`
`TRANSPERFECT
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`
`from Japanese (JP) into English of Japanese Examined Patent Application Publication
`
`Number H08-7614.
`
`I declare under penalty of perjury that the foregoing is true and correct. Executed on
`
`August 14, 2017.
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`Aurora Landman
`
`Sworn to before me this
`August 21, 2017
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`LOWES1007, Page1
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`VIZIO Ex. 1007 Page 0001
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`LOWES 1007, Page 1
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`VIZIO Ex. 1007 Page 0001
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`
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`(19) Japan Patent Office (JP)
`
`(12) Jiapanese Examined Patent
`Application Publication (4)
`
`(11) Japanese Examined Patent
`Application Publication Number
`H08-7614
`
`
`(43) Publication date January 12, 1996
`
`JPO file number
`
`Fl
`
`Technical indications
`
`Identification codes
`E
`
`535
`
`LN
`
`(51) Int. CL"
`F218 1/100
`GO2F1/133
`HOIL 33/00
`
`Request for examination Not yet requested Numberof claims 2 OL (Total of 4 pages)
`
`(21) Application number (71) Applicant—000226057H06-134763
`
`
`(22) Date ofapplication
`June 17, 1994
`Nichia Chemical Industries Ltd.
`49] 100 Oka, Kaminaka-Cho, Anan-Shi,
`Tokushima Prefecture, Japan
`Yoshinori SHIMIZU, c/o Nichia Chemical
`Industries Ltd.
`491-100 Uenakamachioka, Annan City,
`Tokyshima prefecture, Japan
`
`(72) Inventor
`
`
`
`(54) (TITLE OF THE INVENTION)
`
`SHEET-SHAPED LIGHT SOURCE
`
`( 5
`
`7) (ABSTRACT)
`To provide a sheet like light source in
`(PURPOSE)
`which a blue light emitting diode is used and can emit a
`uniform white light.
`(CONSTITUTION)
`A light emitting diode |
`is optically
`comnected to the terminal surface of a transparent
`light
`guide panel 2, in addition to having a light scattering layer
`7
`4
`3 coating a white powder which scatters fluorescent light
`on either of the main surfaces of said light guide panel 2, as STTT
`well as the provision of a transparent film 6 on the main
`Sg
`surface side of the light guide pane! 2 of the reflective side
`and on said light scattering layer 3, and equipping a
`fluorescent substance emitting fluorescent light by means
`of light emission excitation of said light emitting diode 1 on
`this film 6.
`
`§
`4
`
`6
`1
`
`2
`
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`l
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`
`
`(SCOPEOF PATENT CLAIMS)
`characterized by
`source
`light
`(CLAMI)
`A sheet-shaped
`optically connecting a blue-colored light emitting diode 1
`to at
`least one location of the terminal surface of a transparent light
`guide panel 2,
`in addition to having a light scattering layer 3
`coatmg a white powder on either of the main surfaces of said light
`guide panel 2, and the provision of a transparent film 6 on the main
`surface side of the light guide panel 2 of the reflective side and on
`said light scattering layer 3, and equipping a fluorescent substance
`emitting fluorescent light causing light emission excitation of said
`blue light emitting diade | on the surface ofthis film 6.
`[CLAIM2]
`The sheet-shaped light source claimed in claim |
`characterized by the implementation of a minute roughness on the
`surface contacting the light guide panel of said film,
`(DETAILED DESCRIPTION OF THE INVENTION)
`foo0 1]
`invention
`‘The present
`[TECHNICAL FIELD OF ‘THE INVENTION]
`relates ta a sheet-shaped light sources employed in backlights of
`displays, illuminated operating switches andthe like, in particular,
`it relates to sheet-shaped light sources which may be employed ta
`advantage as the backlights for liquid crystal displays.
`0002]
`for use in the
`sheet-shaped light sources
`Priok ART] As
`backlights of liquid crystal displays employed in notebook
`computers, word
`processors
`and
`the
`like,
`for
`example,
`electroluminescence,
`and cold cathode
`tubes are employed.
`Electroluminescence is a sheet-shaped light source, whereas cold
`cathode tubes become sheet-shapedlight sources when used with a
`diffusion plate, and currently the color of the emitted light of these
`backlights are almost all white,
`0003] On the other hand, light emitting diodes (hereafter referred
`to as LED) are sometimes employed as the light sources for use in
`backlights. However, when LED are employed to derive a white-
`colored emitted light, because conventionally the light emission
`power of blue-colored LED has only a few tens of microwatts, in
`order to implement white light emission using other red-colored
`-ED, and green-colored LED, there is the big defect that the color
`variation because of the difficulty of matching the characteristics
`of each of these colors of LED, Moreover,
`in order to combine
`three basic colors of LED, even if they are disposed geometrically
`in the same locus on the same planar surface, when viewed from a
`proximal position the backlights using these LED cannot enable a
`uniform white-colored light source, Therefore, as the sheet-shaped
`light source of the current white-colored liquid crystal backlights,
`the reality is that there is a breakout of the use of cold cathade
`tubes in large-scale screens, and electroluminescence in small scale
`to medium scale sereens, and white-colored light emission
`backlights employing LED are almost unknown.
`[0004] Moreover, as white-colored light emission, or as a
`monochrome light source, there have been contrivances at color
`conversion by resin packaging the periphery of a blue-colored
`LED chip including fluorescence substances in parts thereof, but
`because the periphery of the chip is affected by light rays with a
`stronger irradiation strength than sunlight, the deterioration of the
`fluorescent
`substance is a problem,
`and this
`is particularly
`noticeable in organic fluorescent dyes, Furthermore, ionic organic
`dyes cause an electrophoresis resultmg from the direct current
`electrical field proximal to the chip, giving rise to the possibility of
`variation in the color tone.
`In addition,
`the conventional blue-
`colored LED did not have sufficient output power to cause color
`changes in the fluorescent substance, and for example, even if the
`enabled color conversion, it could not be usedin practice.
`[0005]
`
`Japanese Examined Patent Application Publication H08-7614
`
`2
`[PROBLEM TO BE SOLVED BY THE INVENTION] Because the present
`invention was enabled in order to resalve these defects, the object
`thereof is not only the provision of a sheet-shaped light source
`enabling white light emission which can be used mainly as a
`backlight, using LED, but also the provision of a sheet-shaped light
`source enabling the observation of uniform white light emission, as
`well as the provision of sheet-shaped light sources enabling light
`emission in any color other
`than white light, availing of the
`superior reliability which is a characteristic of LEDs, which may
`be employed in all types of operating switches and the like.
`[0006]
`[MEANS FOR SOLVING THE PROBLEM] The sheet-shaped light
`source of the present
`invention is characterized by optically
`connecting a blue-colored light emitting diode |
`to at
`least one
`location of the terminal surface of a transparentlight guide panel 2,
`in addition to having a light scattering layer 3 coating a white
`powder on either of the main surfaces of said light guide panel 2,
`and the provision of a transparent film 6 on the main surface side
`of the light guide panel 2 of the reflective side and on said
`diffusion layer 3 (hereafter, the main surface of the diffusion layer
`side is referred to as the second main surface.), and providing a
`transparent film 6 on the main surface side (hereafter referred to as
`the first main surface.) of the light guide panel 2 of the opposite
`side to said diffusion layer 3, and equipping the surface or the
`interior means of that
`film 6 with the fluorescent substance
`emitting fluorescent light excited by means of the light emission of
`said blue-coloredlight emitting diode I.
`[0007] Figure |
`is a plan drawingof the light guide panel 2 of the
`sheet-shapedlight source of the present invention as seen fromthe
`second main surface side, The light guide panel 2 is comprised of a
`transparent material such as acrylate, glass and the like, and by
`providing a blue-colored LED I buried in the terminal surface of
`that
`light guide panel 2, the light guide panel 2 and the blue-
`colored LED | are optically connected. Now,
`in the present
`invention,
`the optical connection of blue-colored LED 1 and the
`terminal surface of the light guide panel 2 simply means that the
`light of the blue-colored LEDis inducted fromthe terminal surface
`of the light guide panel 2, for example, and of course the blue-
`colored LED |
`is provided buried therein as illustrated in this
`figure, and this may be embodied by adhering the blue-colored
`LED, or by inducting the emitted light of the blue-colored LED
`into the terminal surface of the light guide panel 2 using optical
`fiber and the like.
`[0008] Next, the diffusion layer 3 diffuses light into the ight guide
`panel 2 using white pigment. In particular said diffusion layer 3 is
`enabled in a striped shape in figure |, in order that
`the surface
`luminosity of the first main surface side be fixed, the pattern is one
`in which the surface area of the diffusion layer 3 is caused to be
`reduced with respect to the unit surface area of the second main
`surface side as it approaches the LED |, in addition, the surface
`area of the terminal means of the second main surface most distal
`from the LED I
`is slightly less than the maximal surface area.
`Here, the m im figure 1 represents the pattern of the diffusion layer
`3.
`In figure 1, the configuration is one wherein six blue-colored
`LED are disposed in one terminal surface, but if the light guide
`panel
`is square shaped,
`it goes without saying that LEDs are
`connected to all of the four terminal surfaces, and the number of
`LEDs is not particularly limited,
`In addition, by means of the
`disposition state of the LED, the coated shape andthe coatedstate
`of the diffusion layer 3 may be varied appropriately in order to
`have a uniform sheet shapedlight emission as observed from the
`first main surface side.
`[0009]
`[OPERATION] Figure 2 is a schematic cross-section drawing of
`when the sheet-shaped light source of the present
`invention is
`embodied, for example, as the backlight ofa liquid crystal panel,
`
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`3
`for
`This disposes a diffusing reflective layer 7 comprised of,
`example, bariumtitanate, titanium oxide, aluminumoxide, and the
`like, on the second main surface side of the sheet-shaped light
`source represented in figure |, and a reflective panel laminating a
`base & comprised of, for example, aluminum, and a transparent
`film 6 is provided disposed on the surface of the first main surface
`side with minute roughness therein, and the fluorescent substance
`emitting fluorescent
`light when excited by means of the light
`emission of a blue-colored LED 1
`is coated on to the rough surface
`of this film 6.
`[0010] Firstly, as illustrated by the arrow in figure 2, part of the
`light emitted from the blue-colored LED |
`is irradiated to the
`exterior other than to the light guide panel 2 in the vicinity of the
`chip, but most of the light in the light guide panel 2 reaches the
`terminal surface of the light guide panel 2 while being repeatedly
`totally reflected. The light reaching the terminal surface is reflected
`by the reflective film 4 formed over the entire terminal surface, to
`enable repeated total reflection. On this occasion,
`the light
`is
`scattered by means of the diffusion layer 3 provided on the second
`main surface side of the guide panel 2, and part of the diffused
`light
`is
`absorbed
`by
`the
`fluorescent
`light
`layer
`5
`and
`simultaneously wavelength modified and re-radiated, enabling the
`observation of light which is a synthesis of these emitted light
`colors which is observed from the first main surface side of the
`light guide panel 2, For example, with the sheet-shaped light
`source providing a fluorescentlight layer 5 comprised of an orange
`colored fluorescent pigment, the color of the light emitted from the
`blue-colored LED | can be observed to become white-colored as a
`result of the earlier mentioned effect.
`[OOTT]
`In particular,
`in this invention, the main emission peak of
`the emitted light wavelength of one blue-colored {L.ED is shorter
`than 500 nm, and that light emission output power is greater than
`200 uW and more preferably that output power needs to be greater
`than 300 pW. The reason is that when the emitted light wavelength
`is greater than 500 nm, the enablement of all the colors is difficult;
`moreover, when the light emission power is less than 200 uW, for
`example,
`there is a tendency for difficulty in enabling a sheet
`shaped light emission light source with sufficient brighmess and
`uniformity, even when the number of optically connected blue-
`colored LEDs to the terminal surface of the light guide panel
`is
`increased.
`in Japanese patent application number HOS-
`[0012] Additionally,
`318267,
`the inventors proposed a sheet-shaped light
`source
`enabling a uniform white-colored emitted light, by means of the
`formation of a fluorescent light diffusion layer on the main surface
`side of a light guide panel of the opposite side to the emitted light
`observation surface, However, with this method, in respect of the
`derived sheet-shaped light source,
`the fluorescent
`light diffusion
`layer formed on the light guide panel varying the color tone is
`peeled, and a fluorescent
`light diffusion layer must be printed
`thereto once more to enable the desired color tone. However, with
`this invention, the fluorescent light layer 5 and the diffusion layer 3
`are enabled
`independently of each other,
`and because of
`fluorescentlight layer 5 determining the color tone is formed on a
`film which can be adhered and removed, the color tone can be
`varied easily by just changing the film forming the fluorescent
`light layer 5. Moreover, multiple colars may be divided out and
`emitted simultaneously,
`[0013] Moreover, because there is the enablement of roughness in
`the surface in contact with the first main surface side of the film 6,
`it is extremely effective in causing diffusion of the emitted light, in
`addition, the film 6 enables the prevention of the formation of
`interference fringes stretched across the light guide panel 2.
`foot]
`[EMBODIMENTS OF THE INVENTION |
`
`Japanese Examined Patent Application Publication H08-7614
`
`4
`[EMBODIMENT I] A diffusion layer 3 is formed by screen printing
`in a striped pattern as illustrated in figure | on one surface of an
`approximately 2 mm thick acrylic sheet. The diffusion layer 3 is
`formed by printing a white-colored substance comprised of barium
`titanate dispersedin an acrylic type binder.
`[0015] The acrylic sheet whereon the diffusion layer 3 was formed
`as described aboveis cut into a desired pattern, andafter polishing
`all the terminal surfaces (cut surfaces) of the acrylic sheet, a light
`guide panel 2 with a diffusion layer 3 formedthereon is derived by
`means of forming a reflective layer 4 comprised of aluminum on
`the polished surfaces.
`layer 5 is formed on a film 6
`light
`[0016] Next, a fluorescent
`having minute roughness formed on the surface thereof.
`‘The
`fluorescent light layer 5 is a coating formed from an acrylic type
`binder contaming a mixture of fluorescent pigments of equal
`amounts of F A-001 manufactured by Sinloihi Chemicals, which is
`a red-colored fluorescent pigment and FA-005 which is a green-
`colored fluorescent pigment manufactured by the same company.
`[0017] Holes are provided in six locations of the terminal surfaces
`of said light guide panel 2, and one each of blue-colored LED |
`comprised of a galliumnitride compound semiconductor having a
`light emission power of 1200 W anda light emission wavelength
`of 480 nmare buried in each hole. Next, the film 6 whereon the
`fluorescent lights layer 5 is formed as described above is disposed
`on the emitted light observation surface side, and a reflective panel
`coating a barium titanate layer 7 is disposed on an aluminiumbase
`8 on the diffusion layer 3 side, and a completely sheet shaped
`uniform white light emission is derived fromthe first main surface
`side when employed as the light source of a backlight. The
`luminous intensity was 55 cd/m’.
`[OOL8][EMBODIMENT 2] Almost equal amounts of Lumogen F
`Yellow-)83 manufactured by BASF as
`a_
`yellow colored
`fluorescent pigment and-240 manufactured by the same company
`as an orange colored fluorescent pigment were mixed, and the
`fluorescent pigments and acrylic resin were dissolved in butyl-
`carbitol acetate and coated on to a film 6 whereon minute
`roughness had been imparted. And when a sheet-shaped light
`source of the present invention was enabled as in embodiment
`|
`other than the above, and almost uniform sheet shaped light
`emission was observed. Moreover, when employed as the light
`source for use in a backlight
`in the same manner, a completely
`uniformsheet shaped light emission was observed.
`[0019]
`the sheet-
`[EFFECTS OF THE INVENTION] As described above,
`shaped light source of the present invention employs blue-colored
`LED,
`in addition to having a diffusion layer 3 coating white-
`colored powder onto one of the main surface sides of a light guide
`panel,
`in addition to disposing a transparent
`film 6 coating a
`fluorescent substance enabling wavelength conversion by means of
`blue-colored LED on the other main surface side, enabling the
`embodiment of a sheet-shaped light source by means of a highly
`reliable LED, Moreover, because the white-colored powder of the
`diffusion layer 3 has the effect of reflecting and scattering the
`emitted light of the blue-colored LED,
`the amount of fluorescent
`substance employed need only be a small amount, Furthermore, by
`forming minute surface roughness on film 6,
`the light diffusion
`effect
`is
`increased, and film 6 enables the prevention of the
`formation of interference fringes stretched across the light guide
`panel 2. In addition, fortunately, because there is no direct contact
`between the LED chip and
`the
`fluorescent
`substance,
`the
`deterioration of the fluorescent substance is less, and variation in
`the color tone of the sheet-shaped light source over long periods
`does not occur, Moreover,
`in relation to the color
`tone,
`the
`provision of any color tone including white color is enabled, by
`means of the
`types of
`fluorescent
`light substances of
`the
`fluorescent light
`layer 5, moreover because the fluorescent light
`substance is provided on a film, simple changing out of the color
`tone of the sheet-shaped light source is enabled by just changing
`the film.
`
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`5
`the expectations side of the
`as
`[0020] On the other hand,
`fluorescent
`light
`layer 5, by employing the most preferably used
`newcolored LED with a light emission power of greater than 200
`uW,
`the enablement of a
`large urea bright sheet-shaped light
`source efficiently converting the wavelength by means of a
`fluorescent substance is enabled.
`In this manner, the sheet-shaped
`light source of the present invention may be employed not only as
`the light source for use in backlights, it may also be employedin
`illuminated operating switches employing fluorescent substances.
`[BRIEF DESCRIPTION OF THE DRAWINGS]
`[Figure 1]
`A plan viewofthe light guide panel 2 of the sheet-
`shaped light source of an embodiment of the present
`invention
`when viewed fromthe diffusion layer 3 side.
`
`[Figure 1]
`
`8
`
`®
`
`Japanese Examined Patent Application Publication H08-7614
`
`(4)
`
`6
`* [Figure 2] A schematic cross-section drawing of a backlight
`implementing
`the
`sheet-shaped
`light
`source
`of
`an
`embodiment of the present invention.
`[EXPLANATION OF SYMBOLS]
`I
`Bluecolored LED
`2
`Light guide panel
`3
`Diffusion layer
`4
`Reflective layer
`5
`Fluorescent light layer
`6
`Film
`7
`Diffusing reflective layer
`8
`Aluminiumbase
`
`[Figure 2|
`
`.
`
`2
`5 Pa PPPRALLGS
`
`
`
`4
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