throbber
UNITED STATES PATENT AND TRADEMARK OFFICE
`
`________________
`
`
`BEFORE THE PATENT TRIAL AND APPEAL BOARD
`
`________________
`
`
`ALPHATEC HOLDINGS, INC. AND ALPHATEC SPINE, INC.
`Petitioner,
`
`
`v.
`
`
`NUVASIVE, INC.
`Patent Owner.
`________________
`
`Case No. IPR2019-00362
`U.S. Patent No. 8,361,156
`
`________________
`
`
`DECLARATION OF CHARLES L. BRANCH, JR., M.D. IN SUPPORT OF
`PETITION FOR INTER PARTES REVIEW OF
`U.S. PATENT NO. 8,361,156
`
`
`Mail Stop PATENT BOARD
`Patent Trial and Appeal Board
`United States Patent and Trademark Office
`PO Box 1450
`Alexandria, Virginia 22313–1450
`Submitted Electronically via the Patent Review Processing System
`
`
`
`
`
`
`
`
`
`
`
`
`
`ALPHATEC HOLDINGS, INC., ALPHATEC SPINE INC.
`IPR2019-00362, Ex. 1002, p. 1 of 119
`
`

`

`
`
`TABLE OF CONTENTS
`
`Page
`
`
`I.
`SCOPE OF ASSIGNMENT ............................................................................ 1
`II. QUALIFICATIONS ........................................................................................ 2
`III. MATERIALS CONSIDERED ........................................................................ 4
`IV. LEVEL OF ORDINARY SKILL IN THE ART ............................................. 5
`V.
`SUMMARY OF THE ’156 PATENT AND ITS TECHNICAL FIELD ........ 6
`A. Overview of the human spine. ............................................................... 6
`B.
`Interbody spinal fusion procedures and implants. .............................. 11
`C.
`The ’156 patent. ................................................................................... 16
`VI. CLAIM INTERPRETATION ....................................................................... 24
`VII. LEGAL STANDARDS ................................................................................. 24
`A. Obviousness ......................................................................................... 24
`VIII. OVERVIEW OF THE REFERENCES ......................................................... 28
`A. U.S. Patent No. 5,192,327 (“Brantigan”) ............................................ 28
`B.
`Berry et al. “A Morphometric Study of Human Lumbar and
`Selected Thoracic Vertebrae,” 12 Spine, 362–367 (1987) (“Berry”) . 31
`C. U.S. Patent App. Pub. No. 2003/0028249 (“Baccelli”) ...................... 33
`D. U.S. Patent No. 5,860,972 (“Michelson ’973”) .................................. 34
`IX. ANALYSIS OF THE CHALLENGED CLAIMS OF THE ’156
`PATENT ........................................................................................................ 38
`A.
`The challenged claims ......................................................................... 38
`INVALIDITY ................................................................................................ 38
`A. Ground 1: claims 1-3, 5, 9–10, 12-21, 23–24, and 27 are rendered
`obvious by Brantigan in view of Baccelli and Berry .......................... 38
`1.
`Claim 1 ...................................................................................... 45
`2.
`Claim 2 ...................................................................................... 75
`3.
`Claim 3 ...................................................................................... 77
`4.
`Claim 5 ...................................................................................... 78
`5.
`Claim 9 ...................................................................................... 82
`6.
`Claim 10 .................................................................................... 83
`7.
`Claim 12 .................................................................................... 84
`8.
`Claim 13 .................................................................................... 85
`
`X.
`
`
`
`
`ii
`
`
`
`
`
`ALPHATEC HOLDINGS, INC., ALPHATEC SPINE INC.
`IPR2019-00362, Ex. 1002, p. 2 of 119
`
`

`

`Claim 14 .................................................................................... 87
`9.
`10. Claim 15 .................................................................................... 88
`11. Claim 16 .................................................................................... 90
`12. Claim 17 .................................................................................... 91
`13. Claim 18 .................................................................................... 93
`14. Claim 19 .................................................................................... 95
`15. Claim 20 .................................................................................... 96
`16. Claim 21 .................................................................................... 98
`17. Claim 23 ..................................................................................100
`18. Claim 24 ..................................................................................101
`19. Claim 27 ..................................................................................104
`B. Ground 2: claim 9 is rendered obvious by Brantigan in view of
`Baccelli, Berry, and Michelson ’973 .................................................105
`20. Claim 9 ....................................................................................106
`XI. SECONDARY CONSIDERATIONS .........................................................111
`XII. CONCLUSION ............................................................................................111
`
`
`
`
`
`
`
`
`
`iii
`
`
`
`
`
`ALPHATEC HOLDINGS, INC., ALPHATEC SPINE INC.
`IPR2019-00362, Ex. 1002, p. 3 of 119
`
`

`

`Exhibit No.
`1001
`1002
`1003
`1004
`
`1005
`
`1006
`
`1007
`1008
`1009
`1010
`1011
`1012
`1013
`
`1014
`
`1015
`
`1016
`
`1017
`
`1018
`
`1019
`
`
`
`
`
`
`TABLE OF EXHIBITS
`
`PETITIONER’S EXHIBIT LIST
`Brief Description
`U.S. Patent No. 8,361,156 to Curran et al. (“’156 patent”)
`Declaration of Charles L. Branch, Jr., M.D.
`Curriculum Vitae of Charles L. Branch, Jr., M.D.
`IPR2013-00506, Final Written Decision, Paper No. 47 (“IPR506
`FWD”)
`In re: NuVasive, Inc., No. 2015-1670, Opinion, (Fed. Cir. Dec. 7,
`2016) (“IPR2013-00506 CAFC Opinion”)
`IPR2013-00506, Judgment Granting Joint Motion to Terminate
`after Remand from the Court of Appeals for the Federal Circuit,
`Paper No. 57
`U.S. Patent No. 5,192,327 to Brantigan (“Brantigan”)
`U.S. Patent App. Pub. No. 2003/0028249 to Baccelli et al.
`(“Baccelli”)
`Synthes Vertebral Spacer-PR Brochure (“SVS-PR”)
`Telamon Verte-Stack PEEK Vertebral Body Spacer Brochure
`(“Telamon Brochure”)
`Telamon Implantation Guide (“Telamon Guide”)
`Warsaw Orthopedic, Inc. v. NuVasive, Inc., No. 2013-1576, -1577,
`Joint Appendix, Docket No. 52-1 (Fed. Cir. June 16, 2014)
`Prosecution History of the ’156 patent, U.S. App. No. 13/441,092
`IPR2013-00208, Corrected Petition for Inter Partes Review of
`United States Patent No. 8,251,997, Paper No. 5 (“IPR208
`Petition”)
`IPR2013-00206, Corrected Petition for Inter Partes Review of U.S.
`Patent No. 8,251,997, Paper No. 5 (“IPR206 Petition”)
`IPR2013-00206, Petitioner’s Reply to Patent Owner’s Response,
`Paper No. 43, (“IPR206 Reply”)
`IPR2013-00206, Final Written Decision, Paper No. 65 (“IPR206
`FWD”)
`IPR2013-00208, Final Written Decision, Paper No. 62 (“IPR208
`FWD”)
`In re: Warsaw Orthopedic, Inc., Nos. 2015-1050, 2015-1058 (Fed.
`Cir. Aug. 9, 2016) (“IPR208 CAFC opinion”)
`
`
`iv
`
`
`
`
`
`ALPHATEC HOLDINGS, INC., ALPHATEC SPINE INC.
`IPR2019-00362, Ex. 1002, p. 4 of 119
`
`

`

`Exhibit No.
`1020
`1021
`1022
`
`1023
`
`1024
`
`1025
`1026
`1027
`1028
`1029
`
`1030
`
`1031
`1032
`1033
`1034
`1035
`
`1036
`
`1037
`
`1038
`
`1039
`1040
`1041
`
`PETITIONER’S EXHIBIT LIST
`Brief Description
`Prosecution History of U.S. Patent No. 7,918,891, U.S. App. No.
`11/093,409
`U.S. Patent No. 8,251,997 to Michelson (“Michelson ’997”)
`Berry et al. “A Morphometric Study of Human Lumbar and
`Selected Thoracic Vertebrae,” 12 SPINE, 362-367 (1987) (“Berry”)
`Prosecution History of U.S. Patent No. 8,187,334, U.S. App. No.
`13/079,645
`Warsaw Orthopedic, Inc. v. NuVasive, Inc., No. 3:08-cv-1512
`CAB-MDD, NuVasive Inc.’s Memorandum of Points and
`Authorities in Support of its Renewed Motion for Judgment as a
`Matter of Law or a new Trial, Docket No. 407-1 (S.D. Cal. Oct. 27,
`2011) (“Warsaw JMOL”)
`Prosecution History of U.S. Patent No. 8,246,686, U.S. App. No.
`13/440,062
`U.S. Provisional Patent App. No. 60/557,536, filed March 29, 2004
`RESERVED
`U.S. Patent No. 5,127,912 to Ray et al.
`U.S. Patent No. 5,514,180 to Heggeness et al.
`Amonoo-Kuofi, “Age-Related Variation in the Horizontal and
`Vertical Diameters of the Pedicles of the Lumbar Spine,” 186 J.
`ANAT., 321-328 (1995)
`IPR2013-00506 Decision to Institute, Paper No. 9
`U.S. Patent No. 5,860,973 to Michelson (“Michelson ’973”)
`IPR2013-00504, Decision Denying Institution, Paper No. 8
`IPR2013-00506, Petition, Paper No. 1
`Warsaw Orthopedic, Inc. v. NuVasive, Inc., No. 2013-1576, -1577,
`NuVasive’s Opening Brief, Docket No. 33 (Fed. Cir. Feb. 3, 2014)
`Panjabi et al., “Complexity of the Thoracic Spine Pedicle
`Anatomy,” 6 EUR. SPINE J., 19-24 (1997)
`Kopperdahl et al., “Yield Strain Behavior of Trabecular Bone,” 31
`J. BIOMECHANICS, 601-608 (1998)
`IPR2013-00208, Declaration of Dr. Paul McAfee, M.D., M.B.A.,
`Paper No. 1001
`NuVasive Inc. v. Medtronic, Inc., No. 2015-1670, Corrected
`NuVasive’s Opening Brief, Docket No. 19 (Fed. Cir. July 23, 2015)
`U.S. Patent Application No. 2002/0165550 to Frey et al.
`IPR2013-00504, Petition, Paper No. 3
`
`
`
`
`v
`
`
`
`
`
`ALPHATEC HOLDINGS, INC., ALPHATEC SPINE INC.
`IPR2019-00362, Ex. 1002, p. 5 of 119
`
`

`

`Exhibit No.
`1042
`1043
`1044
`1045
`1046
`
`1047
`
`PETITIONER’S EXHIBIT LIST
`Brief Description
`IPR2014-00487, Petition, Paper No. 1
`IPR2013-00506, Patent Owner Response, Paper No. 21
`IPR2014-00487, Decision Denying Institution, Paper No. 8
`Reserved
`Warsaw Orthopedic, Inc. v. NuVasive, Inc., No. 2013-1576, 2013-
`1577, Opinion, Docket No. 77 (Fed. Cir. March 2, 2015)
`IPR2013-00208, Petitioner’s Reply to Patent Owner’s Response,
`Paper No. 40
`
`
`
`vi
`
`
`
`
`
`
`
`
`
`ALPHATEC HOLDINGS, INC., ALPHATEC SPINE INC.
`IPR2019-00362, Ex. 1002, p. 6 of 119
`
`

`

`I Charles L. Branch, Jr., M.D., of Winston-Salem, North Carolina hereby
`
`declare under penalty of perjury:
`
`I.
`
`SCOPE OF ASSIGNMENT
`1.
`I serve as Professor and Chairman of the Department of Neurosurgery
`
`at Wake Forest University School of Medicine. As discussed below, my practice,
`
`teaching, and research interests have focused upon the treatment of spinal diseases
`
`and injuries.
`
`2.
`
`I have been retained on behalf of Alphatec Holdings, Inc. and Alphatec
`
`Spine, Inc. (collectively, “Alphatec”) to provide my independent opinions regarding
`
`the validity of claims 1–3, 5, 9–10, 12–21, 23–24, and 27 of United States Patent
`
`No. 8,361,156 (the “’156 patent”).
`
`3.
`
`In forming my opinions as set forth in this Declaration, I have relied
`
`upon my education, research, training, and decades of experience in the area of
`
`spinal surgery and spinal fusion surgery. I have also relied upon my review and
`
`analysis of the prior art and information provided to me in connection with this case.
`
`4.
`
`I am being compensated for my services and reimbursed for reasonable
`
`expenses that I may incur while working on this matter. This compensation does not
`
`depend in any way on the conclusions I reach.
`
`
`
`
`
`
`
`
`
`
`
`ALPHATEC HOLDINGS, INC., ALPHATEC SPINE INC.
`IPR2019-00362, Ex. 1002, p. 7 of 119
`
`

`

`II. QUALIFICATIONS
`5.
`Presently, I am the Eben Alexander, Jr. Professor and Chair,
`
`Department of Neurosurgery, Wake Forest School of Medicine, and Co-Chair,
`
`Neuroscience Service Line, Wake Forest Baptist Medical Center. I have completed
`
`a second term as a member of the Governing Board of the School of Biomedical
`
`Engineering of Wake Forest University and Virginia Polytechnic Institute, and am
`
`in my fourth term as member of the Board of Regents of Pepperdine University. I
`
`also serve as a founding Director of the Collaborative Spine Research Foundation, a
`
`multidisciplinary effort to establish funding resources for clinical spine research.
`
`6.
`
`I received my Doctorate of Medicine from University of Texas
`
`Southwestern Medical University in 1981. My postdoctoral training included an
`
`internship at the Department of General Surgery at North Carolina Baptist Hospital
`
`from 1981-1982; a residency, Section on Neurosurgery, North Carolina Baptist
`
`Hospital from 1982-1987, under Dr. David L. Kelly, Jr.; a rotation in Neurosurgery
`
`at the Mayo Clinic in Rochester, Minnesota in January 1985, under Dr. Edward
`
`Laws; a chief residency, Section on Neurosurgery, Bowman Gray School of
`
`Medicine in Winston-Salem, North Carolina from 1985-1986, under Dr. David L.
`
`Kelly, Jr.; and a Clinical Fellowship as Chief Resident in the Department of
`
`Neurological Surgery at the University of California in San Francisco, from July
`
`1987-September 1987, under Dr. Charles B. Wilson.
`
`
`
`
`2
`
`
`
`
`
`ALPHATEC HOLDINGS, INC., ALPHATEC SPINE INC.
`IPR2019-00362, Ex. 1002, p. 8 of 119
`
`

`

`7.
`
`I have been licensed to practice medicine for more than 30 years and
`
`hold medical licenses in Texas and North Carolina. I also hold a specialty
`
`certification from the American Board of Neurological Surgery.
`
`8.
`
`I have been teaching spinal surgery since 1987, and have held various
`
`academic appointments during that time at the Wake Forest School of Medicine,
`
`Department of Neurosurgery. In June, 2000, I was appointed to the position of the
`
`Eben Alexander, Jr. Professor and Chair, Department of Neurosurgery, Wake Forest
`
`School of Medicine. Additionally, I have held numerous visiting faculty positions.
`
`9. My practice and research have focused on the treatment of spinal
`
`diseases and injuries. In particular, I have dedicated much of my career to the
`
`enhancement and education of minimally invasive Lumbar Interbody Fusion
`
`techniques from a variety of approaches. These techniques are used by spine
`
`surgeons worldwide.
`
`10.
`
`I have served as Chairman of the American Board of Neurological
`
`Surgery, President of the North American Spine Society, and Chairman of the
`
`AANS/CNS Joint Section on Disorders of the Spine and Peripheral Nerves.
`
`11.
`
`I am the principal author or co-author of more than 95 journal articles,
`
`chapters, abstracts, and related publications, and have given over 150 lectures and
`
`oral presentations worldwide on various topics related to my practice, teaching, and
`
`research interests.
`
`
`
`
`3
`
`
`
`
`
`ALPHATEC HOLDINGS, INC., ALPHATEC SPINE INC.
`IPR2019-00362, Ex. 1002, p. 9 of 119
`
`

`

`12.
`
`I have served as Editor-in-Chief of The Spine Journal, and have held
`
`editorial board positions for various other publications including Journal of
`
`Neurosurgery: Spine, Neurosurgery, Clinical Orthopaedics and Related Research,
`
`Journal of Radiosurgery, Neurosurgical Focus, Journal of Spinal Disorders, and
`
`Spinal Surgery: Official Journal of the Japanese Society of Spinal Surgery.
`
`13.
`
`I am a named inventor or co-inventor on U.S. Patent No. 6,174,311
`
`(Interbody Fusion Grafts and Instrumentation); U.S. Patent No. 6,193,757
`
`(Expandable Intervertebral Spacers); U.S. Patent No. 6,200,322 (Minimal Exposure
`
`Posterior Spinal Interbody Instrumentation and Technique); and 37 other U.S. and
`
`European patents related to spinal surgery, spinal implants, and spinal surgical
`
`instrumentation. My inventive and product development activities have focused on
`
`developing technologies that can be made available for use by myself and other
`
`surgeons in clinical settings to improve patient care and outcomes.
`
`14. A true and correct copy of my curriculum vitae, which provides
`
`additional details regarding my background and experience, is being submitted
`
`concurrently with this declaration as Ex. 1003.
`
`III. MATERIALS CONSIDERED
`15.
`In developing the opinions expressed below relating to the ’156 patent,
`
`I have read the claims, specification, and prosecution history of the ’156 patent. I
`
`have also considered the materials cited herein, including those identified in the
`
`
`
`
`4
`
`
`
`
`
`ALPHATEC HOLDINGS, INC., ALPHATEC SPINE INC.
`IPR2019-00362, Ex. 1002, p. 10 of 119
`
`

`

`“Petitioner’s Exhibit List” above. I have also relied on my decades of knowledge
`
`and experiences obtained by working and teaching in the field.
`
`IV. LEVEL OF ORDINARY SKILL IN THE ART
`16. Petitioner’s counsel asked me to describe the qualifications of a person
`
`of ordinary skill in the art (“POSA”) regarding the claimed subject matter. I
`
`understand that a person of ordinary skill in the art is a hypothetical person
`
`considered to have normal skills and knowledge in the field to which the patent
`
`relates at the time of the earliest effective filing date, which I understand is claimed
`
`to be March 29, 2004. I have not been asked to evaluate whether the ’156 patent
`
`claims are actually entitled to claim priority to that date.
`
`17. To determine the level of skill in the art, Petitioner’s counsel informed
`
`that I should consider the following factors: (1) the education level of the inventor;
`
`(2) types of problems encountered in the art; (3) prior art solutions to these problems;
`
`(4) rapidity with which innovations were made; (5) sophistication of the technology;
`
`and (6) education level of active workers in the field. I have considered the above
`
`factors and drawn on my experiences with working groups in the field to make a
`
`determination as to the level of ordinary skill.
`
`18. At the time of the invention alleged in the ’156 patent, a person having
`
`ordinary skill in the art (“POSA”) would have a medical degree with two to three
`
`years’ experience performing procedures using interbody spinal fusion implants.
`
`
`
`
`5
`
`
`
`
`
`ALPHATEC HOLDINGS, INC., ALPHATEC SPINE INC.
`IPR2019-00362, Ex. 1002, p. 11 of 119
`
`

`

`Alternatively, a POSA would have a mechanical or biomechanical engineering
`
`degree with at least two years’ experience working in developing implant devices
`
`and associated instruments with significant access to orthopedic surgeons or
`
`neurosurgeons. This is based on my familiarity teaching and working with those of
`
`ordinary skill in the art as of 2004.
`
`V.
`
`SUMMARY OF THE ’156 PATENT AND ITS TECHNICAL FIELD
`19. An overview of the relevant anatomy, pathologies, and technological
`
`background is helpful to understand the technology described in the ’156 patent. I
`
`provide that overview here.
`
`A. Overview of the human spine.
`20. The ’156 patent relates to generic spinal fusion implants. In order to
`
`discuss the disclosure of the ’156 patent, it is first useful to present an anatomical
`
`summary of the human spine.
`
`21. The human spine, also called the vertebral column, is made up of 26
`
`bones: 24 vertebrae, the sacrum, and coccyx. As shown in the image below, the
`
`vertebral column—and associated vertebrae—contains different regions. Those
`
`regions include the cervical vertebrae of the head and neck, the thoracic vertebrae of
`
`the mid-back, and the lumbar vertebrae of the lower back. Vertebrae are typically
`
`referred to by region and number. Thus, “T2” refers to the second vertebra in the
`
`thoracic region, while “L2” refers to the second vertebra in the lumbar region.
`
`
`
`
`6
`
`
`
`
`
`ALPHATEC HOLDINGS, INC., ALPHATEC SPINE INC.
`IPR2019-00362, Ex. 1002, p. 12 of 119
`
`

`

`22. The vertebrae form a support column that carries the overall weight of
`
`the trunk, neck, and head, distributing their weight to the lower limbs. In addition,
`
`the spine functions to protect the spinal cord.
`
`
`
`23. Each individual vertebra is composed of three principal elements: (1) a
`
`body, (2) a vertebral arch, and (3) articular processes. The vertebral body distributes
`
`weight along the vertebral column’s axis. The vertebral bodies are separated from
`
`adjacent vertebrae by intervertebral discs. The vertebral body includes upper and
`
`lower endplates in contact with the intervertebral discs. Corresponding to the size
`
`of the vertebrae, the size of the intervertebral disc space increases from the cervical
`
`through the thoracic and to the lumbar regions.
`
`
`
`
`7
`
`
`
`
`
`ALPHATEC HOLDINGS, INC., ALPHATEC SPINE INC.
`IPR2019-00362, Ex. 1002, p. 13 of 119
`
`

`

`24. The intervertebral disc is made up of collagen ligament material,
`
`mucinous material (disc material), articular cartilage, fibrocartilage, and adheres to
`
`the bony endplate. The intervertebral discs serve to absorb shock imparted to the
`
`spinal column and afford a degree of movement between adjacent vertebrae.
`
`25. One of the leading causes of lower back pain and disability results from
`
`the rupture or degeneration of one or more lumbar discs in the spine. Pain and
`
`instability are caused by compression of the spinal nerve roots because the damaged
`
`discs protrude into the vertebral canal and do not provide sufficient biomechanical
`
`support for the full range of vertebral motion.
`
`26. Normally intervertebral discs, which are located between endplates of
`
`adjacent vertebrae, stabilize the spine and distribute forces between the vertebrae
`
`and cushion vertebral bodies. An intervertebral disc includes a semi-gelatinous
`
`component—the nucleus pulposus, and a fibrous ring—the annulus fibrosis. The
`
`spinal discs may be displaced or damaged due to trauma, disease or aging. A
`
`herniated or ruptured annulus fibrosis may result in nerve damage, pain, numbness,
`
`muscle weakness, and even paralysis.
`
`27. The size and shape of the vertebral body varies along the length of the
`
`spinal column. For example, thoracic vertebral bodies are larger than those in the
`
`cervical region, and are slightly compressed in shape. Thoracic vertebrae also have
`
`structures known as facets where ribs attach. Lumbar vertebrae carry the greatest
`
`
`
`
`8
`
`
`
`
`
`ALPHATEC HOLDINGS, INC., ALPHATEC SPINE INC.
`IPR2019-00362, Ex. 1002, p. 14 of 119
`
`

`

`amount of human body weight and have the largest size and thickness of the
`
`vertebral bodies. Moreover, lumbar vertebrae have short transverse processes
`
`compared to the thoracic region. Cervical (top), thoracic (middle), and lumbar
`
`(bottom) vertebral bodies are illustrated below:
`
`
`
`
`
`
`
`
`9
`
`
`
`
`
`ALPHATEC HOLDINGS, INC., ALPHATEC SPINE INC.
`IPR2019-00362, Ex. 1002, p. 15 of 119
`
`

`

`
`
`
`
`28. An “anatomical plane” is a hypothetical plane used to transect the
`
`human body in order to facilitate discussion about the location and orientation of
`
`various structures relative to the human anatomy.
`
`29. The following diagram shows the major anatomical planes, including
`
`what are commonly referred to as the sagittal, coronal, and transverse planes.
`
`
`
`
`
`
`10
`
`
`
`
`
`ALPHATEC HOLDINGS, INC., ALPHATEC SPINE INC.
`IPR2019-00362, Ex. 1002, p. 16 of 119
`
`

`

`
`
`30. The sagittal plane is also known as the medial plane, and it divides the
`
`body into left and right. The coronal plane divides the body into front and back, i.e.,
`
`anterior and posterior, respectively. And the transverse plane, also known as the
`
`axial plane, divides the body into head and tail portions.
`
`B.
`Interbody spinal fusion procedures and implants.
`31. The ultimate objective of spinal implant fusion procedures is to
`
`facilitate the promotion of bone growth between adjacent vertebrae in an
`
`anatomically satisfactory configuration. Such bone growth serves in joining or
`
`fusing adjacent vertebrae together and can occur in the spaces formerly occupied by
`
`the intervertebral discs.
`
`
`
`
`11
`
`
`
`
`
`ALPHATEC HOLDINGS, INC., ALPHATEC SPINE INC.
`IPR2019-00362, Ex. 1002, p. 17 of 119
`
`

`

`32. By joining or fusing adjacent vertebrae, the vertebrae can be
`
`immobilized with respect to one another to improve stability of the spine, lessen
`
`trauma to surrounding structures, and restore lordosis between adjacent vertebrae.
`
`The space between adjacent vertebra is known as the “interbody space.”
`
`33. Historically, spinal fusion utilized bone, either bone from the patient—
`
`known as autogenous bone—or bone from another human—known as allograft
`
`bone. Eventually, spinal fusion evolved and expanded to utilize implants made from
`
`non-bone material, including titanium and carbon fiber.
`
`34. Today, spinal fusion is performed predominantly using spinal fusion
`
`implants. Such spinal fusion implants can be positioned between adjacent vertebrae
`
`in the interbody space formerly occupied by the intervertebral discs. Bone growth
`
`between the adjacent vertebrae into and through the spinal fusion implants serves to
`
`join or fuse the vertebrae to one another. Thus, as commonly understood, a spinal
`
`fusion implant participates in bony fusion of adjacent vertebrae via bone growth
`
`between the adjacent vertebrae into and through the spinal fusion implant.
`
`35.
`
`In the 1950s, Robert Cloward first described removing blocks of bone
`
`from the patient’s hip (iliac crest autograft) and inserting them into the disc space.
`
`With his publication, posterior lumbar interbody fusion techniques were popularized
`
`and fusion rates greatly improved. During the 1980s, Dr. Cloward and others
`
`
`
`
`12
`
`
`
`
`
`ALPHATEC HOLDINGS, INC., ALPHATEC SPINE INC.
`IPR2019-00362, Ex. 1002, p. 18 of 119
`
`

`

`developed supplementary spinal fusion interbody implants and stabilizing posterior
`
`fixation. These further improved fusion rates and popularized the technique.
`
`36. By the late 1980s, Bagby reported the use of a stainless steel cylinder,
`
`the Bagby Basket, as a spinal fusion interbody implant. Bagby’s system could be
`
`packed with ground-up autogenous bone inside the and around the device. Bagby’s
`
`system improved fusion rates and preserved normal disc space height, which helped
`
`with exiting nerve root decompression and stabilization.
`
`37. The stainless steel cylinders, however, did not mimic the modulus
`
`elasticity of natural bone, which resulted in a “subsidence” problem, where the
`
`interbody spinal fusion implants sank into the softer bone.
`
`38.
`
`In the late 1980s, and given the rapid development in the field, there
`
`was a need for accurate anatomic descriptions of vertebral shape to coincide with
`
`the development of implantable devices and spinal instrumentation. Berry and his
`
`group filled this need by conducting a study that directly measured 27 vertebral
`
`dimensions from human skeletons and various points throughout the human
`
`vertebral column.
`
`39. By the 1990s, the use of non-bone interbody spinal fusion implants had
`
`become common place. During this time, Dr. Brantigan and others introduced
`
`synthetic interbody devices called “cages.”
`
`
`
`
`13
`
`
`
`
`
`ALPHATEC HOLDINGS, INC., ALPHATEC SPINE INC.
`IPR2019-00362, Ex. 1002, p. 19 of 119
`
`

`

`40. Well before March 2004, available spinal fusion interbody implants
`
`were primarily carbon fiber reinforced polymers (CF-P), titanium (Ti) and
`
`polyetheretherketone (PEEK). Surgeons were able to achieve high rates of fusion
`
`with PEEK early on, which became the preferred material.
`
`41. PEEK is a thermoplastic known for its mechanical and chemical
`
`resistance properties that hold even at high temperatures. Because of its potential
`
`for high-load and high-temperatures, PEEK became a candidate for use in medical
`
`devices.
`
`42. PEEK is especially good for implants because of its superior elastic
`
`modulus. PEEK has modulus of elasticity more similar to that of bone, which
`
`mitigated the problem of subsidence.
`
`43. PEEK also had the recognized advantage of radiolucency (being
`
`transparent to X-rays). In postoperative radiographs, the outlines of radiolucent
`
`cages become increasingly apparent as the adjacent bone graft consolidates over
`
`time. These advantages were known well before 2004.
`
`44. PEEK cages were commercially introduced in the 1990s by AcroMed
`
`as an alternative to titanium cages. Development of such devices began at least as
`
`early as the late 1990s.
`
`45.
`
`In fact, I was personally involved with the development and launch of
`
`a number of radiolucent cages in the late 1990s and early 2000s, including Telamon
`
`
`
`
`14
`
`
`
`
`
`ALPHATEC HOLDINGS, INC., ALPHATEC SPINE INC.
`IPR2019-00362, Ex. 1002, p. 20 of 119
`
`

`

`Verte-Stack PEEK Vertebral Body Spacer manufactured by Medtronic (2003).
`
`Synthes had also launched a lumbar interbody fusion cage called Vertebral Spacer-
`
`PR around the same time (2002). Medtronic had launched a number of PEEK spinal
`
`fusion interbody cages by the early 2000s, with which I am very familiar.
`
`46. One problem associated with spinal fusion implants fabricated solely
`
`from PEEK was the inability for the surgeon to understand the location of the
`
`implant during or after surgery, which was especially problematic for lateral
`
`insertion techniques where direct visualization was limited.
`
`47. A solution to this problem arose through incorporation of radiopaque
`
`markers into purely radiolucent implants. Incorporation of these markers into
`
`various locations in the implant, e.g., anterior and posterior sidewalls, allowed a
`
`surgeon to determine whether the implant was properly seated in the vertebral space.
`
`48. The need for radiopaque markers for use in surgery had been known for
`
`some time. Because the radiolucent cages were transparent to X-rays, most
`
`contained at least two radiopaque markers to enable radiographic assessment of the
`
`spacer position. Indeed, all of the PEEK cages I described above, for example,
`
`Synthes’ Vertebral Spacer-PR and Telamon, which launched in 2002 and 2003,
`
`respectively, contained such markers. The benefits of including radiopaque markers
`
`in radiolucent spinal fusion interbody cages were thus known well before March
`
`2004.
`
`
`
`
`15
`
`
`
`
`
`ALPHATEC HOLDINGS, INC., ALPHATEC SPINE INC.
`IPR2019-00362, Ex. 1002, p. 21 of 119
`
`

`

`49. For example, observing a posterior marker located at least 2 mm
`
`anterior to the posterior vertebral body margin provides reassurance that the
`
`interbody implant is not protruding into the spinal canal. For a laterally inserted
`
`implant, it was known that location of a marker centrally along the length of the
`
`implant would enable a surgeon to properly align the implant relative to the spinous
`
`process. As the shape and structures of the human spine were known, as was the
`
`ability to see radiopaque materials in an X-ray, a POSA would have had a reasonable
`
`expectation that including radiopaque markers in the center of the anterior and
`
`posterior walls of a lateral implant, for example, would provide specific beneficial
`
`information to the surgeon.
`
`C. The ’156 patent.
`50. The ’156 patent, entitled “Systems and Methods for Spinal Fusion,”
`
`issued on January 29, 2013 from Application No. 13/441,092 filed on April 6, 2012.
`
`51.
`
`I understand that the application leading to the ’156 patent is a
`
`continuation of U.S. Patent No. 8,246,686, filed on April 5, 2012, which is a
`
`continuation of U.S. Patent No. 8,187,334, filed on April 4, 2011, which is a
`
`continuation of 7,918,891, filed on March 29, 2005, which claims the benefit U.S.
`
`Provisional Application Ser. No. 60/557,536, filed on March 29, 2004.
`
`52. The ’156 patent’s Abstract indicates that it relates to, “A system and
`
`method for spinal fusion comprising a spinal fusion implant of non-bone
`
`
`
`
`16
`
`
`
`
`
`ALPHATEC HOLDINGS, INC., ALPHATEC SPINE INC.
`IPR2019-00362, Ex. 1002, p. 22 of 119
`
`

`

`construction releasably coupled to an insertion instrument dimensioned to introduce
`
`the spinal fusion implant into any of a variety of spinal target sites.” Ex. 1001, Abst.
`
`53. The ’156 patent’s Field of the Invention indicates that the patent
`
`broadly relates to generic interbody spinal fusion implants: “The present invention
`
`relates generally to spinal surgery and, more particularly, to a system and method
`
`for spinal fusion comprising a spinal fusion implant of non-bone construction
`
`releasably coupled to an insertion instrument dimensioned to introduce the spinal
`
`fusion implant into any of a variety of spinal target sites.” Ex. 1001, 1:20–24.
`
`54.
`
`In describing the prior art, the ’156 patent states that “there are nearly
`
`500,000 spine lumbar and cervical fusion procedures performed each year in the
`
`United States … to correct problems, such as chronic back or neck pain, which result
`
`from degenerated intervertebral discs or trauma.” Ex. 1001, 1:27–30. The ’156
`
`patent states that “spinal fusion procedures involve removing some or all of the
`
`diseased or damaged disc, and inserting one or more intervertebral implants into the
`
`resulting disc space.” Ex. 1001, 1:31–33. The ’156 patent states that these

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket