
`A pressure of 0.1 bar diminishes the vacuum force on the
`bellows by approximately 90% but still provides enough mol
`ecules to allow convection cooling so that the motor does not
`overheat. A better vacuum (a lower pressure) may not allow
`enough heat to be evacuated towards the outside environment
`leading to overheating of the motor and failure of the system.
`Generally, a pressure of between 0.05 bar and 0.5 bar has been
`found to offer a useful reduction in vacuum force, without the
`need for extra cooling measures. However, any pressure up to
`atmospheric pressure may be used, and still offer an improve
`ment.
`0019. In principle, the vacuum force could be reduced to
`Zero by fully evacuating the pre-vacuum chamber. This would
`reduce the required motor torque for driving the screw/nut to
`a very small value. However, the vacuum force provides a
`useful axial biassing force on the screw-nut drive. This axial
`biassing force significantly reduces the amount of play in the
`screw/nut drive, and thereby contributes to the accuracy
`(resolution) of the capacitor adjustment. The bellows may
`have an inherent spring-like force, which also has the effect of
`biasing the screw-nut mechanical interface. However, the
`bellows may be under compression at one point in its exten
`sion range, and in tension in another part of its extension
`range. So it will exerta positive and a negative biasing force on
`the drive screw/nut, depending on where in its extension
`range the bellows happens to be. Thus, it is advantageous to
`configure the pressure differential across the bellows such
`that the vacuum force is greater than the maximum bellows
`spring force acting in a direction opposite to the vacuum
`force. In other words, the resultant "vacuum force--bellows
`spring force' should not change orientation even when the
`bellows go through their neutral position (from being com
`pressed to being extended). Indeed although the bellows force
`alone would change orientation depending whether it is oper
`ated in compression mode or in extension mode, the adding of
`the (diminished) vacuum force still ensures that the sum of the
`forces does not change orientation. This can be guaranteed by
`having the secondary vacuum pressure high enough to at least
`
`

`

`US 2016/0111218 A1
`
`Apr. 21, 2016
`
`equalize the maximum amplitude of the bellows spring force
`of the capacitor. A change of orientation of the resultant force
`would allow backlash in the screw-nut System resulting in an
`inferior position control of the capacitor (and associated
`capacitance and impedance values). In other words, the
`diminished vacuum force should be determined so that it is
`still just big enough to compensate any bellows force in an
`opposite direction (this will depend on the mechanical prop
`erties of the bellows used).
`0020 For similar reasons, another advantage of a reduced
`but not fully compensated vacuum force, is that the capacitor
`can be positioned and integrated in any orientation into an
`impedance matching network provided that the reduced
`vacuum force still at least also compensates the gravitational
`force which applies on the movable electrode when the bel
`lows axis is not horizontal. A pressure of 0.1 bar was found to
`be appropriate with typical choices of bellows and electrode
`mass. However, in other situations a higher or lower pressure
`may be more effective.
`
`DETAILED DESCRIPTION OF THE INVENTION
`0021. The invention will now be described in detail, with
`reference to the accompanying drawings, in which:
`0022 FIG. 1 shows, in schematic cross-sectional view, a
`prior art vacuum variable capacitor.
`0023 FIG. 2 shows, in schematic cross-sectional view, an
`example of a vacuum variable capacitor according to a first
`embodiment of the invention.
`0024 FIG.3 shows, in schematic cross-sectional view, an
`example of a vacuum variable capacitor according to a second
`embodiment of the invention.
`0.025
`FIG. 4 shows, in schematic cross-sectional view, an
`example of a vacuum variable capacitor according to a third
`embodiment of the present invention.
`0026. The figures are provided for illustrative purposes
`only, and should not be construed as limiting the scope of the
`claimed patent protection.
`0027. Where the same references have been used in dif
`ferent drawings, they are intended to refer to similar or cor
`responding features. However, the use of different references
`does not necessarily indicate a difference between the fea
`tures to which they refer.
`
`DETAILED DESCRIPTION
`0028 FIG. 1 shows a highly simplified, diagrammatical
`cross-section of an example of a prior art vacuum variable
`capacitor. It comprises a pumped and sealed vacuum enclo
`sure (2) formed with two metallic collars (3, 4) electrically
`insulated from each other by a cylindrical ceramic piece (5)
`joined in a vacuum tight manner to the collars (3,4). Inside the
`enclosure (2) and conductively attached to each metallic col
`lar (3, 4) are a static electrode (6) and a movable electrode (7)
`whose function, together with the vacuum dielectric (12), is to
`generate electric capacitance. The static electrode (6) is
`mechanically fixed to one collar (3) and the movable elec
`trode (7) can be moved by means of a drive system compris
`ing a lead screw (9) and nut (14).
`0029. An expansion joint or bellows (11) separates the
`vacuum dielectric (12) from the atmospheric pressure outside
`the vacuum enclosure (2). Note that there is a force due to the
`pressure differential (APs 1 bar) that acts on the bellows (11)
`and the contact surface between the nut (14) and the lead
`screw (9). To change the capacitance value of the vacuum
`
`variable capacitor, the overlap of the electrodes (6) and (7)
`may be adjusted by turning the screw (9) an appropriate
`number of turns or fraction of turns. This is done by typically
`using a motor (15). The vacuum force, which can be as much
`as 300N or more, acts on the bellows (11) to pull the bellows
`and the nut towards the vacuum (ie downwards in FIG.1). The
`magnitude of the vacuum force depends on the geometry of
`the bellows (11), which form the interface between the
`vacuum (12) and the Surrounding atmosphere. This leads to a
`high torque requirement for the motor (15), which in turn
`limits its speed, as discussed above.
`0030 FIG. 2 shows, in similarly simplified form, an
`example of a vacuum variable capacitor (1) according to the
`present invention. It comprises a first vacuum-tight enclosure
`(2), electrodes (6, 7), motor (15), lead-screw (9), nut (14) and
`bellows (11) as already described in relation to FIG. 1. In
`addition, a low-pressure enclosure (21), also referred to as a
`partial vacuum or pre-vacuum enclosure, is sealed to the first
`vacuum enclosure (2). The pre-vacuum enclosure (21) con
`tains a gas (20) at a pressure lower than atmospheric pressure,
`for example 0.1 bar.
`0031. Instead of separating the vacuum (12) from the
`atmosphere, as in FIG. 1, the bellows (11) of FIG. 2 now
`separate the vacuum (12) from a low-pressure gas (20) con
`tained within the sealed pre-vacuum enclosure.
`0032. If the pressure in the pre-vacuum enclosure is 0.1
`bar, then the vacuum force acting on the bellows (11) and the
`nut (14) will be approximately one tenth of the corresponding
`vacuum force in the vacuum variable capacitor illustrated in
`FIG 1.
`0033. Because the vacuum force is reduced, the torque
`required by the motor (15) is also smaller than for the vacuum
`variable capacitor of FIG. 1. As a consequence, the same
`motor (15) as the one used in FIG. 1 can operate at higher
`speeds.
`0034. It can be noticed that in this embodiment, the motor
`(15), being in the pre-vacuum enclosure (21) is electrically
`insulated from the collar(4) which carries high electric power
`when the vacuum variable capacitor (i) is in RF operation.
`This is illustrated symbolically in FIG. 2 by an insulating
`material (8).
`0035. This collar (4) on the variable side of the vacuum
`variable capacitor (1) is often refered to as the “variable
`mounting plate because it is used to mount the vacuum
`variable capacitor into an impedance matching network or
`other system. A different electrode arrangement inside the
`first vacuum tight enclosure (2) allows to simplify the mount
`ing of the motor (15), as will be explained in relation to the
`second embodiment of the invention.
`0036 Coming back to the present embodiment (FIG. 2),
`let us assume that the pressure in the pre-vacuum enclosure
`(21) is 0.1 bar for the following discussion about the increase
`of the lifetime of the vacuum variable capacitor.
`0037 Firstly, the bellows (11) lifetime improves because
`the pressure differential (AP) across the bellows (11) is now
`reduced by 90%, and this reduction will produce lower mem
`brane stress and lower bending stress of the bellows (11) in
`extension or compression, thus leading to an extended life
`time. Secondly, the lifetime of the screw (9) and nut (14) is
`also improved, because the PV value is reduced thanks to the
`lower pressure value. PV is the product of pressure and veloc
`ity, where the pressure and velocity here are those at the
`contact surfaces of themating threads of the screw (9) and nut
`(14). The PV value is a common engineering value that may
`
`

`

`US 2016/0111218 A1
`
`Apr. 21, 2016
`
`be used to predict mechanical wear and the time to failure of
`two sliding Surfaces in contact such as those of Screws and
`nuts. A decreased pressure difference across the bellows (11)
`results in a lower contact pressure between the mating thread
`surfaces of the screw (9) and the nut (14). With the vacuum
`variable capacitor (1) illustrated in FIG. 2, the reduction in
`contact pressure between screw (9) and nut (14) gives rise to
`one or more of the following beneficial properties:
`0038. For a given screw/nut pairing, less wear and longer
`lifetimes;
`0039 For a given screw/nut system and the same lifetime
`requirements, it allows the screw/nut drive system to operate
`at faster speeds without reducing lifetime;
`0040 Choosing a less expensive combination of screw/nut
`materials and still reaching the same lifetimes at the same
`speeds;
`0041 Choosing smaller screws and nuts (and therefore
`contributing to the miniaturization of the vacuum capacitor)
`without reducing lifetime.
`0042. The motor (15) may be a stepper motor, for
`example. Alternatively, one may use other types of DC motors
`or AC servo motors. It is also possible to use linear motors
`without any rotating part in the drive, thereby achieving even
`higher speeds with a given size motor.
`0043 FIG. 3 shows an example of a vacuum variable
`capacitor according to a second embodiment of the present
`invention. In this example, the arrangement of two ganged
`sets of electrodes (24, 25) inside the first vacuum enclosure
`(2) and the use of a second ceramic insulator (32) as part of the
`vacuum enclosure (2) makes it possible to connect the motor
`(15), located in the pre-vacuum enclosure (21) such that the
`pre-vacuum enclosure does not require an extra insulating
`piece to electrically insulate the motor from the high Voltages
`applied during operations of the vacuum variable capacitor
`(1). This allows a more compact layout of the motor in the
`second vacuum enclosure.
`0044) In both FIGS. 2 and 3, the motor (15) has been
`shown as being located inside the pre-vacuum enclosure (21).
`However, the motor (15) may alternatively be arranged
`wholly or partially outside the pre-vacuum enclosure (21).
`The pre-vacuum enclosure (21) serves as a pressure vessel,
`for reducing the pressure differential across the bellows (11),
`and its use for housing the motor (15) is secondary.
`0045 FIG. 4 shows an example of a vacuum variable
`capacitor (1) according to a third embodiment of the present
`invention, which comprises, as in the first and second
`embodiments, a first vacuum enclosure (2) containing elec
`trodes (6, 7) in a vacuum (12), and bellows (11), which
`separate the vacuum (12) from a pre-vacuum enclosure (21)
`containing a gas (20) at low pressure, as described in relation
`to the first and second embodiments.
`0046. The vacuum variable capacitor of FIG. 4 also com
`prises a second vacuum enclosure (22) and second deform
`able wall region, or bellows (27), and a pre-vacuum enclosure
`(21), which are constructed such that the net vacuum force of
`the second bellows (27) due to the pressure differential
`between the second vacuum (13) and the pre-vacuum gas
`(20), and the bellows spring force of the second bellows (27),
`are substantially the same as, but acting in the opposite direc
`tion to, the corresponding net vacuum force and bellows
`spring force on the first bellows (11).
`0047. As shown in FIG.4, the first and second bellows are
`connected by a mechanical linking means (in this case a
`common shaft, 9), which ensures that a movement of the first
`
`bellows (11) is countered by a similar, but opposite movement
`of the second bellows (27), and vice versa. In other words, if
`the first bellows (11) moves against its vacuum force (up
`wards in the FIG. 4), the second bellows (27) moves with its
`vacuum force (also upwards in the FIG. 4).
`0048. In this way, the vacuum and spring force on the
`bellows (11) can be substantially (or even completely) com
`pensated by the second, similar (but counteracting) bellows
`(27) and vacuum enclosure (22) arrangement.
`0049 Various possible mechanical linkages can be envis
`aged for linking the two bellows (11 and 27), but a straight
`through shaft (28), fixed at either end to the respective end
`portions of the first (11) and second (27) bellows has the
`advantage that it requires no threaded joint or other moving
`parts.
`0050 FIG. 4 shows an arrangement in which the first (2)
`and second (22) vacuum enclosures share a common pre
`vacuum enclosure (21) for reducing the pressure differential
`across the respective bellows (11,27). However, it would be
`possible to use two separate pre-vacuum enclosures to
`achieve the same result.
`0051. With this arrangement, it is particularly advanta
`geous to use a linear drive or any other moving means which
`do not containa screw and nut. Fur

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket