throbber
(19) United States
`(12) Patent Application Publication (10) Pub. No.: US 2004/0001299 A1
`(43) Pub. Date:
`Jan. 1, 2004
`Van Haaster et al.
`
`US 2004.0001299A1
`
`(54)
`
`EMI SHIELD INCLUDING A LOSSY
`MEDIUM
`
`(75)
`
`Inventors: Philip van Haaster, Corona, CA (US);
`Edward Nakauchi, Westminste, CA
`(US); Richard Norman Johnson,
`Encinitas, CA (US)
`
`Correspondence Address:
`TESTA, HURWITZ & THIBEAULT, LLP
`HIGH STREET TOWER
`125 HIGH STREET
`BOSTON, MA 02110 (US)
`
`(73)
`
`Assignee: LAIRD TECHNOLOGIES,
`DELAWARE WATER GAP, PA
`
`INC.,
`
`(21)
`(22)
`
`Appl. No.:
`
`10/319,797
`
`Filed:
`
`Dec. 13, 2002
`
`Related U.S. Application Data
`(60) Provisional application No. 60/340,343, filed on Dec.
`14, 2001.
`
`Publication Classification
`
`(51) Int. Cl. ................................................... HO2H 9/06
`(52) U.S. Cl. .............................................................. 361/118
`(57)
`ABSTRACT
`LOSSy materials can be used to SuppreSS EMI transmission.
`Disclosed are methods for applying lossy materials to EMI
`shielded enclosures to improve EMI shielding effectiveness
`and the EMI shielded enclosures so produced. In some
`embodiments, the EMI shielded enclosure includes a
`printed-circuit board mountable device. In one embodiment,
`lossy material can be applied to the interior of an EMI
`Shielded enclosure using an adhesive. In another embodi
`ment, lossy materials can be applied to the exterior of the
`EMI enclosure to suppress EMI incident upon the EMI
`Shielded enclosure, thereby reducing the Susceptibility of
`electronics contained within the EMI shielded enclosure. In
`yet another embodiment, lossy materials can be applied to
`both the interior and exterior of the EMI enclosure.
`
`
`
`100
`
`EMENCLOSURE
`
`102
`
`104
`
`104
`
`400
`
`Momentum Dynamics Corporation
`Exhibit 1008
`Page 001
`
`

`

`Patent Application Publication
`
`Jan. 1, 2004 Sheet 1 of 13
`
`US 2004/0001299 A1
`
`
`
`Momentum Dynamics Corporation
`Exhibit 1008
`Page 002
`
`

`

`Jan. 1, 2004 Sheet 2 of 13
`
`US 2004/0001299 A1
`
`
`
`|NO LLOE
`
`{{I (91 H.
`
`
`
`----~--~~~~ ~~~~ ~~sae
`
`}$| | | `~##
`
`Patent Application Publication
`
`00||
`
`lá—10-ea--Laa-Lii:F
`
`--No.ssae
`
`Momentum Dynamics Corporation
`Exhibit 1008
`Page 003
`
`

`

`Patent Application Publication
`
`Jan. 1, 2004 Sheet 3 of 13
`
`US 2004/0001299 Al
`
`104
`
`102
`
`SIDE
`
`106 ayee
`
`angela
`TOE
`
` ae
`Tyorten,
`
`100
`
`
`
`
`
` r
`
`
`
`EM]ENCLOSURE 99
`
`FIG.2A
`
`100
`
`a
`oO
`-
`
`N
`oO
`_
`
`100
`
`r4!'t'V!‘1'''tt‘1141Iit1111L
`
`Int
`:
`Te
`ERT FT,
`eececemeLPepRieeeeresPertenecenearerates
`FeeesBesesePOPOLSIEResateieasatsstewatdEB
`
`
`
`
`
`ee te Hg 8Hey3see fe EM yt Tya Hey cee Hy SagFag ab Mate Ma 9%,
`(SinarstatetsteeidadssMieretetersMagagierereses
`bertdetosEOERTCAItsPepeierOeeEdBespepesfreioresy
`
`
`Olea, ge i Toe ggte EyeEyyn Me yw Ng weg ew fagig3ig8 fe# yeBgBett MyOM,
`teaSahghtReSaassPOPESATonesoe,egal
`,
`BE Mg NgHg MgMy 36 By pete eh ages
`Kay Lope
`Pereieceregeieroeeet
`OeiteLeanne
`SauteacesSereeeeee
`renee en te
`(A gahoiaie pai ae gee el
`‘6a ay a By Bg Bt
`ee aisAe sera gePeaeEEES 3ahh a of 6H ye el
`#
`Eo
`we
`zeSOEOEEOLAESBesant:ereted
`(eeepepeeesieee
`Deht
`Bet ht hg SgMg hh hg Ey Bye Met it SuBghygahg Ny tt iy wg od
`=.
`ote é e.
`rgBK
`gg®
`CeresereeeeheebePCIOROTAIASCELOLOLOPEN
`CAELTTEReere,PETE EEOREODEE EITEEER page
`peer ten
`igh
`tee A NeMet My a yeONDMy Hy ME Nyged
`a
`6% oem
`My
`My
`My
`Fg
`Big
`RM,
`ac
`BM,
`einetesensdfeseeeidadierectieteitineteseteeeren
`opeParetosesaiatLeletesetetiiiiteetitetes

`"
`ys Mae HL HgNy 8 Med Hye MyEy gh SyBy Myca Bs Bigs Sy g heey
`(Oucetecdeseinsatefeedtendfessorieseecpeperereg
`
`aeg BgBeyhHeat Bigthathe Shae MattathesFt tae ya, heyHy shy eB,a ByLieaa Ceeen sia Ste
`
`TOP
`
`END
`
`Momentum Dynamics Corporation
`Exhibit 1008
`Page 004
`
`Momentum Dynamics Corporation
`Exhibit 1008
`Page 004
`
`

`

`Patent Application Publication
`
`Jan. 1, 2004 Sheet 4 of 13
`
`US 2004/0001299 Al
`
`SIDE
`
`102
`
`
`
`EMIENCLOSURE
`
`104
`
`100
`
`
`
`EEEONESTOEEREUPETERSIaTP EEPEEReID
`+
`a
`a ete,
`os
`%
`aes Aa a8, gtgeheeBhd tha oH
`aaaek, ee 5 ety hyAMEEgMet My AytSe Egays Hy eaeignhy ah,
`See nDPeesala
`
`FsHyMigBay My Hy aayhyHy haceigHeh a 83 By 0Meg Xnty 9%,
`
`PeraretateEPLOELAGEPESCEPLEEtegEe.a Kaoagoraf sf
`er ey SayetHy 6ek By Nye yetFy EMeR EatEg Ege MyMghy Eye PyByAMyy 7
`Fag thay A Ft Fig tikFggt yh Hy tgSg teegh Me ytByOg Mae Me hy|
`felateteretetdPOSERSEM EER SRS,Peterietaswrens
`PE PEO ED BPE EE hePM FEIEIRSE RE SESSOS HaPRET Kageseol
`B88 eyey ashywhys HUF,B®,gigBagugh i HMgS NetHe as HaBy MyaBy try
`otaSaalHF etepeetoe ae PPLEELOLISOEOEE2MEOEESeams
`28gHyBea Xs why @ Ken Ty
`Shanta tatMette shee Age
`Eega Ky BM My
`ON eeee
`agghagh2ytweietegonesBORDSPRSES
`Bg agBy96BehagA Mey BMys hyOR, Nye Ey Hu B,
`oO igip tateTIACA SETELE TATE SNS,
`Peete hE eeeee SOLOLOEDEL EEEaDooEd
`SMain thahMetaFue Ma thanMetsetek
`eH Be,ag HyFagoe BgeeMy 8"
`DEPRES CHALE S OE
`BEESEETEREEEDE EEEPEE Laety
`Og Me MyaBae Hg tuiehsSg MgFigOa ega 9Mi Ty yoyyy Be"5
`Aa olaf iM POS PEEEOSOLISOLASREDE EEE
`fem Sg MgSgeHMegs yeMae OyeHe Mg 8 Sya hgaMy wy1athe#5,ane sec
`Ma Mt Maga BeeNyt ByHyeSe Baga By tay ©BFggie Ba aaa yeBawg ye Rey BF,
`AEa a HONE IEEEFSePME PCIESeOCROSORT
`PEP SESILE SEPHS 8,Sohoemee aratare: wieiteoen tes
`pewhy5 By AgeHg tg Eek Meeee MyEg SG Hy My ey Ey aRy hy why aEa BeaMea §,
`PPIIPIOSII INGSLEEP EDSOEEREELEDED SEP IED EO ep
`ee ee eaeI aHag HeyHyyy HyMaRSaN et Ig EySaat eee,
`Ft eehy RighMs wah Hy wy eh,
`BegaFy Bigsta eye Mpg tee
`ereieeerkgee deees rerere,eee ted eeeSpelerere
`
`FIG.2B
`
`Qo
`oOa
`
`TOP
`
`102
`
`104
`
`END
`
`Momentum Dynamics Corporation
`Exhibit 1008
`Page 005
`
`Momentum Dynamics Corporation
`Exhibit 1008
`Page 005
`
`

`

`Patent Application Publication
`
`Jan. 1, 2004 Sheet 5 of 13
`
`US 2004/0001299 A1
`
`S
`
`S
`
`:
`
`3
`
`3
`
`
`
`e
`
`
`
`s
`
`s:
`
`is X's' "
`stay
`
`s:
`8-2
`"sissa's
`
`5
`
`r: :
`.
`
`is is
`F. .
`. .
`.
`
`a. : i
`
`s
`
`: :
`. 3. :
`s : : s
`
`S
`
`3
`
`2
`
`Momentum Dynamics Corporation
`Exhibit 1008
`Page 006
`
`

`

`Patent Application Publication
`
`Jan. 1, 2004
`
`Sheet 6 of 13
`
`US 2004/0001299 A1
`
`99
`
`os —, FŒT) |
`
`| |
`
`|
`
`
`
`
`
`
`
`
`
`WO LLOE
`
`9 (91 H.
`
`Momentum Dynamics Corporation
`Exhibit 1008
`Page 007
`
`

`

`Patent Application Publication
`
`Jan. 1, 2004 Sheet 7 of 13
`
`US 2004/0001299 A1
`
`8
`
`&
`
`. 2
`
`
`
`8
`
`
`
`
`
`
`
`
`
`
`
`3
`
`
`
`S
`
`s
`
`N 3S
`
`
`
`
`
`3
`
`-
`
`3
`
`
`
`
`
`AYYA
`
`Momentum Dynamics Corporation
`Exhibit 1008
`Page 008
`
`

`

`Patent Application Publication
`
`Jan. 1, 2004 Sheet 8 of 13
`
`US 2004/0001299 A1
`
`8
`
`---
`
`CN
`O
`v
`
`
`
`3
`
`s
`
`Momentum Dynamics Corporation
`Exhibit 1008
`Page 009
`
`

`

`Patent Application Publication
`
`Jan. 1, 2004 Sheet 9 of 13
`
`US 2004/0001299 A1
`
`
`
`66
`
`
`
`EHTISOTONE IVNE
`
`9 (9 IAI
`
`Momentum Dynamics Corporation
`Exhibit 1008
`Page 010
`
`

`

`Patent Application Publication
`
`Jan. 1, 2004 Sheet 10 of 13
`
`US 2004/0001299 A1
`
`
`
`|
`
`
`
`(gp) uO) enue).W
`
`Z TOIH
`
`
`
`(zHW) Kouanbºu
`
`000 ? ?
`
`0006
`
`000/0009
`
`0009000 ||
`
`Momentum Dynamics Corporation
`Exhibit 1008
`Page 011
`
`

`

`Patent Application Publication
`
`Jan. 1, 2004 Sheet 11 of 13 US 2004/0001299 A1
`
`STEP 500
`
`STEP 510
`
`PROVIDE EM SHIELD
`
`PROVIDE ABSORBING MATERAL
`
`STEP 520
`
`SECURE THE ABSORBING MATERIAL TO EM
`SHIELD
`
`STEP 525
`
`\
`
`
`
`SECURE ABSORBINGEM SHIELD
`TO CIRCUIT BOARD
`
`FIG. 8
`
`Momentum Dynamics Corporation
`Exhibit 1008
`Page 012
`
`

`

`Patent Application Publication
`
`Jan. 1, 2004 Sheet 12 of 13
`OZ9
`
`US 2004/0001299 A1
`
`{{6 (5) I H.
`
`• !
`
`SSSSSSSSSSSSSSS
`
`----
`
`) { }
`
`----
`
`#709
`
`t (~~~
`
`Þó (5) IAI
`
`
`
`
`
`
`
`Momentum Dynamics Corporation
`Exhibit 1008
`Page 013
`
`

`

`Patent Application Publication
`
`Jan. 1, 2004 Sheet 13 of 13
`
`US 2004/0001299 A1
`
`(10 I ’9IH
`
`O O O O C O O C O O O CVO O O O
`
`O O C O O O C) O O C) O O C) C) C) C
`
`809/
`
`O O C O O O O O C O O O ? O O O
`
`
`
`O0I (OICH
`
`002
`
`Þ01 (9 IAI
`
`082001
`
`
`
`
`
`
`
`
`
`Momentum Dynamics Corporation
`Exhibit 1008
`Page 014
`
`

`

`US 2004/0001299 A1
`
`Jan. 1, 2004
`
`EMI SHIELD INCLUDING A LOSSY MEDIUM
`
`CROSS-REFERENCE TO RELATED
`APPLICATION
`0001. This application claims the benefit of and priority
`to U.S. Provisional Application Serial No. 60/340,343, filed
`on Dec. 14, 2001, the disclosure of which is incorporated
`herein by reference in its entirety.
`
`FIELD OF THE INVENTION
`0002 The present invention relates to generally to elec
`tronic component packaging and, more specifically, to elec
`tronic component packages that are shielded to protect
`against electromagnetic interference (EMI).
`
`BACKGROUND OF THE INVENTION
`0003. As used herein, the term EMI should be considered
`to refer generally to both electromagnetic interference and
`radio frequency interference (RFI) emissions, and the term
`“electromagnetic' should be considered to refer generally to
`electromagnetic and radio frequency.
`0004. During normal operation, electronic equipment
`typically generates undesirable electromagnetic energy that
`can interfere with the operation of proximately located
`electronic equipment due to EMI transmission by radiation
`and conduction. The electromagnetic energy can be of a
`wide range of wavelengths and frequencies. To minimize the
`problems associated with EMI, Sources of undesirable elec
`tromagnetic energy may be shielded and electrically
`grounded. Alternatively, or additionally, Susceptors of EMI
`may be similarly shielded and electrically grounded. Shield
`ing is designed to prevent both ingreSS and egreSS of
`electromagnetic energy relative to a housing or other enclo
`Sure in which the electronic equipment is disposed. Since
`Such enclosures often include gaps or Seams between adja
`cent acceSS panels and around doors, effective Shielding is
`difficult to attain, because the gaps in the enclosure permit
`transference of EMI therethrough. Further, in the case of
`electrically conductive metal enclosures, these gaps can
`inhibit the beneficial Faraday Cage Effect by forming dis
`continuities in the conductivity of the enclosure which
`compromise the efficiency of the ground conduction path
`through the enclosure. Moreover, by presenting an electrical
`conductivity level at the gaps that is Significantly different
`from that of the enclosure generally, the gaps can act as Slot
`antennae, resulting in the enclosure itself becoming a Sec
`ondary source of EMI.
`0005 Shields are generally constructed to reduce EMI at
`a particular wavelength, or range of wavelengths. EMI
`Shields are typically constructed of a highly-conductive
`material operating to reflect the radiation component of the
`EMI and to drain to electrical ground the conducted com
`ponent of the EMI. For example, EMI shields are typically
`constructed of a metal, Such as copper, aluminum, gold, tin,
`Steel, and StainleSS Steel, sheet metal and nickel. EMI Shields
`may also be constructed of combinations of different metals,
`Such as nickel-coated copper, and combinations of a con
`ductive material with an electrical insulator, Such as metal
`plated plastic. In the abstract, an ideal EMI shield would
`consist of a completely enclosed housing constructed of an
`infinitely-conductive material without any apertures, Seams,
`gaps, or vents. Practical applications, however, result in an
`
`enclosure constructed of a finitely-conducting material and
`having Some apertures. Generally, reducing the largest
`dimension (not merely the total area) of any aperture, as well
`as reducing the total number of apertures, tends to increase
`the EMI protection or shielding effectiveness of the enclo
`Sure. Apertures may be intentional, Such as those accom
`modating air flow for cooling, or unintentional, Such as those
`incident to a method of construction (e.g., seams). Special
`methods of manufacture may be employed to improve
`Shielding effectiveness by welding or Soldering Seams, or by
`milling a cavity. The shielding effectiveness of an EMI
`enclosure having an aperture is a function of the wavelength
`of the EMI. Generally, the shielding effectiveness is
`improved when the largest dimension of the aperture is Small
`compared to the wavelength (i.e., less than one-half the
`wavelength). As the frequencies of operation increase, how
`ever, the associated wavelengths of induced EMI decrease,
`leading to a reduction in Shielding effectiveness for any
`non-ideal EMI enclosure.
`0006 EMI shielded enclosures are typically constructed
`of conductive materials that induce resonances of the elec
`tromagnetic energy within the cavity. For example, reflec
`tions of the electromagnetic field at the boundaries of the
`cavity can create Standing waves within the cavity under
`certain conditions. Such resonances tend to increase the
`peak amplitudes of the electromagnetic energy through
`additive effects of the multiple reflections. These resonance
`effects, by increasing the peak energy levels within the
`enclosure, can reduce the apparent shielding effectiveness at
`the resonant frequencies because the same enclosure is
`Shielding a larger Source of EMI-the resonant peak elec
`tromagnetic energy.
`0007 EMI protection is particularly important in small,
`densely packaged, Sensitive electronic applications operat
`ing at high frequencies. In one application, a communica
`tions transceiver, Such as a Gigabit Interface Converter
`(GBIC), converts electrical currents into optical signals
`Suitable for transmission over a fiber-optic cable and optical
`Signals into electrical currents. GBICS are typically
`employed in fiber-optic telecommunications and networking
`Systems as an interface for high-Speed networking. AS the
`name Suggests, the data rates of transmission are greater than
`one gigabit-per-Second (Gbps). In Some applications GBIC
`modules are installed within an EMI enclosure. One par
`ticular form factor for an EMI cage 50, or housing, shown
`in FIGS. 1A and 1B is described in a Multi-source Agree
`ment (MSA) prepared by Several cooperating members
`within the related industry. As shown in FIG. 1, one end 55
`of the housing 50 is opened to accommodate the insertion
`and extraction of a GBIC transceiver (i.e., a transceiver
`having a form factor compliant with the Small-Form-Factor
`Pluggable specifications described in the “Cooperation
`Agreement for Small Form-Factor Pluggable Transceivers,”
`dated Sep. 14, 2000, the contents of which are herein
`incorporated by reference in their entirety). The MSA
`recommended EMI cage 50 offers a design level of shielding
`effectiveness for GBIC operations at 1 Gbps; however, as
`operating frequencies increase, the Shielding effectiveness of
`the recommended EMI cage, without modification, will be
`inadequate. For example, emerging applications using the
`optical carrier protocols described in the Synchronous Opti
`cal Network (SONET) standards can operate above 1 Gbps
`
`Momentum Dynamics Corporation
`Exhibit 1008
`Page 015
`
`

`

`US 2004/0001299 A1
`
`Jan. 1, 2004
`
`(e.g., the OC-48 protocol Supporting data rates of up to 2.5
`Gbps and OC-192 protocol supporting data rates of up to 10
`Gbps).
`0008. There exist certain methods for providing EMI
`Shielding to electronic components. For example, U.S. Pat.
`No. 5,639,989 issued to Higgins, III, the disclosure of which
`is herein incorporated by reference in its entirety. Higgins
`discloses the use of a housing wherein all interior Surfaces
`are conformally coated with a first EMI material consisting
`of a polymer containing filler particles. The method dis
`closed in Higgins applies the first EMI material as a con
`formal coating. The disclosed method also indicates that
`selection of different materials for filler particles results in
`the attenuation of electromagnetic energy within Specified
`frequency ranges.
`
`SUMMARY OF INVENTION
`0009. In general, the present invention relates to an EMI
`Shield, Such as a highly-conductive metal enclosure or cage,
`that incorporates an electrically absorbing or lossy material
`to absorb a portion of the EMI, thereby enhancing the
`performance of the EMI shield over a range of operational
`frequencies. The absorbing material may remove a portion
`of the EMI from the environment by the process of ohmic
`loss-dissipating a portion of the EMI in the form of thermal
`heating. The absorbing material, when placed within a
`conductive cavity may also alter the resonant characteristics
`of the cavity to reduce resonant "peaks” of the electromag
`netic fields within the cavity, and/or to translate in frequency,
`a resonant peak or cutoff.
`0010. In one aspect, the invention relates to a shielding
`System for providing shielding from high-frequency, elec
`tromagnetic interference. The shielding System includes an
`electrically-conductive shield adapted for covering at least a
`portion of a device. The Shielding System also includes an
`electromagnetic absorbing material disposed on a first side
`of the electrically-conductive shield. The combined electri
`cally-conductive Shield and electromagnetic absorbing
`material attenuate a transfer of electromagnetic energy with
`respect to the Shielded device.
`0011. In one embodiment, the shielding system includes
`an enclosure defining a cavity Suitable for housing a device,
`Such as a board mounted device. In another embodiment, the
`housing is adapted for enclosing the device on Substantially
`all sides. In yet another embodiment, the electromagnetic
`absorbing material is applied to at least a portion of an
`interior Surface.
`0012. In one embodiment, the housing is adapted for
`attachment to a circuit board. In another embodiment, the
`housing includes at least one portion being removably
`attached. In another embodiment, the electrically-conduc
`tive shield is adapted for housing at least one of a fiber optic
`transmitter and a fiber optic receiver. In another embodi
`ment, the electrically-conductive shield is adapted for hous
`ing a gigabit interface converter (GBIC). In yet another
`embodiment, the electrically-conductive shield includes a
`form factor Substantially compliant with a Small-form-fac
`tor-pluggable Standard.
`0013 In one embodiment, the electrically-conductive
`Shield is Selected from the group consisting of aluminum,
`copper, nickel, tin, Silver, gold, beryllium, phosphor bronze,
`
`Steel, Stainless Steel, and combinations thereof. In another
`embodiment, the electrically-conductive shield includes
`sheet metal.
`0014.
`In one embodiment, the energy absorptive material
`is Selected from the group consisting of electrically conduc
`tive material, carbonyl iron powder, Sendust, ferrite, iron
`Silicide, magnetic alloys, magnetic flakes, and combinations
`thereof. In another embodiment, the energy absorptive mate
`rial includes electrically absorbing particles Suspended in a
`matrix. In another embodiment, the energy absorptive mate
`rial is Selected from the group consisting of electrically
`conductive material, carbon, carbonyl iron powder, Sendust,
`ferrites, iron Silicide, magnetic alloys, magnetic flakes, Steel
`wool, carbon-impregnated rubber, ferrite in a plastic
`Stranded carrier, metal foils, metal clad materials including
`iron, nickel, and iron/nickel compositions, paste composites
`Selected from the group consisting of iron, nickel, copper
`with epoxy, lacquer binders, and combinations thereof, and
`combinations thereof. In yet another embodiment, energy
`absorptive material is attached using a pressure Sensitive
`adhesive.
`0015. In another aspect, the invention relates to a process
`for attenuating a transfer of high-frequency electromagnetic
`energy with respect to a device. The proceSS includes the
`Steps of reflecting electromagnetic energy at an electrically
`conductive shield adapted for covering at least a portion of
`a device, altering an electromagnetic resonance associated
`with the electrically-conductive Shield, and absorbing a
`portion of electromagnetic energy proximate to the electri
`cally-conductive shield. The shield thereby reduces a trans
`fer of electromagnetic energy with respect to the device. In
`one embodiment, the Step of altering the electromagnetic
`resonance includes reducing a peak amplitude of the elec
`tromagnetic resonance.
`0016. In another aspect, the invention relates to a process
`for attenuating a transfer of high-frequency electromagnetic
`energy with respect to a device. The proceSS includes the
`Steps of providing an electrically-conductive Shield adapted
`for covering at least a portion of a device, and providing an
`electromagnetic absorbing material adapted for absorbing at
`least a portion of electromagnetic energy within a predeter
`mined range of wavelengths. The proceSS also includes the
`Steps of treating at least a portion of the electrically-con
`ductive shield with electromagnetic absorbing material and
`placing the treated electrically-conductive shield in the
`immediate vicinity of the device. The electrically-conduc
`tive shield reduces a transfer of electromagnetic energy with
`respect to the device.
`0017. In one embodiment, the step of treating includes
`applying the electromagnetic absorbing material to a first
`side of the electrically-conductive shield. In another
`embodiment, the Step of treating is Selected from the group
`including painting, dipping, Spraying, Vapor depositing, Silk
`Screening, mechanically fastening, chemically bonding, and
`combinations thereof. In another embodiment, the Step of
`treating includes at least one of molding, forming, and
`forming in place the electromagnetic absorbing material
`onto the electrically-conductive Shield.
`0018. In one embodiment, the step of providing an elec
`tromagnetic absorbing material includes forming a sheet of
`absorbing material having a predetermined thickness, and
`adapting the sheet of absorbing material for application to a
`
`Momentum Dynamics Corporation
`Exhibit 1008
`Page 016
`
`

`

`US 2004/0001299 A1
`
`Jan. 1, 2004
`
`first side of the electrically conductive shield. In another
`embodiment, the adapting Step includes applying a chemical
`fastener to at least one side of the Sheet of absorbing
`material. In yet another embodiment, the adapting Step
`includes applying a preSSure Sensitive adhesive to at least
`one side of the sheet of absorbing material.
`0019. In yet another aspect, the invention relates to a
`Shield for attenuating a transfer of high-frequency electro
`magnetic energy with respect to a device, the shield includ
`ing means for reflecting electromagnetic energy adapted for
`covering at least a portion of the device, means for altering
`an electromagnetic resonance response associated with the
`means for reflecting electromagnetic energy, and means for
`absorbing a portion of electromagnetic energy proximate to
`the means for reflecting electromagnetic energy. The Shield
`thereby reduces a transfer of electromagnetic energy with
`respect to the device. In one embodiment, the means for
`reflecting electromagnetic energy includes an electrically
`conductive shield. In another embodiment, the means for
`altering an electromagnetic resonance includes an electro
`magnetic absorbing material.
`
`BRIEF DESCRIPTION OF THE DRAWINGS
`0020. The invention is pointed out with particularity in
`the appended claims. The advantages of the invention may
`be better understood by referring to the following descrip
`tion, taken in conjunction with the accompanying drawings,
`in which:
`0021
`FIG. 1A is a schematic drawings depicting exter
`nal orthogonal views of a top, Side, and end of an electri
`cally-conducting EMI cage for a device;
`0022 FIG. 1B is a schematic drawing depicting an
`external view of a bottom of the electrically-conducting EMI
`cage of FIG. 1A;
`0023 FIG. 2A is a schematic drawing of one embodi
`ment of the invention, in which a lossy material is applied
`to an inside of a portion of an EMI enclosure;
`0024 FIG. 2B is a schematic drawing of an alternative
`embodiment of the invention, in which a lossy material is
`applied to an outside of a portion of an EMI enclosure;
`0.025
`FIG. 2C is a schematic drawing of another alter
`native embodiment of the invention, in which a lossy
`material is applied to both the inside and the outside of a
`portion of an EMI enclosure;
`0.026
`FIG. 3 is a more detailed drawing depicting the
`embodiment of the invention shown in FIG. 2A,
`0.027
`FIG. 4A is a schematic drawing of another alter
`native embodiment of the invention, in which a lossy
`material is applied to the outside portion of an EMI enclo
`Sure,
`0028 FIG. 4B is a schematic drawing of yet another
`alternative embodiment of the invention, in which a lossy
`material is applied to the inside portion of an EMI enclosure;
`0029 FIG. 4C is a schematic drawing of still another
`alternative embodiment of the invention, in which a lossy
`material is applied to both the inside and the outside of an
`EMI enclosure;
`
`0030 FIG. 5 is a schematic drawing of an embodiment
`of the invention, in which a lossy material is applied directly
`to an electronic component;
`0031
`FIG. 6 is a schematic drawing depicting one
`embodiment of the invention, in which a lossy material is
`applied to a first side of an EMI enclosure;
`0032 FIG. 7 is a graph representing test results compar
`ing the radiated emissions performance of one embodiment
`of the invention to a prior art shield.
`0033 FIG. 8 is a flow diagram depicting the steps of the
`embodiment of the invention shown in FIG. 2A,
`0034 FIG. 9A is a schematic drawing of a circuit board
`mountable embodiment of the invention;
`0035 FIG.9B is a schematic drawing of a tape and reel
`packaging configuration of the embodiment illustrated in
`FIG. 9A;
`0036 FIGS. 10A and 10B are schematic drawings of a
`two-piece circuit board mountable embodiment of the inven
`tion; and
`0037 FIGS. 10C and 10D are schematic drawing of a
`tape and reel packaging configuration of the embodiment
`illustrated in FIGS. 10A and 10B, respectively.
`
`DETAILED DESCRIPTION OF THE
`INVENTION
`0038 Lossy materials can be used to suppress EMI
`transmissions, for example, by converting the electromag
`netic energy into another form of energy, Such as thermal
`energy. The electromagnetic fields can induce electrical
`currents to flow within the lossy material having a finite
`electrical conductivity, resulting in ohmic losses. In one
`embodiment, the lossy material can be composed of ferrite
`like material mixed in an elastomer, Such as a resin binder.
`In other embodiments, the lossy material can be composed
`of a lossy filler material, Such as carbon powder mixed in an
`open-celled reticulated foam. The lossy materials can be
`configured in sheet form or in a liquid form for coating a
`Substrate. Some examples of lossy materials are electrically
`conductive material, carbon, iron, carbonyl iron powder,
`Sendust, ferrites, iron Silicide, magnetic alloys, magnetic
`flakes, steel wool, and combinations thereof. Other
`examples of lossy materials include carbon-impregnated
`rubber, ferrite in a plastic Stranded carrier, metal foils, metal
`clad materials including iron, nickel, and iron/nickel com
`positions, paste composites Selected from the group consist
`ing of iron, nickel, copper with epoxy, lacquer binders, and
`combinations thereof, and in combination with the previous
`exemplary lossy materials. Other materials used to achieve
`electromagnetic effects include alumina (Al2O), Sapphire,
`Silica (SiO2), titanium oxide (TiO), and combinations
`thereof.
`0039. In some embodiments, the lossy material can be
`combined with other materials to achieve a desired effect.
`For example, the lossy material can be combined with a fire
`retardant to meet Stringent flammability Standards. One Such
`flammability standard is the UL94VO vertical flame test,
`described in detail in Underwriter Laboratories Standard 94,
`entitled “Tests for Flammability of Plastic Materials for
`Parts in Devices and Appliances,” 5" Edition, 1996, the
`disclosure of which is incorporated herein by reference in its
`
`Momentum Dynamics Corporation
`Exhibit 1008
`Page 017
`
`

`

`US 2004/0001299 A1
`
`Jan. 1, 2004
`
`entirety. In one embodiment, flame retardant additive is
`prepared in a particulate form and combined with a lossy
`material, Such as carbonyl iron powder whereby each addi
`tive is Suspended in a matrix, Such as an elastomer, or resin
`binder.
`0040 Various U.S. patents describe lossy materials and
`their uses. See, for example, U.S. Pat. No. 4,408,255 issued
`to Adkins, U.S. Pat. No. 5,689,275 issued to Moore et al.,
`U.S. Pat. No. 5,617,095 issued to Kim et al., and U.S. Pat.
`No. 5,428,506 issued to Brown et al., the disclosures of
`which are herein incorporated by reference in their entirety.
`Co-pending United States provisional patent application
`serial No. 60/419,873, filed on Oct. 21, 2002, the disclosure
`of which is incorporated herein by reference in its entirety,
`also describes lossy materials. Some manufactures of lossy
`materials are R&F Products of San Marcos, Calif.; ARC
`Technical Resources, Inc. of San Jose, Calif.; Tokin
`America, Inc. of Union City, Calif.; Intermark-USA, Inc. of
`Long Island City, N.Y.; TDK of Mount Prospect, Ill., Emer
`Son & Cuming Composite Materials, Inc., of Canton, Mass.;
`Cuming Corp. Microwave Products, of Avon, Mass.; and
`Capcon of Inwood, N.Y.
`0041 According to the present invention, EMI shielding
`can be added to newly fabricated or existing packages, or
`housings, for electronic components by applying a first,
`high-frequency, absorbing EMI material to a Second, reflect
`ing EMI material. The high frequency absorbing material
`includes a lossy material. In Some embodiments that lossy
`material is broadband in nature, absorbing EMI energy over
`a broad range of frequencies. The reflecting EMI material
`can be any of the EMI Shielding materials, Such as metals,
`including sheet metals currently used by those skilled in the
`art.
`0042. In one embodiment, the lossy material can be
`fabricated in a sheet and applied to at least a portion of a
`conductive EMI shield, Such as a metallic EMI shield.
`Alternatively, the lossy material can be applied as a sheet, or
`coating, during the course of manufacture. The lossy mate
`rials can be added to the interior, the exterior, or both the
`interior and exterior Surfaces of the EMI shield.
`0043 FIG. 2A shows one embodiment of an EMI shield
`configured as an EMI enclosure 99 including an absorbing
`material 102 applied to a reflecting material 100. In this
`embodiment, the absorbing, or lossy, material 102 is applied
`to at least a portion of the reflecting material 100 using an
`adhesive 104. The adhesive can be a curable adhesive, Such
`as an epoxy, or a non-curable adhesive, Such as a pressure
`Sensitive adhesive. The adhesive can be a conductive adhe
`Sive or a non-conducting adhesive.
`0044) The EMI enclosure 99 can include a highly-con
`ductive reflecting material 100, Such as aluminum, copper,
`nickel, tin, Silver, gold, beryllium, Steel, Stainless Steel, sheet
`metal, including compounds or combinations of different
`conducting materials, Such as nickel plated copper, phosphor
`bronze, tin plated steel, etc. The EMI enclosure 99 can also
`include an insulative material, Such as a plastic Suitably
`coated with an electrically conducting, or metallic layer
`Such metal-coated plastic applications are common in the
`packaging of Small, light-weight electronic devices.
`0045. The EMI enclosure 99 can be a substantially closed
`container, Such as a box, or a partially-open container, Such
`
`as a box or a cage having fewer than Six Sides. For example,
`the EMI enclosure 99 may include only five sides for
`applications in which the EMI enclosure 99 is installed onto
`another Surface, Such as a circuit board, Substrate, or con
`ductive enclosure. In Some applications, the EMI enclosure
`99 can be a plane, Such as a plate adapted for fastening to an
`electronic device. The EMI enclosure 99 can also include
`one or more apertures 106. The apertures, for example, can
`be useful for providing interconnections to any electronic
`components and/or devices disposed therein. Additionally,
`apertures can be useful for cooling, or even for cost and/or
`weight Savings for those applications in which a closed
`Surface is unnecessary.
`0046) The lossy material 102 can be selectively applied to
`the entire internal and/or external Surfaces of the EMI
`enclosure 99. Alternatively, the lossy material 102 can be
`Selectively applied to a portion of the internal and/or exter
`nal Surfaces. For example, in applications in which the
`electromagnetic energy has a preferred polarization, or in
`applications in which only a portion of the EMI enclosure 99
`is exposed to the EMI energy, the lossy material 102 can be
`applied in a limited manner, covering the most-Vulnerable
`(i

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket