throbber

`
`(12) UK Patent Application .. GB 2399 225 ..A
`
`
`
`(43) Date of A Publication 08.09.2004
`
`(21) Application No:
`
`(22) Date of Filing:
`
`Date Lodged:
`
`(30) Priority Data:
`(31) 0210886
`(31) 0213024
`(31) 0225006
`(31) 0228425
`
`0409705.1
`
`13.05.2003
`
`30.04.2004
`
`(33) GB
`
`(32) 13.05.2002
`(32) 07.06.2002
`(32) 28.10.2002
`(32) 06.12.2002
`
`(62) Divided from Application No
`0310956.8 under Section 15(4) of the Patents Act 1977
`
`(71) Applicant(s):
`Splashpower Limited
`(Incorporated in the United Kingdom)
`St John’s Innovation Centre,
`Cowley Road, CAMBRIDGE, CB4 OWS,
`United Kingdom
`
`(61)
`
`INT CL’:
`HO1F 38/14 // HO2J 7/02 , HO4B 5/00
`
`(52) UK CL(Edition W ):
`H1T T1C T1F 112 T6 T7A11 T7A13 T7A2A T7A2B T7A5
`TICIA T7C5
`
`US 6100663 A
`
`(56) DocumentsCited:
`SE 008704910 A
`US 3673334 A
`
`(58) Field of Search:
`UK CL [Edition W ) H1T
`INT CL’ HO1F, H02J, H04B
`Other:
`
`(continued on next page)
`
`
`(54) Abstract Title: Inductive power transfer system having a horizontal magneticfield
`
`(57) Aprimary unit for use in a powertransfer system has a powertransfer surface shaped and arranged such
`that a secondary device 820, separable from the primary unit, can be placed in a working disposition on or
`in proximity to a power transfer area of the surface to receive powerfrom the primary unit without
`requiring direct electrical conductive contacts between the primary unit and the secondary device. The
`primary unit comprises a field generating unit having a plurality of substantially coplanar conductive
`elements 711 arranged at or beneath the power transfer surface in a generating area. The elements
`extend generally in parallel with one another across the generating area, and generate an
`electromagnetic field 1 distributed across the power transfer area. The respective instantaneous currents
`which flow simultaneously through all the conductive elements in the generating area have the same
`general direction.
`
`
`
`Figure 4d
`
`Original Printed on Recycled Paper
`
`VSc66E2AD
`
`1
`
`Exhibit 2001
`Momentum Dynamicsv. Witricity
`IPR2021-01116
`
`1
`
`Exhibit 2001
`Momentum Dynamics v. Witricity
`IPR2021-01116
`
`

`

`GB 2399225 A continuation
`
`(72)
`
`(74)
`
`Inventor(s):
`Lily Ka-lai Cheng
`James Westwood Hay
`Pilgrim Giles William Beart
`
`Agent and/or Address for Service:
`Haseltine Lake & Co
`Imperial House, 15-19 Kingsway,
`LONDON, WC2B 6UD,United Kingdom
`
`2
`
`

`

`1/24
`
`Ov
`
`qiainbl4
`
`(UY40Ud)
`
`
`
`eB,ainbi-s
`
`(HY40d)
`
`3
`
`
`

`

`1 [+
`
`egainbi4
`
`(HY40d)
`
`q@aunbl4
`
`WiWi¢=K
`
`OLS —
`
`4
`
`

`

`3/24
`
` Figure3
`
`5
`
`

`

`ty
`hySy
`
`JEA;
`
`tyttytye
`
`fi
`
`tety
`
`tptytty"
`
`0¢eZ
`
`epainbi4
`
`6
`
`
`
`
`

`

`3/24
`
`Oramnbly
`
`7
`
`

`

`6/24
`
`opainbi-+
`
`8
`
`

`

`7/24
`
`Ppainbi4
`
`9
`
`

`

`Driving Unit 790
`Circuit 4
`
`Circuit 2
`
`Magnetic Unit
`
`Magnetic
`material
`
`Contro! Unit
`Z
`
`Capacitors
`
`Sensing Unit
`780
`
`800
`
`#5Ls
`=©ubotacoeaeB)[=F=
`
`Capacitor 1
`Rectifier
`
`Capacitor 2
`
`Figure 5
`
`10
`
`10
`
`
`
`
`
`

`

`ggeInBiz
`
`egainbi-
`
`OLZ
`
`SVL
`
`Ve aeeee we ee eee et
`
`11
`
`11
`
`

`

`10/24
`
`xi
`
`Re meeee
`
`oo
`
`“
`
`~_
`
`~-ee
`
`Aee
`
`/99anbi-+
`
`pgainbi-4
`
`12
`
`12
`
`
`
`
`

`

`OL
`
`:Ord
`
`OG/
`
`99ainbiy
`
`11/24
`
`4/9aunbi4
`
`13
`
`13
`
`

`

`
`
`14
`
`

`

`13/24
`
`I9aunbly
`
`15
`
`15
`
`

`

`882OLLBLL
`
`weefe—-wanemeee
`aee[9ainBl4
`
`OFZ
`
`aaepeeaween
`
`16
`
`14/24
`
`© N
`
`009
`
`Ovl/
`
`16
`
`
`

`

`
`
`17
`
`

`

`16/24
`
`qzeinbi4
`
`e/ainbi-f
`
`OLB028
`
`0¢8
`
`OF8
`
`18
`
`18
`
`

`

`17/24
`
`pgainbi-+4
`
`aaaeaeeaaeYy¢‘,“¢‘,Uf4¢tayyYate“x,4
`
`19
`
`
`

`

`
`
`Figure8e
`
`20
`
`

`

`1
`
`: PSSik
`itTea
`et-LLyay|
`t
`t
`1
`t
`\
`l
`t
`1
`
`1’:
`
`'
`5
`,
`:
`:
`t
`i
`!
`
`: RAR
`
`ENE
`TY
`
`740
`
`--Figure9b
`
`19/24
`
`Figure9a
`
`21
`
`21
`
`

`

`20/24
`
`
`
`OLainbi4
`
`22
`
`22
`
`

`

`21/24
`
`
`
`ep,ainbiy
`
`ZE6L€6
`
`23
`
`O€6
`
`O€6
`
`OLLainbi{
`
`0&6
`
`23
`
`
`
`

`

`
`
`
`
`
`
`
`
`
`24
`
`

`

`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`25
`
`

`

`12v
`
`Coil 280uH
`
`
`
`962
`
`
`alfa
`
`RFD16N05
`
`cles
`
`Figure 13
`
`26
`
`26
`
`

`

`2399225
`
`INDUCTIVE POWER TRANSFER SYSTEM HAVING HORIZONTAL
`
`
`FIELD
`
`This invention relates to a new apparatus and method for transferring power in a
`
`contact-less fashion.
`
`Manyof today’s portable devices incorporate “secondary” powercells which can be
`recharged, saving the user the cost and inconvenience of regularly having to purchase
`new cells. Example devices include cellular telephones, laptop computers, the Paim
`500 series of Personal Digital Assistants, electric shavers and electric toothbrushes.
`In some ofthese devices, the cells are recharged via inductive coupling rather than
`direct electrical connection. Examples include the Braun Oral B Plak Control power
`toothbrush,
`the Panasonic Digital Cordless Phone Solution KX-PHI5AL and the
`Panasonic multi-head men’s shavers ES70/40series.
`
`Each ofthese devices typically has an adaptor or charger which takes power from
`mainselectricity, a car cigarette lighter or other sources of power and converts it into
`a form suitable for charging the secondary cells. There are a number of problems
`associated with conventional means of powering or charging these devices:
`
`20
`
`25
`
`30
`
`e Both the characteristics of the cells within each device and the means of
`connecting to them vary considerably from manufacturer to manufacturer,
`and from device to device. Therefore users who own several such devices
`must also own several different adaptors.
`If users are going away ontravel,
`they will have to bring their collection of chargers if they expect to use their
`devices during this time.
`
`e These adaptors and chargers often require uscrs to plug a small connector into
`the device or to place the device with accurate alignmentinto a stand causing
`inconvenience. If users fail to plug or place their device into a charger and it
`runs out of power, the device becomes useless and important data stored
`locally in the device might even belost.
`
`27
`
`27
`
`

`


`
`In addition, most adaptors and chargers have to be plugged into mains sockets
`and hence if several are used together, they take up space in plug strips and
`
`create a messy and confusing tangle of wires.
`
`e Besides the above problems with conventional methods of recharging
`devices, there are also practical problems associated with devices having an
`open electrical contact.
`For example, devices cannot be used in wet
`environments dueto the possibility of corroding or shorting out the contacts
`and also they cannot be used in flammable gascous environments due to the
`possibility of creating electrical sparks.
`
`Chargers which use inductive charging remove the need to have open electrical
`contacts hence allowing the adaptor and device to be sealed and used in wet
`environments (for example the electric toothbrush as mentioned above is designed to
`be used in a bathroom). Howeversuch chargersstill suffer from all other problems
`as described above. For example, the devicesstill need to be placed accurately into a
`charger such that the device and the chargerare in a predefined relative position (See
`Figures 1a and 1b). The adaptorsare still only designed specifically for a certain
`make and model of device andarestill only capable of charging one device ata time.
`Asaresult, users still need to possess and managea collection ofdifferent adaptors.
`
`Universal chargers (such as the Maha MH-C777 Plus Universal charger) also exist
`such that battery packs of different shapes and characteristics can be removed from
`the device and charged using a single device. Whilst these universal chargers
`eliminate the need for having different chargers for different devices, they create
`even more inconveniencefor the userin the sense that the battery packs first need to
`be removed, then the charger needs to be adjusted and the battery pack needs to be
`accurately positionedin or relative to the charger.
`In addition, time must be spent to
`determine the correct pair ofbattery pack metal contacts which the charger must use.
`
`It is known from US 3,938,018 “Induction charging system” to provide a means for
`non-contact battery charging whereby an inductive coil on the primary side aligns
`
`10
`
`20
`
`25
`
`30
`
`28
`
`28
`
`

`

`with a horizontal inductive coil on a secondary device whenthe device is placed into
`a cavity on the primary side. The cavity ensures the relatively precise alignment
`which is necessary with this design to ensure that good coupling is achieved between
`
`the primary and secondary coils.
`
`It is also known from US 5,959,433 “Universal Inductive Battery Charger System”
`to provide a non-contact battery charging system. The battery charger described
`includes a single charging coil which creates magnetic flux lines which will induce
`an electrical current in a battery pack which may belong to cellular phones or laptop
`
`10
`
`computers.
`
`It is also known from US 4,873,677 “Charging Apparatus for an Electronic Device”
`to provide an apparatus for charging an electronic device which includes a pair of
`coils. This pair of coils is designed to operate in anti-phase such that magnetic flux
`lines are coupled from one coil to the other. An electronic device such as a watch
`can be placed onthese two coils to receive power.
`
`It is also known from US 5,952,814 “Induction charging apparatus and an electronic
`device” to provide an induction charger for charging a rechargeable battery. The
`shapeof the external casing of the electronic device matches the internal shape ofthe
`chargerthus allowing for accurate alignmentof the primary and secondary coils.
`
`[t is also known from US 6,208,115 “Battery substitute pack” to provide a substitute
`battery pack which maybeinductively recharged.
`
`It is known from WO 00/61400 “Device for Inductively Transmitting Electrical
`Power” to provide a meansoftransferring powerinductively to conveyors.
`
`15
`
`20
`
`25
`
`It is known from WO 95/11545 “Inductive power pick-up coils” to provide a system
`for inductive powering ofelectric vehicles from a series ofin-road flat primaries.
`
`30
`
`29
`
`29
`
`

`

`To overcome the limitations of inductive power transfer systems which require that
`secondary devices be axially aligned with the primary unit, one might propose that
`an obvioussolution is to use a simple inductive powertransfer system whereby the
`primary unit is capable of emitting an electromagnetic field over a large area (See
`Figure 2a). Users can simply place one or more devices to be recharged within range
`of the primary unit, with no requirementto place them accurately. For example this
`primary unit may consist of a coil encircling a large area. When a current flows
`through the coil, an electromagnetic field extending overa large area is created and
`devices can be placed anywhere within this area. Although theoretically feasible,
`this method suffers
`from a number of drawbacks.
`Firstly,
`the intensity of
`electromagnetic emissions is governed by regulatory limits. This means that this
`method can only support powertransferat a limited rate.
`In addition, there are many
`objects that can be affected by the presence of an intense magnetic field. For
`example, data stored on credit cards maybe destroyed andobjects made of metal will
`have induced therein eddy currents generating undesired heating effects. In addition,
`if a secondary device comprising a conventional coil (see Figure 2a) is placed against
`a metallic plate such as a copperplanein a printed circuit board or metallic can of a
`cell, coupling is likely to be significantly reduced.
`
`Toavoid the generation oflarge magnetic fields, one might suggest using an array of
`coils (See Figure 3) whereby only the coils needed are activated. This method is
`described in a paper published in the Journal of the Magnetics Society of Japan titled
`“Coil Shape in a Desk-type Contactless Power Station System” (29" Nov 2001).
`In
`an embodiment of the multiple-coil concept, a sensing mechanism senses the relative
`location of the secondary device relative to the primary unit. A control system then
`activates the appropriate coils to deliver power to the secondary device in a localised
`fashion. Although this method provides a solution to the problemspreviously listed,
`it does so in a complicated and costly way. The degree to which the primary field
`can be localised is limited by the number ofcoils and hence the numberofdriving
`circuits used (i.e. the “resolution” ofthe primary unit). The cost associated with a
`multiple-coil system would severely limit
`the commercial applications of this
`concept. Non-uniform field distribution is also a drawback. Whenall the coils are
`
`10
`
`20
`
`25
`
`30
`
`30
`
`30
`
`

`

`activated in the primary unit, they sum to an equivalentofa large coil, the magnetic
`field distribution of which is seen to exhibit a minimum at the centre of the coil.
`
`- Another scheme is outlined in US 5,519,262 “Near Field Power Coupling System”,
`whereby a primary unit has a number of narrow inductive coils (or alternatively
`capacitive plates) arranged from one end to the other of a flat plate, creating a
`number of vertical fields which are driven in a phase-shifted manner so that a
`sinusoidal wave ofactivity moves across the plate. A receiving device has two
`vertical field pickups arranged so that regardless of its position on the plate it can
`always collect power from at
`least one pickup. While this scheme also offers
`freedom of movementofthe device, it has the disadvantages of needing a complex
`secondary device, having a fixed resolution, and having poor coupling because the
`return flux path is throughair.
`
`Noneofthe prior art solutions can satisfactorily address all of the problems that have
`been described.
`It would be convenient to have a solution which is capable of
`transferring power to portable devices with all of the following features and is cost
`
`effective to implement:
`
`20
`
`25
`
`30
`
`a single primary unit which can supply power to different
`e Universality:
`secondary devices with different power requirements thereby eliminating the
`need for a collection of different adaptors and chargers;
`e Convenience:
`a single primary unit which allows secondary devices to be
`placed anywhere within an active vicinity thereby eliminating the need for
`plugging-in or placing secondary devices accurately relative to an adaptor or
`
`charger;
`e Multiple-load: a single primary unit that can supply power to a number of
`secondary different devices with different power requirements at the same
`
`time;
`e Flexibility for use in different environments: a single primary unit that can
`supply power to secondary devices such that no direct electrical contact is
`
`31
`
`31
`
`

`

`required thereby allowing for secondary devices and the primary unit itself to
`be used in wet, gaseous, clean and other atypical environments;
`© Low electromagnetic emissions:
`a primary unit that can deliver power in a
`manner that will minimize the intensity and size of the magnetic field
`
`generated.
`
`It is further to be appreciated that portable appliances are proliferating and theyall
`need batteries to power them. Primary cells, or batteries of them, must be disposed of
`once used, which is expensive and environmentally unfriendly. Secondary cells or
`batteries can be recharged and used again andagain.
`
`10
`
`Many portable devices have receptacles for cells of an industry-standard size and
`voltage, such as AA, AAA, C, D and PP3. This leaves the user free to choose
`whether to use primary or secondary cells, and of various types. Once depleted,
`secondary cells must typically be removed from the device and placed into a separate
`recharging unit. Alternatively, some portable devices do have recharging circuitry
`built-in, allowing cells to be recharged in-situ once the deviceis plugged-in to an
`
`external source of power.
`
`It is inconvenient for the user to have to either remove cells from the device for
`recharging,or to have to plug the device into an external power source for recharging
`in-situ. It would be far preferable to be able to recharge the cells without doing
`
`either, by some non-contact means.
`
`Some portable devices are capable of receiving power coupled inductively from a
`recharger, for example the Braun Oral B Plak Control toothbrush. Such portable
`devices typically have a custom, dedicated power-receiving module built-in to the
`device, which then interfaces with an internal standard cell or battery (which may or
`
`maynot be removable).
`
`However it would be convenient if the user could transform any portable device
`which accepts industry-standard cell sizes into an inductively-rechargeable device,
`
`20
`
`25
`
`30
`
`32
`
`32
`
`

`

`simply by fitting inductively-rechargeable cells or batteries, which could then be
`rechargedin-situ by placing the device onto an inductive recharger.
`
`Examplesofprior art include US 6,208,115, which discloses a substitute battery pack
`which maybe inductively recharged.
`
`According to a first aspect of the present invention, there is provided a system for
`transferring power without requiring direct electrical conductive contacts, the system
`
`comprising:
`
`a primary unit including a substantially laminar charging surface and at least
`1)
`one means for generating an electromagnetic field, the means being distributed in
`two dimensions across a predetermined areain or parallel to the charging surface so
`as to define at least one charging area of the charging surface that is substantially
`coextensive with the predetermined area, the charging area having a width and a
`length on the charging surface, wherein the meansis configured such that, when a
`predetermined current
`is supplied thereto and the primary unit
`is effectively in
`electromagnetic isolation, an electromagnetic field generated by the means has
`electromagnetic field lines that, when averaged over any quarter length part of the
`charging area measuredparallel to a direction ofthe field lines, subtend an angle of
`45° or less to the charging surface in proximity thereto and are distributed in two
`dimensions thereover, and wherein the means has a height measured substantially
`perpendicular to the charging area thatis less than either of the width or the length of
`the charging area; and
`
`il)
`
`at least one secondary device includingat least one electrical conductor;
`
`wherein, when the at least one secondary device is placed on or in proximity to a
`charging area of the primary unit, the electromagnetic field lines couple with the at
`least one conductorofthe at least one secondary device and induce a current to flow
`
`therein.
`
`10
`
`15
`
`20
`
`25
`
`30
`
`33
`
`33
`
`

`

`According to a second aspect of the present invention, there is provided a primary
`unit for transferring power without requiring direct electrical conductive contacts, the
`primary unit including a substantially laminar charging surface and at
`least one
`means for generating an electromagnetic field, the means being distributed in two
`dimensions across a predeterminedarea in or parallel to the charging surface so as to
`define at
`least one charging area of the charging surface that
`is substantially
`coextensive with the predetermined area, the charging area having a width and a
`length on the charging surface, wherein the means is configured such that, when a
`predetermined current is supplied thereto and the primary unit
`is effectively in
`electromagnetic isolation, an electromagnetic field generated by the means has
`electromagnetic field lines that, when averaged over any quarter length part of the
`charging area measuredparallel to a direction of the field lines, subtend an angle of
`45° or less to the charging surface in proximity thereto and are distributed in two
`dimensions thereover, and wherein the means has a height measured substantially
`perpendicular to the charging areathatis less than either of the width or the length of
`the charging area.
`
`According to a third aspect of the present invention, there is provided a method of
`transferring power in a non-conductive manner from a primary unit to a secondary
`device, the primary unit including a substantially laminar charging surface and at
`least one meansfor generating an electromagnetic field, the means being distributed
`in two dimensions across a predetermined area in or parallel to the charging surface
`so as to define at least one charging area of the charging surface that is substantially
`coextensive with the predetermined area, the charging area having a width and a
`length on the charging surface, the means having a height measured substantially
`perpendicularto the charging areathatis less than either of the width or the length of
`the charging area, and the secondary device having at least one electrical conductor;
`wherein:
`
`an electromagnetic field, generated by the means when energised with a
`i)
`predetermined current and measured when the primary unit
`is effectively in
`electromagnetic isolation, has electromagnetic field lines that, when averaged over
`
`10
`
`20
`
`25
`
`30
`
`34
`
`34
`
`

`

`any quarter length part of the charging area measuredparallel to a direction of the
`field lines, subtend an angle of 45° or less to the charging surface in proximity
`thereto and are distributed in two dimensions over the at least one charging area
`
`- when averaged thereover; and
`
`the electromagnetic field links with the conductor of the secondary device
`ii)
`whenthis is placed on or in proximity to the charging area.
`
`10
`
`According to a fourth aspect of the present invention, there is provided a secondary
`device for use with the system, unit or method ofthe first, second or third aspects,
`the secondary device including at
`least one electrical conductor and having a
`substantially laminar form factor.
`
`In the context of the present application, the word “laminar” detines a geometry in
`the form ofa thin sheet or lamina. The thin sheet or lamina may be substantially flat,
`
`or may be curved.
`
`The primary unit may include an integral power supply for the at least one means for
`generating an electromagnetic field, or may be provided with connectors or the like
`enabling the at least one meansto be connected to an external power supply.
`
`20
`
`In some embodiments, the means for generating the electromagnetic field have a
`height that is no more than half the width or half the length of the charging area; in
`some embodiments, the height may be no more than 1/5 of the width or 1/5 of the
`
`25
`
`length of the charging area.
`
`The at least one electrical conductor in the secondary device may be wound about a
`core that serves to concentrate flux therein.
`In particular, the core (where provided)
`may offer a path of least resistance to flux lines of the electromagnetic field
`generated by the primary unit. The core may be amorphous magnetically permeable
`material.
`In some embodiments, there is no need for an amorphouscore.
`
`30
`
`35
`
`35
`
`

`

`Where an amorphouscoreis provided,it is preferred that the amorphous magnetic
`material is a non-annealed or substantially as-cast state. The material maybe at least
`70% non-annealed, or preferably at
`least 90% non-annealed. This is because
`annealing tends
`to make
`amorphous magnetic materials brittle, which is
`disadvantageous when contained in a device, such as a mobile phone, which may be
`subjected to rough treatment,
`for example by being accidentally dropped.
`In a
`particularly preferred embodiment, the amorphous magnetic material is provided in
`the form ofa flexible ribbon, which may comprise one or morelayers of one or more
`of the same ordifferent amorphous magnetic materials. Suitable materials include
`alloys which may contain iron, boron and silicon or other suitable materials. The
`alloy is melted and then cooled so rapidly (“quenched”) that there is no time forit to
`crystallise as it solidifies, thus leaving the alloy in a glass-like amorphousstate.
`Suitable materials include Metglas® 2714A and like materials.
`Permalloy or
`mumetal orthe like may also be used.
`
`The core in the secondary device, where provided, is preferably a high magnetic
`permeability core. The relative permeability of this core is preferably at least 100,
`even more preferably at
`least 500, and most preferably at
`least 1000, with
`magnitudesofat least 10,000 or 100,000 being particularly advantageous.
`
`The at least one means for generating an electromagnetic field may be a coil, for
`example in the form of a length of wire or a printed strip, or may be in the form ofa
`conductive plate of appropriate configuration, or may comprise any appropriate
`arrangement of conductors.
`A preferred material
`is copper, although other
`conductive materials, generally metals, may be used as appropriate.
`It is to be
`understood that the term “coil” is here intended to encompass any appropriate
`electrical conductor forming an electrical circuit through which current may flow and
`thus generate an electromagnetic field.
`In particular, the “coil” need not be wound
`about a core or formerorthe like, but may be a simple or complex loop or equivalent
`structure.
`
`10
`
`20
`
`25
`
`30
`
`10
`
`36
`
`36
`
`

`

`Preferably, the charging area of the primary unitis large enough to accommodatethe
`conductor and/or core of the secondary device in a plurality of orientations thereof.
`In a particularly preferred embodiment,
`the charging area is large enough to
`accommodate the conductor and/or core of the secondary device in any orientation
`thereof.
`In this way, power transfer from the primary unit to the secondary device
`may be achieved without having to align the conductor and/or core of the secondary
`device in any particular direction when placing the secondary device on the charging
`surface of the primary unit.
`
`The substantially laminar charging surface of the primary unit may be substantially
`planar, or may be curved or otherwise configured to fit into a predetermined space,
`such as a glove compartment of a car dashboard or the like.
`It
`is particularly
`preferred that the means for generating an electromagnetic field does not project or
`protrude above or beyond the charging surface.
`
`A kcy feature of the means for generating an electromagnetic field in the primary
`unit is that electromagnetic field lines generated by the means, measured when the
`primary unit is effectively in magnetic isolation (i.e. when no secondary device is
`present on or in proximity to the charging surface), are distributed in two dimensions
`overthe at least one charging area and subtend an angle of 45° orless to the charging
`area in proximity thereto (for example, less than the height or width of the charging
`area) and over any quarter length part of the charging area measured in a direction
`generally parallelto that of the field lines. The measurementofthefield lines in this
`connection is to be understood as a measurementofthe field lines when averaged
`over the quarter length of the charging area, rather than an instantaneous point
`measurement.
`In some embodiments,the field lines subtend an angle of 30° or less,
`and in some embodiments are substantially parallel to at least a central part of the
`charging area in question. This is in stark contrast to prior art systems, where the
`ficld lines tend to be substantially perpendicular to a surface of a primary unit. By
`generating electromagnetic fields that are more or less parallel to or at least have a
`significant resolved componentparallel to the charging area, it is possible to control
`the field so as to cause angular variations thereof, in or parallel to the plane of the
`
`10
`
`15
`
`20
`
`25
`
`30
`
`11
`
`37
`
`37
`
`

`

`charging area, that help to avoid any stationary nulls in the electromagnetic field that
`would otherwise reduce charging efficiency in particular orientations of the
`secondary device on the charging surface. The direction of the field lines may be
`rotated through a complete or partial circle, in one or both directions. Alternatively,
`the direction may be caused to “wobble”or fluctuate, or may be switched between
`two or more directions.
`In more complex configurations, the direction of the field
`lines may vary as a Lissajouspattern orthe like.
`
`In some embodiments, the field lines may be substantially parallel to each other over
`any given charging area, or at least have resolved components in or parallel to the
`plane of the charging area that are substantially parallel to each other at any given
`moment in time.
`
`It is to be appreciated that one means for generating an electromagnetic field may
`serve to provide a field for more than one charging area; also that more than one
`means may serveto provide a field for just one charging area.
`In other words, there
`need not be a one-to-one correspondence of means for generating electromagnetic
`
`fields and charging areas.
`
`The secondary device may adopt a substantially flat form factor with a core thickness
`of 2mm orless. Using a material such as one or more amorphous metal sheets, it is
`possible to have core thickness down to 1mm or less for applications where size and
`weight is important. See Figure 7a.
`
`In a preferred embodiment, the primary unit may include a pair of conductors having
`adjacent coplanar windings which have mutually substantially parallel linear sections
`arranged so as to produce a substantially uniform electromagnetic field extending
`generally parallel to or subtending an angle of 45° or less to the plane of the
`windings but substantially at right angles to the parallel sections.
`
`The windings in this embodiment may be formed in a generally spiral shape,
`comprisinga series ofturns having substantially parallel straight sections.
`
`10
`
`15
`
`20
`
`25
`
`30
`
`12
`
`38
`
`38
`
`

`

`Advantageously, the primary unit may include first and second pairs of conductors
`which are superimposed in substantially parallel planes with the substantially parallel
`linear sections of the first pair arranged generally at right angles to the substantially
`parallel linear sections of the second pair, and further comprising a driving circuit
`which is arranged to drive them in such a way as to generate a resultant field which
`rotates in a plane substantially parallel to the planes of the windings.
`
`According to a fifth aspect of the present invention, there is provided a system for
`transferring power in a contact-less manner consisting of:
`e
`a primary unit consisting of at least one electrical coil whereby each coil
`features at
`least one active area whereby two or more conductors are
`substantially distributed over this area in such a fashion that it is possible for
`a secondary device to be placed in proximity to a part of this active area
`where the net
`instantaneous current
`flow in a particular direction is
`
`substantially non-zero;
`eat least one secondary device consisting of conductors wound around a high
`permeability core in such a fashion that it is possible for it to be placed in
`proximity to an area of the surface of the primary unit where the net
`instantaneous current flow is substantially non-zero,
`wherebythe at least one secondary deviceis capable of receiving power by means of
`electromagnetic induction when the central axis of the winding is in proximity to the
`active area of the primary unit, is substantially not perpendicular to the plane of the
`active area of primary unit and is substantially not parallel to the conductors in the
`active area ofat least one ofthe coils of the primary unit.
`
`Where the secondary device comprises an inductively rechargeable battery or cell,
`the battery or cell may have a primary axis and be capable of being recharged by an
`alternating field flowing in the primary axis of the battery or cell, the battery or cell
`consisting of:
`e
`an enclosure and external electrical connections similar in dimensions to
`industry-standard batteries or cells
`
`10
`
`15
`
`20
`
`25
`
`30
`
`13
`
`39
`
`39
`
`

`


`
`e
`
`*
`
`e
`
`an energy-storage means
`
`an optional flux-concentrating means
`
`a power-receiving means
`
`ameansof converting the received power to a form suitable for delivery to
`outside the cell through the externalelectrical connections, or to recharge the
`
`energy storage means, or both.
`
`10
`
`15
`
`The proposed invention is a significant departure from the design of conventional
`inductive power transfer systems. The difference between conventional systems and
`the proposed system is best illustrated by looking at their respective magnetic flux
`line patterns. (See Figure 2a and 4)
`
`In a conventional system (See Figure 2a), there is
`¢ Conventional System:
`typically a planar primary coil which generates a magnetic field with flux
`lines coming out of the plane in a perpendicular fashion. The secondary
`device has typically a round or square coil that encircles someor all of these
`
`flux lines.
`
`e
`
`20
`
`25
`
`30
`
`the magnetic field travels
`In the proposed system,
`Proposed system:
`substantially horizontally across the surface of the plane (see Figure 4)
`instead of directly out of the plane as illustrated in Figure 2a. The secondary
`device hence may have an elongated winding wound around a magnetic core.
`See Figure 7a and 7b. When the secondary device is placed on the primary
`unit, the flux lines would beattracted to travel through the magnetic core of
`the secondary device because it is the lowest reluctance path. This causes the
`secondary device and the primary unit to be coupled effectively.
`The
`secondary core and winding maybe substantially flatten

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket