`Fleischhauer et al.
`
`I 1111111111111111 11111 1111111111 1111111111 111111111111111 111111111111111111
`US006040560A
`[11] Patent Number:
`[45] Date of Patent:
`
`6,040,560
`Mar.21,2000
`
`[54] POWER CONTROLLER AND METHOD OF
`OPERATING AN ELECTRICAL SMOKING
`SYSTEM
`
`[75]
`
`Inventors: Grier S. Fleischhauer, Midlothian;
`Charles T. Higgins; D. Bruce Losee,
`both of Richmond, all of Va.; J. Robert
`Nelson, Jr., Easton, Conn.; Robert L.
`Ripley, Midlothian, Va.; Masato Sano,
`Sumoto, Japan; David E. Sharpe,
`Chesterfield; Michael L. Watkins,
`Chester, both of Va.
`
`[73] Assignee: Philip Morris Incorporated, New
`York, N.Y
`
`[21] Appl. No.: 08/951,255
`
`[22] Filed:
`
`Oct. 16, 1997
`
`Related U.S. Application Data
`
`[ 63] Continuation-in-part of application No. 08/755,044, Oct. 22,
`1996, abandoned.
`Int. Cl.7
`....................................................... H05B 1/02
`[51]
`[52] U.S. CI . .......................... 219/494; 219/483; 219/501;
`219/497; 219/492; 128/202.21; 131/329
`[58] Field of Search ..................................... 219/494, 497,
`219/499, 501, 505, 483, 485, 486, 492;
`131/194, 270, 271, 329, 273; 128/202.21,
`202.27
`
`[56]
`
`References Cited
`
`U.S. PATENT DOCUMENTS
`
`4,669,430
`5,004,881
`5,036,181
`5,260,548
`5,372,148
`
`6/1987 Reinold et al. ......................... 219/509
`4/1991 Lee .......................................... 219/492
`7/1991 Fishman .................................. 219/497
`11/1993 Todd et al ............................... 219/483
`12/1994 McCafferty et al. .... ...... ...... ... 131/194
`
`Primary Examiner-Mark Paschall
`Attorney, Agent, or Firm-Charles E. B. Glenn; Kevin B.
`Osborne; Clinton H. Hallman, Jr.
`
`[57]
`
`ABSTRACT
`
`A novel controller in an electrical smoking system and
`method, wherein the method includes the steps of: estab(cid:173)
`lishing a preferred thermal pathway to be executed with each
`heater activation responsively to a puff on an electrically
`heated cigarette; configuring a power cycle in accordance
`with the desired thermal pathway; dividing the power cycle
`into at least first and second phases each having a respective,
`predetermined time period and total energy input for each
`phase; and adjusting a respective duty cycle ( or other
`power-adjusting factor) in each phase of the power cycle
`responsively to a voltage reading of the power source such
`that the established, respective total energy input of each
`phase is achieved during the time period of each power
`cycle.
`
`82 Claims, 17 Drawing Sheets
`
`460
`
`41'
`
`\
`
`ENERGY
`TRIM
`TABLE
`
`PREHEAT
`CYCLE
`
`51
`
`45
`
`Puff
`Sensor
`
`57
`
`Light
`Sensor
`
`2 5
`
`221
`
`223
`
`Battery
`Charging
`Monitor
`
`LOGIC
`CIRCUIT
`195'
`
`;heater
`
`420
`
`410
`
`I PHASE la I
`I PHASE a,1
`I PHASE 1c I
`I PHASE 2 I
`
`440
`197
`
`TIMER
`NETWORK
`
`208
`
`Ex. 2017-0001
`
`
`
`U.S. Patent
`
`Mar.21,2000
`
`Sheet 1 of 17
`
`6,040,560
`
`L[)
`M
`
`Lf1
`
`(\J /
`
`-(\J
`
`-Lf1
`
`Ex. 2017-0002
`
`
`
`U.S. Patent
`US. Patent
`
`Mar.21,2000
`Mar. 21, 2000
`
`Sheet 2 of 17
`Sheet 2 of 17
`
`6,040,560
`6,040,560
`
`C\l
`
`N $
`
`2
`
`In
`
`d
`If')
`(")
`
`350
`
`If') ru
`
`~
`
`ru
`
`0) -
`
`
`
`Ex. 2017-0003
`
`Ex. 2017-0003
`
`
`
`U.S. Patent
`US. Patent
`
`Mar.21,2000
`Mar. 21, 2000
`
`Sheet 3 of 17
`Sheet 3 of 17
`
`6,040,560
`6,040,560
`
`|\
`2°
`
`(‘0
`02
`
`FIG.3
`
`
`
`Ex. 2017-0004
`
`Ex. 2017-0004
`
`
`
`U.S. Patent
`
`Mar.21,2000
`
`Sheet 4 of 17
`
`6,040,560
`
`(X)
`
`..Q
`0
`lf1
`
`(Y)
`
`(\J -
`
`~
`
`d
`0
`lf1
`
`(\J
`(\J
`......
`
`-
`
`©
`
`......
`
`Ex. 2017-0005
`
`
`
`U.S. Patent
`US. Patent
`
`Mar.21,2000
`Mar. 21, 2000
`
`Sheet 5 0f 17
`Sheet 5 of 17
`
`
`6,040,560
`6,040,560
`
`
`
`
`v//////////\//fill/VIV/lllllliaiiV
`
`‘x)ww‘...I‘~.~.
`
`\\\\
`
`(\J
`(\J
`.----i
`
`mmfi
`
`v9
`
`..s..I//////
`
`
`
`A\/\//\AA\AA\\\\\\\\\AAM~N«\\w\\§§
`m:
`
`
`rillé/g/lllllll/l/lh.
`
`
`
`06m.
`
`l()
`
`m.05
`
`(Y)
`(\J
`.----i
`
`mmfi
`
`Ex. 2017-0006
`
`Ex. 2017-0006
`
`
`
`
`
`
`
`U.S. Patent
`US. Patent
`
`Mar.21,2000
`Mar. 21, 2000
`
`Sheet 6 of 17
`Sheet 6 of 17
`
`6,040,560
`6,040,560
`
`
`
`0
`(X)
`
`Ex. 2017-0007
`
`Ex. 2017-0007
`
`
`
`309
`
`308
`
`HEATER RESISTANCE
`LOOK-UP TABLES
`
`Vee
`
`37 -
`
`Battery
`Charging
`Monitor
`
`302
`
`304
`
`306
`53
`
`Light
`Sensor
`
`51
`
`Indicator
`
`45
`
`Puff
`Sensor
`
`225
`
`221
`
`223
`
`LOGIC
`CIRCUIT
`195
`
`PHASE 1
`
`PHASE 2
`r--------,
`1 PHASE 3 1
`L--------J
`DUTY-CYCLE MAP
`
`300
`
`197
`
`TIMER
`NETWORK
`
`211 I 212 I 213 I 214 1215 I 216 I 217 I 218
`
`229
`
`d •
`00. •
`~ = .....
`~ = .....
`
`::: = :-:
`
`N
`!""
`N
`§
`
`~
`~
`~
`-.,l
`0
`
`""" ~
`
`-.,l
`
`Fig. 7
`
`208
`
`~ ...
`i =
`...
`Ul
`~ =
`
`Ex. 2017-0008
`
`
`
`U.S. Patent
`
`Mar.21,2000
`
`Sheet 8 of 17
`
`6,040,560
`
`5.6
`
`5.1
`
`Vin
`
`4.1
`
`3.8
`
`\ '
`
`I , ✓ Vin-bsMnt
`-------------------------------------(cid:173)
`_______________________________________ [\
`
`' I
`I
`
`Vin-riin
`
`USE
`
`I
`I
`
`Fig. 8
`
`Ex. 2017-0009
`
`
`
`U.S. Patent
`
`Mar.21,2000
`
`Sheet 9 of 17
`
`6,040,560
`
`,.....,
`7
`'\J
`
`+>
`:)
`Q.
`.....
`C:
`>,
`CJ)
`s...
`ClJ
`C w
`
`(\J
`(\J
`
`0
`(\J
`
`co
`.......
`
`'° .....
`
`v .......
`
`(\J
`
`.....
`
`0 .....
`
`0
`U1
`U1
`
`0
`0
`l/1
`
`0
`U1
`v
`
`C)
`C)
`
`v
`
`>t"Oad
`
`0
`l/1
`
`C)
`C)
`
`C)
`l/1
`r-,...
`
`0
`0
`r-,...
`
`0
`0
`'°
`co
`'°
`(J) a ... m:i- o..,1adwa 1
`
`+'
`(l)
`CJ)
`s...
`d
`I-
`
`t.
`(l)
`+>
`d
`(l)
`I
`
`0
`0
`CJ"
`
`0
`l/1
`co
`
`Ex. 2017-0010
`
`
`
`U.S. Patent
`U.S. Patent
`
`Mar. 21, 2000
`Mar.21,2000
`
`Sheet 10 0f 17
`Sheet 10 of 17
`
`6,040,560
`6,040,560
`
` ———8x16HP—w
`——-10x12HP-S
`
`~ V)
`I
`I
`0....
`0....
`I
`I
`.....
`'°
`.....
`X
`X
`
`(\J
`
`0 -
`I I
`
`00
`
`~
`Q_
`~
`
`0
`.....--l
`
`b.O
`......
`~
`
`"q'"
`24
`(\J
`
`(\J
`(\J
`
`0
`(\J
`
`"
`7 .__.,.
`
`
`
`Energy(J)
`
`>,
`CJ)
`t..
`a,
`C
`00 w
`.....
`
`Fig.10 16182082
`
`14
`
`00
`
`(\J
`
`.....
`
`0
`
`.....
`(\J
`18
`
`0 -
`
`(QB/Bu)
`
`Ndi
`
`iEx.20l7—0011
`
`Ex. 2017-0011
`
`
`
`U.S. Patent
`
`Mar.21,2000
`
`Sheet 11 of 17
`
`6,040,560
`
`\
`
`I
`
`,-...
`d
`OJ
`t. 7
`<to
`.
`....,,
`I'-
`
`(\J
`w
`
`I
`\
`c::::::r-''
`(\J a..
`
`):
`
`I'---
`
`' l
`u
`QJ
`lll
`
`,JJ
`0
`
`II-
`
`~
`
`-
`
`1
`
`I l
`
`w
`
`~ -I-
`
`I
`\
`0 --II
`....,, If) --w
`I
`\ ):
`If) -~ I I -a..
`
`u
`OJ
`lll
`
`~
`
`-
`
`1
`
`,-...
`d
`OJ7
`t.
`<[ <=!
`
`w
`
`Ex. 2017-0012
`
`
`
`U.S. Patent
`
`Mar.21,2000
`
`Sheet 12 of 17
`
`6,040,560
`
`a, -~
`0
`L a..
`a,
`L
`:)
`+>
`d
`L
`a.,
`a.
`E
`a,
`I-
`
`j::
`
`a, z
`
`I
`I
`I
`I
`I
`I
`I
`I
`I
`I
`I
`I
`I
`I
`
`0
`
`in
`
`.....
`C\l
`.....
`b.O
`~
`
`~~41
`
`O' -
`t---
`0 '° -
`~ -
`M -
`If) --
`0 -
`
`~~~ , : : !_
`If)
`
`L
`a,
`j:: a,
`Ill
`0
`
`a. d ..c
`;a:: a..
`0
`...J
`
`~?~d?"f~ff~,dl
`
`0
`
`" u
`0
`t i%~
`a.,
`Ill
`~~~
`V'
`~
`a,
`If)
`~~~
`E
`~
`0
`I-
`~~
`~~
`0
`~~
`t--
`0
`~~~~-4.
`
`If)
`If)
`ci
`
`0
`"if'
`ci
`
`in
`C\J
`0
`
`0 -0
`
`0
`0
`(J\
`
`0
`
`0 co
`
`0
`0
`t--
`
`0
`
`0 '°
`
`0
`0
`If)
`
`0
`0
`V
`
`0
`0
`M
`
`0
`0
`C\J
`
`(:)) a.,m+ -ov1adwa l
`
`0
`
`0 -
`
`0
`
`Ex. 2017-0013
`
`
`
`U.S. Patent
`US. Patent
`
`Mar.21,2000
`Mar. 21, 2000
`
`Sheet 13 of 17
`Sheet 13 0f 17
`
`6,040,560
`6,040,560
`
`AHHTIIIIIIIII.umm\mwm
`
`.
`u
`Q.,
`"'
`'
`"'
`l1'I -:::s a.
`
`Q.,
`
`4-
`0
`
`L
`Q.,
`.Q
`£
`:::s
`C
`II
`4-
`
`.owoyPto9, dsagoLmQESCHmIIIIIIIILHUV
`
`t.
`gmaoa
`Q.,
`3
`0 a.
`3:
`so;
`0
`_J
`
`u
`Q.,
`1/1
`
`__,
`4-
`4- d
`0 +'
`0
`+' +'
`+'
`
`00
`0
`0
`0
`II
`C
`0
`
`+'
`I
`
`2ma
`
`.
`.....
`
`t).()
`
`~
`
`EX. 2017-0014
`
`Ex. 2017-0014
`
`
`
`I
`
`\./o t ts
`AVE
`
`40
`'v/otts
`Peak 2o
`
`A
`
`\Jo tts
`
`Peok t 20
`
`El (Areo)
`15.5J 2'----
`/
`P1=15.5w'
`D=l.O sec
`
`/
`
`I
`
`c:-
`
`t "
`~j
`
`/
`
`t '
`
`E2 <Areo)
`'
`,,,,, 7.SJ
`P2=
`2
`-c:it D70.6 Se£_
`
`0 .
`rJJ .
`"""" ~ = """"
`
`~
`~
`
`~
`i:,: :-:
`N ,....
`N e
`e
`e
`
`00 =-('I)
`.....
`,....
`
`('I)
`
`""' 0 -. ---.:i
`
`Fig. 14
`
`Fig. 15
`
`Vin = 5.2 V
`
`v = 3.8 V
`in
`
`Fig. 16
`
`0'-1
`....
`0 ....
`0 ,.
`0-.
`0'-1
`0
`
`TIME
`
`0
`
`1.0
`TIME <sec)
`
`1.6
`
`!;1!!!!1!t!!l!~ll~llilllll!~~~ll!l;~~IIIHllll!~IIIIOOlmll1I ! 11 I 11111111 I 11 I 111111111 I
`
`1.0
`TIME <sec)
`
`1.6
`
`Ex. 2017-0015
`
`
`
`U.S. Patent
`
`Mar.21,2000
`
`Sheet 15 of 17
`
`6,040,560
`
`- C\J
`
`a.,
`a.,
`IJ\
`IJ\
`d
`d
`~ ~
`a.. a..
`
`r--
`.......
`00
`.....
`µ:..
`
`a.,
`
`a., - -u u
`
`>, >,
`uu
`>, >,
`+' -+'
`:::s
`:::s
`A A
`
`+ ~
`
`>,
`0)
`s..
`QI u
`CA
`w>
`~
`AV
`a.. Iii
`II
`C....
`0
`"?l 0
`CS..
`w+'
`C
`s.. 0
`QI u
`a. a.
`
`:::,
`
`0
`0
`ci
`0
`
`-
`
`0
`0
`ci
`(J',
`
`0
`0
`ci
`CD
`
`0
`0
`0
`r-.
`
`0
`0
`ci
`'°
`
`0
`0
`ci
`111
`
`0
`0
`ci
`V
`>, Qi
`
`+' u X
`
`~ >,'
`Au
`
`u
`A
`>
`
`.I:
`>
`
`OL'£
`oa·e:
`06'£
`oo·v
`orv
`
`02't,
`
`oe::·v
`ov·v
`os·v
`
`09't,
`OL'v
`oa·v
`
`06'v
`oo·s
`ors
`
`02·s
`oe:·s
`ov·s
`
`0£'£
`
`09'S
`
`0
`0
`ci
`
`0
`0
`ci
`(T)
`
`0
`0
`ci
`
`0
`0
`ci
`
`(\J -
`
`Ex. 2017-0016
`
`
`
`U.S. Patent
`
`Mar.21,2000
`
`Sheet 16 of 17
`
`6,040,560
`
`U'I
`U'I
`Cl.I
`Cl.I
`VI 3 ~
`0
`Qi 0
`7
`~ 7
`.....
`0
`7 - Qi
`
`(\J
`a.,
`cs Vl
`U'I
`cs
`cs
`+'
`.s::
`.s::
`0
`I- a. a.
`
`+ ~ f
`
`0L'E:
`
`08'E:
`
`06'E:
`
`00'17
`on,
`
`02'\7
`
`0£'17
`
`Ov't,
`
`0£'t,
`
`u
`A
`09't, >
`OL'v
`oa-v
`
`C
`5
`
`~ II
`0
`
`~o
`CI...
`w+'
`C:
`I... 0
`a.,U
`a.
`a.
`::,
`
`06'v
`oo·s
`
`01'£
`
`02'£
`
`0£'£
`
`Ov'£
`os·s
`
`09'~
`
`0
`0
`ci
`M
`
`0
`0
`ui
`(\J
`
`0
`0
`ci
`(\J
`
`0
`0
`ui
`
`0
`0
`ci
`
`0
`0
`0
`
`.....
`
`0
`0
`iri
`
`-
`
`>- Ill
`C) a,
`!..-
`Ill ~
`C: 0
`W•
`
`Ex. 2017-0017
`
`
`
`460
`
`41'
`
`\
`
`ENERGY
`TRIM
`TABLE
`
`PREHEAT i------(cid:173)
`CYCLE
`
`45
`51
`lnclico.torl I Puff
`Sensor
`
`57
`
`Light
`Sensor
`
`2251 221
`
`223
`
`350.
`
`Vin'
`
`I
`
`Bo.ttery
`Cho.rg in g I
`Monitor
`
`o
`
`1
`
`LOGIC
`CIRCUIT
`195'
`
`2111 2121 2131 21412151 2161 2171 218
`
`i heo.ter
`
`37----(._
`
`SCALING
`AMPLIFIER
`
`420
`
`410
`
`Fig. 19
`
`lo
`
`PHASE
`PHASE
`lb
`PHASE le
`PHASE 2
`
`440
`197
`
`TIMER
`NETWORK
`
`229
`
`208
`
`•
`
`d • r:,:;.
`~ a.
`~ = ....
`
`~
`~
`N r
`N 8
`
`'JJ =(cid:173)
`tt> a
`0 ..,,
`
`~
`-..J
`
`~
`-..J
`
`C'.
`
`._. = ~ =
`C'. =
`
`._.
`Ol
`
`Ex. 2017-0018
`
`
`
`1
`POWER CONTROLLER AND METHOD OF
`OPERATING AN ELECTRICAL SMOKING
`SYSTEM
`
`6,040,560
`
`This is a continuation-in-part of U.S. patent application 5
`Ser. No. 08/755,044 filed Oct. 22, 1996, now abandoned.
`
`FIELD OF INVENTION
`
`This invention relates to electrically powered smoking
`articles, and particularly to methods and apparatus for con(cid:173)
`trolling the supply of energy to electrically powered smok(cid:173)
`ing articles.
`
`BACKGROUND OF THE INVENTION
`
`Commonly assigned, U.S. Pat. Nos. 5,388,594, 5,505,
`214, and 5,591,368 disclose various electrically operated
`lighters and cigarettes which cooperate to significantly
`reduce sidestream smoke while permitting the smoker to
`selectively suspend and reinitiate smoking. U.S. Ser. No.
`08/380,718 was preceded by a commonly assigned patent
`application which issued as U.S. Pat. No. 5,388,594 (PM
`1697).
`The preferred embodiment of the lighter in U.S. Pat. No.
`5,388,594 includes a plurality of metallic serpentine heaters
`disposed in a configuration that slidingly receives a tobacco
`rod portion of the system's cigarette. The cigarette and the
`lighter are configured such that when the cigarette is inserted
`into the lighter and as individual heaters are activated for
`each puff, localized charring occurs at spots about the
`cigarette in the locality where each heater bears against the
`cigarette (hereinafter referred to as a "heater footprint").
`In U.S. Pat. No. 5,388,594, the sequence and the amount
`of energy applied to each heater element during a puff cycle
`is regulated by a logic circuit of a controller which executes 35
`a power subroutine upon its receiving a signal from a puff
`sensor that a puff has been initiated. The power subroutine
`includes the steps of reading the voltage of the power source
`(batteries) at the initiation of the puff and resolving a shut-off
`signal to a constant Joules energy timer such that the 40
`duration of the pulse (its cycle-period) is adjusted relative to
`the voltage of the power source to provide the same total
`amount of energy (Joules) throughout the range of voltages
`of the battery discharge cycle. It has been discovered that
`this sort of power subroutine may provide the smoker a 45
`different tasting smoking experience at the extremes of the
`battery discharge cycle. At full battery voltage, this type of
`control circuit would heat a cigarette more intensively for a
`shorter pulse duration than a cigarette smoked near or at the
`conclusion of the battery discharge cycle, where the ciga- 50
`rette would be heated at lower power for a longer period of
`time (pulse cycle).
`Accordingly, a need has been perceived for a controller in
`an electrically operated cigarette lighter which duplicates the
`thermal treatment of a cigarette throughout the discharge
`cycle of its batteries/power source.
`In commonly assigned U.S. Pat. No. 5,372,148 to McCaf(cid:173)
`ferty et al, a controller for an electrical smoking system is
`disclosed having a power subroutine that includes the steps
`of reading battery voltage and setting an estimated pulse
`duration length (e.g. 1 second) and dividing the cycle into a
`number of intervals (e.g. 10 intervals, each 100 milli(cid:173)
`seconds), wherein the amount of energy required to generate
`aerosol is proportioned among the intervals in substantially
`equal factional amounts. During execution of the cycle, the
`controller monitors the amount of energy supplied to the
`selected heater element during each power interval and
`
`2
`continues application of power until the correct proportional
`amount of energy has been delivered during the interval.
`Because the power scheme of U.S. Pat. No. 5,372,148
`changes cycle duration responsively to battery voltage, the
`power subroutine will change the thermal treatment of the
`cigarette as the batteries proceed through their discharge
`voltage cycles.
`In U.S. Pat. No. 4,947,874 to Brooks et al, a smoking
`article includes a singular electrical resistance heating ele-
`10 ment that is impregnated with aerosol forming material and
`which is heated in a succession of power cycles. The article
`includes a current regulating circuit which provides an
`uninterrupted current flow immediately upon draw for about
`1.5 to about 2 seconds followed by an "off'' period of about
`15 0.5 to about 1 second. The patent also proposes an alterna(cid:173)
`tive to an on-off time-based circuit, which alterative would
`include on-off and current modulating means connected to
`temperature sensors or other sensors that would sense either
`the temperature of the heating element directly or the
`20 temperature of air passing the heating element or the tem(cid:173)
`perature of a second resistor having a character related to
`that of the aerosol carrying heating element.
`The article disclosed in U.S. Pat. No. 4,947,874 is disad-
`25 vantaged by its repetitively heating a singular heater and the
`material impregnated thereon, which creates a situation of
`already depleted tobacco material being heated again and
`again. Additionally, targeting temperature at different battery
`voltages may affect the rate at which energy is supplied to
`the heater, which in turn could affect how the article ther(cid:173)
`mally treats the aerosol forming material.
`
`30
`
`OBJECTS AND SUMMARY OF INVENTION
`A central object of the present invention is to provide a
`controller and method of applying power within an electrical
`cigarette system wherein the thermal pathway for enhancing
`smoke delivery can be established and then repeated pre(cid:173)
`cisely throughout the battery discharge cycle of the electrical
`lighter.
`Another object of the present invention is to provide an
`electrical cigarette lighter which delivers consistent smoke
`throughout the discharge cycle of its batteries.
`Yet another object of the present invention is to provide,
`in connection with the design of a lighter of an electrical
`smoking system, a methodology for determining a thermo(cid:173)
`histogram that enhances smoke delivery without imposing
`excessive temperatures in the heater elements, together with
`a methodology for configuring the controller of the lighter
`for precise execution of the predetermined thermo(cid:173)
`histogram so that thermal treatment of each cigarette by the
`lighter is precisely repeated puff after puff and cigarette after
`cigarette and so that the useful life of the heater elements is
`prolonged.
`Another object of the present invention is to provide a
`55 segmented power application cycle in the lighter of an
`electrical smoking system, whose cycle parameters may be
`manipulated and matched with heater geometries so as to
`achieve desired subjective results in taste, impact and aroma
`of the smoke produced by the electrical cigarette system, so
`60 that consumer preferences may be met.
`These and other objects are achieved in the present
`invention which provides an apparatus and method of con(cid:173)
`trolling the application of power cycles in an electrical
`smoking system so that the smoking system provides con-
`65 sistent delivery from puff to puff and throughout a discharge
`cycle of its batteries ( or other power source). Preferably, the
`electrical smoking system includes a lighter which com-
`
`Ex. 2017-0019
`
`
`
`6,040,560
`
`3
`prises a source of electrical power, a plurality of heater
`elements and a controller for controllably communicating at
`least one of said heater elements with the electrical power
`source during a power cycle.
`The novel method includes the steps of: establishing a 5
`preferred thermal pathway ( or "thermo-histogram") to be
`executed with each heater activation responsively to a puff;
`and configuring the power cycle in accordance with the
`desired thermo-histogram. The latter step includes dividing
`the power cycle into at least first and second phases each 10
`having a respective, predetermined time period and total
`energy input for each phase. The method further comprises
`the steps of predetermining a discharge cycle of the power
`source (its upper and lower limits of operational voltage
`variation) and repetitively executing the configured power
`cycle upon demand by determining the real time voltage of 15
`the power source and adjusting a respective duty cycle ( or
`other power-adjusting factor) in each phase of the power
`cycle responsively to the voltage reading such that the
`established, respective total energy input of each phase is
`achieved during the execution of each power cycle. 20
`Accordingly, the controller renders precise repetition of the
`desired thermo-histogram throughout the discharge cycle of
`the power source.
`Another aspect of the present invention is an alternate
`method of executing a power cycle in accordance with a 25
`prescribed thermo-histogram by reading the real time loaded
`voltage of the power source and the real time current through
`the heater element and adjusting a respective duty cycle
`(preferably, by adjusting pulse density) in each phase of the
`power cycle responsively to the voltage and current readings 30
`such that the established, respective average power of each
`phase is achieved during the execution of each power cycle.
`Yet another aspect of the present invention is the step of
`configuring the first and second ( or more) phases of the
`power cycle so as to avoid excessive temperature peaks in
`the heater element and extend their serviceable life(cid:173)
`expectancies.
`
`35
`
`BRIEF DESCRIPTION OF IBE DRAWING
`Other objects, advantages and novel features of the 40
`present invention will become apparent from the following
`detailed description of the preferred embodiments of the
`present invention when considered in conjunction with the
`accompanying drawing, in which:
`FIG. 1 is a perspective view of a smoking system in 45
`accordance with a preferred embodiment of the present
`invention with a cigarette thereof inserted into the electri(cid:173)
`cally operated lighter;
`FIG. 2 is a perspective view of the smoking system of
`FIG. 1, but with the cigarette withdrawn from the lighter 50
`upon conclusion of a smoking;
`FIG. 3 is a partially broken, perspective detail of a
`preferred heater fixture of the lighter shown in FIG. 1 and
`including serpentine heater elements;
`FIG. 4 is a sectional side view of an alternate, preferred
`heater fixture which includes wavy hairpin heater elements;
`FIG. 5 is a sectional side-view of another preferred heater
`fixture which includes straight hairpin heater elements;
`FIG. 6 is a detailed perspective view of the cigarette 60
`shown in FIGS. 1 and 2, with certain components of the
`cigarette being partially unraveled;
`FIG. 7 is a schematic, block-diagram of a control circuit
`for the lighter shown in FIGS. 1 and 2;
`FIG. 8 is a graphical representation of a typical battery 65
`discharge cycle associated with the power source of the
`lighter shown in FIGS. 1 and 2;
`
`55
`
`4
`FIG. 9 is a graphical representation of the relationship
`between peak temperature (°C.) relative to energy input
`(Joules) in the heater element of the type shown in FIG. 5;
`FIG. 10 is a graphical representation of the relationship
`between total particulate matter (TPM) in milligrams per
`cigarette versus the total energy input (Joules) for power
`cycles executed with a constant power profile and a one(cid:173)
`second pulse, using a 10x12 millimeter straight hairpin
`heater element (of the type shown in FIG. 5) and an 8x16
`millimeter wavey hairpin heater element ( of the type shown
`in FIG. 4);
`FIG. 11 is a graphical representation of a preferred
`two-phase thermal-histogram;
`FIG.12 is an illustration of heater temperature versus time
`during a first high power phase followed by a second low
`power phase of power modulation throughout a phased
`power cycle;
`FIG. 13 is a diagram illustrating the various characteris(cid:173)
`tics of a pulsed wave form produced by the logic circuit of
`the preferred embodiment;
`FIG. 14 is another preferred histogram for a power cycle
`as established following methodology encompassed by a
`preferred embodiment of the present invention;
`FIG. 15 is a graphical representation of peak wattage
`verses time as detected by a digital analyzer of the power
`cycle produced by the control circuit of the preferred
`embodiment when the battery voltage is at a fully charged
`state of 5.2 volts;
`FIG. 16 is a graphical representation of peak wattage
`versus time as detected by a digital analyzer of the power
`cycle produced by the control circuit of the preferred
`embodiment when the battery voltage is at a nearly depleted
`state of 3.8 volts;
`FIG. 17 is a graphical representation of duty cycles in the
`first and second phases of a preferred power cycle versus the
`battery voltage V;n;
`FIG. 18 is a graphical representation of energy (the total
`Joules and the Joules of phases 1 and 2) verses V;n; and
`FIG. 19 is a schematic, block-diagram of a control circuit
`for the lighter shown in FIGS. 1 and 2, with the control
`circuit arranged in accordance with another preferred
`embodiment of the present invention.
`
`DETAILED DESCRIPTION OF THE
`PREFERRED EMBODIMENTS
`
`Referring to FIGS. 1 and 2, a preferred embodiment of the
`present invention provides a smoking system 21 which
`preferably includes a partially-filled, filler cigarette 23 and a
`reusable lighter 25. The cigarette 23 is adapted to be inserted
`into and removed from a receptacle 27 at a front end portion
`29 of the lighter 25. Once the cigarette 23 is inserted, the
`smoking system 21 is used in much the same fashion as a
`more traditional cigarette, but without lighting or smolder(cid:173)
`ing of the cigarette 23. The cigarette 23 is discarded after one
`or more puff cycles. Preferably, each cigarette 23 provides a
`total of eight puffs (puff cycles) or more per smoke; however
`it is a matter of design expedient to adjust to a lesser or
`greater total number of available puffs.
`The smoking system is described in greater detail in the
`commonly assigned U.S. Pat. No. 5,388,594 and in com(cid:173)
`monly assigned U.S. Pat. No. 5,388,594, which are hereby
`incorporated by reference in their entireties. The partially(cid:173)
`filled, filler cigarette 23 is further described in the commonly
`assigned, U.S. Pat. No. 5,499,636, which is hereby incor(cid:173)
`porated by reference in its entirety.
`
`Ex. 2017-0020
`
`
`
`6,040,560
`
`5
`The lighter 25 includes a housing 31 having front and rear
`housing portions 33 and 35. One or more batteries 35a are
`removably located within the rear housing portion 35 and
`supply energy to a plurality of electrically resistive, heating
`elements 37 (shown in FIG. 2) which are arranged within the
`front housing portion 33 adjacent the receptacle 27. A
`control circuit 41 in the front housing portion 33 establishes
`electrical communication between the batteries 35a and the
`heater elements 37. The preferred embodiment of the present
`invention includes details concerning the control circuit 41,
`which are discussed in greater detail beginning with refer(cid:173)
`ence to FIG. 7.
`Still referring to FIGS. 1 and 2, preferably the rear portion
`35 of the lighter housing 31 is adapted to be readily opened
`and closed, such as with screws or snap-fit components, so
`as to facilitate replacement of the batteries. If desired, an
`electrical socket or contacts may be provided for recharging
`the batteries with house current or the like. Preferably, the
`front housing portion 33 is removably joined to the rear
`housing portion 35, such as with a dovetail joint or a socket
`fit.
`The batteries 35a are sized to provide sufficient power for
`the heaters 37 to function as intended and preferably com(cid:173)
`prise a replaceable and rechargeable type. Alternate sources
`of power are suitable, such as capacitors. In the preferred 25
`embodiment, the power source comprises four nickel(cid:173)
`cadmium battery cells connected in series with a total,
`non-loaded voltage in the range of approximately 4.8 to 5.6
`volts. The characteristics of the power source are, however,
`selected in view of the characteristics of other components 30
`in the smoking system 21, particularly the characteristics of
`the heating elements 37. Commonly assigned, U.S. Pat. No.
`5,144,962, hereby incorporated by reference, describes sev(cid:173)
`eral types of power sources useful in connection with the
`smoking system of the present invention, such as recharge- 35
`able battery sources and power arrangements which com(cid:173)
`prise a battery and a capacitor which is recharged by the
`battery.
`Referring specifically to FIG. 2, preferably, the circuitry
`41 is activated by a puff-actuated sensor 45 that is sensitive 40
`to either changes in pressure or changes in rate of air flow
`that occur upon initiation of a draw on the cigarette 23 by a
`smoker. The puff-actuated sensor 45 is preferably located
`within the front housing portion 33 of the lighter 25 and is
`communicated with a space inside the heater fixture 39 45
`adjacent the cigarette 23 through a passageway extending
`through a stop 182 located at the base of the heater fixture
`39. A puff-actuated sensor 45 suitable for use in the smoking
`system 21 is described in commonly assigned, U.S. Pat. No.
`5,060,671 and commonly assigned U.S. Pat. No. 5,388,594, 50
`the disclosures of which are incorporated herein by refer(cid:173)
`ence. The puff sensor 45 preferably comprises a Model
`163PCO1D35 silicon sensor, manufactured by the
`MicroSwitch division of Honeywell, Inc., Freeport, Ill. Flow
`sensing devices, such as those using hot-wire anemometry 55
`principles, have also been successfully demonstrated to be
`useful for activating an appropriate one of the heater ele(cid:173)
`ments 37 upon detection of a change in air flow. Once
`activated by the sensor 45, the control circuitry 41 directs
`electric current to an appropriate one of the heater elements 60
`37.
`An indicator 51 is provided at a location along the exterior
`of the lighter 25, preferably on the front housing portion 33,
`to indicate the number of puffs remaining in a smoke of a
`cigarette 23. The indicator 51 preferably includes a seven- 65
`segment liquid crystal display. In the preferred embodiment,
`the indicator 51 displays the digit "8" when a cigarette
`
`6
`detector 53 detects the presence of a cigarette in the heater
`fixture 39. The detector 53 preferably comprises a light
`sensor adjacent the open end of the cigarette receptacle 27
`that detects when a beam of light is reflected off ( or
`5 alternatively, transmitted through) an inserted cigarette 23.
`Thereupon, the cigarette detector 53 provides a signal to the
`circuitry 41 which, in turn, responsively provides a signal to
`the indicator 51. The display of the digit "8" on the indicator
`51 reflects that the eight puffs provided on each cigarette 23
`10 are available, i.e., none of the heater elements 37 have been
`activated to heat the cigarette 23. After the cigarette 23 is
`fully smoked, the indicator displays the digit "O". When the
`cigarette 23 is removed from the lighter 25, the cigarette
`detector 53 no longer detects a presence of a cigarette 23 and
`15 the indicator 51 is turned off. The cigarette detector 53 is
`modulated so that it does not constantly emit a beam of light,
`which would otherwise create an unnecessary drain on the
`power source 35a. A preferred cigarette detector 53 suitable
`for use with the smoking system 21 is a Type OPR5005
`20 Light Sensor, manufactured by OPTEX Technology, Inc.,
`1215 West Crosby Road, Carrollton, Tex. 75006. In the
`alternative, the detector 53 may comprise a source of infra(cid:173)
`red light and a sensor opposite thereof which senses changes
`in infrared transmissivity across the receptacle 27.
`In the alternative to displaying the remainder of the puff
`count, the detector display may instead be arranged to
`indicate whether the system is active or inactive ("on" or
`"off").
`As one of several possible alternatives to using the
`above-noted cigarette detector 53, a mechanical switch (not
`shown) may be provided to detect the presence or absence
`of a cigarette 23 and a reset button (not shown) may be
`provided for resetting the circuitry 41 when a new cigarette
`is inserted into the lighter 25, e.g., to cause the indicator 51
`to display the digit "8", etc. Power sources, circuitry, puff(cid:173)
`actuated sensors, and indicators useful with the smoking
`system 21 of the present invention are described in com(cid:173)
`monly assigned, U.S. Pat. No. 5,060,671 (PM 1337), U.S.
`Pat. No. 5,388,594 and the commonly assigned, U.S. Pat.
`5,505,214, all which are incorporated by reference.
`Referring now also to FIG. 8, the preferred four cells of
`nickel cadmium batteries 35a typically have a voltage
`discharge cycle such as the one which is generally desig(cid:173)
`nated 40 in FIG. 8. The discharge cycle is representative of
`the change in output voltage (vin) of the batteries 35a
`throughout their use from a fully charged state vin-max
`(preferably at or about 5 .1 volts in the preferred
`embodiment) to a preselected minimum voltage vin-mim
`preferably at or about 4.1 volts in the preferred embodiment.
`Preferably, the lower "cut-off" voltage vin-min is established
`slightly above a "basement" voltage vin-min' which is known
`to be too low for consistent operation of the lighter 25.
`Referring now to FIG. 3, the front housing portion 33 of
`the lighter 25 supports a substantially cylindrical heater
`fixture 39 which slidingly receives the cigarette 23. The
`heater fixture 39 houses the heater elements 37 and is
`adapted to support an inserted cigarette 23 in a fixed relation
`to the heater elements 37 such that the heater elements 37 are
`positioned alongside the cigarette 23 at approximately the
`same location along each cigarette. The locations where
`each heater element 37 bears against ( or is in thermal contact
`with) a fully inserted cigarette 23 is referred to herein as the
`heater footprint.
`To assure consistent placement of the heating elements 37
`relative to each cigarette 23 from cigarette to cigarette, the
`heater fixture 39 is provided with a stop 182 against which
`
`Ex. 2017-0021
`
`
`
`6,040,560
`
`10
`
`7
`the cigarette is urged during its insertion into the lighter 25.
`Other expedients for registering the cigarette 23 relative to
`the lighter 25 could be used instead.
`The front housing portion 33 of the lighter 25 also
`includes an electrical control circuitry 41 which delivers a 5
`predetermined amount of energy from the power source 35a
`to the heating elements 37. In the preferred embodiment, the
`heater fixture 39 includes eight circumferentially spaced(cid:173)
`apart heating elements 37 which are concentrically aligned
`with the receptacle 27 so as to slidingly receive a cigarette
`23. They preferably include a serpentine form. Details of the
`construction and establishment of electrical connections in
`the heater fixture 39 are illustrated and described in com(cid:173)
`monly assigned U.S. Pat. Nos. 5,388,594; 5,505,214; and
`5,591,368, all which documents are incorporated herein by
`reference in their entireties.
`Referring now to