throbber

`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`Samsung Electronics Co., Ltd. v. Demaray LLC
`Samsung Electronic's Exhibit 1043
`Exhibit 1043, Page 1
`
`

`

`
`
`
`
`
`Patent Application Publication Oct. 18, 2001
`
`
`
`
`
`US 2001/0031383 Al
`
`
`Fig. 1
`
`
`
` N F
`
`
`
`
`ig. 3
`
`
`
`
`
`Ex. 1043, Page 2
`
`
`
` VPLLLLLLALLLLLLLLLL
`
`
`CMM
` A
`
`
`PLLLLLZLLLLLLLL
`
`SS
`
`
`
`
`
`
`
`
`
`Ex. 1043, Page 2
`
`

`

`
`
`US 2001/0031383 Al
`
`
`
`Oct. 18, 2001
`
`
`
`
`
`
`MAGNETIC RECORDING MEDIUM,
`
`
`
`
`PRODUCTION PROCESS THEREOF, MAGNETIC
`
`
`
`
`RECORDING AND REPRODUCING APPARATUS,
`AND SPUTTERING TARGET
`
`
`
`
`CROSS REFERENCE TO RELATED
`
`
`APPLICATIONS
`
`
`
`
`
`
`
`
`
`
`
`[0001] This application is an application filed under 35
`
`
`
`
`
`
`
`
`U.S.C. §111(a) claiming benefit pursuant
`to 35 U.S.C.
`
`
`
`
`
`
`
`§119(e)(1) of thefiling date of Provisional application No.
`
`
`
`
`
`
`
`60/230,810 filed Sep. 7, 2000 pursuant to 35 U.S.C. §111(b).
`FIELD OF THE INVENTION
`
`
`
`
`
`
`
`
`
`[0002] The present invention relates to a magnetic record-
`
`
`
`
`
`
`ing medium employed in an apparatus such as a magnetic
`
`
`
`
`
`
`
`disk apparatus; a process for producing the magnetic record-
`
`
`
`
`
`
`
`
`ing medium; a sputtering target employed for producing the
`
`
`
`
`
`
`
`magnetic recording medium; and a magnetic recording and
`
`
`
`
`
`
`reproducing apparatus comprising the magnetic recording
`medium.
`
`
`
`
`
`
`BACKGROUND OF THE INVENTION
`
`
`
`
`
`
`
`
`[0003] Conventionally, a metallic substrate formed of, for
`
`
`
`
`
`
`
`example, an aluminum alloy is widely employed as a
`
`
`
`
`
`
`
`substrate for producing a magnetic recording medium. Usu-
`
`
`
`
`
`
`
`ally, such a metallic substrate undergoes texturing, and is
`
`
`
`
`
`
`employed for producing a magnetic recording medium.
`
`
`
`
`
`
`
`[0004] Texturing is a process for forming an irregular
`
`
`
`
`
`
`surface on a substrate along a predetermined direction
`
`
`
`
`
`
`
`(usually in a circumferential direction) of the substrate.
`
`
`
`
`
`
`
`When the surface of a substrate undergoes texturing, the
`
`
`
`
`
`
`crystalline orientation of an undercoat film and a magnetic
`
`
`
`
`
`
`film, which are formed on the substrate, is enhanced, and the
`
`
`
`
`
`
`
`magnetic film exhibits magnetic anisotropy. Thus magnetic
`
`
`
`
`
`
`characteristics, such as thermal stability and resolution,of a
`
`
`
`
`
`magnetic recording medium can be enhanced.
`
`
`
`
`
`
`
`
`[0005]
`In recent years,
`instead of a metallic substrate
`
`
`
`
`
`
`formed of aluminum or similar metal, a non-metallic sub-
`
`
`
`
`
`
`
`
`strate formed of material such as glass or ceramic has been
`
`
`
`
`
`
`widely employed as a substrate for producing a magnetic
`
`
`
`
`
`
`recording medium. Such a non-metallic substrate has an
`
`
`
`
`
`
`
`
`
`advantage that head slap does not easily occur in the
`
`
`
`
`
`
`
`substrate, because of the high hardness of the substrate.
`
`
`
`
`
`
`
`[0006] However,
`in the case in which a non-metallic
`
`
`
`
`
`
`
`substrate such as a glass substrate is employed, the magnetic
`
`
`
`
`
`
`
`film may not be imparted with satisfactory magnetic anisot-
`
`
`
`
`
`
`
`
`ropy even when the substrate undergoes texturing. As a
`
`
`
`
`
`
`
`
`result, the resultant magnetic recording medium may exhibit
`
`
`
`unsatisfactory magnetic characteristics.
`
`
`
`
`
`
`
`
`[0007]
`In order to solve such problems, formation of a
`
`
`
`
`
`
`
`
`hard film which can be easily textured on a non-metallic
`
`
`
`
`
`
`
`substrate formed of material such as glass or ceramic has
`
`
`been proposed.
`
`
`
`
`
`
`
`[0008] For example, Japanese Patent Application Laid-
`
`
`
`
`
`
`
`Open (kokai) No. 5-197941 discloses a magnetic recording
`
`
`
`
`
`
`medium including a non-metallic substrate formed of mate-
`
`
`
`
`
`
`
`
`
`rial such as glass or ceramic, and the substrate is coated
`
`
`
`
`
`
`
`
`
`through sputtering with NiP film serving as a hard film
`
`
`
`whichis easily textured.
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`Japanese Patent Application Laid-Open (kokai)
`[0009]
`
`
`
`
`
`
`Nos. 4-29561 and 9-167337 disclose a magnetic recording
`
`
`
`
`
`medium including a non-metallic substrate which is plated
`
`
`
`
`
`
`
`
`with film suchaselectroless platingfilm, and thefilm serves
`as a hard film.
`
`
`
`
`
`
`
`
`[0010] A magnetic recording medium including a hard
`
`
`
`
`
`film formed on a non-metallic substrate is produced through
`
`
`
`
`
`
`
`
`
`the following process:
`the hard film is formed on the
`
`
`
`
`
`substrate in a film formation apparatus such as a sputtering
`
`
`
`
`
`
`
`apparatus; the substrate is temporarily removed from the
`
`
`
`
`
`apparatus and is subjected to texturing by use of a texturing
`
`
`
`
`
`
`
`apparatus;
`the resultant substrate is again placed in the
`
`
`
`
`
`
`
`apparatus; and then an undercoat film and a magnetic film
`are formed on the substrate.
`
`
`
`
`
`
`
`
`
`the aforementioned conventional pro-
`[0011] However,
`
`
`
`
`
`
`duction process for a magnetic recording medium includes
`
`
`
`
`
`complicated production steps, resulting in high production
`
`
`
`
`
`
`
`costs. Therefore, there has been keen demand for a produc-
`
`
`
`
`
`
`tion process for a magnetic recording medium, which
`
`
`
`
`encompasses a simplified production procedure.
`SUMMARYOF THE INVENTION
`
`
`
`
`
`
`
`
`
`
`
`[0012]
`In view of the foregoing, an object of the present
`
`
`
`
`
`
`
`invention is to provide a process for easily producing a
`
`
`
`
`
`
`magnetic recording medium exhibiting excellent magnetic
`characteristics.
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`[0013] The present invention provides a process for pro-
`
`
`
`
`
`
`ducing a magnetic recording medium characterized by form-
`
`
`
`
`
`
`ing an orientation-determining film, which determines the
`
`
`
`
`
`
`
`
`crystalline orientation of a film provided directly on the
`
`
`
`
`
`orientation-determining film, on a non-metallic substrate
`
`
`
`
`
`
`
`which has undergone texturing; subjecting the orientation-
`
`
`
`
`
`
`determining film to oxidation or nitridation; and forming a
`
`
`
`
`
`
`
`
`non-magnetic undercoat film and a magnetic film on the
`
`
`orientation-determining film.
`
`
`
`
`
`
`[0014] The oxidation or nitridationis carried out by bring-
`
`
`
`
`
`
`
`ing the orientation-determining film into contact with an
`
`
`
`
`oxygen-containing gas or a nitrogen-containing gas.
`
`
`
`
`
`
`
`
`[0015] The present invention also provides a process for
`
`
`
`
`
`
`producing a magnetic recording medium, which comprises
`
`
`
`
`
`forming an orientation-determining film, which determines
`
`
`
`
`
`
`
`
`
`the crystal orientation of a film provided directly on the
`
`
`
`
`
`orientation-determining film, on a non-metallic substrate
`
`
`
`
`
`
`
`which has undergonetexturing; and forming a non-magnetic
`
`
`
`
`
`
`
`
`undercoat film and a magnetic film on the orientation-
`
`
`
`
`
`
`determining film, wherein the orientation-determining film
`
`
`
`
`
`
`
`
`is formed through sputtering by use of a sputtering gas
`
`
`
`
`
`
`containing nitrogen or a sputtering gas containing oxygen.
`
`
`
`
`
`
`[0016] Preferably, the orientation-determining film com-
`
`
`
`
`
`
`
`prises NiP (the content of P is 10-40 at %) as a primary
`
`component.
`
`
`
`
`
`
`[0017] Preferably, the orientation-determining film com-
`
`
`
`
`
`
`
`
`prises NiPX (wherein X is one or more species of Cr, Mo,
`
`
`
`
`
`
`
`
`
`Si, Mn, W, Nb, Ti, and Zr, and the content of X is 0-25 at
`
`
`
`%) as a primary component.
`
`
`
`
`
`
`[0018] The present invention also provides a sputtering
`
`
`
`
`
`
`target for forming the orientation-determining film, which
`
`
`
`
`
`
`comprises NiPX (wherein X is one or more species of Cr,
`
`
`
`
`
`
`
`Mo, Si, Mn, W, Nb, Ti, and Zr, and the content of X is 0-25
`
`
`
`at %) as a primary component.
`
`
`
`
`
`
`Ex. 1043, Page 3
`
`Ex. 1043, Page 3
`
`

`

`
`
`US 2001/0031383 Al
`
`
`
`Oct. 18, 2001
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`[0030] Meanwhile, a ceramic substrate may be a widely-
`[0019] The present invention also provides a magnetic
`
`
`
`
`
`
`
`
`
`
`used sintered compact predominantly containing aluminum
`recording medium comprising a non-metallic substrate
`
`
`
`
`
`
`
`
`
`
`
`
`oxide, aluminum nitride, and silicon nitride; or fiber-rein-
`which has undergone texturing; an orientation-determining
`forced material thereof.
`
`
`
`
`
`
`
`
`
`
`
`film formed on the non-metallic substrate; and a non-
`
`
`
`
`
`
`
`
`magnetic undercoat film and a magnetic film, which are
`
`
`
`
`
`
`
`subjected to
`[0031] The non-metallic substrate 1 is
`
`
`
`
`formed onthe orientation-determining film, characterized in
`
`
`
`
`
`
`
`
`mechanical
`texturing or similar processing by use of a
`that the ratio of a coercive force in a circumferential direc-
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`lapping tape containing fixed abrasive grains or by use of
`
`
`
`
`
`
`
`
`
`tion of the medium (Hcc) to a coercive force in a radial
`
`
`
`
`
`
`free abrasive grains, to have a textured surface.
`
`
`
`
`
`
`
`
`direction of the medium (Her); i.e., Hec/Her, is 1.1 or more.
`
`
`
`
`
`[0032] Texture lines formed on the non-metallic substrate
`
`
`
`
`
`
`
`[0020] The orientation-determining film has an average
`
`
`
`
`
`
`
`1 through texturing are preferably along the circumferential
`
`
`
`
`
`
`
`surface roughness (Ra) of less than 0.5 nm.
`direction of the substrate.
`
`
`
`
`
`
`
`
`
`
`[0021] The magnetic recording medium of the present
`
`
`
`
`
`
`
`[0033] The average surface roughness (Ra) of the non-
`
`
`
`
`
`invention comprises a structure wherein a non-magnetic
`
`
`
`
`
`
`metallic substrate 1 is 0.1-1 nm (1-10 A), preferably 0.3-0.8
`
`
`
`
`
`
`
`adhesive film, which prevents exfoliation of the orientation-
`
`
`
`nm (3-8 A).
`
`
`
`
`
`
`
`
`determining film from the substrate, is formed between the
`
`
`
`
`
`
`
`
`
`
`
`
`
`[0034] Whenthe average surface roughness (Ra) is below
`non-metallic substrate and the orientation-determining film,
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`the above range, the non-metallic substrate 1 is excessively
`and the non-magnetic adhesive film comprises one or more
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`smooth, and thus the substrate encounters difficulty in
`species of Cr, Mo, Nb, V, Re, Zr, W, and Ti.
`
`
`
`
`
`
`
`enhancing the magnetic anisotropy of the magnetic film 4. In
`
`
`
`
`
`
`
`[0022] The present invention also provides a magnetic
`
`
`
`
`
`
`
`
`contrast, when the average surface roughness (Ra) is in
`
`
`
`
`
`
`
`recording and reproducing apparatus comprising the mag-
`
`
`
`
`
`
`
`
`excess of the above range, the evenness of the medium is
`
`
`
`
`
`
`
`
`netic recording medium and a magnetic head for recording
`
`
`
`
`
`
`lowered, resulting in poor glide height characteristics. As a
`
`
`
`
`
`
`
`
`
`data onto the medium and reproducing the data therefrom.
`
`
`
`
`
`
`
`
`result, reducing the flying height of a magnetic head during
`
`
`
`
`reproduction of data becomes difficult.
`BRIEF DESCRIPTION OF THE DRAWINGS
`
`
`
`
`
`
`
`
`
`
`
`[0035] As compared with a metallic material, the non-
`
`
`
`
`
`
`
`
`
`
`
`
`[0023] FIG. 1 is a partially cross-sectional view of one
`metallic substrate 1 has a high hardness andis difficult to
`
`
`
`
`
`
`
`
`
`
`embodiment of the magnetic recording medium of the
`texture. Therefore, when the substrate is subjected to tex-
`
`
`
`
`
`
`
`
`
`present invention.
`turing, abnormal protrusions such as fins are difficult
`to
`
`
`
`
`
`
`
`
`form, with the result that the maximum protrusion height
`
`
`
`
`
`
`[0024] FIG. 2 is a partially cross-sectional view of one
`
`
`(Rp) is lowered.
`
`
`
`
`
`
`embodiment of the magnetic recording and reproducing
`
`
`
`
`
`
`
`
`
`
`[0036] The orientation-determining film 2 is provided for
`apparatus of the present invention.
`
`
`
`
`
`
`determining the crystalline orientation of the non-magnetic
`
`
`
`
`
`
`[0025] FIG.3isa partially cross-sectional view of another
`
`
`
`
`
`
`
`
`undercoat film 3 formed on the film 2 and for determining
`
`
`
`
`
`
`embodiment of the magnetic recording medium of the
`
`
`
`
`
`
`
`the crystalline orientation of the magnetic film 4 formed on
`
`
`present invention.
`
`
`
`
`
`
`
`
`the film 3, to thereby enhance the magnetic anisotropy of the
`
`
`
`
`
`
`magnetic film 4. The orientation-determining film 2 deter-
`DESCRIPTION OF THE PREFERRED
`
`
`
`
`
`
`
`
`minesthe crystalline orientation of the non-magnetic under-
`EMBODIMENTS
`
`
`
`
`
`
`
`
`
`
`coat film 3 and the magnetic film 4, and also functions as a
`
`
`
`
`
`
`
`
`
`
`
`film for formingfine crystal grains;1.e., the film 2 formsfine
`
`
`
`
`
`magnetic grains in the films 3 and 4.
`
`
`
`
`
`[0037] The orientation-determining film 2 is preferably
`
`
`
`
`
`
`
`formed from a material containing NiP as a primary com-
`
`
`
`
`
`
`ponent. The content of P is 10-40 at %, preferably 15-35 at
`%.
`
`
`
`
`
`
`
`
`
`
`[0038] The reasonsfor this are that, when the content of P
`
`
`
`
`
`
`is less than 10 at %, NiP is susceptible to magnetization. In
`
`
`
`
`contrast, when the content of P is in excess of 40 at %, the
`
`
`
`
`
`
`crystal orientation of the non-magnetic undercoatfilm 3 and
`
`
`
`
`
`the magnetic film 4 is easily impaired.
`
`
`
`
`
`[0039] Alternatively, the orientation-determining film 2 is
`
`
`
`
`
`
`preferably formed from a material containing NiPX
`
`
`
`
`
`
`
`(wherein X is one or more species of Cr, Mo, Si, Mn, W, Nb,
`
`
`
`
`
`
`
`
`Ti, and Zr) as a primary component. The content of X is 0-25
`
`
`
`
`
`
`
`
`
`at %, preferably 5-25 at %, more preferably 10-25 at %.
`
`
`
`
`Whenthe content of X is in excess of 25 at %, the crystalline
`
`
`
`
`
`
`
`
`orientation of the non-magnetic undercoat film 3 and the
`
`
`
`
`
`
`
`magnetic film 4 is impaired, and the magnetic anisotropy of
`
`
`
`
`the magnetic film 4 is lowered.
`
`
`
`
`
`
`
`
`[0040] As used herein,
`the term “primary component”
`
`
`
`
`
`
`
`
`refers to the case in which the content of the componentis
`in excess of 50 at %.
`
`
`
`
`
`
`
`
`
`
`
`
`
`[0026] FIG. 1 is a schematic representation showing an
`
`
`
`
`
`
`example embodiment of the magnetic recording medium of
`
`
`
`
`
`
`
`the present
`invention. The magnetic recording medium
`
`
`
`
`
`
`comprises a non-metallic substrate 1 which has undergone
`
`
`
`
`
`texturing, an orientation-determining film 2 formed on the
`
`
`
`
`
`
`substrate, a non-magnetic undercoat film 3, a magnetic film
`
`
`
`
`
`
`
`
`4, and a protective film 5, the films 3 to 5 being successively
`
`
`
`
`
`
`
`
`
`
`formed on the film 2. Hereinafter,
`the structure of the
`
`
`
`
`
`non-metallic substrate 1 and the orientation-determining
`film 2 will be called a medium substrate 6.
`
`
`
`
`
`
`
`
`
`
`
`[0027] The non-metallic substrate 1 is formed from a
`
`
`
`
`
`
`
`non-metallic material such as glass, ceramic,silicon, silicon
`
`
`
`
`
`
`
`
`carbide, or carbon. Particularly, from the viewpoint of
`
`
`
`
`
`
`
`durability and cost, a glass substrate is preferably employed.
`
`
`
`
`
`
`
`
`[0028] The glass substrate is formed from amorphous
`
`
`
`
`
`
`
`
`glass or crystallized glass. The amorphous glass may be
`
`
`
`
`
`
`
`widely-used soda-lime glass, aluminocate glass, or alumi-
`
`
`
`
`
`
`
`nosilicate glass. The crystallized glass may be lithium-based
`
`
`crystallized glass.
`
`
`
`
`
`
`[0029] Particularly, amorphous glass exhibiting uniform
`
`
`
`
`
`
`physical properties such as hardnessis preferably employed
`
`
`
`
`
`
`
`
`
`as a material of the substrate, since the substrate can be
`
`
`
`subjected to uniform texturing.
`
`Ex. 1043, Page 4
`
`Ex. 1043, Page 4
`
`

`

`
`
`US 2001/0031383 Al
`
`
`
`Oct. 18, 2001
`
`
`
`
`
`
`
`
`
`[0041] The thickness of the orientation-determining film 2
`
`
`
`
`
`
`
`is preferably 2-100 nm (20-1,000 A). When the thickness is
`
`
`
`
`
`
`
`
`
`below the above range,
`the magnetic anisotropy of the
`
`
`
`
`
`
`magnetic film 4 is lowered, whereas whenthe thicknessis in
`
`
`
`
`
`
`
`excess of the above range, the orientation-determining film
`
`
`
`
`
`
`
`
`2 is easily exfoliated and production costs increase, which is
`
`unsatisfactory.
`
`
`
`
`
`[0042] The orientation-determining film 2 may be or may
`
`
`
`not be subjected to texturing.
`
`
`
`
`
`[0043] When orientation-determining film 2 is subjected
`
`
`
`
`
`
`
`
`
`to texturing, texture lines are preferably along the circum-
`ferential direction of the substrate.
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`CoCrPt-, CoCrPtB- or CoCrPtTa-based alloy. Of these
`
`
`
`
`
`alloys, in particular, a CoCrPtTa-based alloy is preferably
`
`employed.
`
`
`
`
`
`
`
`[0054] The thickness of the magnetic film 4 may be 5-30
`
`
`
`nom (50-300 A).
`
`
`
`
`
`
`
`[0055]
`Thecrystalline orientation of the magnetic film 4 is
`
`
`preferably (110).
`
`
`
`
`
`
`[0056] The magnetic film 4 may be of a single-layer
`
`
`
`
`structure, or of a multi-layer structure formed of a plurality
`
`
`
`
`
`
`
`
`of films which are of the same composition or of different
`
`compositions.
`
`
`
`
`
`[0057] Preferably, a non-magnetic intermediate layer is
`
`
`
`
`
`[0044] The orientation-determining film 2 preferably has
`
`
`
`
`
`
`
`
`provided between the non-magnetic undercoat film and the
`
`
`
`
`
`
`
`an average surface roughness (Ra) of 1 nm orless, from the
`
`
`
`
`
`
`
`
`
`magnetic film, in order to further improve the crystal ori-
`
`
`
`
`viewpoint of glide height characteristics.
`
`
`
`
`
`
`
`
`
`entation of the magnetic film and to further enhance the
`
`
`
`
`
`
`
`
`
`
`
`
`[0045] The average surface roughness (Ra) of the orien-
`effects of the present invention.
`
`
`
`
`
`
`
`tation-determiningfilm 2 is more preferably less than 0.5 nm
`
`
`
`
`
`
`[0058] The non-magnetic intermediate layer may be
`
`
`
`
`
`
`
`
`
`(5 A), much more preferably less than 0.3 nm.
`
`
`
`
`
`
`
`
`formed from a CoCr alloy (content of Cr: 20-40 at %).
`
`
`
`
`
`
`[0046] The orientation-determining film 2 is formed from
`
`
`
`
`
`
`
`
`[0059] The protective film 5 may be formed from conven-
`
`
`
`
`
`
`
`
`
`a metallic material which hasa relatively low hardness and
`
`
`
`
`
`
`
`
`tionally known materials. For example,
`the film may be
`
`
`
`
`
`
`
`
`is easily processed, such as NiPX. Therefore, when the film
`
`
`
`
`
`
`
`formed from a material containing a single component such
`
`
`
`
`
`
`
`
`2 is subjected to texturing, large protrusions such as fins and
`
`
`
`
`
`
`
`
`as carbon,silicon oxide, silicon nitride, or zirconium oxide;
`
`
`
`
`
`
`
`
`
`burrs are easily produced on the surface of the film, and thus
`
`
`
`
`
`
`or a material predominantly containing such components.
`
`
`
`
`
`
`
`the maximum protrusion height (Rp) tends to increase.
`
`
`
`
`
`
`
`[0060] The thickness of the protective film 5 is preferably
`
`
`
`
`
`
`
`[0047] When the average surface roughness (Ra) of the
`
`
`
`2-10 nm (20-100 A).
`
`
`
`
`
`
`orientation-determiningfilm2is less than 0.5 nm (5 A),the
`
`
`
`
`
`
`
`
`
`
`
`
`
`amount of abraded substance is reduced during texturing,
`[0061]
`If necessary, a lubrication film formed from a
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`and an increase in the maximum protrusion height (Rp) of
`lubricant such as a fluorine-based liquid lubricant (e.g.,
`
`
`
`
`
`
`
`
`
`
`
`
`
`the film 2 is prevented. Consequently, the maximum pro-
`perfluoropolyether) may be provided on the protective film
`
`
`
`
`
`
`
`
`
`
`trusion height (Rp) of the medium can be reduced, and
`
`
`
`
`
`
`
`
`deterioration of the glide height characteristics can be pre-
`
`
`
`
`
`
`
`vented.
`[0062]
`In the magnetic recording medium of the present
`
`
`
`
`
`
`
`invention, the ratio of a coercive force in a circumferential
`
`
`
`
`
`
`
`
`
`
`
`
`[0048] The non-magnetic undercoat film 3 may be formed
`direction of the medium (Hcc) to a coercive force in a radial
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`from conventionally known materials for undercoat film.
`direction of the medium (Her); i.e., Hec/Hcr, is 1.1 or more,
`
`
`
`
`
`
`
`
`
`
`
`
`For example, the film may be formed from an alloy of one
`preferably 1.2 or more.
`
`
`
`
`
`
`
`
`
`
`
`or more species of Cr, Ti, Ni, Si, Ta, W, Mo, V, and Nb.
`
`
`
`
`
`
`
`[0063] Whenthe ratio Hcc/Heris below the above range,
`
`
`
`
`
`
`
`
`Alternatively, the film 3 may be formed from analloy of one
`
`
`
`
`
`the magnetic anisotropy a of the magnetic recording medium
`
`
`
`
`
`
`
`
`
`or more of the above elements and other elements, so long
`
`
`
`
`
`
`is insufficient, and magnetic characteristics of the medium,
`
`
`
`
`
`
`
`
`as such “other elements” do not impede the crystallinity of
`
`
`
`
`
`such as thermal stability, are unsatisfactory.
`the film.
`
`
`
`
`
`
`
`
`
`[0064]Afirst embodimentof the production process for a
`
`
`
`
`
`
`
`[0049] Particularly, the film 3 is preferably formed from
`
`
`
`
`
`
`
`magnetic recording medium of the present invention will
`
`
`
`
`
`
`
`
`Cr or a Cr alloy (e.g., CrTi, CrW, CrMo, CrV, or CrSi).
`
`
`
`
`
`next be described by taking, as an example, production of
`
`
`
`
`
`
`
`
`
`
`
`[0050] The non-magnetic undercoat film 3 may be of a
`the aforementioned magnetic recording medium.
`
`
`
`
`
`single-layer structure, or of a multi-layer structure formed of
`
`
`
`
`
`
`[0065]
`Firstly, the non-metallic substrate 1 is subjected to
`
`
`
`
`
`
`
`
`a plurality of films which are of the same composition or of
`
`
`
`
`
`
`
`texturing. Preferably,
`the substrate 1
`is
`subjected to
`
`
`
`
`
`
`different compositions. The thickness of the non-magnetic
`
`
`
`
`
`
`
`
`
`
`
`
`
`mechanical texturing by use of lapping tape containing fixed
`undercoatfilm 3 is 1-100 nm (10-1,000 A), preferably 2-50
`
`
`
`
`
`
`
`
`
`
`
`abrasive grains, or by use of free abrasive grains. During
`nm (20-500 A).
`
`
`
`
`
`
`
`
`texturing, texture lines are preferably formed in the circum-
`ferential direction of the substrate.
`
`
`
`
`
`
`
`
`
`
`[0051] The crystalline orientation of the non-magnetic
`
`
`
`
`undercoatfilm 3 is preferably (002).
`
`
`
`
`
`
`
`[0052] The magnetic film 4 is preferably formed from a
`
`
`
`
`
`
`material containing Co as a primary component. The mate-
`
`
`
`
`
`
`
`
`
`rial may be, for example, an alloy of Co and one or more
`
`
`
`
`
`
`
`
`
`
`species of Cr, Pt, Ta, B, Ti, Ag, Cu, Al, Au, W, Nb, Zr, V, Ni,
`
`
`
`Fe, and Mo.
`
`
`
`
`
`
`
`[0053] Preferable specific examples of the above material
`
`
`
`
`
`include materials predominantly containing a CoCrTa-,
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`[0066] The substrate may be subjected to chemical etching
`
`
`
`
`
`
`
`after mechanical texturing,
`in order to remove fine fins,
`
`
`
`
`
`
`
`burrs, and the like which are produced on the surface during
`
`
`
`
`
`
`mechanical texturing, and to obtain excellent surface even-
`ness.
`
`
`
`
`
`
`
`
`
`
`
`
`[0067] Subsequently, the orientation-determining film 2 is
`
`
`
`
`
`
`
`formed on the non-metallic substrate 1, to thereby form the
`medium substrate 6.
`
`
`
`Ex. 1043, Page 5
`
`Ex. 1043, Page 5
`
`

`

`
`
`US 2001/0031383 Al
`
`
`
`Oct. 18, 2001
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`[0080] By use of such an oxygen-containing gas, oxida-
`[0068] The orientation-determining film 2 is preferably
`
`
`
`
`
`
`
`
`
`
`
`
`tion of the film 2 can be easily carried out.
`formed through sputtering by use of a sputtering apparatus
`
`
`
`
`serving as a film formation apparatus.
`
`
`
`
`
`
`
`[0081] The process for bringing the orientation-determin-
`
`
`
`
`
`
`
`
`
`
`
`
`ing film 2 into contact with the oxygen-containing gas is
`[0069] Whenthe orientation-determining film 2 is formed
`
`
`
`
`
`
`
`
`
`
`
`
`
`preferably carried out at a temperature lower than the
`through sputtering, the aforementioned material constituting
`
`
`
`
`
`
`
`
`
`
`
`
`temperature at which the material constituting the film 2 is
`the film 2 is employed as a sputtering target.
`
`
`
`
`
`
`
`crystallized; for example, at 280° C. or lower, in order to
`
`
`
`
`
`
`
`[0070] The sputtering target is desirably a material con-
`
`
`
`
`
`
`
`
`
`the possibility that
`the orientation of the non-
`prevent
`
`
`
`
`
`
`taining, as a primary component, NiPX (wherein X is one or
`
`
`
`
`
`
`
`
`magnetic undercoatfilm 3 and the magnetic film 4 might be
`
`
`
`
`
`
`
`
`
`
`more species of Cr, Mo, Si, Mn, W, Nb, Ti, and Zr; and the
`
`
`
`
`
`
`
`
`
`adversely affected by crystallization of the film 2. The
`
`
`
`
`
`
`
`
`content of X is 0-25 at %, preferably 5-25 at %, more
`
`
`
`
`
`
`
`temperature at which the process is carried out may be
`
`
`
`preferably 10-25 at %).
`
`
`
`
`
`
`determined to be ambient temperature or higher. The period
`
`
`
`
`
`
`
`
`
`
`
`of time for the processto be carried out(i.e., the time during
`
`
`
`
`
`
`[0071] When the content of X is in excess of the above
`
`
`
`
`
`
`
`which the film 2 is exposed to the oxygen-containing gas)
`
`
`
`
`
`range, the crystalline orientation of the non-magnetic under-
`
`
`
`
`
`
`may be appropriately determined in accordance with, for
`
`
`
`
`
`
`
`
`coat film 3 and the magnetic film 4 is impaired, and the
`
`
`
`
`
`
`
`example, the content of oxygen in the oxygen-containing
`
`
`
`
`
`magnetic anisotropy of the film 4 is lowered.
`gas.
`
`
`
`
`
`
`
`
`
`[0072] The target may beasintered alloy target or an alloy
`
`
`
`
`
`
`
`
`[0082]
`Throughthis process,at least the area in proximity
`
`
`
`
`
`
`target produced through a casting method. Particularly, a
`
`
`
`
`
`
`
`to the surface of the orientation-determining film 2 is
`
`
`
`
`
`
`
`sintered alloy target is preferably employed. Sucha sintered
`oxidized.
`
`
`
`
`
`
`
`alloy target may be produced by meansof a conventionally
`
`
`
`
`
`
`
`
`knownsintering method such as hotisostatic pressing (HIP)
`
`
`
`
`
`
`
`
`or hot pressing, from alloy powder of the aforementioned
`
`
`
`
`
`
`
`
`composition, a plurality of alloy powders which are mixed
`
`
`
`
`
`
`to obtain the aforementioned composition, or a mixture of
`
`
`
`
`
`
`mono-metallic powders. The aforementioned alloy powder
`
`
`
`
`
`
`
`and metallic powder may be produced by means of a
`
`
`
`
`
`
`conventionally known method such as a gas-atomizing
`method.
`
`
`
`
`
`
`
`
`[0073]
`In order to form the orientation-determining film 2,
`
`
`
`
`
`
`the non-metallic substrate 1 is placed in a chamber of a
`
`
`
`
`
`
`
`sputtering apparatus, a sputtering gas such as argon gasis
`
`
`
`
`
`
`
`
`introduced into the chamber, and electricity is applied to the
`
`
`
`
`
`
`
`
`
`target, thereby depositing the target material onto the non-
`
`
`
`
`metallic substrate 1 through sputtering.
`
`
`
`
`
`
`[0074] The orientation-determining film 2 may be formed
`
`
`
`
`
`
`
`through, instead of sputtering, plating (such as electroless
`
`
`
`
`
`
`
`
`plating), vacuum deposition, ion plating, or a similar pro-
`cess.
`
`
`
`
`
`
`
`
`
`
`
`[0075]
`In the production process for the magnetic record-
`
`
`
`
`
`
`
`
`ing medium of the embodiment, after completion of the
`
`
`
`
`
`
`formation of the orientation-determining film 2, the film is
`
`
`subjected to oxidation.
`
`
`
`
`
`
`[0076] Oxidation of the orientation-determining film 2
`
`
`
`
`
`
`
`
`
`may becarried out by bringing the film 2 into contact with
`
`
`
`an oxygen-containing gas.
`
`
`
`
`
`
`
`[0077] The oxygen-containing gas may beair, pure oxy-
`
`
`
`
`
`
`gen, or steam. Alternatively, the oxygen-containing gas may
`
`
`
`
`
`be an oxygen-enriched gas which consists of air containing
`
`
`
`
`a large amount of oxygen.
`
`
`
`
`
`
`
`[0078]
`In order to bring the orientation-determining film 2
`
`
`
`
`
`
`
`
`
`into contact with the oxygen-containing gas,after the film 2
`
`
`
`
`
`
`
`
`is formed on the substrate 1 in the film formation apparatus
`
`
`
`
`
`
`(sputtering apparatus) to form the medium substrate 6 as
`
`
`
`
`
`
`described above, the oxygen-containing gas is introduced
`
`
`
`
`
`
`
`
`into the chamber of the film formation apparatus in which
`
`
`
`
`the medium substrate 6 is placed.
`
`
`
`
`
`
`
`
`
`[0079]
`In this case, the content of oxygen in the gas to
`
`
`
`
`
`
`whichthe orientation-determining film 2 is exposed; 1.e., the
`
`
`
`
`
`
`gas in the chamber, may be 1-100 vol %.
`
`
`
`
`
`
`
`
`
`
`
`[0083] Subsequently, the non-magnetic undercoatfilm 3 is
`
`
`
`
`
`
`
`
`formed on the orientation-determining film 2. The non-
`
`
`
`
`
`
`
`magnetic undercoatfilm 3 may be formed through sputtering
`
`
`
`
`by use of a sputtering apparatus.
`
`
`
`
`
`
`
`[0084] Subsequently, the magnetic film 4 is formed on the
`
`
`
`
`
`
`
`non-magnetic undercoatfilm 3. The magnetic film 4 may be
`
`
`
`
`
`
`formed through sputtering by use of a sputtering apparatus.
`
`
`
`
`
`
`
`[0085] Subsequently, the protective film 5 is formed on the
`
`
`
`
`
`
`
`
`magnetic film 4. The protective film 5 may be formed
`
`
`
`
`
`
`through, for example, plasma CVDor sputtering.
`
`
`
`
`
`
`
`
`
`[0086]
`In the production process for the magnetic record-
`
`
`
`
`ing medium of the embodiment, the orientation-determining
`film 2 is formed on the non-metallic substrate 1 which has
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`undergone texturing, and then the film 2 is subjected to
`
`
`
`
`
`
`
`oxidation. Therefore, even though the substrate 1 is formed
`
`
`
`
`
`
`
`from a non-metallic substrate, which makes imparting high
`
`
`
`
`
`
`
`
`magnetic anisotropy to the magnetic film difficult, the crys-
`
`
`
`
`
`
`
`talline orientation of the non-magnetic undercoatfilm 3 and
`
`
`
`
`
`
`
`
`
`
`the magnetic film 4, which are being formed over the
`
`
`
`
`
`
`substrate 1, can be improved, and the magnetic anisotropy of
`
`
`
`
`the magnetic film 4 can be enhanced.
`
`
`
`
`
`[0087] Therefore, magnetic characteristics of the magnetic
`
`
`
`
`
`
`
`recording medium, such as thermalstability, error rate, and
`
`
`
`
`S/N ratio, can be improved.
`
`
`
`
`
`
`
`
`in a
`[0088]
`In general,
`thermal stability is excellent
`
`
`
`
`
`
`
`medium which has a high crystal magnetic anisotropy
`
`
`
`
`
`
`
`
`constant (Ku). In the magnetic recording medium of the
`
`
`
`
`
`
`
`embodiment of the present invention, thermal stability is
`
`
`
`
`
`
`
`
`thought to be enhanced, since the crystal magnetic anisot-
`
`
`
`
`
`
`ropy constant (Ku) is enhanced by enhancementof magnetic
`
`
`
`anisotropy in a circumferential direction.
`
`
`
`
`
`
`
`
`
`[0089] As used herein, the term “thermal stability” refers
`
`
`
`
`
`
`
`
`to the degree of difficulty in occurrence of thermal decay.
`
`
`
`
`
`
`
`
`
`[0090] As used herein, the term “thermal decay”refers to
`
`
`
`
`
`
`
`
`a phenomenonin whichrecording bits become unstable and
`
`
`
`
`
`
`
`
`recorded data are thermally lost. In a magnetic recording
`
`
`
`
`
`
`
`
`apparatus,
`thermal decay is manifested in the form of
`
`
`
`
`
`
`
`reduction in reproduction output of recorded data with the
`
`
`passage of time.
`
`
`
`
`Ex. 1043, Page 6
`
`Ex. 1043, Page 6
`
`

`

`
`
`US 2001/0031383 Al
`
`
`
`Oct. 18, 2001
`
`
`
`
`
`
`
`
`
`
`the half
`[0091] According to the production process,
`
`
`
`
`
`
`
`powerwidth of a reproduction output peak is narrowed, and
`
`
`
`
`
`
`
`
`
`thus the resolution of the reproduction output can be
`
`
`
`
`
`enhanced. Therefore, a magnetic recording medium in
`
`
`
`
`
`
`
`which the error rate is improved can be produced.
`
`
`
`
`
`
`[0092] When magnetic anisotropy is enhanced, coercive
`
`
`
`
`
`
`
`
`force and reproduction output (S) are improved, yielding an
`
`
`
`
`improvementin the S/N ratio.
`
`
`
`
`
`
`
`
`[0093]
`In addition, crystal grains in the non-magnetic
`
`
`
`
`
`
`undercoat
`film 3 become fine. Consequently, magnetic
`
`
`
`
`
`
`
`
`
`grains in the magnetic film 4, which is grown under the
`

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket