`
`PCT/EP2008/066624
`
`METHOD FOR PRODUCING A DAIRY PRODUCT
`
`SEQUENCE LISTING
`
`
`
`The present invention comprises a sequence listing.
`
`
`
`
`
`5
`
`TECHNICAL FIELD
`
`
`
`The present invention relates to a method for producing a dairy product using an enzyme
`
`
`
`
`
`
`
`
`
`having lactase activity.
`
`10 BACKGROUND OF THE INVENTION
`
`
`
`Lactose intolerance is perhaps the best-known food sensitivity in the United States and other
`
`
`
`
`
`
`
`parts of the world. It is estimated that about 70% of the world's population has a genetically
`
`
`
`
`
`
`
`controlled limited ability to digest lactose. Therefore, to help dairy maldigesters keep dairy
`
`
`
`
`
`
`
`
`
`
`
`
`
`foods in their diet, there is a growing demand for dairy food products that contain no or only
`
`
`
`15 low levels of lactose.
`
`
`
`Lactase is used commercially to break down lactose in milk to produce dairy products which
`
`
`
`
`
`
`
`are suitable for people with lactose intolerance and/or have a sweeter taste. Because
`
`
`
`
`
`
`
`
`
`
`
`
`
`glucose and galactose are sweeter than lactose, lactase produces a more pleasant taste.
`
`
`
`
`
`at the low 20 Lactase is also used in the manufacture of ice cream. Lactose crystallises
`
`
`
`
`
`
`
`temperatures of ice cream, whereas glucose and galactose stay liquid and contribute to a
`
`
`
`
`
`
`
`
`
`
`
`smoother texture. Lactase is also used in the conversion of whey into syrup. Lactase is also
`
`
`
`used for production of condensed milk.
`
`
`
`
`
`
`
`25 Lactases have been isolated from a large variety of organisms, including microorganisms.
`
`
`
`
`
`
`
`
`
`
`
`Lactase is often an intracellular component of microorganisms like Kluyveromyces and
`
`
`
`
`
`
`
`Bacillus. Kluyveromyces, K. fragilis especially and K. lactis, and other fungi such as those of
`
`
`
`
`
`
`
`the genera Candida, Torula and Torulopsis, are a common source of fungal lactases,
`
`
`
`
`
`
`
`whereas B. coagulans and B circulans are well known sources for bacterial lactases. Several
`
`
`
`
`
`
`
`such as are available derived from these organisms 30 commercial lactase preparations
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`Lactozym® (available from Novozymes, Denmark), HA-Lactase (available from Chr. Hansen,
`
`
`
`
`
`Denmark) and Maxilact® (available from DSM, the Netherlands), all from K. lactis. All these
`
`
`
`
`
`
`
`
`
`
`
`lactases are so called neutral lactases having a pH optimum between pH 6 and pH 8. When
`
`
`
`
`
`
`
`
`
`such lactases are used in the production of, e.g., low-lactose yoghurt, the enzyme treatment
`
`35 will either have to be done in a separate
`
`
`step before fermentation or rather high enzyme
`
`
`
`dosages have to be used, because their activity drop as the pH decreases during
`
`
`
`
`
`
`
`fermentation. Also, these lactases are not suitable for hydrolysis of lactose in milk performed
`
`
`
`
`
`
`
`
`
`at high temperature, which would in some cases be beneficial to keep the microbial count
`
`
`
`
`
`1
`
`
`
`WO 2009/071539
`
`PCT /EP2008/066624
`
`low and thus ensure good milk quality.
`
`
`
`Several extracellular lactases have been described having a lower pH optimum, see, e.g.,
`
`
`
`
`
`
`
`
`
`US patent 5,736,374 which describes an example of such lactase, produced by Aspergillus
`
`
`
`
`
`5 oryzae.
`
`
`
`A lactase from Bifidobacterium bifidum h a s b e e n d e s c r i b e d h a v i n g a h i g h
`
`
`
`
`
`transgalactosylating activity, both in the full-length form and especially when truncated from
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`Biotechnol., the C-terminal end (see, e.g., J0rgensen et al. (2001 ), Appl. Microbial. 57: 647-
`
`10 652 or EP patent 1,283,876).
`
`
`
`It is an object of the present invention to provide a method for production of dairy products,
`
`
`
`
`
`
`
`e.g. fermented dairy products, such as yoghurt, having a low level of lactose by using a
`
`
`
`
`
`
`
`
`
`
`
`
`
`lactase. It is also an object to provide a method for production of low-lactose beverage milk
`
`
`
`
`
`
`
`
`
`
`
`by using a lactase, where the method gives rise to low 15 having an extended shelf-life
`
`
`
`
`
`
`
`
`
`formation of off-flavour and/or low formation of brown colour as compared to known methods.
`
`
`
`Lactase to be used according to the invention should hydrolyse lactose efficiently and
`
`
`
`
`
`
`
`
`
`
`
`
`
`optimally allow for almost complete lactose hydrolysis. Especially, such lactase should have
`
`
`
`
`
`
`
`
`
`a high ratio of lactase to transgalactosylase activity. For use in the production of fermented
`
`
`
`
`
`
`
`
`
`
`
`
`
`20 dairy products, the lactase should be active over a broad pH range.
`
`
`
`SUMMARY OF THE INVENTION
`
`
`
`
`
`The present inventors have surprisingly found that a C-terminally truncated fragment of the
`
`
`
`
`
`
`
`
`
`bifidum, extracellular lactase from Bifidobacterium which was originally isolated and patented
`
`
`
`
`
`
`
`
`
`
`
`
`
`25 for its ability to make high amounts of galactooligosaccharides from lactose, can be used
`
`
`
`
`
`
`
`
`
`very successfully for hydrolysis of lactose in milk. When tested in water + 100 g/I lactose at
`
`
`
`
`
`in the 37°C, the enzyme makes galactooligosaccharides with high efficiency as described
`
`
`
`
`
`
`
`
`
`prior art. However, when tested in milk, the ratio of hydrolytic to transgalactosylating activity
`
`
`
`
`
`
`
`has changed markedly, resulting in efficient hydrolysis and very low production of
`
`
`
`
`
`
`
`30 galactooligosaccharides.
`
`
`
`Consequently, the present invention relates to a method for producing a dairy product
`
`
`
`
`
`
`
`comprising
`
`
`
`
`
`
`
`
`
`
`
`a)providing a milk-based substrate comprising lactose; and
`
`
`
`35 b)treating said substrate with an enzyme having lactase activity and having an amino acid
`
`
`
`
`
`
`
`sequence which is at least 70% identical to amino acids 28-1931 of SEQ ID NO: 1 or a
`
`fragment thereof.
`
`2
`
`
`
`WO 2009/071539
`
`PCT /EP2008/066624
`
`
`
`In a preferred aspect, the invention relates to a method for producing a dairy product
`
`
`
`
`
`comprising
`
`
`
`
`
`a)providing a milk-based substrate comprising lactose; and
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`b)treating said substrate with an enzyme having lactase activity and having an amino acid
`
`
`
`to amino acids 28-1331 of SEQ ID NO: 2. 5 sequence which is at least 70% identical
`
`
`
`
`
`Further, the inventors have surprisingly found that very low levels of lactose can be achieved
`
`
`
`
`
`
`
`
`
`bifidum
`
`when using the lactase from Bifidobacterium as compared to other lactases typically
`
`
`
`
`
`used for treatment of milk. Another unexpected advantage of using the lactase from
`
`
`
`
`
`
`10 Bifidobacterium bifidum
`
`
`
`is that the enzyme is active at high temperatures, allowing for
`
`
`
`
`
`and thereby improving the microbial count treatment of the milk at, e.g., 52°C, thus reducing
`
`
`
`
`
`
`
`the quality of the milk.
`
`
`
`
`
`
`
`
`
`
`
`Therefore, in another aspect, the present invention relates to a method for producing a dairy
`
`
`
`
`
`
`
`15 product comprising
`
`
`
`
`
`a)providing a milk-based substrate comprising lactose, and
`
`
`
`
`
`
`
`
`
`
`
`
`
`b)treating said substrate with an enzyme having lactase activity,
`
`
`
`where step b) takes place at a temperature of at least 50°C.
`
`
`
`20 In a preferred embodiment, step b) takes place at a temperature of at least 52°C.
`
`
`
`
`
`
`Also, the inventors have surprisingly found that the lactase from Bifidobacterium is
`bifidum
`
`
`
`
`
`active over a broad pH range.
`
`
`
`25 Therefore, in another aspect, the present invention relates to a method for producing a dairy
`
`
`
`
`
`
`
`
`
`
`
`
`
`product comprising
`
`
`
`
`
`
`
`
`
`
`
`a)providing a milk-based substrate comprising lactose, and
`
`
`
`
`
`b)treating said substrate with an enzyme having lactase activity, where the pH optimum of
`
`
`
`
`
`
`
`
`
`the lactase activity at 37°C is above pH 5, and where the lactase activity of the enzyme at pH
`
`
`
`
`
`
`
`activity at pH 6 when measured at 37°C. 30 5 is at least 50% of its lactase
`
`
`
`
`
`
`
`Use of a lactase enzyme being active over a broad pH spectrum is especially useful for the
`
`
`
`
`
`
`
`production of fermented dairy products, where it allows for low enzyme dosage, since the
`
`
`
`
`
`
`
`enzyme is still active during and after fermentation. Also, very low levels of lactose in the
`
`
`
`
`
`
`
`can be reached using such enzyme. 35 fermented dairy product
`
`
`
`
`
`Therefore, in a preferred aspect, the present invention relates to a method for producing a
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`low-lactose fermented dairy product comprising
`
`3
`
`
`
`WO 2009/071539
`
`PCT /EP2008/066624
`
`
`
`a)providing a milk-based substrate comprising lactose,
`
`
`
`
`
`
`
`
`
`
`
`b)treating said substrate with an enzyme having lactase activity, where the pH optimum of
`
`
`
`
`
`
`
`
`
`the lactase activity at 37°C is above pH 5, and where the lactase activity of the enzyme at pH
`
`
`
`
`
`
`
`
`
`5 is at least 50% of its lactase activity at pH 6 when measured at 37°C, and
`
`
`
`with a microorganism.5 c)fermenting said substrate
`
`
`
`
`
`The present inventors have also surprisingly found that in the manufacture of low-lactose
`
`
`
`
`
`
`
`
`
`
`
`beverage milk having an extended shelf life, the lactose hydrolysis can preferentially be
`
`
`
`
`
`
`
`
`
`
`
`carried out at high temperature, such as at a temperature of at least 60°C. Preferentially,
`
`
`
`
`
`
`
`
`
`and lactase treatment. low-pasteurization simultaneous 10 such manufacture may comprise
`
`
`
`
`
`
`
`
`
`
`
`Therefore, in a preferred aspect, the present invention relates to a method for producing a
`
`
`
`
`
`
`
`
`
`dairy product comprising
`
`
`
`
`
`
`
`
`
`
`
`a)providing a milk-based substrate comprising lactose, and
`
`
`
`b)treating said substrate with an enzyme having lactase activity,
`
`
`
`
`
`
`
`
`
`of 15 wherein step b) is performed for between 10 minutes and 4 hours at a temperature
`
`between 62°C and 64 °C.
`
`
`
`In a more preferred aspect, step b) in such method is followed by cooling to below 10°C
`
`
`
`
`
`
`
`
`
`without further heat treatment. This will allow for the enzyme to be still active after the milk
`
`
`
`
`
`
`
`
`
`20 has been cooled, i.e. during its storage. In another more preferred aspect, step b) in such
`
`
`
`
`
`
`
`
`
`
`
`method is followed by U HT treatment.
`
`
`
`Preferably, in the methods of the invention, at least 70% of the lactose in the milk-based
`
`
`
`
`
`
`
`substrate is hydrolysed. More preferably, at least 80%, such as at least 85%, at least 90%, at
`
`
`
`
`
`
`
`is hydrolysed. 25 least 95% or at least 98%, of the lactose in the milk-based substrate
`
`
`
`
`
`In another aspect, the present invention relates to a method for producing a dairy product
`
`
`
`
`
`
`
`comprising
`
`
`
`
`
`a)providing a milk-based substrate comprising lactose; and
`
`
`
`
`
`
`
`
`
`30 b)treating said substrate with an enzyme having lactase activity and having an amino acid
`
`
`
`
`
`
`
`
`
`sequence which is at least 70% identical to SEQ ID NO: 3 or a fragment thereof.
`
`
`
`
`
`
`
`
`
`
`
`In another aspect, the present invention relates to a method for producing a dairy product
`
`
`
`comprising
`
`
`
`
`
`lactose; andsubstrate comprising 35 a)providing a milk-based
`
`
`
`
`
`
`
`
`
`
`
`b)treating said substrate with an enzyme having lactase activity and having an amino acid
`
`
`
`
`
`
`
`sequence which is at least 70% identical to SEQ ID NO: 4 or a fragment thereof.
`
`
`
`
`
`4
`
`
`
`WO 2009/071539
`
`PCT /EP2008/066624
`
`
`
`In another aspect, the present invention relates to a method for producing a dairy product
`
`
`
`
`
`
`
`
`
`comprising
`
`
`
`
`
`
`
`
`
`
`
`a)providing a milk-based substrate comprising lactose; and
`
`
`
`
`
`b)treating said substrate with an enzyme having lactase activity and having an amino acid
`
`
`
`
`
`
`
`thereof. to SEQ ID NO: 5 or a fragment 5 sequence which is at least 70% identical
`
`
`
`
`
`
`
`In another aspect, the present invention relates to a method for producing a dairy product
`
`
`
`
`
`
`
`comprising
`
`
`
`
`
`a)providing a milk-based substrate comprising lactose; and
`
`
`
`
`
`
`
`
`
`
`
`10 b)treating said substrate with an enzyme having lactase activity and having an amino acid
`
`
`
`
`
`
`
`
`
`thereof. sequence which is at least 70% identical to SEQ ID NO: 6 or a fragment
`
`
`
`
`
`In yet another aspect, the present invention relates to a method for producing a dairy product
`
`
`
`
`
`
`
`
`
`comprising
`
`
`
`
`
`lactose; andsubstrate comprising 15 a)providing a milk-based
`
`
`
`
`
`
`
`
`
`
`
`b)treating said substrate with an enzyme having lactase activity and having an amino acid
`
`
`
`
`
`sequence which is at least 70% identical to SEQ ID NO: 7 or a fragment thereof.
`
`
`
`
`
`
`
`
`
`DETAILED DISCLOSURE OF THE INVENTION
`
`
`
`20 Milk-based substrate
`
`
`
`The term "milk", in the context of the present invention, is to be understood as the lacteal
`
`
`
`
`
`
`
`
`
`
`
`
`
`secretion obtained by milking any mammal, such as cows, sheep, goats, buffaloes or
`
`
`
`
`
`
`
`camels.
`
`25
`
`
`
`
`"Milk-based substrate", in the context of the present invention, may be any raw and/or
`
`
`
`
`
`
`
`
`
`
`
`
`
`processed milk material. Useful milk-based substrates include, but are not limited t o
`
`
`
`
`
`
`
`
`
`solutions/suspensions o f any milk or milk like products comprising lactose, such a s whole or
`
`
`
`
`
`
`
`
`
`low fat milk, skim milk, buttermilk, reconstituted milk powder, condensed milk, solutions of
`
`
`
`
`
`
`
`30 dried milk, UHT milk, whey, whey permeate, acid whey, or cream.
`
`
`
`Preferably, the milk-based substrate is milk or an aqueous solution of skim milk powder.
`
`
`
`
`
`
`
`
`
`
`
`
`
`The milk-based substrate may be more concentrated than raw milk.
`
`35
`
`
`
`
`
`
`
`
`
`In one embodiment, the milk-based substrate has a ratio of protein to lactose of at least 0.2,
`
`
`
`
`
`preferably at least 0.3, at least 0.4, at least 0.5, at least 0.6 or, most preferably, at least 0.7.
`
`
`
`5
`
`
`
`WO 2009/071539
`
`PCT /EP2008/066624
`
`
`
`
`
`The milk-based substrate may be homogenized and pasteurized according to methods
`
`
`
`
`
`known in the art.
`
`
`
`
`
`"Homogenizing" as used herein means intensive mixing to obtain a soluble suspension or
`
`
`
`
`
`
`
`5 emulsion. It may be performed so as to break up the milk fat into smaller sizes so that it no
`
`
`
`
`
`
`
`
`
`longer separates from the milk. This may be accomplished by forcing the milk at high
`
`
`
`
`
`
`
`pressure through small orifices.
`
`
`
`"Pasteurizing" as used herein means reducing or eliminating the presence of live organisms,
`
`
`
`
`
`
`
`
`
`is attained pasteurization substrate. Preferably, 10 such as microorganisms, in the milk-based
`
`
`
`
`
`
`
`
`
`
`
`
`
`by maintaining a specified temperature for a specified period of time. The specified
`
`
`
`
`
`
`
`temperature is usually attained by heating. The temperature and duration may be selected in
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`order to kill or inactivate certain bacteria, such as harmful bacteria, and/or to inactivate
`
`
`
`
`
`
`
`
`
`enzymes in the milk. A rapid cooling step may follow.
`
`15
`
`Dairy product
`
`
`
`
`
`
`
`
`
`A "dairy product" in the context of the present invention may be any food product wherein
`
`
`
`
`
`one of the major constituents is milk-based. Preferable, the major constituent is milk-based.
`
`
`
`
`
`
`
`
`
`20 More preferably, the major constituent is a milk-based substrate which has been treated with
`
`
`
`
`
`
`
`
`
`
`
`
`
`an enzyme having lactase activity according to a method of the invention. In the context of
`
`
`
`
`
`
`
`
`
`the present invention "one of the major constituents" means a constituent having a dry matter
`
`
`
`
`
`
`
`which constitutes more than 20%, preferably more than 30% or more than 40% of the total
`
`
`
`
`
`
`
`
`
`dry matter of the dairy product, whereas "the major constituent" means a constituent having a
`
`
`
`25 dry matter which constitutes more than 50%, preferably more than 60% or more than 70% of
`
`
`
`the total dry matter of the dairy product.
`
`
`
`A dairy product according to the invention may be, e.g., skim milk, low fat milk, whole milk,
`
`
`
`
`
`cream, U HT milk, milk having an extended shelf life, a fermented milk product, cheese,
`
`
`
`
`
`
`
`
`
`milk drink, sour cream, whey based drink, butter milk, acidified 30 yoghurt, butter, dairy spread,
`
`
`
`
`
`
`
`
`
`ice cream, condensed milk, dulce de leche or a flavoured milk drink. A dairy product may be
`
`
`
`
`
`
`
`
`
`manufactured by any method known in the art.
`
`
`
`A dairy product may additionally comprise non-milk components, e.g. vegetable components
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`35 such as, e.g., vegetable oil, vegetable protein, and/or vegetable carbohydrates. Dairy
`
`
`
`
`
`
`
`
`
`products may also comprise further additives such as, e.g., enzymes, flavouring agents,
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`microbial cultures such as probiotic cultures, salts, sweeteners, sugars, acids, fruit, fruit
`
`
`
`
`
`
`
`juices, or any other component known in the art as a component of, or additive to, a dairy
`
`
`
`
`
`
`
`6
`
`
`
`WO 2009/071539
`
`PCT /EP2008/066624
`
`product.
`
`
`
`
`
`In one embodiment of the invention, one or more milk components and/or milk fractions ac
`
`
`
`
`
`
`
`
`
`count for at least 50% (weight/weight), such as at least 70%, e.g. at least 80%, preferably at
`
`5 least 90%, of the dairy product.
`
`
`
`In one embodiment of the invention, one or more milk-based substrates having been treated
`
`
`
`
`
`
`
`
`
`with an enzyme having lactase activity according to a method of the invention account for at
`
`
`
`
`
`
`
`
`
`least 50% (weight/weight), such as at least 70%, e.g. at least 80%, preferably at least 90%,
`
`
`
`10 of the dairy product.
`
`
`
`In one embodiment of the invention, the dairy product is a dairy product which is not enriched
`
`
`
`
`
`by addition of galactooligosaccharides.
`
`
`
`
`
`is not dried milk-based substrate the enzyme-treated 15 In one embodiment of the invention,
`
`
`
`
`
`
`
`
`
`
`
`before being used as an ingredient in the dairy product.
`
`
`
`In one embodiment of the invention, the dairy product is ice cream. In the present context,
`
`
`
`ice cream may be any kind of ice cream such as full fat ice cream, low fat ice cream, or ice
`
`
`
`20 cream based on yoghurt or other fermented milk products. Ice cream may be manufactured
`
`
`
`by any method known in the art.
`
`
`
`In one embodiment of the invention, the dairy product is milk or condensed milk.
`
`
`
`
`
`
`
`the dairy product is UHT milk. UHT milk in the of the invention, 25 In one preferred embodiment
`
`
`
`
`
`
`
`context of the present invention is milk which has been subjected to a sterilization procedure
`
`
`
`
`
`
`
`
`
`which is intended to kill all microorganisms, including the bacterial spores. UHT (ultra high
`
`
`
`
`
`
`
`
`
`
`
`temperature) treatment may be, e.g., heat treatment for 30 seconds at 130°G, or heat
`
`
`
`
`
`
`
`treatment for one second at 145°G.
`
`
`
`In one preferred embodiment of the invention, the dairy product is ESL milk. ESL milk in the
`
`
`
`
`
`
`
`context of the present invention is milk which has an extended shelf life due to microfiltration
`
`
`
`
`
`
`
`and/or heat treatment and which is able to stay fresh for at least 15 days, preferably for at
`
`least 20 days, on the store shelf at 2-5°C.
`
`30
`
`35
`
`
`
`In another preferred embodiment of the invention, the dairy product is a fermented dairy
`
`
`
`
`
`
`
`
`
`product, e.g., yoghurt.
`
`7
`
`
`
`WO 2009/071539
`
`
`
`Fermented dairy product
`
`PCT /EP2008/066624
`
`
`
`
`
`
`
`
`
`A "fermented dairy product" in the context of the present invention is to be understood as any
`
`
`
`
`
`dairy product wherein any type of fermentation forms part of the production process.
`
`
`
`
`
`5 Examples of fermented dairy products are products like yoghurt, buttermilk, creme fraiche,
`
`
`
`
`
`
`
`
`
`
`
`quark and fromage frais. A fermented dairy product may be produced by any method known
`
`
`
`in the art.
`
`
`
`
`
`"Fermentation" in the method of the present invention means the conversion of
`
`
`
`
`
`Preferably, or acids through the action of a microorganism. 10 carbohydrates into alcohols
`
`
`
`
`
`
`
`fermentation in the method of the present invention comprises conversion of lactose to lactic
`
`
`
`
`
`
`
`
`
`acid.
`
`
`
`In the context of the present invention, "microorganism" may include any bacterium or fungus
`
`
`
`
`
`
`
`
`
`15 being able to ferment the milk substrate.
`
`
`
`
`
`
`
`The microorganisms used for most fermented milk products are selected from the group of
`
`
`
`
`
`
`
`
`
`
`
`bacteria generally referred to as lactic acid bacteria. As used herein, the term "lactic acid
`
`
`
`
`
`
`
`bacterium" designates a gram-positive, microaerophilic or anaerobic bacterium, which
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`lactic acid as the predominantly o f acids including 20 ferments sugars with the production
`
`
`
`produced acid, acetic acid and propionic acid. The industrially most useful lactic acid bacteria
`
`
`
`
`
`
`
`are found within the order "Lactobacillales" which includes
`
`Lactococcus spp., Streptococcus
`
`
`
`spp., Lactobacillus spp., Leuconostoc spp., Pseudoleuconostoc spp., Pediococcus spp.,
`
`
`
`
`
`
`
`
`
`
`
`Brevibacterium spp., Enterococcus spp. and Propionibacterium spp. Additionally, lactic acid
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`i.e. bifidobacteria, bacteria, to the group of anaerobic belonging 25 producing bacteria
`
`
`
`Bifidobacterium
`
`
`spp., which are frequently used as food cultures alone or in combination with
`
`
`
`
`
`
`
`
`
`
`
`
`
`lactic acid bacteria, are generally included in the group of lactic acid bacteria.
`
`
`
`
`
`Lactic acid bacteria are normally supplied to the dairy industry either as frozen or freeze-
`
`
`
`
`
`
`
`
`
`
`
`"Direct Vat Set" (DVS) cultures, or as so-called propagation 30 dried cultures for bulk starter
`
`
`
`
`
`
`
`
`
`
`
`intended for direct inoculation into a fermentation vessel or vat for the production of a
`
`
`
`
`
`
`
`fermented dairy product. Such cultures are in general referred to as "starter cultures" or
`
`
`
`
`
`
`
`
`
`"starters".
`
`
`
`35 Commonly used starter culture strains of lactic acid bacteria are generally divided into
`
`
`
`
`
`
`
`
`
`
`
`
`
`mesophilic organisms having optimum growth temperatures at about 30°C and thermophilic
`
`
`
`organisms having optimum growth temperatures in the range of about 40 to about 45°C.
`
`
`
`
`
`lactis, Typical organisms belonging to the mesophilic group include Lactococcus
`
`
`
`
`
`8
`
`
`
`WO 2009/071539
`
`PCT /EP2008/066624
`
`
`
`mesenteroides Leuconostoc Lactococcus lactis subsp. cremoris, subsp. cremoris,
`
`
`
`
`
`
`
`
`
`Lactococcus pentosaceus, Pediococcus Pseudoleuconostoc mesenteroides subsp. cremoris,
`
`
`
`
`
`
`
`
`
`
`
`
`
`Lactobacillus biovar. diacetylactis, lactis subsp. lactis casei subsp. casei and Lactobacillus
`
`
`
`
`
`
`
`
`
`paracasei subsp. paracasei. Thermophilic lactic acid bacterial species include as examples
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`delbrueckii Lactobacillus Enterococcus faecium, 5 Streptococcus thermophilus, subsp. lactis,
`
`
`
`
`
`
`
`Lactobacillus helveticus, Lactobacillus delbrueckii subsp. bulgaricus and Lactobacillus
`
`
`
`
`
`acidophilus.
`
`
`
`Bifidobacterium Also the anaerobic bacteria belonging to the genus Bifidobacterium including
`
`
`
`
`
`
`
`
`
`
`longum are commonly used as dairy animalis and Bifidobacterium 10 bifidum, Bifidobacterium
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`starter cultures and are generally included in the group of lactic acid bacteria. Additionally,
`
`
`
`
`
`species of Propionibacteria are used as dairy starter cultures, in particular in the manufacture
`
`
`
`
`
`
`
`
`
`of cheese. Additionally, organisms belonging to the Brevibacterium genus are commonly
`
`
`
`
`
`
`
`
`
`used as food starter cultures.
`
`15
`
`
`
`
`
`Another group of microbial starter cultures are fungal cultures, including yeast cultures and
`
`
`
`
`
`
`
`
`
`
`
`
`
`cultures of filamentous fungi, which are particularly used in the manufacture of certain types
`
`
`
`
`
`
`
`
`
`
`
`roqueforti, Penicillium of cheese and beverage. Examples of fungi include Penicillium
`
`
`
`
`
`
`
`
`
`
`
`candidum, Geotrichum candidum, Torula kefir, Saccharomyces kefir and Saccharomyces
`
`
`
`20 cerevisiae.
`
`
`
`
`
`In one embodiment of the present invention, the microorganism used for fermentation of the
`
`
`
`
`
`
`
`
`
`thermophilus milk-based substrate is Lactobacillus casei or a mixture of Streptococcus and
`
`
`
`
`
`
`
`
`
`
`
`Lactobacillus delbrueckii subsp. bulgaricus.
`
`25
`
`
`
`
`
`
`Fermentation processes to be used in a method of the present invention are well known and
`
`
`
`
`
`the person of skill in the art will know how to select suitable process conditions, such as
`
`
`
`temperature, oxygen, amount and characteristics of microorganism/s, additives such as e.g.
`
`
`
`
`
`
`
`carbohydrates, flavours, minerals, enzymes, and process time. Obviously, fermentation
`
`
`
`
`
`
`
`
`
`
`
`. of the present inventionso as to support the achievement 30 conditions are selected
`
`
`
`
`
`
`
`As a result of fermentation, pH of the milk-based substrate will be lowered. The pH of a
`
`
`
`
`
`
`
`
`
`fermented dairy product of the invention may be, e.g., in the range 3.5-6, such as in the
`
`
`
`
`
`range 3.5-5, preferably in the range 3.8-4.8.
`
`35
`
`
`
`In a preferred embodiment, the fermented dairy product is yoghurt.
`
`
`
`9
`
`
`
`WO 2009/071539
`
`PCT /EP2008/066624
`
`
`
`Method for producing a dairy product
`
`
`
`As mentioned above, the present invention in one aspect relates to a method for producing a
`
`
`
`
`
`
`
`
`
`
`
`dairy product comprising:
`
`
`
`
`
`
`
`
`
`lactose; andsubstrate comprising 5 a)providing a milk-based
`
`
`
`
`
`b)treating said substrate with an enzyme having lactase activity and having an amino acid
`
`
`
`
`
`
`
`sequence which is at least 70% identical to amino acids 28-1931 of SEQ ID NO: 1 or a
`
`
`
`
`
`
`
`fragment thereof.
`
`
`
`a dairy product relates to a method for producing 10 In a preferred aspect, the invention
`
`
`
`
`
`
`
`comprising
`
`
`
`
`
`a)providing a milk-based substrate comprising lactose; and
`
`
`
`
`
`
`
`
`
`b)treating said substrate with an enzyme having lactase activity and having an amino acid
`
`
`
`
`
`
`
`sequence which is at least 70% identical to amino acids 28-1331 of SEQ ID NO: 2.
`
`
`
`
`
`15
`
`
`
`In another aspect, the invention relates to a method for producing a dairy product comprising
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`a)providing a milk-based substrate comprising lactose; and
`
`
`
`
`
`
`
`
`
`
`
`b)treating said substrate with an enzyme having lactase activity and having an amino acid
`
`
`
`
`
`
`
`sequence which is at least 70% identical to SEQ ID NO: 3 or a fragment thereof.
`
`
`
`
`
`20
`
`
`
`
`In another aspect, the invention relates to a method for producing a dairy product comprising
`
`
`
`
`
`
`
`
`
`
`
`
`
`a)providing a milk-based substrate comprising lactose; and
`
`
`
`
`
`
`
`
`
`
`
`b)treating said substrate with an enzyme having lactase activity and having an amino acid
`
`
`
`
`
`
`
`sequence which is at least 70% identical to SEQ ID NO: 4 or a fragment thereof.
`
`
`
`
`
`25
`
`
`
`
`In another aspect, the invention relates to a method for producing a dairy product comprising
`
`
`
`
`
`
`
`
`
`
`
`
`
`a)providing a milk-based substrate comprising lactose; and
`
`
`
`
`
`
`
`
`
`b)treating said substrate with an enzyme having lactase activity and having an amino acid
`
`
`
`
`
`
`
`sequence which is at least 70% identical to SEQ ID NO: 5 or a fragment thereof.
`
`
`
`
`
`30
`
`
`
`
`In another aspect, the invention relates to a method for producing a dairy product comprising
`
`
`
`
`
`
`
`
`
`
`
`
`
`a)providing a milk-based substrate comprising lactose; and
`
`
`
`
`
`
`
`
`
`
`
`b)treating said substrate with an enzyme having lactase activity and having an amino acid
`
`
`
`
`
`
`
`sequence which is at least 70% identical to SEQ ID NO: 6 or a fragment thereof.
`
`
`
`
`
`35
`
`
`
`
`In another aspect, the invention relates to a method for producing a dairy product comprising
`
`
`
`
`
`
`
`
`
`
`
`
`
`a)providing a milk-based substrate comprising lactose; and
`
`
`
`
`
`
`
`
`
`
`
`b)treating said substrate with an enzyme having lactase activity and having an amino acid
`
`
`
`
`
`
`
`10
`
`
`
`WO 2009/071539
`
`PCT /EP2008/066624
`
`
`
`sequence which is at least 70% identical to SEQ ID NO: 7 or a fragment thereof.
`
`
`
`
`
`In another aspect, the invention relates to a method for producing a dairy product comprising
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`a)providing a milk-based substrate comprising lactose, and
`
`
`
`5 b)treating said substrate with an enzyme having lactase activity,
`
`
`
`
`
`
`
`
`
`wherein step b) takes place at a temperature of at least 50°C.
`
`
`
`In yet another aspect, the invention relates to a method for producing a dairy product
`
`
`
`
`
`comprising
`
`
`
`10 a)providing a milk-based substrate comprising lactose,
`
`
`
`
`
`
`
`
`
`b)treating said substrate with an enzyme having lactase activity, where the pH optimum of
`
`
`
`
`
`
`
`the lactase activity at 37°C is above pH 5, and where the lactase activity of the enzyme at pH
`
`
`
`
`
`
`
`
`
`
`
`
`
`5 is at least 50% of its lactase activity at pH 6 when measured at 37°C.
`
`
`
`pH and thereby activity at different the lactase 15 The skilled person will know how to determine
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`determine the pH optimum for the enzyme. The lactase activity at different pH may be
`
`
`
`
`
`determined by measuring hydrolysis of lactose at 37°C for 30 minutes, preferably in a buffer
`
`
`
`
`
`
`
`comprising succinate, HEPES, CHES, KCI, CaCb and MgCb, e.g., by using a method as
`
`
`
`
`
`described in the Examples of the present application. For the avoidance of doubt, HEPES is
`
`
`
`
`
`
`
`
`
`20 a buffering agent, 4-(2-hydroxyethyl)-1-piperazineethanesulfonic acid, and CHES is a
`
`
`
`
`
`
`
`buffering agent, N-Cyclohexyl-2-aminoethanesulfonic acid.
`
`
`
`
`
`
`
`
`
`
`
`
`
`The enzyme-treated milk-based substrate may optionally be mixed with other ingredients to
`
`
`
`obtain the dairy product. In one embodiment of the invention, the enzyme-treated milk-based
`
`
`
`
`
`
`
`
`
`to obtain the dairy product. 25 substrate is mixed with other ingredients
`
`
`
`
`
`
`
`In one embodiment of the invention, the dairy product is milk. In another embodiment, the
`
`
`
`
`
`
`
`dairy product is condensed milk. In another embodiment, the dairy product is ice cream. In
`
`
`
`
`
`another embodiment, the dairy product is UHT milk. In another embodiment, the dairy
`
`
`
`
`
`the dairy product is a fermented dairy 30 product is ESL milk. In yet another embodiment,
`
`
`
`
`
`product, e.g., yoghurt.
`
`
`
`Preferably, the dairy product is a low-lactose dairy product. "Low-lactose", in the context of
`
`
`
`
`
`
`
`
`
`the present invention, means that the amount of lactose in the dairy product, such as in the
`
`
`
`
`
`
`
`80%, 90%, 95%, has been reduced by at least 70%, preferably 35 fermented dairy product,
`
`
`
`
`
`98%, 99% or 99,5%.
`
`
`
`
`
`Method for producing a low-lactose fermented dairy product
`
`
`
`11
`
`
`
`WO 2009/071539
`
`PCT /EP2008/066624
`
`
`
`One embodiment of the present invention relates to a method for producing a low-lactose
`
`
`
`
`
`
`
`
`
`fermented dairy product comprising
`
`
`
`
`
`a)providing a milk-based substrate comprising lactose,
`
`
`
`
`
`
`
`
`
`
`
`activity ofactivity, where the lactase with an enzyme having lactase 5 b)treating said substrate
`
`
`
`
`
`
`
`
`
`
`
`the enzyme at pH 5 is at least 50% of its lactase activity at pH 6 when measured at 37°C,
`
`
`
`and
`
`
`
`c)fermenting said substrate with a microorganism.
`
`
`
`
`
`a low-lactose relates to a method for producing 10 Another embodiment of the invention
`
`
`
`
`
`
`
`
`
`fermented dairy product comprising
`
`
`
`
`
`a)providing a milk-based substrate comprising lactose,
`
`
`
`
`
`
`
`
`
`b)treating said substrate with an enzyme having lactase activity and having an amino acid
`
`
`
`
`
`
`
`
`
`
`
`
`
`sequence which is at least 70% identical to SEQ ID NO: 1, SEQ ID NO: 2, SEQ ID NO: 3,
`
`
`
`15 SEQ ID NO: 4, SEQ ID NO: 5, SEQ ID NO: 6, SEQ ID NO: 7, or a fragment of any of these,
`
`and
`
`
`
`c)fermenting said substrate with a microorganism.
`
`
`
`
`
`Preferably, in these embodiments, step b) and step c) are performed essentially at the same
`
`
`
`
`
`
`
`20 time.
`
`
`
`In the context of the method of the invention, "essentially at the same time" means that
`
`
`
`enzyme treatment and fermentation are not performed as separate steps, i.e., incubation of
`
`
`
`
`
`
`
`
`
`
`
`
`
`the milk-based substrate with the enzyme is not performed as a separate step before
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`25 inoculation with the microorganism. Instead, the enzyme and the microorganism may be
`
`
`
`
`
`
`
`added to the milk-based substrate at essentially the same time. I.e., the enzyme may be
`
`
`
`
`
`
`
`added to the milk-based substrate immediately before inoculation with the microorganism.
`
`
`
`
`
`
`
`
`
`"Immediately before" in this context means without a separate incubation step for the
`
`
`
`
`
`
`
`
`
`enzymatic hydrolysis. Alternatively, the microorganism may be added immediately before the
`
`
`
`
`
`
`
`
`
`
`
`30 enzyme, or the microorganism and the enzyme may be added at the same time. "Essentially
`
`
`
`at the same time" in the context of the method of the invention may mean that the enzyme is
`
`
`
`
`
`active throughout the whole of step c).
`
`
`
`
`
`"Essentially at the same time" does not mean that the enzymatic hydrolysis of the lactose in
`
`
`
`
`
`
`
`i.e. when the pH is completed, when the fermentation 35 the milk-based substrate is completed
`
`
`
`
`
`
`
`
`
`
`
`has dropped to a level preventing further fermenting activity of the microbial starter culture.
`
`
`
`
`
`
`
`In a preferred embodiment of the invention, the enzyme is still active after completion of step
`
`
`
`
`
`
`
`
`
`12
`
`
`
`WO 2009/071539
`
`PCT /EP2008/066624
`
`
`
`c). In a more preferred embodiment, the enzyme has retained at least 20%, such as at least
`
`
`
`
`
`
`
`
`
`30%, at least 40%, at least 50%, at least 60% or at least 70%, of its lactase activity after
`
`
`
`
`
`
`
`completion of step c) as compared to its activity when added to the milk-based substrate.
`
`
`
`
`
`
`
`5 After completion of step c) may mean when at least one of the below is true:
`
`
`
`-temperature is lowered to below 30°C
`
`-pH has reached 4.55
`
`
`
`-pH does no longer decrease by more than 0.2 units per hour.
`
`
`
`
`
`such as less than 70%, less than 60%, less 10 In another preferred embodiment, less than 80%,
`
`
`
`
`
`than 50%, less than 40%, less than 30% or less than 20%, of the lactose has been
`
`
`
`
`
`
`
`
`
`
`
`hydrolyzed after two hours of fermentation. "After two hours of fermentation" in the context of
`
`
`
`
`
`the invention means that the milk-based substrate, after having been inoculated with the
`
`
`
`
`
`
`
`microorganism, has been incubated for two hours at a temperature which is appropriate for
`
`
`
`