throbber
USOO7494846B2
`
`(12) United States Patent
`Hsu et al.
`
`(10) Patent No.:
`(45) Date of Patent:
`
`US 7.494,846 B2
`Feb. 24, 2009
`
`(54) DESIGN TECHNIQUES FOR STACKING
`IDENTICAL MEMORY DES
`
`(75) Inventors: Chao-Shun Hsu, San-Shin (TW); Louis
`Liu, Hsin-Chu (TW); Clinton Chao,
`Hsin-Chu (TW); Mark Shane Peng,
`Hsin-Chu (TW)
`
`(73) Assignee: Taiwan Semiconductor Manufacturing
`Company, Ltd., Hsin-Chu (TW)
`
`(*) Notice:
`
`Subject to any disclaimer, the term of this
`patent is extended or adjusted under 35
`U.S.C. 154(b) by 89 days.
`
`(21) Appl. No.: 11/716,104
`(22) Filed:
`Mar. 9, 2007
`
`(65)
`
`Prior Publication Data
`
`US 2008/O220565A1
`
`Sep. 11, 2008
`
`(51) Int. Cl.
`(2006.01)
`HOIL 2/8242
`438/109 438/455.257/E25.027:
`52) U.S. Cl
`(
`AV e. we 257/E21 614: 257AE23 179. 257E21 513
`to
`•
`- s
`(58) Field of Classification Search ................. 257/684,
`257/777, E25.027, E21.614, E23.179, E21.513;
`438/ 109, 455, 18
`See application file for complete search history.
`References Cited
`
`(56)
`
`U.S. PATENT DOCUMENTS
`
`5.448,511 A
`
`9, 1995
`
`Paurus et al.
`
`6,156,579 A * 12/2000 Khatri et al. .................. 438/16
`6,226,394 B1* 5/2001 Wilson et al. ............... 382,145
`6,740,981 B2 * 5/2004 Hosomi...................... 257/778
`6,941,536 B2 * 9/2005 Muranaka .
`... 716/14
`7,046,522 B2* 5/2006 Sung et al. .................. 361.803
`7,062.346 B2 * 6/2006 Takagi et al. ................ TOOf 116
`2004/0095172 A1* 5, 2004 USami ...........
`... 327,143
`2004/0225385 A1 * 1 1/2004 Takagi et al. .................. TOO.90
`2005/0082664 A1* 4/2005 Funaba et al. ............... 257/724
`2005/0263605 A1 12/2005 Muranaka ................... 235/492
`
`* cited b
`c1ted by examiner
`Primary Examiner George Fourson
`(74) Attorney, Agent, or Firm Slater & Matsil, L.L.P.
`(57)
`ABSTRACT
`
`A semiconductor structure includes a first semiconductor die
`and a second semiconductor die identical to the first semicon
`ductor die. The first semiconductor die includes a first iden
`tification circuit; and a first plurality of input/output (I/O)
`s
`pads on the surface of the first semiconductor die. The second
`semiconductor die includes a second identification circuit,
`wherein the first and the second identification circuits are
`programmed differently from each other, and a second plu
`rality of I/O pads on the surface of the second semiconductor
`die. Each of the first plurality of I/O pads is vertically aligned
`to and connected to one of the respective second plurality of
`I/O pads. The second semiconductor die is vertically aligned
`to and bonded on the first semiconductor die.
`
`16 Claims, 5 Drawing Sheets
`
`
`
`PIO
`
`PIOn
`
`
`
`P3
`
`Str. at e
`4
`
`. . . . . . E
`
`Z-F2 2
`
`P 4. B
`-F3 AF4 4
`
`-Fl 1.
`
`1. . . . . E
`
`|
`E. 2
`Substrate I
`P 2 B H P 3 B
`|
`Fl H P4 B
`s
`
`1. . . . . E PI O B
`
`a-F3 3
`
`
`
`Substrate
`-F4 4.
`
`F.
`
`P1 B P2 B P3 B
`
`PIO1 B PIOn B
`
`
`
`
`
`
`
`
`
`
`
`SAMSUNG EXHIBIT 1001
`Samsung v. Trenchant
`Case IPR2021-00258
`
`

`

`U.S. Patent
`
`Feb. 24, 2009
`
`Sheet 1 of 5
`
`US 7.494,846 B2
`
`%
`...N.
`N
`N
`Q
`WNWNWN
`sRNYNY's NYYYNNNYNE
`%N%N2%N2.
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`WNEWNWNNW
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`10 ZNY N Sz 4
`%
`2S2S2X
`Z
`
`
`
`
`
`
`
`
`FIG. 1 (PRIOR ART)
`
`

`

`U.S. Patent
`
`Feb. 24, 2009
`
`Sheet 2 of 5
`
`US 7.494,846 B2
`
`D
`
`Pl Fl
`
`P2 F2 P3 F3 P4 F4
`
`PIO1
`
`PIOn
`
`T
`
`T
`
`" '
`
`' ' '.
`
`
`
`Die 1 III.
`
`TSVF
`
`,
`
`-
`
`a
`
`,
`
`substrate
`
`N.
`
`
`
`
`
`
`
`E
`
`
`
`
`
`
`
`,
`
`E
`E
`ESubstrate
`|| || || ||
`
`substrate
`
`FIG. 2
`
`

`

`U.S. Patent
`
`Feb. 24, 2009
`
`Sheet 3 of 5
`
`US 7.494,846 B2
`
`
`
`CSO (P1)
`
`CSO B (P2)
`
`CS1 (P3)
`
`CS1 B (P4)
`
`

`

`U.S. Patent
`
`Feb. 24, 2009
`
`Sheet 4 of 5
`
`US 7.494,846 B2
`
`P1
`
`P2
`
`P3
`
`P4 F4
`
`PO1
`
`PIOn
`
`-
`
`-
`
`a e a a
`
`pe III
`|| || || ||
`TSVF
`substrates
`P1 B- P2B-1 P3 B- P4 B-1 PIO1 B- PIOn B
`
`
`
`
`
`N.
`TSV
`
`FIG. 4
`
`

`

`U.S. Patent
`
`Feb. 24, 2009
`
`Sheet 5 of 5
`
`US 7.494,846 B2
`
`ID
`
`F1
`
`F2 P3 F3 P4 F4
`
`PIO1
`
`PIOn
`
`T
`
`T
`
`. . .
`
`.
`
`.
`
`
`
`P3 RP4 RSubstrate Pip B
`2-F2-F3E-F4 E1. . . . . ESPIOn B
`F2
`-
`
`P.On B
`
`IFIF||
`FIF|| ||
`PEPREPRESultatDSP
`P1 NH4F1PZ-F2H4F34-F4
`- - - - -
`|||||| ||
`Die 3
`Ne
`PBP2 REP3 R SP4 RESubstrate Pip B
`PNEAF1E-F2H-F3E -F4 E1. . . . . EPIOn B
`|||||||
`Die 4
`Ne
`
`
`
`
`
`
`
`
`
`-
`
`-
`
`- - . . . . .
`
`
`
`substrate
`E
`E
`E
`P1 B P2 B P3 B P4 B
`PIO1 B PIOn B
`FIG. 5
`
`

`

`US 7,494,846 B2
`
`1.
`DESIGN TECHNIQUES FOR STACKING
`IDENTICAL MEMORY DES
`
`TECHNICAL FIELD
`
`This invention relates generally to integrated circuits, and
`more particular to manufacturing and packaging techniques
`for forming Stacked memory dies.
`
`BACKGROUND
`
`Since the invention of integrated circuits, the semiconduc
`tor industry has experienced continuous rapid growth due to
`constant improvements in the integration density of various
`electronic components (i.e., transistors, diodes, resistors,
`capacitors, etc.). For the most part, this improvement in inte
`gration density has come from repeated reductions in mini
`mum feature size, which allow more components to be inte
`grated into a given chip area.
`These integration improvements are essentially two-di
`mensional (2D) in nature, in that the volume occupied by the
`integrated components is essentially on the Surface of the
`semiconductor wafer. Although dramatic improvement in
`lithography has resulted in considerable improvements in 2D
`integrated circuit formation, there are physical limitations to
`the density that can be achieved in two dimensions. One of
`these limitations is the minimum size needed to make these
`components. Also, when more devices are put into one chip,
`more complex designs are required.
`An additional limitation comes from the significant
`increase in the number and length of interconnections
`between devices as the number of devices increases. When
`the number and length of interconnections increase, both
`circuit RC delay and power consumption increase.
`Among the efforts for resolving the above-discussed limi
`tations, three-dimensional integrated circuit (3DIC) and
`stacked dies are commonly used. Through-siliconvias (TSV)
`are often used in 3DIC and stacked dies. FIG. 1 illustrates a
`conventional semiconductor package including Stacked dies,
`wherein TSVs 4 are formed in the dies. Dies 10 and 12 each
`comprise semiconductor Substrate 2, on which integrated cir
`cuits (not shown) are formed. TSVs 4 penetrate through semi
`conductor Substrate 2, and are connected to the integrated
`circuits in the respective dies and bonding pads 6. Dies 10 and
`12 are bonded through bonding pads 6. Further, bonding pads
`6 of die 10 are used to connect die 10 to bumps 8, which are
`further connected to package Substrate 14.
`Compared to the conventional wire-bonding, TSVs are
`more effective in connecting multiple dies. However, when
`used for stacking memory dies, TSVs Suffer shortcomings.
`Typically, in the process for forming memory dies, it is pre
`ferred to have low inventory, short cycle time, low fabrication
`cost (which means only one mask set is preferred), and full
`sharing of input/output (I/O) pads. Therefore, it is preferred
`that memory dies 10 and 12 have exactly the same design, and
`can be fabricated using a same set of masks.
`Since memory dies need to have unique addresses in order
`to distinguish from each other, the identical memory dies
`cannot be simply stacked one on top of the other. Conven
`tionally, different redistribution lines are formed for stacking
`dies. However, this method still needs different mask sets for
`forming the redistribution lines of the memory dies. Alterna
`tively, interposers are designed. This way, the identical dies
`can be distinguished by attaching different interposers to dies,
`so that the memory dies and the attaching interposers in
`combination are distinguishable. Apparently, this method
`introduces extra cost for forming and attaching interposers.
`
`2
`Accordingly, what is needed in the art is a semiconductor
`structure and methods for forming the same that take advan
`tage of stacked memory dies, while at the same time incurring
`as low cost as possible.
`
`SUMMARY OF THE INVENTION
`
`In accordance with one aspect of the present invention, a
`semiconductor structure includes a first semiconductor die
`and a second semiconductor die identical to the first semicon
`ductor die. The first semiconductor die includes a first iden
`tification circuit; and a first plurality of input/output (I/O)
`pads on the surface of the first semiconductor die. The second
`semiconductor die includes a second identification circuit,
`wherein the first and the second identification circuits are
`programmed differently from each other, and a second plu
`rality of I/O pads on the surface of the second semiconductor
`die. Each of the first plurality of I/O pads is vertically aligned
`to and connected to one of the respective second plurality of
`I/O pads. The second semiconductor die is vertically aligned
`to and bonded on the first semiconductor die.
`In accordance with another aspect of the present invention,
`a semiconductor structure includes a first memory die and a
`second memory die. The first memory die includes a first
`identification circuit comprising at least one first program
`mable element; at least one first chip-select pad on a first side
`of the first memory die, wherein each of the at least one first
`chip-select pad is connected to one of the at least one first
`programmable element; at least one second chip-select pad
`on a second side of the first memory die opposite the first side
`of the first memory die, wherein each of the at least one
`second chip-select pad is vertically aligned to and electrically
`connected to one of the at least one first chip-select pad
`through a through-silicon via; a first plurality of I/O pads on
`the first side of the first memory die; and a second plurality of
`I/O pads on the second side of the first memory die, wherein
`each of the second plurality of I/O pads is vertically aligned to
`and electrically connected to one of the first plurality of I/O
`pads through a through-silicon Via. The second memory die is
`identical to the first memory die. The second memory die
`includes a second identification circuit comprising at least
`one second programmable element programmed differently
`from the at least one first programmable element; at least one
`third chip-select pad on a first side of the second memory die,
`wherein each of the at least one third chip-select pad is con
`nected to one of the at least one second programmable ele
`ment; at least one fourth chip-select pad on a second side of
`the second memory die opposite the first side of the second
`memory die, wherein each of the at least one fourth chip
`select pad is vertically aligned to and electrically connected to
`one of the at least one third chip-select pad through a through
`silicon via; a third plurality of I/O pads on the first side of the
`second memory die; and a fourth plurality of I/O pads on the
`second side of the first memory die, wherein each of the fourth
`plurality of I/O pads is vertically aligned to and electrically
`connected to one of the third plurality of I/O pads through a
`through-silicon via, and wherein each of the fourth plurality
`of I/O pads is physically bonded to a respective pad in the first
`plurality of I/O pads.
`In accordance with yet another aspect of the present inven
`tion, a method of forming a semiconductor structure includes
`forming a first semiconductor die and a second semiconduc
`tor die identical to the first semiconductor die. Each of the first
`and the second semiconductor dies includes an identification
`circuit; and a plurality of I/O conductive paths connected to
`memory circuits in the respective first and second semicon
`ductor dies, wherein the plurality of I/O conductive paths
`
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`US 7,494,846 B2
`
`3
`comprises through-silicon Vias. The method further includes
`programming the identification circuit of the second semi
`conductor die to a different state from the identification cir
`cuit of the first semiconductor die; and bonding the second
`semiconductor die onto the first semiconductor die, wherein
`the first and the second semiconductor dies are vertically
`aligned, and wherein each of the plurality of I/O conductive
`paths in the first semiconductor die is connected to a respec
`tive I/O conductive path in the second semiconductor die.
`In accordance with yet another aspect of the present inven
`tion, a method of forming and operating a semiconductor
`structure includes forming a first memory die and a second
`memory die identical to the first memory die, wherein each of
`the first and the second memory dies include an identification
`circuit; and a plurality of conductive paths connected to
`memory circuits and the identification circuit, wherein each
`of the conductive paths comprises a first and a second I/O
`pads on opposite sides of the respective first and second
`memory dies, and wherein the first and the second I/O pads
`are vertically aligned. The method further includes program
`ming the identification circuit of the first memory die; pro
`gramming the identification circuit of the second memory die
`to a different state from the identification circuit of the first
`memory die; and stacking the second memory die onto the
`first memory die by physically bonding the second I/O pads of
`the second memory die to the first I/O pads of the first
`memory die, wherein the first and the second memory dies are
`Vertically aligned.
`The present invention provides ability for stacking identi
`cal dies without the need of redistribution lines and/or inter
`posers. This significantly reduces the design and manufactur
`ing cost, the inventory and cycle time.
`
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`4
`sawed from a same semiconductor wafer, which includes a
`plurality of identical memory dies, or from different semi
`conductor wafers. Throughout the description, dies 1,2,3 and
`4 are equally referred to as memory dies 1, 2, 3 and 4.
`although they can be non-memory cells. Accordingly, the
`teaching provided by the present invention may be used for
`stacking identical non-memory dies.
`Each of dies 1, 2, 3, and 4 includes a substrate, on which
`integrated circuits (not shown) may be formed. A plurality of
`input/output (I/O) pads PIO1 through PIOn is connected to
`the integrated circuits. In an exemplary embodiment, the inte
`grated circuits include memory circuits. Accordingly, the plu
`rality of I/O pads PIO1 through PIOn may include a portion
`connected to the address lines (not shown), and a portion
`connected to the data lines. Preferably, each of the I/O pads
`PIO1 through PIOn is connected to a respective I/O pin
`PIO1 B through PIOn B, which are on the opposite side of
`the die than the respective pads PIO1 through PIOn, through
`a through-silicon via (TSV). Further, each of the I/O pads
`PIO1 through PIOn is vertically aligned to the respective
`connecting I/O pads PIO1 B through PIOn B.
`Each of dies 1, 2, 3 and 4 includes a programmable iden
`tification (ID) circuit (denoted as ID), which comprises at
`least one, and likely more, programmable elements. In an
`exemplary embodiment, the programmable elements are
`fuses, which may be either electrical fuses or laser fuses, and
`are denoted as F1, F2, F3 and F4 in FIG. 2. Throughout the
`description, the programmable elements are equally referred
`to as fuses F1, F2, F3 and F4. However, it is to be realized that
`the programmable elements may be other non-volatile
`devices, such as flash memories, providing they can be pro
`grammed after the fabrication of the dies. Typically, flash
`memories have higher fabrication costs than electrical fuses
`and laser fuses. However, if dies 1, 2, 3 and 4 comprise flash
`memories as part of the memory circuits, the programmable
`elements may be advantageously manufactured with no addi
`tional cost. Each of the programmable elements has a first end
`connected to a chip-select pad on one side of the respective
`die, wherein the chip-select pads connected to programmable
`elements F1, F2, F3, and F4 are denoted as P1, P2, P3 and P4,
`respectively. On the opposite side of the die, chip-select pads
`P1 B, P2 B, P3 Band P4 B are formed, and are connected
`to the respective chip-select pads P1, P2, P3 and P4 through
`one of the TSVs. Preferably, chip-select pads P1 B, P2 B,
`P3 Band P4 B are vertically aligned to the connecting chip
`select pads P1, P2, P3 and P4, respectively.
`The second ends of the programmable elements F1, F2, F3,
`and F4 are connected to a decoding circuit, wherein an exem
`plary decoding circuit is illustrated in FIG. 3. The decoding
`circuit includes an AND gate, wherein the inputs Input1.
`Input2. Input 3 and Inputa of the decoding circuit are con
`nected to programmable elements, and an output of the AND
`gate is connected to a chip-enable (CE) line for the enable
`ment and the identification of the respective die.
`The programmable elements in the ID circuit of each die
`are programmed differently from the programmable elements
`in the ID circuits of other dies. Table 1 illustrates exemplary
`states of the programmable elements on each of the dies 1, 2,
`3 and 4, wherein the programmable elements arefuses. Letter
`“S” indicates that the corresponding fuse is shorted, or not
`blown, while letter “O'” indicates that the corresponding fuse
`is open, or blown. Chip-select pads P1, P2, P3 and P4 are
`applied with signals CS0, CS0 B, CS1 and CS1 B, respec
`tively, wherein letter “H” indicates a higher potential, and
`letter “L” indicates a lower potential. Signal CS0 B has an
`inversed phase as signal CS0, and signal CS1 B has an
`inversed phase as signal CS1. Therefore, the combination of
`
`BRIEF DESCRIPTION OF THE DRAWINGS
`
`35
`
`For a more complete understanding of the present inven
`tion, and the advantages thereof, reference is now made to the
`following descriptions taken in conjunction with the accom
`panying drawings, in which:
`FIG. 1 illustrates a conventional structure including
`stacked dies;
`FIG. 2 illustrates four identical memory dies:
`FIG. 3 illustrates an exemplary decoding circuit for distin
`guishing dies, wherein the decoding circuit includes an AND
`gate.
`45
`FIG. 4 illustrates four identical memory dies with their
`identification circuits programmed differently; and
`FIG.5 illustrates the stacking of the identical memory dies.
`
`40
`
`DETAILED DESCRIPTION OF ILLUSTRATIVE
`EMBODIMENTS
`
`The making and using of the presently preferred embodi
`ments are discussed in detail below. It should be appreciated,
`however, that the present invention provides many applicable
`inventive concepts that can be embodied in a wide variety of
`specific contexts. The specific embodiments discussed are
`merely illustrative of specific ways to make and use the inven
`tion, and do not limit the scope of the invention.
`In the following discussion, an embodiment for Stacking
`four memory dies is provided for explaining the concept of
`the present invention. FIG. 2 illustrates four identical dies,
`namely die 1, die 2, die 3 and die 4. Dies 1, 2, 3 and 4 may
`include commonly used memories, such as static random
`access memory (SRAM), dynamic random access memory
`(DRAM), flash memory, magnetoresistive random access
`memory (MRAM), and the like. Dies 1,2,3 and 4 may be dies
`
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`US 7,494,846 B2
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`the states of the fuses F1, F2, F3 and F4 acts as a unique
`address of the corresponding die. The illustrated states of CS0
`and CS1 are the required CSO and CS1 signals for the chip
`enable CE signal of the respective die to output a high poten
`tial.
`
`TABLE 1.
`
`Die 1
`
`Die 2
`
`Die 3
`
`Die 4
`
`F1
`F2
`F3
`F4
`CSO
`CS1
`
`S
`O
`S
`O
`H
`H
`
`S
`O
`O
`S
`H
`L
`
`O
`S
`O
`S
`L
`L
`
`O
`S
`S
`O
`L
`H
`
`Referring to FIG. 3, with different signals CS0, CS0 B,
`CS1 and CS1 B applied, the output CE of the AND gates on
`dies 1,2,3 and 4 have different states. Using the identification
`circuit in die 1 as an example, assuming the input potential at
`node Input1 is high if fuse F1 is open, and the input potential
`is the same as signal CS0 if fuse F1 is shorted, then the
`chip-enable CE of die 1 is high when both CS0 and CS1 are
`high. The chip-enable CE of dies 2, 3 and 4 are also deter
`mined by the input signals CS0 and CS1. At one time, there is
`at most one die enabled by signals CS0 and CS1.
`In the case the programmable elements are flash memories
`or other types, the decoding circuits are designed to output a
`chip-enable CE signal according to the state stored in the flash
`memories.
`FIG. 4 illustrates the states of the programmable elements
`F1, F2, F3 and F4 in each of the dies 1,2,3 and 4, wherein the
`programmable elements F1, F2, F3 and F4 are programmed
`according to Table 1. Preferably, after the formation of each
`die, the dies are programmed, wherein the programming may
`be performed before or after the sawing of dies from the
`respective wafer. In the case the programmable elements are
`laser fuses or electrical fuses, the programmable elements are
`blown by a laser ray or an electrical current. In the case the
`programmable elements are flash memory cells, the desired
`states of the programmable elements are written into the flash
`memory cells.
`Referring to FIG. 5, dies 1, 2, 3 and 4 are stacked, with the
`corresponding chip-select pads P1 B, P2 B, P3 Band P4 B
`bonded to chip-select pads P1, P2, P3 and P4 of the underly
`ing dies, respectively. Further, each of the I/O pads PIO1 B
`through PIOn Bare bonded to I/O pads PIO1 through PIOn
`of the underlying die, respectively. In the preferred embodi
`ment, copper-to-copper bonding is performed. Accordingly,
`each of the chip-select pads P1 through P4 on one die is
`connected to the respective chip-selected pads on other dies,
`and each of the I/O pads PIO1 through PIOn on one die is
`connected to respective I/O pads on other dies.
`In the stack structure, even though dies 1, 2, 3 and 4 are all
`interconnected, the distinction may be made through chip
`select pads P1, P2, P3 and P4, by applying different combi
`nations of signals CS0, CS0 B, CS1 and CS1 B, respec
`tively. Accordingly, each die is able to tell that the signal
`transferred on I/O pads PIO1 through PIOn are destined for
`itself or not. Similarly, external circuits connected to the stack
`structure can also tell the signals applied on the I/O pads are
`read from the memories of which die. Accordingly, by apply
`ing the chip-select signals, any of the dies 1,2,3 and 4 can be
`read from and written into as desired.
`In the previous discussed embodiment, each ID circuit
`includes four programmable elements, which provide the
`ability for stacking up to 16 dies without changing the design.
`
`6
`One skilled in the art will realize that for uniquely identifying
`four or less dies, only two programmable elements are needed
`in each die, wherein the state combinations of (0, 0), (0,1), (1,
`0) and (1,1) are used to uniquely identifying four dies. If more
`dies are to be stacked, more programmable elements may be
`added. If only two dies are to be stacked, one programmable
`element may be used, wherein each of the states 0 and 1 (or
`open and short state for fuses) is used to identify one die. In
`this case, the programming operation may be performed after
`the stacking of two dies, wherein the top die is programmed to
`a different state from the bottom die.
`The stacked structure shown in FIG. 5 is referred to back
`to-front stacking, wherein the backside of one die is attached
`to the front side of another die. In alternative embodiments,
`back-to-back and front-to-front stacking schemes may be
`used. Such stacking schemes, however, requires the dies to
`have symmetric structure with same types of I/O pads and
`chip-selected pads on exactly the same positions when a die is
`flipped, so that a pad (Such as chip-selected pads and I/O pads)
`may be connected to a same type of pad on another die. In
`addition, one or more of the stacked dies may be thinned. For
`example, die 4 may have a greater thickness than dies 1, 2 and
`3. In this case, the only difference between die 4 and dies 1, 2
`and 3 are the thickness of substrates (hence the lengths of
`TSVs), and programming states of the programmable ele
`ments. Accordingly, die 4 is still considered to be identical to
`dies 1, 2 and 3.
`In the previously illustrated examples, die-to-die Stacking
`is performed. In other embodiments, wafer-to-wafer stacking
`and die-to-wafer Stacking may be performed. In this case, dies
`on each wafer may be programmed first, and then bonded to
`dies on other wafers. Dies 1, 2, 3 and 4 may be bonded using
`solder bumps or other commonly used meanings.
`The embodiments of the present invention have several
`advantageous features. Since the Stacked dies are identical,
`there is no need to manufacture more than one set of memory
`dies with different designs. The equipment and process for
`manufacturing and testing are thus simplified. This not only
`results in the reduction in cost, but also the improvement of
`the inventory and cycle time. In addition, there is no need to
`form different redistribution lines in the stacked dies. Inter
`posers are also not necessary.
`Although the present invention and its advantages have
`been described in detail, it should be understood that various
`changes, Substitutions and alterations can be made herein
`without departing from the spirit and scope of the invention as
`defined by the appended claims. Moreover, the scope of the
`present application is not intended to be limited to the par
`ticular embodiments of the process, machine, manufacture,
`and composition of matter, means, methods and steps
`described in the specification. As one of ordinary skill in the
`art will readily appreciate from the disclosure of the present
`invention, processes, machines, manufacture, compositions
`of matter, means, methods, or steps, presently existing or later
`to be developed, that perform substantially the same function
`or achieve Substantially the same result as the corresponding
`embodiments described herein may be utilized according to
`the present invention. Accordingly, the appended claims are
`intended to include within their scope Such processes,
`machines, manufacture, compositions of matter, means,
`methods, or steps.
`
`65
`
`What is claimed is:
`1. A method of forming a semiconductor structure, the
`method comprising:
`
`

`

`US 7,494,846 B2
`
`10
`
`15
`
`25
`
`30
`
`35
`
`7
`forming a first semiconductor die and a second semicon
`ductor die identical to the first semiconductor die,
`wherein each of the first and the second semiconductor
`dies comprises:
`an identification circuit; and
`a plurality of input/output (I/O) conductive paths con
`nected to memory circuits in the respective first and
`second semiconductor dies, wherein the plurality of
`I/O conductive paths comprises through-silicon Vias;
`programming the identification circuit of the second semi
`conductor die to a different state from the identification
`circuit of the first semiconductor die; and
`bonding the second semiconductor die onto the first semi
`conductor die, wherein the first and the second semicon
`ductor dies are vertically aligned, and wherein each of
`the plurality of I/O conductive paths in the first semicon
`ductor die is connected to a respective I/O conductive
`path in the second semiconductor die.
`2. The method of claim 1, wherein each of the I/O conduc
`tive paths comprises a first and a second I/O pad on opposite
`sides of the respective first and second semiconductor dies,
`and wherein the first and the second I/O pads are vertically
`aligned.
`3. The method of claim 1, wherein the step of programming
`the identification circuit of the second semiconductor die is
`performed before the step of stacking the first and the second
`semiconductor dies.
`4. The method of claim 1 further comprising:
`sawing the first semiconductor die from a first wafer, and
`sawing the second semiconductor die from a second wafer.
`5. The method of claim 4, wherein the steps of program
`ming the identification circuit of the second semiconductor
`die and bonding the first and the second semiconductor dies
`are performed before at least one of the steps of sawing the
`first semiconductor die from the first wafer and sawing the
`second semiconductor die from the second wafer.
`6. The method of claim 4, wherein the steps of program
`ming the identification circuit of the second semiconductor
`die and bonding the first and the second semiconductor dies
`are performed after the steps of sawing the first semiconduc
`tor die from the first wafer and sawing the second semicon
`ductor die from the second wafer.
`7. The method of claim 1 further comprising sawing the
`first and the second semiconductor dies from a same wafer.
`8. The method of claim 1 further comprising thinning one
`of the first and the second semiconductor dies.
`9. The method of claim 1 further comprising:
`providing a third semiconductor die identical to the first
`and the second semiconductor dies;
`programming an identification circuit of the third semicon
`ductor die to a different state from the identification
`circuits of the first and the second semiconductor dies;
`and
`
`40
`
`45
`
`50
`
`8
`bonding the third semiconductor die onto the second semi
`conductor die.
`10. The method of claim 1, wherein the step of program
`ming the identification circuit of the second semiconductor
`die comprises blowing fuses.
`11. The method of claim 1 further comprising program
`ming the identification circuit of the first semiconductor die.
`12. A method of forming and operating a semiconductor
`structure, the method comprising:
`forming a first memory die and a second memory die
`identical to the first memory die, wherein each of the first
`and the second memory dies comprises:
`an identification circuit; and
`a plurality of conductive paths connected to memory
`circuits and the identification circuit, wherein each of
`the conductive paths comprises a first input/output
`(I/O) pad and a second I/O padon opposite sides of the
`respective first and second memory dies, and wherein
`the first and the second I/O pads are vertically aligned;
`programming the identification circuit of the first memory
`die;
`programming the identification circuit of the second
`memory die to a different state from the identification
`circuit of the first memory die; and
`stacking the second memory die onto the first memory die
`by physically bonding the second I/O pads of the second
`memory die to the first I/O pads of the first memory die,
`wherein the first and the second memory dies are verti
`cally aligned.
`13. The method of claim 12 further comprising applying a
`chip-select signal to select one of the first and the second
`memory dies, wherein the chip-select signal is applied to a
`portion of the conductive paths that are connected to the
`identification circuits of the first and the second memory dies.
`14. The method of claim 13 further comprising reading
`from or writing into one of the first and the second memory
`dies when the chip-select signal is applied.
`15. The method of claim 12, wherein the identification
`circuits of the first and the second memory dies comprise
`fuses as programming elements, and wherein the steps of
`programming the identification circuits of the first and the
`second memory dies comprise blowing selected fuses.
`16. The method of claim 12, wherein the identification
`circuits of the first and the second memory dies comprise flash
`memory cells as programming elements, and wherein the
`steps of programming the identification circuits of the first
`and the second memory dies comprise writing data into
`selected flash memory cells.
`
`

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