www.rapidform.com
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`DIRECT
`ea,
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`EX1085
`Yita v. MacNeil
`IPR2020-01 142
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`EX1085
`Yita v. MacNeil
`IPR2020-01142
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`

`

`Parametric, Native
`and Editable CAD Models
`from 3D Scan Data
`
`RAPIDFORM® XOR/REDESIGN™ makes the process of creating parametric CAD models
`from real world parts faster and easier by utilizing a design process and user interface
`that are instantly familiar to CAD users. Capture design intent and
`design feature parameters, not just shapes.
`
`The World’s 1st and Only 3G Scan-to-CAD Software
`Rapidform XOR is an entirely new generation (3G, third-generation) software solution that provides a new
`approach, yet familiar process, to build a parametric CAD model from 3D scan data. Rapidform XOR allows
`engineers to capture the design intent and design parameters of real world parts that may have lost their
`defining features during the manufacturing process or may not have ever had a CAD model. Unlike other
`3D scanning software, Rapidform XOR does real reverse engineering, not just surface extraction. It has a
`full complement of solid and surface modeling tools to address every type of part and every kind of 3D scan
`data. The CAD models generated in Rapidform are real CAD models, not just “CAD-ready”
`
`• Intelligent tools for extracting design parameters from 3D scan data - Redesign AssistantTM
`• Redesign within user-defined deviation tolerances - Accuracy AnalyzerTM
`• Intelligently identify and align 3D scan data to an ideal design coordinate system - Align WizardTM
`• Automatically extract design features and their design parameters including sketches
` from 3D scan data – Feature Wizard™
`• Reduce design time by using 3D scan data as a design foundation
`• Modeling history and parameter management like other CAD systems
`• Standard solid & surface modeling workflows such as extrude, round, revolve, sweep and loft
`• Seamless interoperability with full modeling history to SolidWorks, Siemens NX, Pro/ENGINEER,
` AutoCAD and CATIA – liveTransfer™
`
`The Market-leading 3D Scanning Software Covering a Wide
`Variety of Applications
`The Rapidform XOR creates highly usable models for a variety of applications that include rapid prototyping,
`CNC machining, CAE, computer graphics, medical and mass customization, and export into downstream
`applications for further modifications. The values of these applications are now available in a single software
`application that is readily accessible to a wider group of people by utilizing the common design tools of most
`CAD applications.
`
`• True hybrid modeling software for point cloud, mesh, texture, freeform curve/surface and parametric solid
`• Supports every possible reverse modeling workflow
` – Reflect design intent (design parameter extraction) or Generate an exact duplicate
` (as-built modeling with surface fitting)
`• Engineering-grade CAD models from billions of points from long-range scanners
`• World’s 1st 100% automated tool for defect-free, watertight meshes from raw scan data – Mesh Buildup Wizard™
`• Fully automated and sophisticated point cloud and mesh handling capabilities to create high quality
` and water-tight meshes
`• One-button quick & feature flow B-rep surfacing for design analysis & verification applications
`• Automatic re-meshing for generating CAE-ready functional models - Scan-to-CAE
`• Various 3D photography features (direct color texture editing) to manipulate texture color parameters
`
`Immediately Realize the Benefits of 3D Scanning
`The design tools used to create models in Rapidform XOR are immediately recognizable to those already
`familiar with CAD applications. Engineers capable of designing with SolidWorks, CATIA, Pro/ENGINEER or
`Siemens NX can immediately begin modeling in Rapidform XOR. The design process in Rapidform XOR
`utilizes common CAD modeling features, user interfaces and processes such as extrude, round, revolve,
`sweep and loft. These features serve to make both Rapidform XOR and 3D scanning technology readily ac-
`cessible to engineers, while the ease of use of the product allows 3D scan-based design to be institutional-
`ized within the manufacturing process to increase the overall quality of products.
`
`• Intelligent design process which eliminates the need for complete scans of parts
`• Create high quality CAD models from imperfect scan data
`• Save processing time by eliminating the need for polygon mesh cleanup and surfacing
`• Update existing CAD models to reflect changes in the as-built part – CAD Correct™
`
`

`

`RapidfoRm XoR/Redesign’s
`
`Workflow
`
`IMPORT
`
`PRePARATIOn
`
`Align Wizard™
`
`Visit www.rapidform.com for more details.
`
`CAD MODelInG
`
`Feature Wizard™
`Redesign Assistant™
`
`exPORT
`
`Accuracy Analyzer™
`
`liveTransfer™
`
`CAD Interoperability
`Export parametric solid models created
`in Rapidform XOR to a variety of CAD
`applications with full modeling history
`
`Segmentation
`Automatically or interactively
`segment the mesh model
`based on feature regions
`
`Alignment
`Find out a main coordi-
`nate system
`
`Exploring
`design intent
`Identify and define a
`variety of feature
`modeling parameters
`
`Feature modeling
`Design a CAD model by
`building feature parameters
`from the mesh model
`
`Checking accuracy
`The Accuracy Analyzer
`provides real time devia-
`tion analyses throughout
`the design process to
`ensure that the CAD model
`is built within user-defined
`tolerances
`
`3D scan data/STL
`Import triangulated 3D scan data
`or a polygon mesh model
`
`Fitting surfaces on mesh
`Automatically generate feature-flow
`surfaced models or create precise
`CAD-quality NURBS surfaces with
`a user defined curve network
`MeSh MODelInG
`
`RP/MIllInG/CAe
`
`Mesh cleanup
`Clean up defects and create
`watertight mesh models
`
`Mesh Buildup Wizard™
`
`Mesh optimization &
`Modeling
`Create optimized mesh models
`for CAE, rapid prototyping or
`manufacturing
`
`RapidfoRm XoR/Redesign’s
`
`feature Highlight
`1
`
`Redesign AssistantTM & Feature Wizard™
`The Feature Wizard with the Redesign Assistant intelligently extracts the design intent and
`design parameters including reference geometries and sketches throughout the process of
`generating a CAD model from 3D scan data.
`WYSIWYG Batch Process Designer
`Just drag and drop the commands in the order you want them to operate, and point Rapid-
`form XOR at a folder of scan data. It will process each scan automatically, giving you opti-
`mized mesh models without any effort.
`
`Accuracy Analyzer™
`The Accuracy Analyzer tool provides users with real-time deviation analysis results based on
`user defined tolerances to ensure that the model is redesigned within allowable tolerances.
`
`Align WizardTM
`Rapidform XOR provides a tool that intelligently identifies coordinate systems in order of the
`likelihood that the original designer had used. The user can either choose the coordinate
`system recommended by the Align Wizard, or manually determine the coordinate system that
`is believed to be the most appropriate for the part, by using an intuitive coordinate system
`setup tool.
`
`liveTransferTM
`liveTransfer tool is Rapidform’s pioneering approach to direct 3D Scan-to-CAD compatibility
`offering a seamless integration with other PLM solution such as SolidWorks, Siemens NX, Pro/
`ENGINEER, AutoCAD and CATIA. Rather than getting shapes that must then be assembled
`and edited in CAD, Rapidform XOR yields a native, complete history tree. Users can take a
`3D scan of any object, convert the scan into a real history-based design model in Rapidform
`XOR, and then transfer it to their CAD system as a native file, with the parametric features and
`the relationship of those features as described in the history tree.
`
`liveScanTM
`liveScan tool provides a real-time guided scanning interface that effectively combines data
`from the wide variety of 3D scanning devices. All the captured scan data through liveScan
`can be directly utilized as a design foundation to make a parametric CAD model. In addition
`to direct scanning, tactile probing is also supported to define primitives (vector, plane, etc),
`thereby supporting alignments and reference geometry modeling using probed datum fea-
`tures. Probing is also supported to create freeform interpolation curves and surfaces.
`
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`

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`new Massive Point Cloud Processing engine
`Rapidform XOR handles large point clouds much more efficiently, so copious data sets from today’s
`cutting-edge 3D scanners are no problem.
`• A new out-of–core massive point cloud engine handles billions of points from 3D scanners
`• Real-time rendering of huge size of 3D scan data
`• Handle huge size of scan data generated by long range 3D scanners
`• Design geometric features in detail within Rapidform XOR based on huge size of scan data.
`
`new Feature-flow Auto-surfacing with Smarter nURBS layout
`Rapidform XOR supports every possible reverse modeling workflow – reflect design intent (design parameter ex-
`traction, 3G reverse modeling) or generate an exact duplicate (as-build modeling with surface fitting, 2G reverse
`modeling). To make 2G reverse modeling much easier and faster, Rapidform XOR automatically creates, orderly
`NURBS surface models where the surface patches follow the underlying features in one click. Downstream jobs
`such as FEA and CAM will appreciate orderly networks that have fewer patches and are aligned to the major topol-
`ogy of the part. Fewer, more neatly-arranged patches are the result.
`
`RAPIDFORM XOR/REDESIGN’S
`
`“WOW” FACTORS
`
`- ONGOING INNOVATIONS
`CAD Correct™ - Bridging the gap between CAD and Actual Part
`CAD Correct feature is an unprecedented tool to compensate the gap between an original CAD model and an
`actual part when you already have a CAD model but its real-life counterpart has been modified manually. In this
`case, Rapidform XOR automatically refits the original geometries of the existing CAD model onto the digitalized
`mesh model and then optimizes them with preserving the original geometric information such as continuity and
`surface parameters.
`
`• One-button CAD Correct using CAD-to-Scan Refit
`With Rapidform XOR, you can import an existing CAD model and update the geometry to match a scanned physi-
`cal part. CAD-to-Scan “Refit” provides an easy way to update the CAD model to reflect the As-Built geometry.
`
`• Local modification for CAD Correct using Redesign Assistant™
`Missing CAD design features which exist in an actual part due to manual tryout or hand-crafted processes can be
`easily and accurately redesigned directly on the original CAD data using 3D scan data of the actual part.
`
`Newly duplicated die
`
`6
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`3D scanning of stamping
`die in production
`
`2
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`3D scan data processing
`
`3
`
`Explore CAD-to-Scan design
`inconsistencies
`
`4
`
`Local CAD redesign and
`One-button CAD-to-Scan
`
`5
`
`Die machining with CNC
`
`Mesh Buildup Wizard™ - World’s 1st 100% automated tool for defect-
`free, watertight meshes from raw scan data
`Rapidform XOR is the world’s 1st software offering fully automated scan data processing to allow user to make a
`NURBS model from raw 3D scan data within a few button clicks. Mesh Buildup Wizard’s wizard-style interface has
`been developed to automate the creation of a defect-free and watertight mesh model from multi-shot raw scan
`data. Also, it has fully automatic multi-shot registration and merging features inside.
`
`One-button
`Automated
`Scan Data
`Processing
`
`One-button
`NURBS
`Conversion
`
`Design
`Curve
`Extraction
`
`Downstream
`Applications
`
`Other
`CAD Systems
`
`Original 3D Scan Data
`
`Application-ready Qualified Mesh Data
`
`

`

`RAPIDFORM XOR/REDESIGN’S KEY BENEFITS
`
`Rapidform XOR makes
`real CAD model
`from 3D measurement data!
`
`A great time & cost saver saving 100% over
`conventional reverse engineering work flow
`while staying in the allowable deviation range
`Because the interface and design process of Rapidform XOR
`were developed to be similar to popular CAD applications, us-
`ers can utilize their existing CAD modeling skills to immediately
`begin designing in Rapidform XOR, leading to incredible time
`savings over traditional reverse engineering software while si-
`multaneously creating output in the form of parametric CAD solid
`models. The Rapidform XOR’s design process removes the need
`to clean the scan data of a part. A complete scan of a part is
`unnecessary provided there is enough data to recognize design
`parameters. Time savings can be realized through:
`
`Easy to Use
`A reduced learning curve through the use of a familiar CAD inter-
`face and design process
`A Great Time Saver
`A design process that removes the time consuming requirement of
`cleaning the scan data of a part
`All-in-one
`A single software solution that fulfills the scan data processing,
`mesh healing and CAD modeling needs
`Automated
`A intelligent tool that automatically extracts design feature param-
`eters from 3D scan data - Redesign Assistant™
`Removes Doubt
`A built-in, real-time deviation analysis tool – Accuracy Analyzer™
`Easy Alignment
`A smart tool that intelligently indentify and align 3D scan data to an
`ideal design coordinate system - Align Wizard™
`Captures Design Features
`A magical tool that automatically extracts design features and their
`parameters including sketches from 3D scan data
`- Feature Wizards™
`
`

`

`RapidfoRm® XoR/RedesignTM
`pRodUCT speCifiCaTions
`
`Supported File Formats
`Rapidform Proprietary Formats
`XDL, XRL, RWL(Rapidform Model File), XPC(Rapidform Extreme Point Cloud
`File), MDL(Rapidform2006 File), PTS(Rapidform Points File), FCS(Rapidform
`Polygons File), ICF(INUS Compression Format)
`Standard File Formats
`ASC/XYZ/TXT(ASCII Points File), STL, OBJ, 3DS(3D Studio) , WRL(VRML),
`IV(Inventor ASCII), DAT/NAS(Nastran), ANS(ANSYS), IGS/IGES(IGES
`File), STP/STEP(STEP File), DXF(AutoCAD DXF), VDA(VDA-FS),
`3DM(OpenNURBS(Rhino)), X_T, X_B(Parasolid Text/Binary)
`3D Scanner File Formats
`VVD/CDM/CDK(Minolta), RGV/RVM (Range7), AC(Steinbichler), CBK/GRK/
`CWK(Kreon), G3D/CLOUD/SURF(GOM), HYM(Hymarc), CV/SNX(Solutionix),
`IQSCAN(iQvolution), PSL(LDI), PMJ/PMJX(3D Digital Corp.), RTPI/XYZI/
`XYZRGB(DeltaSphere), PTS/PTX/PTG(Leica), SAB/SAB2(3D Scanners),
`SOI(MENSI), 3DD/RXP(Riegl), STB(Scantech), SWL/BIN/SWB(Perceptron),
`SNX/TFM(Wicks & Wilson), XYZ/CRS/LIN/SMH/BIN(Opton), 3PI(Shape
`Grabber), PLY(Cyberware), BRE(Breuckmann), M3D(Steintek), FLS/
`FWS(Faro), SCN(NextEngine), PIX(PICZA (Roland)), BTX (Surphaser), XYZ/
`XYZN(Cognitense), OPD(Optimet), CLS(Topcon), PTC(Kubit)
`
`CAD Native File Formats(RAPIDFORM® EXCHANGE™ – Optional Product)
`CATIA V4/V5(Read/Write), Siemens NX, Pro/ENGINEER, SolidWorks, ACIS
`Point Cloud & Mesh Cleanup
`Automatic scan data processing from multi-shot point cloud into qualified mesh
`– Mesh Buildup Wizard™
`Point cloud noise filtering, sampling, smoothing, texture editing and triangulation
`Automatic point cloud/mesh healing & cleaning Watertight and optimized mesh
`from raw scan data just with one click – Rewrap™
`Advanced CAD mesh healing
`Automatic hole filling with high curvature continuity
`Best-in-class Point Cloud & Mesh Operations
`Point-to-Mesh triangulation (2D, 3D and mesh construction)
`Align & merging (surface and volume merge) 3D scan data
`Cross sectioning freeform curve design on point cloud and mesh
`Detail resolution controls (decimate & subdivide)
`Smoothness controls (global & local smoothing)
`Automatic re-meshing for CAE functional models
`Professional yet highly interactive point cloud/mesh editing tools
`Boolean operation between meshes
`The golden part; Mesh averaging to create master parts
`WYSIWYG batch process designer
`Advanced point cloud/mesh modeling & optimization
`global remesh, remove marker, de-feature, hole filling, fix boundary, smooth boundary,
`fit boundary, fit region to analytic shape, split & trim, divide, thicken, offset, combine,
`transform, etc
`Direct Color Texture Editing
`Color-texture-aware mesh operation and texture preservation
`Color parameter adjustments and editing
`Automatic color balancing between multiple scans
`Create single texture atlas from multiple textures with minimizing mosaic textures
`3D data compression and streaming for web publishing
`Image texture mapping directly on meshes
`Align Wizard™
`Wizard for aligning 3D scan data to ideal design coordinate system
`Highly interactive toolset for coordinate alignment
`Quick fit, Best fit, 3-2-1, Datum, By Ref. coordinates, etc.
`Align 3D scan data to CAD using geometric features
`Redesign Assistant™
`Unprecedented tools for extracting design parameters from 3D scan data
`Utilize meshes as redesign parameters
`Automatic mesh region segmentation
`Automatic extraction of design feature parameters from meshes
`fillet radius and center, sketch plane & profile (automatic sketching), sweep path curve,
`extrusion axis, mirroring plane, revolving center axis, pipe center axis, drafting angle, 3D
`section curve for lofting, feature curve, offset/thickening distance, cylinder/cone axis, slot
`axis, pattern axis and direction, silhouette curve, parting line, bead line, helix and spiral
`curve, etc.
`Automatically create sketch profiles with dimensions and constraints from mesh models
`Automatic extraction of 2D/3D design features from mesh Intelligent real-time 2D/3D
`geometry recognition and snapping
`
`INUS Technology, the INUS Technology logo, Rapidform, the Rapidform
`logo, XOR, the XOR logo, XOR/Redesign and the XOR/Redesign logo
`referred to herein are either the trademarks or the registered trademarks of
`INUS Technology, Inc. in the U.S. and in other countries. Others are either
`the trademarks or the registered trademarks of their respective owners in
`the U.S. and in other countries.
`
`ⓒ1998-2010, INUS Technology, Inc. All rights reserved.
`Printed in Korea. XOR.6.0 EN 05/10
`
`Feature Wizard™
`Automatically create design features from 3D scan data within a user controlled
`tolerance
`Extrude Wizard, Revolve Wizard, Sweep Wizard, Loft Wizard, Pipe Wizard
`Accuracy Analyzer™
`Redesign within user-defined allowable tolerances Automatic and real-time error
`visualization Diverse object sensitive analysis tools (mesh to mesh, mesh to
`CAD, point cloud to CAD, etc.)
`Mesh analysis functions (deviation, curvature, environment mapping)
`Curve analysis functions (deviation, curvature, torsion, disjoined ends)
`Surface analysis functions (deviation, curvature, continuity, Iso-line, environment
`mapping)
`Hybrid Modeling – Solid, Surface, Mesh, Point Cloud and Texture
`Highly sophisticated yet familiar by utilizing widely accepted solid and surface
`modeling features
`Solid Features: extrude, sweep, revolve, pipe, thicken, draft, round with various
`radius, chamfer, hollow (shell), linear/circular/curve pattern, boolean modeling, emboss-
`ing, engraving, etc. Surfacing Features: drape, blend, extrude, revolve, sweep, loft,
`ruled, offset, mirror, fill face, extend, trim/untrim, match, heal, etc.
`Modeling history management (feature history rebuild, reroute & reorder)
`CAD-like parametric feature management
`Quick Mesh-to-Surface
`Automatic feature-flow shrink wrapped surface model generation in one click
`Optimized representations of original mesh data with negligible deviation error
`Interactive mesh-fit surfacing (region fit & boundary fit)
`Feature-flow curve network design and editing
`CAD Correct™- CAD-to-Scan Refit & Redesign
`Update the original CAD model to represent the changes in the as-built part
`Fast and automatic CAD & mesh model coordinate alignment
`CAD local modification and one-button CAD-to-Scan refit
`Sophisticated Curve/Sketch Tools
`Automatic extraction of sketch profile and feature curve from mesh and point cloud
`Silhouette curve from mesh or point cloud
`Cross sectioning freeform curve design on point cloud and mesh
`Automatic dimensioning & constraining
`Variety of 2D drafting tools
`Comprehensive 3D curve design tools e.g. section curves
`Intelligent real-time geometry recognition
`Curvature-based curve network design
`Text drawing on sketch
`Various curve editing tools
`fillet, chamfer, trim, offset, convert, extend, split, mirror, resize, pattern, etc.
`liveTransfer™ - Seamless Data Transfer
`Transfer output model with full history to SolidWorks, Siemens NX, Pro/ENGI-
`NEER and AutoCAD Save as CATIA V4 and CATIA V5
`Export models in a variety of standard file formats
`liveScan™ - Direct Interface with 3D Scanning Devices
`Real-time guided scanning
`Scan and generate design features on-the-fly
`Tightly integrated with Mesh Buildup WizardTM
`Fully automated multi-shot registration and scan data processing
`
`Miscellaneous
`Out-of-core engine for huge data set from long-range scanner
`Multi-core computation architecture
`Intelligent point cloud rendering for visualization of huge data
`Various point cloud display methods (depth, x-ray, height)
`
`Rapidform GLOBAL HEADQUARTERS INUS Technology, Inc.
`601-20 Yeoksam-dong Gangnam-gu Seoul 135-080, KOREA
`Tel: +82.2.6262.9900 Fax: +82.2.6262.9999
`Sales : info@rapidform.com / Support : support@rapidform.com
`
`Rapidform, Inc.
`1185 Bordeaux Drive, Suite A Sunnyvale, CA 94089, USA
`Tel: +1.408.856.6200 / Fax: +1.408.340.7128
`Sales : us.sales@rapidform.com / Support : us.support@rapidform.com
`
`Rapidform JAPAN K.K
`Shinkasumigaseki Bldg. 18F. L-05 3-3-2 Kasumigaseki Chiyoda-ku
`Tokyo 100-0013, JAPAN
`Tel: +81.3.3539.5521 Fax: +81.3.3539.5522
`Sales : japan.sales@rapidform.com / Support : japan.support@rapidform.com
`
`Rapidform, EMEA
`8F, Ludwig-Erhard-Str.30-34 D-65760 Eschborn, GERMANY
`Tel: +49.(0)6196.769.48.0 Fax: +49.(0)6196.769.48.29
`Sales : eusales@rapidform.com / Support : eusupport@rapidform.com
`
`