throbber
Petitioner Bluehouse Global Ltd.
`Petitioner Bluehouse Global Ltd.
`
`Ex. 1004
`Ex. 1004
`
`

`

`as) United States
`a2) Patent Application Publication 10) Pub. No.: US 2008/0299693 Al
`(43) Pub. Date: Dec. 4, 2008
`
`Toyotaetal.
`
`US 20080299693A1
`
`(54) MANUFACTURING METHOD FOR DISPLAY
`DEVICE
`
`(75)
`
`Inventors:
`
`Yoshiaki Toyota, Hachioji (JP);
`Takeshi Sato, Kokubunji (JP)
`
`Correspondence Address:
`Stanley P. Fisher
`Reed Smith Hazel & Thomas LLP
`Suite 1400, 3110 Fairview Park Drive
`Falls Church, VA 22042-4503 (US)
`
`(73) Assignee:
`
`Hitachi Displays, Ltd.
`
`(21) Appl. No.:
`
`12/155,204
`
`(22)
`
`Filed:
`
`May30, 2008
`
`(30)
`
`Foreign Application Priority Data
`
`May 31, 2007
`
`(JP) oo.eeeeeeeeecteeeeeeteneees 2007-144957
`
`Publication Classification
`
`(51)
`
`Int. Cl.
`(2006.01)
`HOIL 33/00
`(52) US. CMe ieececsessssssssssssneereeeeees 438/34; 257/E33.053
`
`(57)
`
`ABSTRACT
`
`A manufacturing method for a display device having a first
`conductive type thin film transistor and a second conductive
`type thin film transistor, comprising the steps of: in formation
`regions for a first conductive type thin film transistor and a
`second conductive type thin film transistor forming a semi-
`conductorlayer, a first insulating film covering the semicon-
`ductor layer and a gate electrode disposed on the first insu-
`lating film so as to intersect the semiconductor layer, on
`substrate having first conductive type impurity regions on
`both outer sides of a channel region of the semiconductor
`layer below the gate electrode forming a second insulating
`film, in the second insulating film andthefirst insulating film
`forming a contact hole for a drain electrode and a source
`electrode, in the formation region for the second conductive
`type thin film transistor forming electrodes and a second
`conductive type impurity region.
`
`PAS
`
`ST
`
`SUB1
`
`

`

`Patent Application Publication
`
`Dec. 4, 2008 Sheet 1 of 11
`
`US 2008/0299693 Al
`
`
`
`

`

`Patent Application Publication
`
`Dec. 4, 2008 Sheet 2 of 11
`
`US 2008/0299693 Al
`
`FIG2
`
`x
`
`SUB1
`
`

`

`Patent Application Publication
`
`Dec. 4, 2008 Sheet 3 of 11
`
`US 2008/0299693 Al
`
`DL
`
`
`
`
`FL <PX)
`
`SUB1
`
`

`

`Patent Application Publication
`
`Dec. 4, 2008 Sheet 4 of 11
`
`US 2008/0299693 Al
`
`(NTFT)
`
`(PTFT)
`
`(PX)
`
`Gl
`
`PS
`
`Gl
`
`PS
`
`Gl
`
`FIG4A
`
`SUB1
`
`FL
`
`SUB1
`
`FL
`
`SUB1
`
`FL
`
`
`
`GI
`
`SUB1
`
`FL
`
`GI
`
`(n+)
`
`GT
`GI
`AO
`“(n+) (n+)
`
`AO
`
`GT
`(n+)
`
`GI
`
`FIGAC
`
`FIG.4D
`
`SUB1
`
`FL
`
`SUB1
`
`FL
`
`SUB1
`
`FL
`
`GI
`
`(n—)
`
`GT
`(n—)
`
`SUB1
`
`FL
`
`
`
`SUB1
`
`FL.
`
`GI
`
`SUB1
`
`FL
`
`

`

`Patent Application Publication
`
`Dec. 4, 2008 Sheet 5 of 11
`
`US 2008/0299693 Al
`
`(NTFT)
`
`(PTFT)
`
`GI
`
`(Px)
`
`IN
`
`FL
`
`IN
`
`SUB1
`
`SUB1
`
`SUB1
`
`t GT a
`
`te IN
`
`al
`
`FIGSB
`
`(n+)
`SUB1
`
`FL
`
`(n+) SUB1(,—
`
`FL
`
`SUB1
`
`FL
`
`eensseel
`FIG5C
`
`

`

`Patent Application Publication
`
`Dec. 4, 2008 Sheet 6 of 11
`
`US 2008/0299693 Al
`
`FIGGA ere OT”
`
`ST
`
`PAS
`
`Px
`
`

`

`Patent Application Publication
`
`Dec. 4, 2008 Sheet 7 of 11
`
`US 2008/0299693 Al
`
`
`
`
`
`CNL2=CNL1 GT
`
`CNL2
`
`

`

`Patent Application Publication
`
`Dec. 4, 2008 Sheet 8 of 11
`
`US 2008/0299693 Al
`
`
`
`SUB1
`
`FL
`
`SUB1
`
`GT
`
`FL
`
`(NTFT)
`
`<PX)
`
`

`

`Patent Application Publication
`
`Dec. 4, 2008 Sheet 9 of 11
`
`US 2008/0299693 Al
`
`
`FL “SD
`
`Ty
`Gl pp GT CH
`
`(NTFT)
`
`(PTFT)
`
`FIG.9B
`IN
`
`PAS
`
`FIG.9C
`CNL(U) IN
`
`DT(U
`
`
`JT(U)
`Na,
`iP JT(D)
`JT(D) ptcp) h
`mlzzin
`ieayo
`
`
`

`

`Patent Application Publication
`
`Dec. 4, 2008 Sheet 10 of 11
`
`US 2008/0299693 Al
`
`(PTFT)
`<NTFT)
`PS (nm) a GPS (n-)¢
`
`
`
`=
`
`FIG.10AsuB1 FL=SUB1 ———
`cu int)
`Gl
`po (nt) (1H
`
`<PX)
`
`SUBT
`
`SUB1
`
`CNL1 CNL2
`
`cnt '\ cnL2
`
`CNL2
`CNL1
`
`LaineADPDREPLIEDELLEDOLEDEREDDEEEE
`
`
`
`FIG.10C SUB1
`
`
`FL
`
`CNL2 FRG
`
`
`IN
`
`CNL2 FRG
`
`
`
`SUB1
`
`GT
`
`Gl
`
`(n+)
`
`FL
`
`(n+)
`
`CNL2
`
`CNL1
`
`suBt
`
`Gl
`
`

`

`Patent Application Publication
`
`Dec. 4, 2008 Sheet 11 of 11
`
`US 2008/0299693 Al
`
`{PX)
`
`CNL2 ont
`
`(p+) IN GT (p+)
`
`SUB1
`
`IN
`
`CNL2
`
`CNL1
`
`CNL2 ony
`
`
`
` ST
`
`IN
`
`PAS
`
`IN
`
`PAS
`
`PAS
`
`PX
`
`SUB1
`
`FIG.A1A
`
`FIG.11B
`
`FIG.11C
`
`

`

`US 2008/0299693 Al
`
`Dec. 4, 2008
`
`MANUFACTURING METHOD FOR DISPLAY
`DEVICE
`
`INCORPORATION BY REFERENCE
`
`[0001] The present application claimspriority from Japa-
`nese application JP2007-144957 filed on May 31, 2007, the
`content ofwhich is hereby incorporated by referenceintothis
`application.
`
`BACKGROUND OF THE INVENTION
`
`[0002] The present invention relates to a manufacturing
`method for a display device. More particularly, the present
`invention relates to a manufacturing method for a display
`device including a substrate having formed thereon an
`n-channel type thin film transistor and a p-channel type thin
`film transistor.
`
`[0011] A summary ofrepresentative aspects of the inven-
`tion disclosed in the present application will be described in
`brief as follows:
`
`(1) A manufacturing method for a display device
`[0012]
`according to the present invention, for example, including
`a substrate having formed thereon a first conductive type
`thin film transistor and a second conductive type thin film
`transistor, the method comprising the steps of:
`[0013]
`preparing a substrate having respective formation
`regions for a first conductive type thin film transistor and a
`second conductive type thin film transistor, in which a semi-
`conductorlayer, a first insulating film covering the semicon-
`ductor layer, and a gate electrode disposed onthefirst insu-
`lating film so as to intersect the semiconductor layer are
`formed andfirst conductive type impurity regions are formed
`on both outer sides of a channel region of the semiconductor
`layer below the gate electrode;
`[0014]
`forming a secondinsulating film on the substrate so
`as to also cover the gate electrode, and forming in the second
`insulating film and thefirst insulating film a contact hole used
`for connection between a drain electrode and a source elec-
`
`[0003] A so-called active matrix type display device has a
`structure in which a plurality of matrix-arranged pixels are
`providedonits display so as to sequentially select each pixel
`column by turning on a thin film transistor provided in each
`trode, the contact hole being formed so as not to expose the
`pixel of the pixel column by scanning signals supplied via a
`gate electrode in the formation regionfor the first conductive
`gate signalline and soasto supply videosignals to each ofthe
`type thin film transistor and so asto partially expose each side
`pixel electrodes PX via the drain signal line DL connected in
`of the gate electrode intersecting the semiconductor layer in
`commonto the pixels of another pixel column corresponding
`the formation region for the second conductive type thin film
`to the respective pixels ofthe pixel column in conformity with
`transistor;
`this selection timing.
`[0015]
`forming the drain electrode and the source electrode
`[0004]
`Further, on a substrate having formed thereon the
`using a multilayer conductive layer including an upper con-
`display, a circuit (scanning signal drive circuit) that supplies
`ductive layer and a lower conductive layer an outline ofwhich
`scanning signals to each ofthe gate signal lines and a circuit
`protrudes outward from thatofthe upper conductivelayer, the
`(video signaldrive circuit) that supplies video signals to each
`drain electrode and the source electrode being formed soas to
`of the drain signal lines are formed in the vicinity of the
`cover each of the contact holes in the formation region for the
`display. Any of these circuits are constituted ofa plurality of
`first conductive type thin film transistor and so as to cover a
`CMOScircuits. The CMOScircuit is a circuit formed by
`portion of each of the contact holes facing the gate electrode
`complementarily connecting an n-channel type transistor and
`in the formation region for the second conductive type thin
`a p-channeltype transistor to each other.
`film transistor; and
`[0005]
`In this case, there is knowna circuit having a struc-
`ture in which eachtransistor of each ofthe circuits formed in
`[0016]
`forming by doping second conductive type impuri-
`ties a second conductive type impurity region in the semicon-
`the vicinity of the display is formed by a pair of thin film
`ductorlayer having a portion having formed thereon none of
`transistors and is formed along with the formation of each of
`the electrodes and having a portion having formed thereon
`the pixels.
`only the lower conductivelayer in each ofthe contact holes in
`[0006] The display device having suchastructure is dis-
`the formation region for the second conductive type thin film
`closed, for example, in Japanese Unexamined Patent Appli-
`transistor.
`cation Publication No. 2006-186397.
`
`SUMMARYOF THE INVENTION
`
`[0007] However, when forming the CMOStransistor in a
`display device having the above-described structure,
`it is
`necessary to dope n-type impurities in a semiconductorlayer
`of one thin film transistor to form source and drain regions
`and to dope p-type impurities in a semiconductorlayer of the
`other thin film transistor to form source and drain regions.
`[0008]
`In this case, there is adopted a method of forming
`source and drain regions in the semiconductor layer of one
`thin film transistor, then covering the one thin film transistor
`with a mask made of a photoresist film and doping impurities
`in the semiconductorlayerof the other thin film transistor.
`[0009] Therefore, it is inescapable that a photolithographic
`process for forming the mask is required and the numberof
`man-hours for manufacture increases.
`
`[0010] Accordingly, it is an object of the present invention
`to provide a manufacturing method for a display device in
`which the photolithographic process is reduced.
`
`(2) The manufacturing method for a display device
`[0017]
`according to the present invention is, for example, on the
`premise of the constitution (1), characterized in that the
`semiconductor layer is madeof polysilicon.
`[0018]
`(3) The manufacturing method for a display device
`according to the present invention is, for example, on the
`premise of the constitution (1), characterized in that the
`first conductive type impurity regions formed on both outer
`sides of a channel region ofthe semiconductorlayer below
`the gate electrode include low concentration first conduc-
`tive type impurity regions formed on both outer sides ofthe
`channel region and high concentration first conductive type
`impurity regions formed on an outerside of the respective
`low concentration first conductive type impurity regions.
`[0019]
`(4) The manufacturing method for a display device
`according to the present invention is, for example, on the
`premise ofthe constitution (1), characterized in that each of
`the drain electrode and the source electrode is formed by
`etching using as a mask a photoresist film formed on a
`surface ofa layered product including the lower conductive
`
`

`

`US 2008/0299693 Al
`
`Dec. 4, 2008
`
`layer and the upper conductive layer, and the upper con-
`ductive layer is etched larger than the lower conductive
`layer by side etching with respect to the mask.
`[0020]
`(5) The manufacturing method for a display device
`according to the present invention is, for example, on the
`premise of the constitution (1), characterized in that the
`gate electrode and the lower conductive layer are made of
`the same material.
`
`(6) The manufacturing method for a display device
`[0021]
`according to the present invention is, for example, on the
`premise of the constitution (5), characterized in that the
`gate electrode and the lower conductive layer are made of
`tungsten or a tungsten alloy.
`[0022]
`(7) The manufacturing method for a display device
`according to the present invention is, for example, on the
`premise of the constitution (1), characterized in that a
`plurality of pixels are formedon the substrate, and each of
`the pixels has a thin film transistor turned-on by scanning
`signals from a gate signal line and a pixel electrode to
`which video signals from a drain signal line are supplied
`via the turned-onthin film transistor, the thin film transistor
`being one thin film transistor of the first conductive type
`thin film transistor and the second conductive type thin film
`transistor.
`
`(8) The manufacturing method for a display device
`[0023]
`according to the present invention is, for example, on the
`premise of the constitution (7), characterized in that a
`scanning signal drive circuit that supplies scanning signals
`to each of the gate signal lines and a video signal drive
`circuit that supplies video signals to eachofthe drain signal
`lines are formed on the substrate; and
`[0024]
`the scanning signal drive circuit and the video signal
`drive circuit have thefirst conductive typethin film transistor
`and the second conductive type thin film transistor.
`[0025]
`(9) A manufacturing method for a display device
`according to the present invention, for example, including
`a substrate having formed thereona first conductive type
`thin film transistor and a second conductive type thin film
`transistor, the method comprising the steps of:
`[0026]
`preparing a substrate having respective formation
`regions for a first conductive type thin film transistor and a
`second conductive type thin film transistor, in which a gate
`electrode, a first insulating film covering the gate electrode,
`and a semiconductorlayer disposed on thefirst insulating film
`so as to intersect the gate electrode are formed;
`[0027]
`forming a secondinsulating film on the substrate so
`as to also cover the semiconductor layer, and forming in the
`second insulating film a contact hole used for connection
`between a drain electrode and a source electrode;
`[0028]
`forming a first conductive type impurity region in
`the semiconductor layer by doping a first conductive type
`impurity using the second insulating film as a mask;
`[0029]
`forming a multilayer conductive layer including an
`upper conductive layer and a lower conductive layer an out-
`line of which protrudes outward from that of the upper con-
`ductive layer, on the second insulating film above the gate
`electrode in the formation region for the second conductive
`type thin film transistor, and forming the drain electrode and
`the source electrode using the multilayer conductive layer so
`as to cover each of the contact holes in the formation region
`for the first conductive type thin film transistor and so as to
`cover a portion of each of the contact holes facing the gate
`electrode in the formation region for the second conductive
`type thin film transistor;
`
`forming by doping a second conductive type impu-
`[0030]
`rity of high concentration a second conductive type impurity
`region in the semiconductor layer having a portion having
`formed thereon noneofthe electrodes and having a portion
`having formed thereon only the lower conductive layer in
`each of the contact holes in the formation region for the
`second conductive type thin film transistor; and
`[0031]
`forming in the semiconductorlayer a channel region
`with second conductive type impurities by doping second
`conductive type impurities of low concentration through the
`drain electrode and the source electrode ofthe first conductive
`
`type thin film transistor.
`[0032]
`(10) The manufacturing methodfor a display device
`according to the present invention is, for example, on the
`premise of the constitution (9), characterized in that the
`multilayer conductive layer formed on the secondinsulat-
`ing film abovethegate electrodein the formation region for
`the second conductive type thin film transistor is formed
`such that a side portion of the lower conducive layer inter-
`secting the semiconductorlayer is formed on an innerside
`of a corresponding sidewall surface of the second insulat-
`ing film; and
`[0033]
`the second conductive type impurity of low concen-
`tration is doped to form respective second conductive type
`regions on both outer sides of the channel region of the
`semiconductorlayer.
`[0034]
`(11) The manufacturing methodfor a display device
`according to the present invention is, for example, on the
`premise of the constitution (9), characterized in that a
`plurality of pixels are formed on the substrate, and each of
`the pixels has a thin film transistor turned-on by scanning
`signals from a gate signal line and a pixel electrode to
`which video signals from a drain signal line are supplied
`via the turned-onthin film transistor, the thin film transistor
`being one thin film transistor of the first conductive type
`thin film transistor and the second conductive type thin film
`transistor.
`
`(12) The manufacturing methodfor a display device
`[0035]
`according to the present invention is, for example, on the
`premise of the constitution (11), characterized in that a
`scanning signaldrivecircuit that supplies scanning signals
`to each of the gate signal lines and a video signal drive
`circuit that supplies video signals to each ofthe drain signal
`lines are formedon the substrate; and
`[0036]
`the scanning signal drive circuit and the video signal
`drive circuit have thefirst conductive typethinfilm transistor
`and the second conductive type thin film transistor.
`[0037] Here, the present invention is not limited to the
`above-mentioned constitutions, and various modifications
`are conceivable without departing from the technical concept
`of the invention.
`
`[0038] According to the manufacturing methodfor the thus
`constituted display device, the photolithographic process can
`be reduced.
`
`BRIEF DESCRIPTION OF THE DRAWINGS
`
`FIGS. 1A to 1C are block diagrams showing one
`[0039]
`embodimentof a CMOStransistor formedin a display device
`to which a manufacturing methodfora display device accord-
`ing to the present invention 1s applied;
`[0040]
`FIG. 2 is an equivalentcircuit diagram showing the
`entire display device to which the manufacturing method for
`a display device accordingto the present invention is applied;
`
`

`

`US 2008/0299693 Al
`
`Dec. 4, 2008
`
`FIGS. 3A to 3C are block diagrams showing one
`[0041]
`embodiment of pixels of the display device to which the
`manufacturing method for a display device according to the
`present invention is applied;
`[0042]
`FIGS. 4A to 4D are step views showing one embodi-
`ment of the manufacturing method for a display device
`according to the present invention, and FIGS. 5A to 5C and
`6A to 6D are views showing the whole steps;
`[0043] FIGS.5A to 5C are step views showing one embodi-
`ment of the manufacturing method for a display device
`according to the present invention, and FIGS. 4A to 4D and
`6A to 6D are views showing the whole steps;
`[0044]
`FIGS. 6A to 6D are step views showing one embodi-
`ment of the manufacturing method for a display device
`according to the present invention, and FIGS. 4A to 4D and
`5A to 5C are views showing the wholesteps;
`[0045]
`FIGS. 7A to 7D are step views showing another
`embodiment of a manufacturing methodfor a display device
`according to the present invention;
`[0046]
`FIGS. 8A to 8C are block diagrams showing another
`embodimentof pixels of a display device to which a manu-
`facturing methodfora display device accordingto the present
`invention is applied;
`[0047]
`FIGS. 9A to 9C are block diagrams showing another
`embodiment of a CMOStransistor formed in the display
`device to which the manufacturing method for a display
`device according to the present invention is applied;
`[0048]
`FIGS. 10A to 10E are step views showing another
`embodiment of the manufacturing method for a display
`device according to the present invention;
`[0049]
`FIGS. 11A to 11C are step views showing another
`embodiment of the manufacturing method for a display
`device according to the present invention; and FIGS. 10A to
`10E and FIGS. 11A to 11E are views showing the whole
`steps.
`
`[0055] Each of the drain signal lines DL is formedsothat,
`for example, its upper end is connectedto a video signal drive
`circuit H and hence, video signals are supplied to the line DL
`by the video signal drive circuit H. This video signal drive
`circuit H is constituted of a large number of CMOSthin film
`transistors CM in which an n-channel type MOStransistor
`and a p-channel type MOStransistor are complementarily
`connected to each other.
`[0056] Arectangulararea (e.g., indicated by a dotted frame
`in the figure) surrounded by adjacent onesof the gate signal
`lines and adjacent ones ofthe drain signal lines is formed as
`an area in which a pixel PIX is formed. The pixel PIX has a
`thin film transistor TFT turned on by scanning signals from
`the gate signal line GL, a pixel electrode PX to which video
`signals from the drain signal line DL are supplied via the
`turned-onthin film transistor TFT, and a capacitance element
`Cstg formed between the pixel electrode PX and a capaci-
`tance signal line CL disposed in parallel with, for example,
`the gate signal line GL.
`[0057] Additionally, the pixel electrode PX is arranged so
`as to generate an electric field with a counter electrode (not
`shown) formed on a liquid-crystal-side surface of the sub-
`strate SUB1 or on a liquid-crystal-side surface of another
`substrate SUB2 different from the substrate SUB1 and so as
`to cause molecules in a liquid crystal LC ofthe pixel to behave
`bythis electric field.
`[0058] The liquid crystal display device having such a
`structure is driven so as to sequentially select each pixel
`column by turning on the thin film transistor TFT formed in
`each ofthe pixels by scanning signals supplied via the com-
`mongate signal line GL, and so as to supply videosignals to
`each of the pixel electrodes PX via the drain signal line DL
`connected in commonto the pixels of another pixel column
`corresponding to the respective pixels of the pixel column in
`conformity with this selection timing.
`
`DETAILED DESCRIPTION OF THE INVENTION
`
`<Construction of Pixel>
`
`Preferred embodiments of a display device accord-
`[0050]
`ing to the present invention will be described below with
`reference to the figures.
`
`First Embodiment
`
`<Entire Equivalent Circuit>
`[0051]
`FIG. 2 is an equivalent circuit diagram showing, as
`aliquid crystal display device, one embodimentofthe display
`device according to the present invention.
`[0052]
`In FIG. 2, a substrate SUB1 madeof, for example,
`glass is shown. This substrate SUB1 is constituted as one
`substrate SUB1 of a pair of substrates disposed opposite each
`other through a liquid crystal interposed therebetween.
`[0053]
`Further, gate signal lines GL which extend in the x
`direction and arejuxtaposed in the y direction and drain signal
`lines DL which extendin the y direction and are juxtaposed in
`the x direction in FIG. 2 are formed on a liquid-crystal-side
`surface of the substrate SUB1.
`
`[0054] Each ofthe gate signallines GL is formedsothat, for
`example, its one end is connected to a scanning signal drive
`circuit V and hence, scanning signals are sequentially sup-
`plied to the line GL by the scanningsignal drive circuit V. This
`scanning signal drive circuit V is constituted of a large num-
`ber of CMOSthinfilm transistors CM in which an n-channel
`type MOStransistor and a p-channel type MOStransistor are
`complementarily connected to each other.
`
`FIG. 3A is a plan view showing one embodimentof
`[0059]
`a construction ofthe pixel, and showsa portion equivalent to
`an area surrounded by a dotted frame of FIG.2.
`[0060]
`Further, FIG. 3B shows a cross-sectional view taken
`along line b-b of FIG. 3A, and FIG. 3C showsa cross-sec-
`tional view taken along line c-c of FIG. 3A.
`[0061] Additionally, this pixel includes a so-called top gate
`type thin film transistor in which a gate electrode is formed on
`the upperlayer of a semiconductorlayer.
`[0062] An undercoat layer FL made of, for example, a
`silicon dioxidefilm is formed on a liquid-crystal-side surface
`of the substrate SUB1. The undercoat layer FL serves as a
`layer for preventing impurities within the substrate SUB1
`from penetrating an after-mentioned semiconductorlayer PS.
`The capacitance signal line CL is formed on a surface of the
`undercoat layer FL, and formedin a pattern partially having
`an extended portion whoseoneside has a relatively wide area.
`The extended portion is formed as one electrode CT of the
`after-mentioned capacitance elementCstg.
`[0063]
`Further, the semiconductor layer PS made ofa poly-
`silicon film is formed close to an electrode CT of the capaci-
`tance signal line CL.
`[0064] This semiconductor layer PS is formed as a semi-
`conductor layer of, for example, an after-mentioned n-chan-
`nel type thin film transistor NTFT.In the semiconductor layer
`PS, low concentration n-type impurity regions are respec-
`tively formed on both outer sides of a channel region CH
`
`

`

`US 2008/0299693 Al
`
`Dec. 4, 2008
`
`positioned roughly in its center, and high-concentration
`n-type impurity regions are respectively formed on an outer
`side ofthe low concentration n-type impurity regions. Each of
`the low concentration n-type impurity regions functions as an
`LDDregion,and eachofthe high concentration n-type impu-
`rity regions functions as a drain region DD and a source
`region SD.
`[0065] A source region and a drain region of the thin film
`transistor TFT changes in a state where a bias voltage is
`applied. In this specification, for convenience sake, a part
`connected to the after-mentioned drain signal line DL is des-
`ignated as the drain region DD, and a part connected to the
`pixel electrode PX is designated as the source region SD.
`[0066] On a surface of the substrate SUB1 on which the
`capacitance signal line CL and the semiconductor layer PS
`are thus formed, an insulating film (first insulating film) GI
`madeof, for example, a silicon dioxide film is formedto also
`cover these capacitance signal line CL and semiconductor
`layer PS. This insulating film GI functions as a gate insulating
`film of the n-channeltype thin film transistor NTFT.
`for
`[0067]
`Further,
`the gate signal
`line GL made of,
`example, aluminum is formed on a surface of the insulating
`film GI. This gate signal line GL has an extended portion
`overlapping the channel region CH of the semiconductor
`layer PS and this extended portion functions as the gate elec-
`trode GT ofthe thin film transistor TFT.
`
`[0068] On a surface of the substrate SUB1 on which the
`gate signal line GL is thus formed, an insulating film (second
`insulating film) IN madeof, for example,silicon dioxide film
`is formed.
`
`Further, the drain signal line DL is formed on the
`[0069]
`surface ofthe insulating film IN, and partially has an extended
`portion. The extended portion is formed as a drain electrode
`DTofthe thin film transistor TFT. This drain electrode DT is
`
`connected to a drain region DD ofthe semiconductorlayer PS
`via a contact hole TH formed throughthe insulating films IN
`and GI.
`
`Further, a source electrode ST of the n-channel type
`[0070]
`thin film transistor NTFT is formed during the formation of
`the drain signal line DL. The source electrode ST is connected
`to a source region SD of the semiconductor layer PS via the
`contact hole TH formed through the insulating films IN and
`GI.
`
`[0071] The source electrode ST is formed on the insulating
`film IN so as to overlap the electrode CT of the capacitance
`signal line CL as well as is formed to extend toward the
`central side of the pixel region. A portion of the source elec-
`trode ST overlapping the electrode CT is formed as the
`capacitance element Cstg using the insulating films IN and GI
`as a dielectric film. Further, a portion corresponding to an end
`ofthe extended portion of the source electrode ST serves as a
`connectionportion to the after-mentionedpixel electrode PX.
`[0072] Here, each of the drain signal line DL, the drain
`electrode DT andthe source electrode ST has the two-layered
`structure in which, for example, a conductive layer made of
`tungsten having a thickness of about 30 nm and a conductive
`layer made of aluminum havinga thickness of about 500 nm
`are sequentially stacked. Further, this two-layered structure
`has a structure in which a lower conductive layer protrudes
`outward from an upper conductive layer at the periphery.
`[0073] Therefore, the drain electrode DT includes a lower
`drain electrode DT(D) and an upperdrain electrode DT(U),
`and the lower drain electrode DT(D) is formed to protrude
`outward from the upperdrain electrode DT(U).
`
`the source electrode ST
`In the same manner,
`[0074]
`includes a lower source electrode ST(D) and an upper source
`electrode ST(U), and the lower source electrode ST(D) is
`formed to protrude outward from the uppersource electrode
`ST(U).
`[0075] Additionally, also in the extended endof the source
`electrode ST serving as the connection portion to the pixel
`electrode PX, the lower source electrode ST(D) is formed to
`protrude outward from the upper source electrode ST(U) as
`shown in FIG. 3C.
`
`[0076] On the surface of the substrate SUB1 on which the
`drain signal line DL, the drain electrode DT, and the source
`electrode ST are thus formed, a protective coat PAS madeof,
`for example, resin is formed. Further, on a surface of the
`protective coat PAS, the pixel electrode PX made of, for
`example, an ITO film is formed. This pixel electrode PX is
`connected to the source electrode ST via the contact hole TH
`
`formed in the protective coat PAS.
`
`<CMOSThin Film Transistor>
`
`FIG. 1A is a plan view showing one of the CMOS
`[0077]
`thin film transistors CM formed by being incorporated into
`the scanning signal drive circuit V or the video signal drive
`circuit H. FIG. 1B showsa cross-sectional view taken along
`line b-b ofFIG. 1A, and FIG. 1C shows a cross-sectional view
`taken along line c-c of FIG. 1A.
`[0078] Additionally, this CMOSthin film transistor CM is
`formed along with the formation of the pixel PIX.
`[0079]
`Inthe FIG. 1A, the CMOSthin film transistor CM
`hasa structure in which the n-channeltypethin film transistor
`NTFT and a p-channel type thin film transistor PIFT are
`arranged in parallel with each other, andthe gate electrodes of
`both the transistors are formed in common.
`
`Further, respective electrodesat the right sides in the
`[0080]
`figures ofthe n-channeltype thin film transistor NTFT and the
`p-channel type thin film transistor PTFT are connected to
`each other via a connection electrode JT.
`
`[0081] Thus, in this specification, for convenience’ sake,
`the electrode at the right side in the figure of the n-channel
`type thin film transistor NTFT constitutes the drain electrode
`DT, and the electrode at the right side in the figure of the
`p-channel
`type thin film transistor PTFT constitutes the
`source electrode ST.
`
`[0082] As shown in FIG. 1B, the n-channel type thin film
`transistor NTFT hasthe samestructure as that of the n-chan-
`
`nel type thin film transistor NTFT (refer to FIG. 3B) formed
`in the pixel PIX. Additionally, in FIG. 1B, the electrode
`connected to the source region SD ofthe semiconductor layer
`PS is named the connection electrode JT and therefore, the
`electrode is symbolized as JT(U) and JT(D).
`[0083] Therefore, the structure of the p-channel type thin
`film transistor PTFT will be mainly described in FIGS. 1A to
`1C.
`
`First, the structure of the contact holes TH used for
`[0084]
`connection between respective electrodes equivalent to the
`source/drain electrodesdiffers from thatofthe n-channel type
`thin film transistor PTFT.
`
`[0085] Thecontact hole TH is formedin theinsulatingfilms
`IN and GIafter the semiconductor layer PS, the insulating
`film GI, the gate electrode GT, andthe insulating film IN are
`formed ona surface ofthe undercoat layer FL of the substrate
`SUB1. Additionally, the contact hole TH is formed to expose
`
`

`

`US 2008/0299693 Al
`
`Dec. 4, 2008
`
`each side of the gate electrode GT intersecting the semicon-
`ductor layer PS in the p-channel type thin film transistor
`PTIFT.
`
`In formation regions for the contact holes TH, each
`[0086]
`electrode formed in each of the contact holes TH is formed so
`as to cover abouthalf ofa region facing the gate electrode GT.
`Further, each of the electrodes has the two-layered structure
`in which a conductive layer made of tungsten having a thick-
`ness ofabout 30 nm anda conductive layer made of aluminum
`having a thickness of about 500 nm are sequentially stacked.
`This two-layered structure is a structure in which the lower
`conductive layer is formed to protrude outward from the
`upper conductive layer on the periphery of the structure.
`[0087]
`Specifically, the drain electrode DT includes the
`lower drain electrode DT (D) and the upperdrain electrode
`DT (UV), and the lower drain electrode DT (D) is formed to
`protrude outward from the upper drain electrode DT (U). In
`the same manner, the connection electrode JT includes the
`lower connection electrode JT (D) and the upper connection
`electrode JT (U), and the lower connection electrode JT (D) is
`formed to protrude outward from the upper connection elec-
`trode JT (U).
`[0088]
`In the semiconductor layer PS, the channel region
`CH is formed in a region immediately below the gate elec-
`trode GT. In the formation regions for the respective contact
`holes TH, the drain region DD and the source region SD in
`regions immediately below the upper drain electrode DT(U)
`and the upper connection electrode JT(U)are formedas high
`concentration n-type impurity regions.
`[0089]
`Further, in the semicondu

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket