throbber
(12) INTERNATIONAL APPLICATION PUBLISHED UNDER THE PATENT COOPERATION TREATY (PCT)
`
`
`(19) World Intellectual Property Organization
`International Bureau
`
`
`
`1111 1111111111 111111 11111 11111 11111 1111 11111 I 1 1 11111 11111 1 11111 11 111111 1111 11 11111
`
`(43) International Publication Date
`8 October 2009 (08.10.2009)
`
`PCT
`
`(10) International Publication Number
`WO 2009/123641 Al
`
`(51) international Patent Classification:
`,447C 27/08 (2006.01)
`
`(21) International Application Number:
`PCT/US2008/059409
`
`(22) International Filing Date:
`
`(25) Filing Language:
`
`(26) Publication Language:
`
`4 April 2008 (04.04.2008)
`
`English
`
`English
`
`(71) Applicant for all designated States except US): SE-
`LECT COMFORT CORPORATION [US/USI; 6105
`Trenton Lane North, Minneapolis, Minnesota 55442
`(US).
`
`(72) Inventors; and
`(75) Inventors/Applicants (for US only): MAHONEY, Paul
`James [US/US]; 1331 Dallager Court, Stillwater, Min-
`nesota 55082 (US). HILDEN, Matthew Glen [US/US]:
`4211 Zenith Avenue N., Robbinsdale, Minnesota 55422
`
`(US). TILSTRA, Matthew Wayne [US/US]; 139 1 5 Ilill
`Place Drive, Rogers, Minnesota 55374 (US).
`
`(74) Agent: KIEDROWSKI, Adam; Oppenheimer Wolff &
`Donnelly LLP, Plaza VII, Suite 3300, 45 South Seventh
`Street, Minneapolis, Minnesota 55402-1609 (US).
`
`(81) Designated States (unless otherwise indicated, for every
`kind of national protection available): AE, AG, AL, AM,
`AO, AT, AU, AZ, BA, BE, BG, BB, BR, 13W, BY, BZ,
`CA, CH, CN, CO, CR, CU, CZ, DE, DK, DM, DO, DZ,
`EC, EE, EG, ES, FE, GB, GD, GE, GH, GM, GT, HN,
`HR, HU, ID, IL, IN, IS, JP, KE, KG, KM, KN, KP, KR,
`KZ, LA, LC, LK, LR, LS, LT, LU, LY, MA, MD, ME,
`MG, MK, MN, MW, MX, MY, MZ, NA, NG, NI, NO,
`NZ, OM, PG, Ell, PL, PT, RO, RS, RU, SC, SD, SE, SG,
`SK, SL, SM, SV, SY, TI, TM, TN, TR, TT, TZ, UA, UG,
`US, UZ, VC, VN, ZA, ZM, ZW.
`(84) Designated States (Unless otherwise indicated, for every
`kind of regional protection available): ARIPO (BW, GH,
`GM, KB, LS, MW, MX, NA, SD, SL, SZ, TZ, UG, ZM,
`ZW), Eurasian (AM, AZ, BY, KG, KZ, MD, RU, TJ,
`
`[Continued on next page]
`
`(54) Title: SYSTEM AND METHOD FOR IMPROVED PRESSURE ADJUSTMENT
`
`(57) Abstract: A method for adjusting pressure within an
`air bed comprises providing an air bed that includes an air
`chamber and a pump having a pump housing, selecting a
`desired pressure setpoint thr the stir chamber, calculating
`a pressure target, adjusting pressure within the air cham-
`ber until a pressure within the pump housing is substan-
`tially equal to the pressure target, determining an actual
`chamber pressure within the air chamber, and comparing
`the actual chamber pressure to the desired pressure set-
`point to determine an adjustment factor error. The pres-
`sure target may be calculated based upon the desired pres-
`sure setpoint and a pressure adjustment factor. Further-
`more, the pressure adjustment factor may be modified
`based upon the adjustment factor error determined by
`comparing the acntal chamber pressure to the desired
`pressure setpoint,
`
`24
`
`10
`
`20
`
`I4A
`
`18
`
`12—r-
`
`6
`2
`
`22
`
`14B
`
`29
`
`30
`
`16
`
`Fig. 1
`
`AMERICAN NATIONAL MANUFACTURING INC. - EX 1002 - Page 39
`
`Sleep Number Corp.
`EXHIBIT 2081
`IPR2019-00500
`Page 1
`
`

`

`III
`WO 2009/123641 A1111111111 111111111111111111111
`11111111111111111111111111111111111111111111111111111111111
`
`TM), European (AT, BE, BG, CH, CY, CZ, DE, DK, EE,
`ES, FE, FR, GB, GR, HR, HU, IE, IS, IT, LT, LU, LV,
`MC, MT, NL, NO, PL, PT, RO, SE, S[, SK, TR), OAPI
`(BF, El, CF, CG, CI, CM, GA, GN, GQ, OW, ML, MR,
`NE, SN, TD, TG),
`
`Declarations under Rule 4.17:
`
`— as to applicant's entitlement to apply for and be granted
`a patent (Rule 4.1 7(ii))
`— of inventorship (Rule 4.17(lv))
`
`Published:
`— with international search report (Art. 21(3))
`
`AMERICAN NATIONAL MANUFACTURING INC. - EX 1002 - Page 40
`
`Sleep Number Corp.
`EXHIBIT 2081
`IPR2019-00500
`Page 2
`
`

`

`WO 2009/123641
`
`PCT/US2008/059409
`
`SYSTEM AND METHOD FOR IMPROVED PRESSURE ADJUSTMENT
`
`BACKGROUND OF THE INVENTION
`
`The present invention relates to a system and method for
`[0001]
`adjusting the pressure in an inflatable object. More particularly, the
`present invention relates to a system ano method for adjusting the
`pressure in an air bed in less time and with greater accuracy.
`
`Advances made in the quality of air beds having air chambers
`[0002]
`as support bases have resulted in vastly increased popularity and sales of
`such air beds. These air beds are advantageous in that they have an
`electronic control panel which allows a user to select a desired inflation
`setting for optimal comfort and to change the inflation setting at any time,
`thereby providing changes in the firmness of the bed.
`
`I0
`
`15
`
`Air bed systems, such as the one described in U.S. Patent No.
`[0003]
`5,904,172 which is incorporated herein by reference in its entirety,
`generally allow a user to select a desired pressure for each air chamber
`20 within the mattress. Upon selecting the desired pressure, a signal is sent
`to a pump and valve assembly in order to inflate or deflate the air bladders
`as necessary in order to achieve approximately the desired pressure
`within the air bladders.
`
`25
`
`30
`
`In one embodiment of an air bed system, there are two
`[0004]
`separate air hoses coupled to each of the air bladders. A first air hose
`extends between the interior of the air bladder and the valve assembly
`associated with the pump. This first air hose fluidly couples the pump to
`the air bladder, and is structured to allow air to be added or removed from
`the air bladder. A second hose extends from the air bladder to a pressure
`transducer, which continuously monitors the pressure within the air
`bladder. Thus, as air is being added or removed from the air bladder, the
`pressure transducer coupled to the second hose is able to continuously
`check the actual air bladder pressure, which may then be compared to the
`
`-1-
`
`AMERICAN NATIONAL MANUFACTURING INC. - EX 1002 - Page 41
`
`Sleep Number Corp.
`EXHIBIT 2081
`IPR2019-00500
`Page 3
`
`

`

`WO 2009/123641
`
`PCT/US2008/059409
`
`5
`
`desired air pressure in order to determine when the desired air pressure
`within the bladder has been reached.
`
`10
`
`15
`
`20
`
`25
`
`[0005]
`In another embodiment of an air bed system, there is only a
`single hose coupled to each of the air bladders. In particular, the hose
`extends between the interior of the air bladder and the valve assembly
`associated with the pump, and is structured to allow air to be added or
`removed from the air bladder.
`Instead of having a second hose with a
`pressure transducer coupled thereto for continuously reading the pressure
`within the air bladder, a pressure transducer is positioned within a
`chamber of the valve assembly. Once the user selects the desired air
`pressure within the air bladder, the pressure transducer first senses a
`pressure in the chamber, which it equates to an actual pressure in the air
`bladder. Then, air is added or removed from the bladder as necessary
`based upon feedback from the sensed pressure. After a first iteration of
`sensing the pressure and adding or removing air, the pump turns off and
`the pressure within the chamber is once again sensed by the pressure
`transducer and compared to the desired air pressure. The process of
`adding or removing air, turning off the pump, and sensing pressure within
`the chamber is repeated for several more iterations until the pressure
`sensed within the chamber is within an acceptable range close to the
`desired pressure. As one skilled in the art will appreciate, numerous
`iterations of inflating and deflating the air bladder may be required until the
`sensed chamber pressure falls within the acceptable range of the desired
`pressure.
`
`[0006]
`Thus, while this second embodiment of an air bed system may
`be desired because it minimizes the necessary number of hoses, it is
`rather inefficient in that numerous iterations may be required betre the
`sensed pressure reaches the desired pressure. Furthermore, the pump
`must be turned off each time the pressure transducer takes a pressure
`measurement, which increases the amount of time that the user must wait
`until the air bladder reaches the desired pressure.
`
`30
`
`35
`
`-2-
`
`AMERICAN NATIONAL MANUFACTURING INC. - EX 1002 - Page 42
`
`Sleep Number Corp.
`EXHIBIT 2081
`IPR2019-00500
`Page 4
`
`

`

`[0007)
`
`Therefore, there is a need for an improved pressure adjustment system an d
`
`method for an air bed that is able to minimize the amount of time and the number of
`
`adjustment iterations necessary to achieve a desired pressure in an air bladder, while
`
`also increasing the accuracy of the actual bladder pressure.
`
`[0007A1
`
`Any discussion of documents, acts, materials, devices, articles or the like
`
`which has been included in the present specification is not to be taken as an
`
`admission that any or all of these matters form part of the prior art base or were
`
`common general knowledge in the field relevant to the present disclosure as it existed
`
`before the priority date of each claim of this application.
`
`BRIEF SUMMARY OF THE INVENTION
`
`moon]
`"comprises" or "comprising'', will be understood to imply the inclusion of a stated
`
`Throughout this specification the word "comprise", or variations such as
`
`element, integer or step, or group of elements, integers or steps, but not the exclusion
`of any other element, integer or step, or group of elements, integers or steps.
`[0008)
`The present invention solves the foregoing problems by providing a method
`for adjusting pressure within an air bed comprising providing an air bed that includes
`an air chamber and a pump having a pump housing, selecting a desired pressure
`setpoint for the air chamber, calculating a pressure target, adjusting pressure within
`the air chamber until a pressure within the pump housing is substantially equal to the
`pressure target, determining an actual chamber pressure within the air chamber, and
`comparing the actual chamber pressure to the desired pressure setpoint to determine
`an adjustment factor error, The pressure target may be calculated based upon the
`desired pressure setpoint and a pressure adjustment factor. Furthermore, the
`pressure adjustment factor may be modified based upon the adjustment factor error
`determined by comparing the actual chamber pressure to the desired pressure
`setpoint.
`
`[00091 The present invention also provides a pressure adjustment system for an air
`bed comprising an air chamber, a pump in fluid communication with the air chamber
`
`-3-
`
`AMERICAN NATIONAL MANUFACTURING INC. EX 1002 - Page 43
`
`04 Jul 2012
`
`2008353972
`
`Sleep Number Corp.
`EXHIBIT 2081
`IPR2019-00500
`Page 5
`
`

`

`and including a pump manifold and at least one valve, an input device adapted to
`
`receive a desired pressure setpoint selected by a user, a pressure sensing means
`
`adapted to monitor pressure within the pump manifold, and a control device operably
`
`connected to the input device and to the pressure sensing means. The control device
`includes control logic that is capable of calculating a manifold pressure target based
`
`upon the desired pressure setpoint and a pressure adjustment factor, monitoring
`
`pressure within the pump manifold, adjusting pressure within the air chamber until
`
`the sensed manifold pressure is within an acceptable pressure target error range of
`
`the manifold pressure target, comparing an actual chamber pressure to the
`
`CN1
`
`C>
`CN1
`
`ti
`
`O
`
`2008353972
`
`-3A-
`
`AMERICAN NATIONAL MANUFACTURING INC. - EX 1002 - Page 44
`
`Sleep Number Corp.
`EXHIBIT 2081
`IPR2019-00500
`Page 6
`
`

`

`WO 2009/123641
`
`PCT/US2008/059409
`
`5
`
`desired pressure setpoint to quantify an adjustment factor error, and
`calculating an updated pressure adjustment factor based upon the
`adjustment factor error.
`
`BRIEF DESCRIPTION OF THE DRAWINGS
`
`FIG. 1 is a diagrammatic representation of one embodiment of
`[0010]
`an air bed system.
`
`10
`
`FIG. 2 is a block diagram of the various components of the air
`[0011]
`bed system illustrated in FIG. 1.
`
`FIG. 3 is a circuit diagram model of the air bed system
`[0012]
`illustrated in FIGS. 1 and 2.
`
`15
`
`the pressure
`illustrating
`is an exemplary graph
`FIG. 4
`[0013]
`relationships derived from the circuit diagram model of FIG. 3.
`
`FIG. 5 is a flowchart illustrating one embodiment of a pressure
`[0014]
`setpoint monitoring method in accordance with the present invention.
`
`20
`
`flowchart illustrating one embodiment of an
`[0015]
`FIG. 6 is a
`improved pressure adjustment method in accordance with the present
`invention.
`
`FIG. 7 is a flowchart illustrating a second embodiment of an
`[0016]
`improved pressure adjustment method in accordance with the present
`invention.
`
`25
`
`[0017]
`FIG. 8 is a block diagram illustrating an air bed system
`according to the present invention incorporated into a network system for
`remote access.
`
`DETAILED DESCRIPTION OF THE INVENTION
`
`30
`
`Referring now to the figures, and first to FIG. 1, there is shown
`[0018]
`a diagrammatic representation of air bed system 10 of the present
`invention. The system 10 includes bed 12, which generally comprises at
`
`-4-
`
`AMERICAN NATIONAL MANUFACTURING INC. - EX 1002 - Page 45
`
`Sleep Number Corp.
`EXHIBIT 2081
`IPR2019-00500
`Page 7
`
`

`

`WO 2009/123641
`
`PCT/US2008/059409
`
`5
`
`least one air chamber 14 surrounded by a resilient, preferably foam,
`border 16 and encapsulated by bed ticking 18.
`
`10
`
`As illustrated in FIG, 1, bed 12 is a two chamber design having
`[0019]
`a first air chamber 14A and a second air chamber 148. Chambers 14A
`and 14B are in fluid communication with pump 20. Pump 20 is in electrical
`communication with a manual, hand-held remote control 22 via control box
`24. Remote control 22 may be either "wired" or "wireless." Control box 24
`operates pump 20 to cause increases and decreases in the fluid pressure
`of chambers 14A and 14B based upon commands input by a user through
`remote control 22. Remote control 22 includes display 26, output selecting
`15 means 28, pressure increase button 29, and pressure decrease button 30.
`Output selecting means 28 allows the user to switch the pump output
`between first and second chambers 14A and 14B, thus enabling control of
`multiple chambers with a single remote control unit. Alternatively,
`separate remote control units may be provided for each chamber.
`20 Pressure increase and decrease buttons 29 and 30 allow a user to
`increase or decrease the pressure, respectively, in the chamber selected
`with output selecting means 28. As those skilled in the art will appreciate,
`the selected chamber causes a
`adjusting
`the pressure within
`corresponding adjustment to the firmness of the chamber.
`
`25
`
`[0020]
`
`FIG. 2 shows a block diagram detailing the data communication
`between the various components of system 10. Beginning with control
`
`box 24, it can be seen that control box 24 comprises power supply 34, at
`least one microprocessor 36, memory 37, at least one switching means
`38, and at least one analog to digita (A/D) converter 40. Switching
`30 means 38 may be, for example, a relay or a solid state switch.
`
`[0021]
`
`Pump 20 is preferably in two-way communication with control
`box 24. Also in two-way communication with control box 24 is hand-held
`remote control 22. Pump 20 includes motor 42, pump manifold 43, relief
`valve 44, first control valve 45A, second control valve 45B, and pressure
`transducer 46, and is fluidly connected with left chamber 14A and right
`chamber 14B via first tube 48A and second tube 48B, respectively. First
`
`35
`
`-5-
`
`AMERICAN NATIONAL MANUFACTURING INC. EX 1002 - Page 46
`
`Sleep Number Corp.
`EXHIBIT 2081
`IPR2019-00500
`Page 8
`
`

`

`WO 2009/123641
`
`PCT/US2008/059409
`
`5
`
`and second control valves 45A and 45B are controllable by switching
`means 38, and are structured to regulate the flow of fluid between pump
`20 and first and second chambers 14A and 148, respectively.
`
`10
`
`15
`
`20
`
`25
`
`30
`
`35
`
`In operation, power supply 34 receives power, preferably 110
`[0022]
`VAC power, from an external source and converts it to the various forms
`required by the different components. Microprocessor 36 is used to
`control various logic sequences of the present invention. Examples of
`such sequences are illustrated in FIGS. 5-7, which will be discussed in
`detail below.
`
`The embodiment of system 10 shown in FIG. 2 contemplates
`[0023]
`two chambers 14A and 14B and a single pump 20. Alternatively, in the
`case of a bed with two chambers, it is envisioned that a second pump may
`be incorporated into the system such that a separate pump is associated
`with each chamber. Separate pumps would allow each chamber to be
`inflated or deflated independently and simultaneously. Additionally, a
`second pressure transducer may also be incorporated into the system
`such that a separate pressure transducer is associated with each
`chamber.
`
`In the event that microprocessor 36 sends a decrease pressure
`[0024]
`command to one of the chambers, switching means 38 is used to convert
`the low voltage command signals sent by microprocessor 36 to higher
`operating voltages sufficient to operate relief valve 44 of pump 20.
`Alternatively, switching means 38 could be located within pump 20,
`Opening relief valve 44 allows air to escape from first and second
`chambers 14A and 14B through air tubes 48A and 48B. During deflation,
`pressure transducer 46 sends pressure readings to microprocessor 36 via
`AID converter 40. AID converter 40 receives analog information from
`pressure transducer 46 and converts that information to digital information
`useable by microprocessor 36.
`
`In the event that microprocessor 36 sends an increase pressure
`[0025]
`command, pump motor 42 may be energized, sending air to the
`designated chamber through air tube 48A or 488 via the corresponding
`-6-
`
`AMERICAN NATIONAL MANUFACTURING INC. - EX 1002 - Page 47
`
`Sleep Number Corp.
`EXHIBIT 2081
`IPR2019-00500
`Page 9
`
`

`

`WO 2009/123641
`
`PCT/US2008/059409
`
`5
`
`10
`
`15
`
`20
`
`25
`
`30
`
`35
`
`valve 45A or 45B. While air is being delivered to the designated chamber
`in order to increase the firmness of the chamber, pressure transducer 46
`senses pressure within pump manifold 43. Again, pressure transducer 46
`sends pressure readings to microprocessor 36 via ND converter 40.
`Microprocessor 36 uses the information received from AID converter 40 to
`determine the difference between the actual pressure in the chamber 14
`and the desired pressure. Microprocessor 36 sends the digital signal to
`remote control 22 to update display 26 on the remote control in order to
`convey the pressure information to the user.
`
`Generally speaking, during an inflation or deflation process, the
`[0026]
`pressure sensed within pump manifold 43 provides an approximation of
`the pressure within the chamber. However, when it is necessary to obtain
`an accurate approximation of the chamber pressure, other methods must
`be used.
`
`One method of obtaining a pump manifold pressure reading
`[0027]
`that is substantially equivalent to the actual pressure within a chamber is
`to turn off the pump, allow the pressure within the chamber and the pump
`manifold to equalize, and then sense the pressure within the pump
`manifold with a pressure transducer, Thus, providing a sufficient amount
`of time to allow the pressures within the pump manifold 43 and the
`chamber to equalize may result in pressure readings that are accurate
`approximations of the actual pressure within the chamber. One obvious
`drawback to this type of method is the need to turn off the pump prior to
`obtaining the pump manifold pressure reading.
`
`A second method of obtaining a pump manifold pressure
`[0028]
`reading that is substantially equivalent to the actual pressure within a
`chamber is through use of the pressure adjustment method in accordance
`with the present invention. The pressure adjustment method is described
`in detail in FIGS. 5-7. However, in general, the method functions by
`the chamber pressure based upon a mathematical
`approximating
`relationship between the chamber pressure and the pressure measured
`within the pump manifold (during both an inflation cycle and a deflation
`
`-7-
`
`AMERICAN NATIONAL MANUFACTURING INC. - EX 1002 - Page 48
`
`Sleep Number Corp.
`EXHIBIT 2081
`IPR2019-00500
`Page 10
`
`

`

`WO 2009/123641
`
`PCT/US2008/059409
`
`cycle), thereby eliminating the need to turn off the pump in order to obtain
`a substantially accurate approximation of the chamber pressure. As a
`result, a desired pressure setpoint within a chamber may be achieved
`faster, with greater accuracy, and without the need for turning the pump off
`to allow the pressures to equalize.
`
`10
`
`15
`
`20
`
`FIG. 3 is a circuit diagram model 50 of the air bed system 10
`[0029]
`illustrated in FIG. 2. As shown in FIG. 3, first and second chambers 14A
`and 148 may be modeled by capacitors 51A and 51B, motor 42 of pump
`20 may be modeled by current source 52 and resistor 53, relief valve 44
`may be modeled by resistor 54, pressure transducer 46 may be modeled
`by resistor 56 and a voltage sensing lead 57, first and second tubes 48A
`and 48B may be modeled by resistors 58A and 58B, and first and second
`valves 49A and 49B may be modeled by resistors 59A and 598.
`Additionally, pump manifold 43 may be modeled by another capacitor 60
`because it also acts as a chamber, albeit much smaller than first and
`second chambers 14A and 148,
`
`[0030]
`As those skilled in the art will appreciate, by assuming current
`source 52 is a constant current source, pressure readings may be
`analogized with voltage readings. Thus, in reference to the circuit diagram
`50 in FIG. 3, the voltages associated with capacitors 51A and 516 may be
`used to analyze pressure within first and second chambers 14A and 14B,
`respectively. Because the voltage readings are not dependent upon the
`capacitance value of capacitors 51A and 5113, the capacitance value may
`be discarded for purposes of the present analysis. Translated to pressure
`terms, this means that the size of first and second chambers 14A and 148
`is irrelevant when measuring the pressure within the chambers.
`
`[0031]
`Furthermore, weight positioned on a chamber (such as that
`caused by the user lying on bed 12) is directly related to the volume of the
`chamber and does not affect the ability of the system to measure the
`pressure within the chamber. In addition, because the system measures
`pressure in real time, weight changes do not affect the ability of the control
`system to accurately measure chamber pressure.
`
`25
`
`30
`
`35
`
`-8-
`
`AMERICAN NATIONAL MANUFACTURING INC. - EX 1002 - Page 49
`
`Sleep Number Corp.
`EXHIBIT 2081
`IPR2019-00500
`Page 11
`
`

`

`WO 2009/123647
`
`PCT/US2008/059409
`
`5
`
`The relationship between the voltage on
`[0032]
`first or second
`capacitors 51A or 51B and the voltage sensed at voltage sensing lead 57
`is dependent upon whether current is flowing toward the capacitor (i.e., the
`chamber is going through an inflation cycle) or away from the capacitor
`(i.e., the chamber is going through a deflation cycle). In particular, and as
`10 will be discussed in detail with reference to FIG. 4, modeling air bed
`system 10 as circuit diagram 50 results in an additive manifold pressure
`offset factor during an inflation cycle and a multiplicative manifold pressure
`factor during a deflation cycle.
`
`15
`
`The relationship between voltage associated with a chamber
`[0033]
`capacitor (i.e., the "chamber voltage") and the sensed "manifold" voltage
`during an inflation cycle may be stated as follows:
`
`[0034]
`
`Chamber Voltage = (Manifold Voltage) — (Inflate Factor) (Eq. 1)
`
`[0035]
`Restated in terms of pressure, the relationship between the
`pressure within a chamber and a sensed manifold pressure during an
`inflation cycle may be stated as follows:
`
`20
`
`[0036]
`2)
`
`Chamber Pressure = (Manifold Pressure) — (Inflate Factor) (Eq.
`
`In one exemplary embodiment, the inflate offset factor may
`[0037]
`generally fall in a range between about 0.0201 and about 0.1601.
`25 Because pressure readings may be analogous to voltage readings as
`discussed previously, the value of the inflate offset factor will be the same
`regardless of whether the relationship between the chamber and the pump
`manifold is being stated in terms of pressure or voltage.
`
`30
`
`The relationship between voltage associated with a chamber
`[0038]
`capacitor and the sensed manifold voltage during a deflation cycle may be
`stated as follows:
`
`[0039]
`3)
`
`Chamber Voltage = (Manifold Voltage) x (Deflate Factor) (Eq.
`
`-9-
`
`AMERICAN NATIONAL MANUFACTURING INC. - EX 1002 - Page 50
`
`Sleep Number Corp.
`EXHIBIT 2081
`IPR2019-00500
`Page 12
`
`

`

`WO 2009/123641
`
`PCT/US2008/059409
`
`5
`
`Restated in terms of pressure, the relationship between the
`[0040]
`pressure within a chamber and a sensed manifold pressure during a
`deflation cycle may be stated as follows:
`
`Chamber Pressure = (Manifold Pressure) x (Deflate Factor)
`
`[0041]
`(Eq. 4)
`
`10
`
`15
`
`In one exemplary embodiment, the deflate factor may generally
`[0042]
`fall in a range between about 1.6 and about 6,5. Once again, because
`pressure readings may be analogous to voltage readings as discussed
`previously, the value of the deflate factor will be the same regardless of
`whether the relationship between the chamber and the pump manifold is
`being stated in terms of pressure or voltage.
`
`FIG. 4 is an exemplary graph 70 illustrating the pressure
`[0043]
`relationships derived from circuit diagram 50 of FIG. 3 and discussed in
`In particular, the vertical axis on the graph represents
`detail above.
`pressure in pounds per square inch (psi), while the horizontal axis on the
`graph represents time in milliseconds (ms). Thus, the graph illustrates a
`measure of chamber pressure over time.
`
`In particular, a first portion 71 of the graph 70 between about 0
`[0044]
`ms and about 65000 ms represents the inflation of a chamber from about
`0 psi to about 0.6 psi. A second portion 72 of the graph 70 between about
`65000 ms and about 135000 ms represents the pressure in the chamber
`being maintained at about 0.6 psi. Finally, a third portion 73 of the graph
`70 between about 135000 ms and about 200000 ms represents deflation
`of the chamber from about 0.6 psi to about 0 psi.
`
`[0045] With further reference to the graph in FIG, 4, the solid line 76
`represents the actual pressure within the chamber throughout the inflation
`and deflation cycles, while broken line 78 represents the sensed pump
`manifold pressure throughout the inflation and deflation cycles. As
`illustrated in FIG. 4, in the first portion 71 of the graph 70 representing
`inflation of the chamber, lines 76 and 78 are generally linear and offset
`from one another by a substantially constant additive offset factor 80. In
`
`20
`
`25
`
`30
`
`35
`
`-10-
`
`AMERICAN NATIONAL MANUFACTURING INC. - EX 1002 - Page 51
`
`Sleep Number Corp.
`EXHIBIT 2081
`IPR2019-00500
`Page 13
`
`

`

`WO 2009/123641
`
`PCT/US2008/059409
`
`5
`
`10
`
`15
`
`this exemplary graph, the additive Inflate offset factor is about 0.0505.
`Thus, the pressure within the chamber may be approximated during an
`inflation cycle by subtracting from the sensed manifold pressure an inflate
`offset factor of about 0.0505. Lines 76 and 78 generally converge in the
`second portion 72 of the graph 70 when the chamber is being neither
`inflated nor deflated. Finally, in the third portion 73 of the graph 74
`representing deflation of the chamber, lines 76 and 78 are both non-linear
`and offset from one another by a substantially constant multiplicative factor
`82. In this exemplary graph, the multiplicative deflate factor is about 2.25.
`Thus, the pressure within the chamber may be approximated during a
`deflation cycle by multiplying the sensed manifold pressure by a deflate
`factor of about 2.25.
`
`20
`
`25
`
`30
`
`35
`
`Now that a brief description of an air bed system and the
`[0046]
`relationship between chamber and pump manifold pressures have been
`provided, one embodiment of an improved pressure adjustment method
`according to the present invention will be described in detail. For
`purposes of discussion only,
`the pressure adjustment method in
`accordance with the present invention will be described in reference to first
`chamber 14A. However, those skilled in the art will appreciate that the
`pressure adjustment method applies in a similar manner to other
`chambers, such as second chamber 148 of bed 12.
`
`In particular, FIG. 5 illustrates a flowchart of a sample control
`[0047]
`logic sequence of a pressure setpoint monitoring method 100 according to
`the present invention. The sequence begins at step 102 upon the
`occurrence of a "power-on" event. A power-on event may be, for example,
`coupling power supply 34 of control box 24 to an external power source.
`The sequence continues at step 104 where microprocessor 36 obtains one
`or more default adjustment constants stored in, for example, memory 37.
`In one exemplary embodiment, these default adjustments correspond with
`the additive inflate factor and the multiplicative deflate factor previously
`described. Thus, for instance, the default additive inflate factor may be
`about 0.0505, while the default multiplicative deflate factor may be about
`2.25. Workers skilled in the art will appreciate that these default values
`-11-
`
`AMERICAN NATIONAL MANUFACTURING INC. - EX 1002 - Page 52
`
`Sleep Number Corp.
`EXHIBIT 2081
`IPR2019-00500
`Page 14
`
`

`

`WO 2009/123641
`
`PCT/1JS2008/059409
`
`5
`
`10
`
`are approximate and were determined for the particular air bed system
`modeled in FIGS. 1-3 above with an average sized user, and that these
`values may change as modifications are made to the air bed system.
`These default adjustment constants will be used by the improved pressure
`adjustment method of the present invention until they are later updated
`after a first pressure adjustment iteration as will be discussed in further
`detail to follow.
`
`15
`
`The sequence continues at step 106 where microprocessor 36
`[0048]
`detects whether a new pressure setpoint has been selected by the user to
`either increase or decrease the pressure in first chamber 14A. The new
`pressure setpoint may be a pressure that is either higher or lower than the
`current pressure in first chamber 14A, as desired by the user. As will be
`appreciated by those skilled in the art, the range of possible chamber
`pressures is not important to the operation of the present invention. Thus,
`numerous pressure ranges are contemplated. The new pressure setpoint
`20 may be selected by, for example, manipulating pressure increase button
`29 or pressure decrease button 30 on manual remote control 22.
`Alternatively, the pressure increase and decrease buttons may be
`provided on another component of system 10, such as pump 20.
`
`25
`
`If microprocessor 36 does not detect that a new pressure
`[0049]
`setpoint has been selected, the sequence then continues at step 108
`where microprocessor 36 determines whether or not there has been an
`If microprocessor 36
`loss in power.
`interfering event, such as a
`determines that a loss in power has occurred, the adjustment factors are
`then discarded in step 110 and the sequence loops back to step 102 to
`30 monitor for the occurrence of another power-on event. However, if
`microprocessor 36 determines that a loss in power has not occurred, the
`sequence enters monitoring loop 112 where microprocessor 36 continually
`monitors whether a new pressure setpoint is selected in step 106 or
`whether a loss in power has occurred in step 108.
`
`35
`
`Alternatively, if microprocessor 36 detects that a new pressure
`[0050]
`setpoint has been selected in step 106, then the sequence continues to
`
`-12-
`
`AMERICAN NATIONAL MANUFACTURING INC. - EX 1002 - Page 53
`
`Sleep Number Corp.
`EXHIBIT 2081
`IPR2019-00500
`Page 15
`
`

`

`WO 2009/123641
`
`PCT/US2008/059409
`
`5
`
`pressure adjustment method 150 as will be described in detail in reference
`to FIG. 6. Thus, the selection of a new pressure setpoint by the user
`triggers a pressure adjustment.
`
`10
`
`As will be appreciated by those skilled in the art, air bed system
`[00611
`10 may include a back-up power source such that if the power to power
`supply 34 is interrupted, the pressure adjustment factors remain stored
`within memory 37. As a result, it may be possible to avoid the discarding
`step previously described.
`
`20
`
`FIG. 6 illustrates a flowchart of a sample control logic sequence
`[00521
`of an exemplary pressure adjustment method 150 according to the present
`invention. The sequence begins at step 152 when pressure transducer 46
`samples the pr

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket