a2, United States Patent
`US 6,167,610 B1
`(10) Patent No.:
`
` Nakaharaetal. (45) Date of Patent: *Jan. 2, 2001
`
`
`US006167610B1
`
`(54) METHOD OF MAKING A ROTARY MOTOR
`
`(56)
`
`References Cited
`
`(75)
`
`Inventors: Yuji Nakahara; Ken-ichi Azuma;
`Masaru Matsumoto, Youichi Fujita,
`all of Hyogo; Satoru Akutsu,
`Fukushima; Akira Hashimoto,
`Kanagawa; Yasunori Takai, Hyogo;
`Tadashi Hasegawa; Hiroshi Miyazaki,
`both of Fukushima; Junji Kawada,
`Kanagawa,all of (JP)
`
`(73) Assignee: Mitsubishi Denki Kabushiki Kaisha,
`Tokyo (JP)
`
`(*) Notice:
`
`This patent issued on a continued pros-
`ecution application filed under 37 CFR
`1.53(d), and is subject to the twenty year
`patent
`term provisions of 35 U.S.C.
`154(a)(2).
`
`Under 35 U.S.C. 154(b), the term of this
`patent shall be extended for 0 days.
`
`(21) Appl. No.: 08/582,595
`
`(22)
`
`Filed:
`
`Jan. 3, 1996
`
`Related U.S. Application Data
`
`(62) Division of application No. 08/333,142, filed on Nov. 1,
`1994, now Pat. No. 5,859,486.
`
`(30)
`
`Foreign Application Priority Data
`
`Nov. 8, 1993
`Apr. 28, 1994
`Aug. 5, 1994
`
`(IP) wesecceccecesssescsssesesesescsesescseseeenes 5-278562
`
`ecscsssssssssssssssssvessesssesssssessssssssssensees 6-92041
`(TP)
`(TP)
`ceesccsssssssssssssssssstsnseessseessseesssessssss 6-184802
`
`(SL)
`
`TIMC0 ceceeeeccccscsssssssneecccecersnneeeeseeseeee H02K 15/09
`
`(52) US. Cd. ceeseccssccsssssesssesesseen 29/596; 29/606; 29/609;
`310/42; 310/259
`
`(58) Field of Searcheee 29/596, 598, 609,
`29/606; 310/42, 43, 259
`
`U.S. PATENT DOCUMENTS
`10/1930 Reichel
`..sscsssssssssssssssesessssseee 310/254
`8/1941 Morrill .
`
`5/1951 Taylor ...
`w 310/254
`5/1967 Willey cessssssssssssssssssssseesseee 310/216
`9/1969 Barrett .
`9/1971 Givan .
`1/1973 Bachle et al. nee 310/156
`8/1974 Swankeet al. ones 310/43
`9/1975 Kishima .
`7/1978 Rich wee cecteeeeeteeeeceeceee 29/598
`
`occ 72/130
`6/1980 Kawasaki et al.
`9/1982. Searle ..cccsssssesseeseseesseeeeeen 310/194
`11/1982 Hoffman .
`
`1,779,950
`2,253,191
`2,554,226
`3,320,451
`3,464,106
`3,606,674
`3,710,158
`3,829,720
`3,909,643
`4,102,040 *
`4,206,621
`4,350,914
`4,359,763
`
`(List continued on next page.)
`FOREIGN PATENT DOCUMENTS
`
`1914317
`32 23 897 Al
`
`9/1970 (DE).
`12/1983 (DE) occ ceeceeeeeee HO2K/29/02
`
`(List continued on next page.)
`OTHER PUBLICATIONS
`
`Austrian Search Report,
`9601848-6.
`
`issued for
`
`application No.
`
`* cited by examiner
`
`Primary Examiner—Carl E. Hall
`(74) Attorney, Agent, or Firm—Wolf, Greenfield & Sacks,
`PC.
`
`(57)
`
`ABSTRACT
`
`Magnetic materials which are divided into a plurality of
`blocks or divided corresponding to respective magnetic pole
`teeth are connected by meansof thin portions. The respec-
`tive magnetic pole teeth are wound continuously with wire
`without cutting the wire at the positions in which the thin
`portions are connected. When a stator is assembled, a
`plurality of blocks or magnetic pole teeth are disposed on a
`substrate by separating or bending the thin portions.
`
`12 Claims, 107 Drawing Sheets
`
`
`
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0001
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`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0001
`
`

`

`US 6,167,610 B1
`
`Page 2
`
`U.S. PATENT DOCUMENTS
`56-80638
`11/1954 (JP).
`50-122608
`9/1975 (JP).
`
`
`£365,180 * 12/1982 Licataetalcrerneswnnene. -«-SU-132401_10/IB7S GI).295598
`2905,
` teeennseennnnanscees
`52-34301 ©
`3/1977 (UP)
`ceccccssscssseetssscscsssseesteceeesses 29/596
`
`w. 310/89
`4,384,226
`5/1983 Sato et al.
`......
`56-112838
`9/1981 (IP).
`9/1983 Kreuzer et al. oo.eee 29/596
`4,402,129 *
`56-117568
`9/1981 (JP)
`5/1985 Elsaesser et al. oc. eeeeeeeee 360/97
`4,519,010
`.
`4,547,714 57-068644=4/1982 (JP) .10/1985. Miller sess . 318/254
`
`
`
`
`6/1986 Lehoczky veesssssssssssssvnssene 310/258
`4,593,223
`58-130751
`8/1983 (IP) .
`4,754,178
`6/1988. Kavanaigh vscsssssssssseenee 310/49 R
`59-206188
`11/1984 (IP) .
`7/1988 Leenhouts ..
`4,758,752
`310/49 R
`60-46745
`3/1985 (IP) .
`
`9/1989 King eececssecccssscsscsssetssseeesssees 310/217
`4,868,439
`61-124241
`6/1986 (JP) .
`4,882,832
`11/1989 Lewis vecscccsssesssseesssseessseeeeenee 29/596
`62-107833
`5/1987 (JP).
`.. 310/217
`5,047,745
`9/1991 Marriottetal.
`62-185462
`11/1987 (JP).
`
`10/1991 Sonodaet al. voces 310/269
`5,057,733
`63-21455
`2/1988 (JP).
`5,086,245
`2/1992 Sieja et al. eects 310/216
`63-87146
`4/1988 (JP).
`5,113,104
`5/1992 Blaettner et al. voces 310/90
`63-131567
`8/1988 (JP).
`5,124,863
`6/1992 Koizumietal. .
`01252141 *
`6/1989 (JP).
`5,173,889
`12/1992 Nagahisa etal. oo... 369/37
`01252141
`10/1989 (JP).
`
`5,304,878
`4/1994 Oda et al.
`......
`310/67 R
`01264548
`10/1989 (JP).
`5,319,270
`6/1994 Tanaka et al.
`.
`. 310/67 R
`1-252141
`10/1989 (IP).
`10/1995 Cattaneo seeeeeee
`w. 29/606
`5,457,873
`1-159557
`11/1989 (JP).
`
`2/1996 Kemetal.
`* 31016
`3489811
`252127
`2/1990 GP)
`vee
`5,592,731 *
`1/1997 Huang etal
`29/596
`2-123933
`5/1990 (IP) .
`
`592,
`b
`sesseesssseeesssssnseee
`3-179247
`7/1990.
`(IP).
`FOREIGN PATENT DOCUMENTS
`2-211035
`8/1990 (JP).
`2-29800
`8/1990 (IP) caseecssccsssssestssssseesssees H02K/5/04
`4-42760
`2/1992 (JP).
`9/1985 (DE).
`3408304
`4-134291
`4/1992 (JP).
`3/1988 (DE) eeeeecssssesssssssstecseessees HO02K/29/00
`3 629 423 AL
`4-147776
`5/1992 (JP).
`3/1988 (DE).
`3629423
`4-178149
`6/1992 (JP).
`5/1988 (DE).
`3639004
`4-178157
`6/1992 (JP).
`12/1991 (DE) ceeseeccsssseeetssesseeceeees HO2K/21/14
`4117 801 AL
`
`0097756=:1/1984 (EP). 4-80276 6/1992 (JP).
`
`0160147
`11/1985 (EP).
`04298013
`10/1992 (JP).
`
`0 445 367 AL 05003648=1/1993 (JP).9/1991 (EP) eceeesssecescccssesssssseeeeee HO2K/1/16
`
`2201575
`4/1974 (FR).
`5-9171
`2/1993 (JP).
`2219508
`9/1974 (FR).
`05095643.
`4/1993.
`(JP).
`1129932
`3/1967 (GB).
`05283833
`10/1993 (JP).
`2245108
`12/1991 (GB).
`5-292708
`11/1993 (JP).
`55-48392
`9/1953 (JP).
`5-86151
`11/1993 (IP) ceseeecccccsscsseeesssceeeesees G11B/19/20
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0002
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0002
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 1 of 107
`
`US 6,167,610 B1
`
`
`
`
`
`
`
`
`mas PT OLThat
`-———-77 X24er
`
`
`
`
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0003
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0003
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 2 of 107
`
`US 6,167,610 B1
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`
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0004
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0004
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 3 of 107
`
`US 6,167,610 B1
`
`,>Ke Up
`i</
`
`FIG.4
`
`ia,
`
`FIG.5
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0005
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0005
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 4 of 107
`
`US 6,167,610 B1
`
`20
`
`1
`
`FIG.6
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0006
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0006
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`US 6,167,610 B1
`
`Sheet 5 of 107
`
`FIG.7
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0007
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0007
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 6 of 107
`
`US 6,167,610 B1
`
`FIG.8
`
`
`
`FIG.9
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0008
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0008
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 7 of 107
`
`US 6,167,610 B1
`
`FIG.10
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0009
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0009
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 8 of 107
`
`US 6,167,610 B1
`
`FIG.11
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA1014-0010
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0010
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 9 of 107
`
`US 6,167,610 B1
`
`FIG.12
`
`
`LS|
`
`
`25
`15
`
` /
`
`i iI
`>
`re
`A
`
`ihaOS& »
`
`\
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`.
`W
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`
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`
`
`
`
`
`
`FIG.13
`
`
`
`
`
`
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`
`SSVa
`
`
`
`
`
`
`
`
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0011
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0011
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 10 of 107
`
`US 6,167,610 B1
`
`FIG.14
`
`
`
`FIG.15
`
`FIG.16
`
`A Ce
`
`PosZL LesfA! Lis4La|
`
`Losff]
`PLLL
`PLL!
`[i722|[i277|Liss
`C¥Y2Z727.|CY477) Cees
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0012
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0012
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 11 of 107
`
`US 6,167,610 B1
`
`FIG.17
`
`
`
`FIG.18
`
`28
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0013
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0013
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 12 of 107
`
`US 6,167,610 B1
`
`FIG.20
`
`\G-
`ZZe
`yy 2
`--\-
`G
`>
`>
`
`cae =
`
`me
`
`bj
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`ZA
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`es
`SS
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`cd
`(|
`SxSXSScy
` S——srSS
`SS
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0014
`
`2W
`
`pecs
`
`aZz
`
`
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0014
`
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 13 of 107
`
`US 6,167,610 B1
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`FIG.21
`
`20
`
`10.15
`
`15
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0015
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0015
`
`

`

`US 6,167,610 B1
`
`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 14 of 107
`
`FIG.22
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0016
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0016
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`US 6,167,610 B1
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`Sheet 15 of 107
`
`FIG.23
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0017
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0017
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 16 of 107
`
`US 6,167,610 B1
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`FIG.24
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0018
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0018
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
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`Sheet 17 of 107
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`US 6,167,610 B1
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` GeDIA
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0019
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0019
`
`

`

`U.S. Patent
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`Jan. 2, 2001
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`Sheet 18 of 107
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`US 6,167,610 B1
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`FIG.26
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0020
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`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0020
`
`

`

`U.S. Patent
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`Jan. 2, 2001
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`Sheet 19 of 107
`
`US 6,167,610 B1
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`FIG.27
`
`20
`
`10
`
`15
`
`15a
`
`9 A
`
`m. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0021
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0021
`
`

`

`U.S. Patent
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`Jan. 2, 2001
`
`Sheet 20 of 107
`
`US 6,167,610 B1
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`FIG.31
`
`ON
`
`———
`
`—4-efFE
`
`———jFJ
`
`——jF=3
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0022
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0022
`
`
`

`

`U.S. Patent
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`Jan. 2, 2001
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`Sheet 21 of 107
`
`US 6,167,610 B1
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`FIG.32
`
`FOLCE‘LLL)
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0023
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0023
`
`

`

`U.S. Patent
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`Jan. 2, 2001
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`Sheet 22 of 107
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`US 6,167,610 B1
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`FIG.33
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0024
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0024
`
`

`

`U.S. Patent
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`Jan. 2, 2001
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`Sheet 23 of 107
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`US 6,167,610 B1
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`
`
`
`
`
`
`
`
`
`
`vCt
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`
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`veSis
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`SSPSSerBs505oYSSS]aXSeoDSSx4ESC>ITTITIYOVWIXLLLLiLL22
`NANLLLLL(ZLZZZ7Ss
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`
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0025
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`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0025
`
`
`
`
`
`

`

`U.S. Patent
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`Jan. 2, 2001
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`Sheet 24 of 107
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`US 6,167,610 B1
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`GeDis
`
`
`
`Cte€€Zgiz
`
`£c
`
`LUiy
`pOl
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0026
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0026
`
`
`
`

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`U.S. Patent
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`Jan. 2, 2001
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`Sheet 25 of 107
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`US 6,167,610 B1
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`FIG.36
`
`YNN
`
`SAAANS
`SCSSSSS
`WyKAAANAANKASSAASNAN
`PLyi
`
`yyYy,L
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0027
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0027
`
`

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`U.S. Patent
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`Jan. 2, 2001
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`Sheet 26 of 107
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`US 6,167,610 B1
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`ZeOlas
`
`PSBSS
`OLLLLLLLL
`
`OTF
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`
`
`Am. Hondav. IV II - IPR2018-00619
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`PET HONDA_ 1014-0028
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0028
`
`
`

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`U.S. Patent
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`Jan. 2, 2001
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`Sheet 27 of 107
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`US 6,167,610 B1
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`FIG.38
`238
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0029
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0029
`
`

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`U.S. Patent
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`Jan. 2, 2001
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`Sheet 28 of 107
`
`US 6,167,610 B1
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`FIG.40
`
`FIG.41
`
`230
`
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` Z
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`
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`
`271
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`6
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0030
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0030
`
`

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`U.S. Patent
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`Jan. 2, 2001
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`Sheet 29 of 107
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`US 6,167,610 B1
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`FIG.42
`
`100
`
`/YY
`
`7YUjeayIU7Gj
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0031
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`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0031
`
`
`
`

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`U.S. Patent
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`Jan. 2, 2001
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`Sheet 30 of 107
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`US 6,167,610 B1
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`FIG.43
`
`
`
`FIG.44
`
`15a
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0032
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0032
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 31 of 107
`
`US 6,167,610 B1
`
`FIG.45
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0033
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0033
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 32 of 107
`
`US 6,167,610 B1
`
`FIG.46
`
`CSINN=
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0034
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0034
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 33 of 107
`
`US 6,167,610 B1
`
`FIG.47
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0035
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0035
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 34 of 107
`
`US 6,167,610 B1
`
`FIG.48
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0036
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0036
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 35 of 107
`
`US 6,167,610 B1
`
`FIG.49
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0037
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0037
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 36 of 107
`
`US 6,167,610 B1
`
`FIG.50
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0038
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0038
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 37 of 107
`
`US 6,167,610 B1
`
`FIG.51
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0039
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0039
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 38 of 107
`
`US 6,167,610 B1
`
`gb(mm)
`
`FIG.52
`
`(%) NOILVLOY JO NOILVIYVA
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0040
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0040
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 39 of 107
`
`US 6,167,610 B1
`
`FIG.53
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0041
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0041
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 40 of 107
`
`US 6,167,610 B1
`
`FIG.54
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0042
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0042
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 41 of 107
`
`US 6,167,610 B1
`
`FIG.55
`
`FIG.56
`
`.{7
`
`\vA\“A\Os4xx
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0043
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0043
`
`
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 42 of 107
`
`US 6,167,610 B1
`
`FIG.57
`
`SXSSAy
`
`\mu3ajiN\
`
`*
`
`“vya
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0044
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0044
`
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 43 of 107
`
`US 6,167,610 B1
`
`FIG.58
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0045
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0045
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 44 of 107
`
`US 6,167,610 B1
`
`FIG.59
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0046
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0046
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 45 of 107
`
`US 6,167,610 B1
`
`FIG.60
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0047
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0047
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 46 of 107
`
`US 6,167,610 B1
`
`FIG.61
`
`=
`
`15a
`
`15a
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0048
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0048
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 47 of 107
`
`US 6,167,610 B1
`
`
`
`afPf 2b°15a
`
`FIG.62
`
`lsc218sb?15c
`
`qT
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0049
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0049
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 48 of 107
`
`US 6,167,610 B1
`
`
` s/
`
` trommmnoom
`
`FIG.63
`
`15b
`
`218
`
`I5c
`
`ianeal
`
` a
`
`DU UPOTUUs
`
`i
`
`Z
`
`qT
`
`/
`
`iss}
`W
`
`15a
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0050
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0050
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 49 of 107
`
`US 6,167,610 B1
`
`FIG.64
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0051
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0051
`
`

`

`Jan. 2, 2001
`
`Sheet 50 of 107
`
`10
`
`20
`
`la
`
`US 6,167,610 B1
`
`203
`
`mal
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0052
`
`/
`N a
`
`U.S. Patent
`
`FIG.65
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0052
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 51 of 107
`
`US 6,167,610 B1
`
`FIG.66
`
`2
`
`
`
`eo -+.7
`
`
`
`
`
`Ӣra
`
`
`
`
`
`ea
`
`
`
`
`
`,, BE
`N =
`CS SSSS
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0053
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0053
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 52 of 107
`
`US 6,167,610 B1
`
`FIG.67
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0054
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0054
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 53 of 107
`
`US 6,167,610 B1
`
`FIG.68
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0055
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0055
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 54 of 107
`
`US 6,167,610 B1
`
`FIG.69
`
`20c
`
`\a)
`EEOTSTO
`RSS
`RSSSSPANewes
`
`
`PSeoverccccoe
`
`
`
`
`FIG.70
`
`15a
`
`
`
`
`
`
`
`20c
`20
`20c
`
`
`
`SSSSSS EES
`
`RNRASSWNASANAASSASAASSS
`
`
`RYANAAS
`
`
`15b
`
`
`
`218
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0056
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0056
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 55 of 107
`
`US 6,167,610 B1
`
`FIG.71
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0057
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0057
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 56 of 107
`
`US 6,167,610 B1
`
`10
`
`9
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0058
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0058
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 57 of 107
`
`US 6,167,610 B1
`
`AY
`
`219
`
`10
`
`ee
`WY—
`
`a PA
`
`15
`
`is¥
`
`10?10
`
`FIG.73
`
`15
`
`15
`
`9321
`910 !
`
`15
`
`w—
`
`—
`vot
`ox
`
`10
`
`Se
`—
`
`oS
`N
`
`>
`
`Ww
`—
`
`aN
`—
`a
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0059
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0059
`
`

`

`US 6,167,610 B1
`
`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 58 of 107
`
`FIG.74
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0060
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0060
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 59 of 107
`
`US 6,167,610 B1
`
`LT
`
`a ein
`= 0
`o iaa
`ify in
`oO =come
`= 2
`Lo
`s * ee
`
`. emt
`Vo =
`|=25 a0
`
`on aym
`
`219
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0061
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0061
`
`

`

`US 6,167,610 B1
`
`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 60 of 107
`
`FIG.76
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0062
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0062
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 61 of 107
`
`US 6,167,610 B1
`
`FIG.77
`
`2 UY;
`
`= = —
`
`NN,
`
`
`10a31,) 2. 2 2M 1049
`
`10.
`311
`A a
`311
`a Reelett rN 311 >
`0
`2 Yaw ey 2 5
`oY» i Gas 31]
`ia, Zo» 2 ay vy LN 0
`(oS Q 15
`15 & S 10a
`10
`311
`\h
`15
`i an
`>,
`>!)
`
`om1>{
`AL °°
`15TT
`ii
`2,
`15
`311
`Tm~ =
`QQ
`10K
`Spi
`is Dy
`10a” GZ KS
`SA
`10a
`Y,
`RP LS
`Ly Gr 3
`
`15
`
`15
`
`«> ,
`
`Nw jot ‘Oo
`
`2
`
`Pe2
`
`2
`
`219
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0063
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0063
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`FIG.78
`
`Sheet 62 of 107
`
`US 6,167,610 B1
`
`219
`
`10 219
`
`9
`
`10
`
`10?
`g321
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0064
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0064
`
`

`

`US 6,167,610 B1
`
`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 63 of 107
`
`FIG.79
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0065
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0065
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 64 of 107
`
`US 6,167,610 B1
`
`eSMH= “
`|=Sos=
`amn
`au
`(|Sne=OT|
`om=.
`
`= P
`
`HNTARN
`Tat
`
`;a c
`
`Ti\
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0066
`
`FIG.80
`
`219
`
`25
`
`25
`
`20
`
`25
`
`25
`
`10
`
`219
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0066
`
`

`

`US 6,167,610 B1
`
`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 65 of 107
`
`FIG.81
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0067
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0067
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 66 of 107
`
`US 6,167,610 B1
`
`314
`
`Ss
`
`um
`
`2
`
`==ox
`
`i
`
`MWC
`
`"kyYY=O:re2
`oOYSeeee,
`
`FIG.82
`
`“hy,va
`
`.a;xHN|
`
`N
`
`DOrmSNN
`
`—_———}Sa
`
`oOKkSSus=Ve—SE‘
`yy==
`
`=2Sox=8on“m9=
`
`+
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0068
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0068
`
`
`
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 67 of 107
`
`US 6,167,610 B1
`
`O
`
`15
`
`15
`
`21
`
`|
`
`x
`
`|
`
`203
`
`15
`
`15
`
`15
`
`15
`
`15
`
`15
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0069
`
`318
`
`06
`
`iy
`
`aa
`AG
`yn
`aoO),
`——
`IH
`
`= =
`
`LT
`MA
`,pineal
`LG
`
`aa
`
`|
`
`HY
`
`FIG.83
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0069
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 68 of 107
`
`US 6,167,610 B1
`
`FIG.84
`
`
`FIG.85
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0070
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0070
`
`

`

`“
`
`Wy-—
`
`Wwval
`
`Wy—
`
`wy—
`
`WwW=
`
`Wy
`=
`
`Ww—
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0071
`
`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 69 of 107
`
`US 6,167,610 B1
`
`LE
`—{{1=
`
`nN
`eS
`cy
`
`aS
`
`o
`ma
`
`ON
`
`©l
`
`am)
`
`co
`CO
`
`NN
`S&S
`fae)
`
`ON
`CS
`er
`
`Ss
`as
`=—_—!
`
`nN
`2
`on
`
`nN
`nm
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0071
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`FIG.87
`
`309
`
`309
`
`309
`
`309
`
`309
`
`309
`
`1515
`
`15
`
`15
`
`15
`
`15
`
`15
`
`15
`
`Sheet 70 of 107
`
`US 6,167,610 B1
`
`aaaae
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0072
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0072
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`FIG.88
`
`Sheet 71 of107
`
`US 6,167,610 B1
`
`Soa
`
`10
`
`10 10.
`
`10.323
`
`32320a
`
`10
`
`10
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0073
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0073
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 72 of 107
`
`US 6,167,610 B1
`
`
`
`Seer
`
`FIG.89
`
`323
`
`FIG.90
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0074
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0074
`
`
`
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 73 of 107
`
`US 6,167,610 B1
`
`FIG.91
`
`34.034
`
`a44
`
`FIG.92
`
`9
`
`Ih> |
`325
`|
`SC
`321 ZA. S |
`SKA ALY
`3217 (usKU >
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0075
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0075
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 74 of 107
`
`US 6,167,610 B1
`
`wt
`unl
`ey
`
`—=—
`ey
`
`—~vom
`
`eo
`
`met
`
`— c
`
`e
`
`~—
`ce
`
`_— e
`
`r)
`
`=—
`ound
`xy
`
`=—
`=~
`er
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0076
`
`S
`
`ON
`
`S
`
`o
`
`o
`
`ON
`
`om)
`—
`
`— O
`
`N
`Cy
`
`CO
`O)
`
`5
`Li
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0076
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 75 of 107
`
`US 6,167,610 B1
`
`FIG.94
`
`
`
`321
`20
`
`327
`
`SSM
`
`
`
`
`
`LLLfH AAIIIT
`
`
`
`
`
`
`327
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0077
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0077
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 76 of107
`
`US 6,167,610 B1
`
`FIG.96
`
`=LASK
`5
`
`Ss
`15
`
`321
`
`328
`
`321
`
`328
`
`9
`
`SON
`oo
`
`321
`aS
`——s ww =
`Aas
`
`328
`
`FIG.97
`
`325
`
`328
`
`328
`
`326
`
`FIG.98
`
`3:27
`39g
`328
`20
`321
`
`(\
`wadeeeSSH}BSSHHHHFSHy
`
`
`
` WW
`
`
`321
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0078
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0078
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 77 of 107
`
`US 6,167,610 B1
`
`FIG.99
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0079
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0079
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 78 of 107
`
`US 6,167,610 B1
`
`FIG.102
`
`FIG.103
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`
`PET HONDA_ 1014-0080
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0080
`
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 79 of 107
`
`US 6,167,610 B1
`
`FIG.104
`
`
`
`
`SS
`LLLLLLLLLLE
`7IL2A CPDAMM 333
`
`
`
`FIG.105
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0081
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0081
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`US 6,167,610 B1
`
`Sheet 80 of 107
`
`FIG.106
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0082
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0082
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 81 of 107
`
`US 6,167,610 B1
`
`FIG.109
`
`15
`
`15
`
`FIG.110
`
`321
`
`15
`
`15
`
`15
`
`15
`
`FIG.111
`
`15
`
`321
`
`15
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0083
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0083
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 82 of 107
`
`US 6,167,610 B1
`
`FIG.112
`
`2120
`1IS<-—»————)
`1IS<—————¥)
`
`FIG.113
`
`15
`
`FIG.114
`
`15
`
`15
`
`20
`
`15
`
`15
`
`15
`
`15
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0084
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0084
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`FIG.115
`
`Sheet $3 of 107
`
`US 6,167,610 B1
`
`20
`
`321
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0085
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0085
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`FIG.116
`
`321
`
`20
`
`Sheet 84 of 107
`
`US 6,167,610 B1
`
`309
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0086
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0086
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`US 6,167,610 B1
`
`Sheet 85 of 107
`
`FIG.117
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0087
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0087
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`US 6,167,610 B1
`
`Sheet 86 of 107
`
`FIG.118
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0088
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0088
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`US 6,167,610 B1
`
`Sheet 87 of 107
`
`FIG.119
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0089
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0089
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 88 of 107
`
`US 6,167,610 B1
`
`FIG.120
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0090
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0090
`
`

`

`Sheet 89 of 1
`
`FIG.121
`
`339
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0091
`
`

`

`FIG.123
`
`
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0092
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 91 of 107
`
`US 6,167,610 B1
`
`FIG.124
`
`306
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0093
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0093
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 92 of 107
`
`US 6,167,610 B1
`
`FIG.125
`
`-D
`
`
`
`
`
`(LLLELLY
`
`72
`NAN
`AaislesietLe
`
`\e INSSillIZ
`
` LAE:t
`iGaeso
`
`
`éveg
`
`
`‘
`SEWi
`
`
`N
`
`
`
`
`
`
`
`Hondav. IV II - IPR2018-00619
`
`Am.
`
`PET_HONDA.1014-0094
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0094
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`US 6,167,610 B1
`
`Sheet 93 of 107
`
`FIG.126
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0095
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0095
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`US 6,167,610 B1
`
`Sheet 94 of 107
`
`FIG.127
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0096
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0096
`
`

`

`U.S. Patent
`
`FIG.128
`
`317
`
`Jan. 2, 2001
`
`Sheet 95 of 107
`
`US 6,167,610 B1
`
`344
`
`344
`
`10
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0097
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0097
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 96 of 107
`
`US 6,167,610 B1
`
`FIG.129
`
`10
`
`344
`5
`
`344
`
`FIG.130
`
`1
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0098
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0098
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 97 of 107
`
`US 6,167,610 B1
`
`FIG.131
`
`344
`
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0099
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0099
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 98 of 107
`
`US 6,167,610 B1
`
`FIG.133
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0100
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0100
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 99 of 107
`
`US 6,167,610 B1
`
`FIG.134
`
`
`erseseheeeERReDa5
`
`===BNBE
`
`
`
`
`awa:
`SIE
`
`fy
`
`OALFF
`
`
`if
`
`
`
`
`
`nereded mecatheraaonthemnhemeamadbareateanet
`
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0101
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0101
`
`

`

`U.S. Patent
`
`Jan.2, 2001
`
`Sheet 100 of 107
`
`US 6,167,610 B1
`
`FIG.135
`
`344
`
`|
`
`10
`
`20
`
`344
`
`10
`
`9
`
`FIG.136
`
`2 4
`
`345
`
`9
`
`20
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0102
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0102
`
`

`

`U.S. Patent
`
`Jan.2, 2001
`
`Sheet 101 of 107
`
`US 6,167,610 B1
`
`FIG.137
`
`
`344
`
`FIG.138
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0103
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0103
`
`

`

`U.S. Patent
`
`Jan.2, 2001
`
`Sheet 102 of 107
`
`US 6,167,610 B1
`
`FIG. 1 39 (PRIOR ART)
`
`
`
`FIG.140 (error art)
`
`FIG.141 (prior art)
`
`fo~2
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0104
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0104
`
`

`

`U.S. Patent
`
`Jan.2, 2001
`
`Sheet 103 of 107
`
`US 6,167,610 B1
`
`FIG.142A
`(PRIOR ART)
`
`FIG.142B
`(PRIOR ART)
`
`
`
`FIG.143A
`(PRIOR ART)
`
`FIG.143B
`(PRIOR ART)
`
`15—3
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0105
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0105
`
`

`

`U.S. Patent
`
`Jan.2, 2001
`
`Sheet 104 of 107
`
`US 6,167,610 B1
`
`
`
`FLUXDENSITY
`
`1.60
`
`FIG.1 44A (PRIOR ART)
`
`0.80
`
`opel MINEOLA HIal
`ONT UT a
`
`Oo
`
`FIG.144B (prior ART)
`
`
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0106
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0106
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 105 of 107
`
`US 6,167,610 B1
`
`
`
`FLUXDENSITY
`
`1.60
`
`0.80
`
`FIG.145A
`
`FIG.145B
`
`
`
`Wap.
`
`
`
`
`
`
`
`
`Es
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0107
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0107
`
`

`

`U.S. Patent
`
`Jan.2, 2001
`
`Sheet 106 of 107
`
`US 6,167,610 B1
`
`FIG.146 (error art)
`
`FIG.147 (prior arr)
`
`
`OOOOCOO
`(XO
`
`SSSSTSee
`122QZOTDa
`SSSSSSSSS
`AAAAALLASAa
`TIT
`OOOO)
`
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0108
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0108
`
`

`

`U.S. Patent
`
`Jan. 2, 2001
`
`Sheet 107 of 107
`
`US 6,167,610 B1
`
`FIG.148 (prior art)
`
`
`
`
`FIG.149 (PRIOR ART)
`
`Am. Hondav. IV II - IPR2018-00619
`PETHONDA_1014-0109
`
`Am. Honda v. IV II - IPR2018-00619
`PET_HONDA_1014-0109
`
`

`

`US 6,167,610 B1
`
`1
`METHOD OF MAKING A ROTARY MOTOR
`
`This application is a division of application Ser. No.
`08/333,142, filed Nov. 1, 1994, entitled ROTARY MOTOR
`AND PRODUCTION METHOD THEREOF, AND LAMI-
`NATED CORE AND PRODUCTION METHOD
`THEREOFand now U.S. Pat. No. 5,859,486.
`BACKGROUND OF THE INVENTION
`1. Field of the Invention
`
`The present invention relates to the construction of a thin
`structure motor for driving a medium used in a magnetic
`disk drive unit or an optical disk drive unit, the production
`method thereof, and the laminated core and the production
`method thereof.
`
`2. Description of the Prior Art
`FIG. 139 showsthestator of the spindle motorfor the disk
`drive unit disclosed in Japanese Patent Publication No.
`5-39020. The same Figure showsa stator core 20 formed
`integratedly by punching the magnetic material and stator
`coils 2 which are wound around respective teeth of the stator
`core 20 so that they are contained in respective slats. The
`spindle motor using this stator core 20 is called inner rotor
`type. Inside the stator, a rotor and rotor magnets are disposed
`so as to face the stator. The structure of the inner rotor makes
`
`it possible to form a thin structure motor and therefore is
`suitable for a magnetic disk drive unit and optical disk drive
`unit which are required to be of compact and thin structure.
`FIGS. 140, 141 showa stator of the spindle motor for the
`disk drive unit disclosed in Japanese Patent Laid-Open No.
`2-133055 and the magnetic pole tooth of the stator core,
`respectively. FIG. 140 shows the stator core formed inte-
`gratedly by punching magnetic material and FIG. 141 shows
`a magnetic tooth 15 of the stator core, which is wound with
`stator coil 2. The spindle motor using this stator core is
`called outer rotor type. Outside the stator, a ring like rotor
`and rotor magnets are disposed so as to face the stator. A
`rotor shaft is located in the center of the stator and the rotor
`shaft is connected to the ring like rotor magnet througha thin
`circular plate. The spindle motor having suchstructure also
`makes it possible to obtain small diameter and thin structure,
`and therefore is often used as the spindle motor for driving
`a magnetic disk drive unit or an optical disk drive unit.
`FIGS. 142A, 142B, 143A, 143B show part of the stator
`cores of other spindle motors for the disk drive unit dis-
`closed in Japanese Patent Laid-Open No. 2-133055. The
`spindle motor using this stator core is also of outer rotor
`type. A difference thereof from the aforementioned outer
`rotor structure is that part of the respective magnetic teeth
`can be separated. In the stator core shown in FIGS. 142A,
`142B, slot heads 15-2 are inserted into the magnetic teeth
`wound with the coil 2. In the stator core shown in FIGS.
`143A, 143B, respective magnetic teeth 15-3 wound with the
`coils 2 are inserted into the stator body 15-1.
`FIG. 146 showsthe structure of a motor for the magnetic
`disk drive unit and optical disk drive unit disclosed in
`Japanese Utility Model Laid-Open No. 5-86151. This motor
`is of inner rotor type. As shown in the same Figure, three
`magnetic teeth co