throbber
LSG0347US
`
`LOW PROFILE LIGHT
`
`BACKGROUND OF THE INVENTION
`
`[0001] The present disclosure relates generally to lighting, particularly to low profile
`
`lighting, and more particularly to low profile downlighting for retrofit applications.
`[0002] Light fixtures'come in many shapes and sizes, with some being configured for
`
`new work installations while others are configured for old work installations. New work
`
`installations are not limited to as many constraints as old work installations, which must take into
`
`account the type of electrical fixture/enclosure or junction box existing behind a ceiling or wall
`
`panel material. With recessed ceiling lighting, sheet metal canAtype light fixtures are typically
`
`used, while surface—mounted ceiling and wall lighting typically use metal or plastic junction
`
`boxes of a variety of sizes and depths. With the advent of LED (light emitting diode) lighting,
`
`there is a great need to not only provide new work LED light fixtures, but to also provide LED
`
`light fixtures that are suitable for old work applications, thereby enabling retrofit installations.
`
`One way of providing old work LED lighting is to configure an LED luminajre in such a manner
`
`as to utilize the volume of space available within an existing fixture (can—type fixture or junction
`
`box). However, such configurations typically result in unique designs for each type and size of
`
`fixture. Accordingly, there is a need in the art for an LED lighting apparatus that overcomes
`
`these drawbacks.
`
`_
`
`[0003] This background information is provided to reveal information believed by the
`
`applicant to be of possible relevance to the present invention. No admission is necessarily
`
`intended, nor should be construed, that any of the preceding information constitutes prior art
`
`against the present invention. -
`
`BRIEF DESCRIPTION OF THE INVENTION '
`
`[0004] An embodiment of the invention includes a luminaire having a heat spreader, a
`
`heat sink thermally coupled to and disposed diametrically outboard of the heat spreader, an outer
`
`optic securely retained relative to at least one of the heat spreader and the heat sink, a light source
`
`disposed in thermal communication with the heat spreader, and an electrical supply line disposed
`
`in electrical communication with the light source. The heat spreader, heat sink and outer optic,
`
`lofl7
`
`PETITIONERS, Ex. 1003; PG. 1
`
`PETITIONERS, Ex. 1003; PG. 1
`
`

`

`LSGO347US
`
`in combination, have an overall height H and an overall outside dimension D such that the ratio
`
`of H/D is equal to or less than 0.25. The defined combination is configured and sized so as to:
`cover an opening defined by a nominally sized four~inch can light. fixture; and, cover an Opening
`
`defined by a nominally sized four-inch electrical junction box.
`
`[0005] An embodiment of the invention includes a luminaire having a housing with a
`
`light unit and a trim unit. The light unit includes a light source, and the trim unit is mechanically
`
`separable from the light unit. A means for mechanically separating the trim unit from the light
`
`unit provides a thermal conduction path therebetween. The light unit has sufficient thermal mass
`
`to spread heat generated by the light source to the means for mechanically separating, and the
`
`trim unit has sufficient thermal mass to serve as a heat sink to dissipate heat generated by the
`
`light source.
`
`[0006] An embodiment of the invention includes a luminaire for retrofit connection to an
`
`installed light fixture having a concealed in—use housing. The luminaire includes a housing
`having a light unit and a trim unit, the light unit having a light source, and the trim unit being
`
`mechanically separable from the light unit. The trim unit defines a heat sinking thermal
`management element, configured to dissipate heat generated by the light source, that is
`
`completely 100% external of the concealed in—use housing of the installed light fixture.
`
`[0007] An embodiment of the invention includes a product having any feature described
`
`herein, explicitly, implicitly or equivalently, either individually or in combination with any other
`
`feature, in any configuration, and a method of forming the product, made by any process or sub-
`
`process described herein, explicitly, implicitly or equivalently, in any order, using any modality
`
`suitable for the purpose disclosed herein.
`
`BRIEF DESCRIPTION OF THE DRAWINGS
`
`[0008] Referring to the exemplary drawings wherein like elements are numbered alike in
`
`the accompanying Figures, abbreviated in each illustration as “Fig”:
`
`[0009] Figure 1 depicts an isometric top View of a luminaire in accordance with an
`
`embodiment of the invention;
`
`[0010] Figure 2 depicts a top view of the luminaire of Figure l 3
`
`[0011] Figure 2 depicts a bottom view of the luminaire of Figure l;
`
`20f17
`
`PETITIONERS, Ex. 1003; PG. 2
`
`PETITIONERS, Ex. 1003; PG. 2
`
`

`

`LSG0347US
`
`[0012] Figure 4 depicts a side view of the luminaire of Figure 1;
`[[0013] Figure 5 depicts a top view of a heat spreader assembly, a heat sink, and an outer
`
`optic in accordance with an embodiment ofthe invention;
`
`[0014] Figure 6 depicts an isometric view of the heat spreader of Figure 5;
`
`[0015] Figure 7 depicts a partial isometric view of the heat sink of Figure 5 ;
`
`[0016] Figure 8 depicts a top view of an alternative heat spreader assembly in accordance
`
`with an embodiment of the invention;
`
`[0017] Figure 9 depicts a top view of another alternative heat spreader assembly in
`
`accordance with an embodiment of the invention;
`
`[0018] Figure 10 depicts a top View of yet another alternative heat spreader assembly in
`
`accordance with an embodiment of the invention;
`
`[0019] Figure 1 1 depicts a bottom view of a heat Spreader having a power conditioner in
`
`accordance with an embodiment of the invention;
`
`[0020] Figure 12 depicts a section View of a luminaire in accordance with an embodiment
`
`of the invention;
`
`[0021] Figure 13 depicts a bottom view of a heat sink having recesses in accordance with
`
`an embodiment of the invention;
`
`[0022] Figures 14—18 depict isometric views of existing electrical can—type light fixtures
`
`and electrical junction boxes for use in accordance with an embodiment of the invention;
`[0023] Figures 19—21 depict a side view, top view and bottom view; respectively, of a
`
`luminaire similar but alternatiVe to that of Figures 2-4, in accordance with an embodiment of the
`
`invention;
`
`I
`
`[0024] Figures 22—23- depict t0p and bottom views, respectively, of a heat spreader having
`
`an alternative power conditioner in accordance with an embodiment of the invention; and
`
`[0025] Figure 24-26 depict in isometric, top and side views, respectively, an alternative
`
`reflector to that depicted in Figures 10 and 12.
`
`DETAILED DESCRIPTION OF THE INVENTION
`
`[0026] Although the following detailed description contains many specifics for the
`
`purposes of illustration, anyone of ordinary skill in the art wilt appreciate that many variations
`
`30f17
`
`PETITIONERS, Ex. 1003; PG. 3
`
`PETITIONERS, Ex. 1003; PG. 3
`
`

`

`LSG0347US
`
`and alterations to the following details are within the scope of the invention. Accordingly, the
`
`following preferred embodiments of the invention are set forth without any loss of generality to,
`
`and without imposing limitations upon, the claimed invention.
`
`[0027] An embodiment of the invention, as shown and described by the various figures
`
`and accompanying text, provides a low profile downlight, more generally referred to as a
`
`luminaire, having an LED light source disposed on a heat spreader, which in turn is thermally
`
`coupled to a heat sink that also serves as the trim plate of the luminaire. The luminaire is
`
`configured and dimensioned for retrofit installation on standard can-type light fixtures used for
`
`recessed ceiling lighting, and on standard ceiling or wall junction boxes (Ll-boxes) used for
`
`ceiling or wall mounted lighting. The luminaire is also suitable for new work installation.
`
`[0028] While embodiments of the invention described and illustrated herein depict an
`example luminaire for use as a downlight when disPosed upon a ceiling, it will be appreciated
`
`that embodiments of the invention also encompass other lighting applications, such as a wall
`
`sconce for example.
`
`[0029] While embodiments of the invention described and illustrated herein depict
`
`example power conditioners having visually defined sizes, it will be appreciated that
`
`embodiments of the invention also encompass other power conditioners having other sizes as
`
`long as the power conditioners fall within the ambit of the invention disclosed herein.
`
`[0030] Referring to Figures 1—26 collectively, a luminaire 100 includes a heat spreader
`
`105, a heat sink 110 thermally coupled to and disposed diametrically outboard of the heat
`
`spreader, an outer optic 115 securely retained relative to at least one of the heat spreader 105 and
`
`the heat sink 110, a light source 120 disposed in thermal communication with the heat spreader
`
`105, and an electrical supply- line 125 disposed in electrical communication with the light source
`
`120. To provide for a low profile luminaire 100, the combination of the heat spreader 105, heat
`sink 110 and outer optic 115, have an overall height H and an overall outside dimension D such
`
`that the ratio of H/D is equal to or less than 0.25. In an example embodiment, height H is 1.5
`
`inches, and outside dimension D is a diameter of 7—inches. Other dimensions for H and D are
`
`contemplated such that the combination of the heat spreader 105, heat sink 110 and outer optic
`
`115, are configured and sized so as to; (i) cover an opening defined by an industry standard can—
`
`type light fixture having nominal sizes from three—inches to six—inches (see Figures 14 and 15 for
`
`4of17
`
`PETITIONERS, Ex. 1003; PG. 4
`
`PETITIONERS, Ex. 1003; PG. 4
`
`

`

`LSGO347US
`
`example); and, (ii) cover an Opening defined by an industry standard electrical junction box
`
`having nominal sizes from three-inches to six-inches (see Figures 16 and 17 for example). Since
`
`can—type light fixtures and ceiling/wall mount junction boxes are designed for placement behind
`
`a ceiling or wall material, an example luminaire has the back surface of the heat spreader 105
`
`substantially planar with the back surface of the heat sink 110, thereby permitting the luminaire
`
`100 to sit substantially flush on the surface of the ceiling/wall material. Alternatively, small
`
`standoffs 200 (see Figure 12 for example) may be used to promote air movement around the
`
`iurninaire 100 for improved heat transfer to ambient, which will be discussed further below.
`
`Securement of the luminaire 100 to a junction box may be accomplished by using suitable
`
`fasteners through appropriately spaced holes 150 (see Figure 8 for example), and securement of
`
`the luminaire 100 to a can-type fixture may be accomplished by using extension springs 205
`
`fastened at one end to the heat spreader 105 (see Figure 12 for example) and then hooked at the
`
`other end onto an interior detail of the can-type fixture.
`
`[0031] In an embodiment, the light source 120 includes a plurality of light emitting
`
`diodes (LEDs) (also herein referred to as an LED chip package), which is represented by the
`
`“checkered box” in Figures 5, 6 and 8—10. In application, the LED chip package generates heat at
`
`the junction of each LED die. To dissipate this heat, the LED chip package is disposed in
`suitable thermal communication with the heat spreader 105, which in an embodiment is made
`
`using aluminum, and the heat spreader is diSposed in suitable thermal communication with the
`
`heat sink 110, which in an embodiment is also made using aluminum. To provide for suitable
`
`heat transfer from the heat spreader 105 to the heat sink 110, an embodiment employs a plurality
`
`of interconnecting threads 130, 135, which when tightened provide suitable surface area for heat
`
`transfer thereacross.
`
`----
`
`[0032] Embodiments of luminaire 100 may be pOWered by DC voltage, While other
`
`embodiments may be powered by AC voltage. In a DC—powered embodiment, the electrical
`
`supply lines 125, which receive DC voltage from a DC supply, are directly connected to the
`
`plurality of LEDs 120. Holes 210 (see Figure 9 for example) in the heat spreader 105 permit
`
`passage of the supply lines 125 from the back side of the heat spreader 105 to the front side. In
`
`an AC—powered embodiment, a suitable power conditioner 140, 160, 165 (see Figures 8, 9 and 11
`
`for example) is used.
`
`50f17
`
`PETITIONERS, Ex. 1003; PG. 5
`
`PETITIONERS, Ex. 1003; PG. 5
`
`

`

`LSG0347US
`
`[0033] In an embodiment, and with reference to Figure 8, power conditioner 140 is
`
`disposed on the heat spreader 105 on a same side of the heat spreader as the plurality of LEDs
`
`120. In an embodiment, the power conditioner 140 is an electronic circuit board having
`
`electronic components configured to receive AC voltage from the electrical supply line 125 and
`
`to deliver DC voltage to the plurality of LEDs through appropriate electrical connections on
`
`either the front side or the back side of the heat spreader 105, with holes through the heat
`
`spreader or insulated electrical traces across the surface of the heat spreader being used as
`
`appropriate for the purposes.
`
`[0034] In an alternative embodiment, and with reference to Figure 9, an arc—shaped
`
`elchonichircuit-board-mounted pOWer conditioner 160 may be used in place of the localized
`
`power conditioner 140 illustrated in Figure 8, thereby utilizing a larger available area of the heat
`
`spreader 105 without detracting from the lighting efficiency of luminaire 100.
`[0035] In a further embodiment, and with reference to Figure 11, a block-type power
`conditioner 165 (electronics contained within a housing) may be used on the back surface of the
`
`heat spreader 105, where the block—type power conditioner 165 is configured and sized to fit
`
`within the interior space of an industry-standard nominally sized can-type light fixture or an
`
`industry—standard nominally sized wall/ceiling junction box. Electrical connections between the
`
`power conditioner 165 and the LEDs 120 are made via wires 170, which may be contained
`
`within the can fixture or junction box, or may be self—contained within the power conditioner
`
`housing, Electrical wires 175 receive AC voltage via electrical connections within the can
`
`fixture or junction box.
`
`[0036] Referring now to Figures 8-10 and 12, an embodiment includes a reflector 145
`
`disposed on the heat spreader --1 05 so as to cover the power conditioner 140, 160, while
`
`permitting the plurality of LEDs 120 to be visible (i.e., uncovered) through an aperture 215 of the
`
`reflector 145. Mounting holes 155 in the reflector 145 align with mounting holes 150 in the heat
`
`spreader 105 for the purpose discussed above. The reflector 145 provides a reflective covering
`
`that hides power conditioner 140, 160 from View when Viewed from the outer optic side of
`
`luminaire 100, while efficiently reflecting light from the LEDs 120 toward the outer optic 115.
`
`Figure 12 illustrates a section view through luminaire 100, showing a stepped configuration of
`
`the reflector 145, with the power conditioner 140, 160 hidden inside a pocket (i.e., between the
`
`6of17
`
`PETITIONERS, Ex. 1003; PG. 6
`
`PETITIONERS, Ex. 1003; PG. 6
`
`

`

`LSGO347US
`
`reflector 145 and the heat spreader 105), and with the LEDs 120 visible through the aperture 215.
`
`In an embodiment, the outer optic is made using a g1ass~bead~impregnated—plastic material. In an
`
`embodiment the outer optic 115 is made of a suitable material to mask the presence of a pixilated
`
`light source 120 disposed at the center of the luminaire. In an embodiment, the half angle power
`
`of the luminaire, where the light intensity of the light source when viewed at the outer optic
`
`drops to 50% of its maximum intensity, is evident within a central diameter of the outer optic
`
`that is equal to or greater than 50% of the outer diameter of the outer optic.
`
`[0037'] While Figure 10 includes a reflector 145, it will be appreciated that not all
`
`embodiments of the invention disclosed herein may employ a reflector 145, and that when a
`
`reflector 145 is employed it may be used for certain optical preferences or to mask the electronics
`of the power conditioner 140, 160. The reflective surface of the reflector 145 may be white,
`
`I
`
`reflective polished metal, or metal film over plastic, for example, and may have surface detail for
`
`certain optical effects, such as color mixing or controlling light distribution and/or focusing for
`
`example.
`
`[0038] Referring to Figure 12, an embodiment includes an inner optic 180 disposed over
`
`the plurality of LEDs 120. Employing an inner optic 180 not only provides protection to the
`
`LEDs 120 during installation of the luminaire 100 to a can fixture or junction box, but also offers
`
`another means of color-mixing and/or diffusing and/or color-temperature-adjusting the light
`
`output from the LEDs 120. In alternative embodiments, the inner optic 180 may be a standalone
`
`element, or integrally formed with the reflector 145. In an embodiment, the LEDs 120 are
`
`encapsulated in a phOSphor of a type suitable to produce a color temperature output of 2700 deg—
`
`Kelvin. Other LEDs with or without phosphor encapsulation may be used to produce other color
`
`temperatures as desired.
`
`.—
`
`[003 9] Referring to 'Figure 13, a back surface 185 of the heat sink 110 includes a first
`
`plurality of recesses 190 oriented in a first direction, and a second plurality of recesses 195
`
`oriented in a second opposing direction, each recess of the first plurality and the second plurality
`
`having a shape that promotes localized air movement within the respective recess due at least in
`
`part to localized air temperature gradients and resulting localized air pressure gradients. Without
`
`being held to any particular theory, it is contemplated that a teardrop—shaped recess 190, 195 each
`
`having a narrow end and an Opposing broad end will generate localized air temperatures in the
`
`70f17
`
`PETITIONERS, Ex. 1003; PG. 7
`
`PETITIONERS, Ex. 1003; PG. 7
`
`

`

`LSG0347US
`
`narrow end that are higher than localized air temperatures in the associated broad end, due to the
`
`difference of proximity of the surrounding “heated” walls of the associated recess.
`it is
`contemplated that the presence of such air temperature gradients, with resulting air pressure
`
`gradients, within a given recess 190, 195 will cause localized air movement within the associated
`
`recess, which in turn will enhance the overall heat transfer of the thermal system (the thermal
`
`system being the luminaire 100 as a Whole). By alternating the orientation of the recesses 190,
`
`195, such that the first plurality of recesses 190 and the second plurality of recesses 195 are
`
`disposed in an alternating fashion around the circumference of the back 185 of the heat sink 110,
`
`it is contemplated that further enhancements in heat transfer will be achieved, either by the
`
`packing density of recesses achievable by nesting one recess 190 adjacent the other 195, or by
`
`alternating the direction vectors of the localized air temperature/pressure gradients to enhance
`
`overall air movement. In an embodiment, the first plurality of recesses 190 have a first depth
`
`into the back surface of the heat sink, and the second plurality of recesses 195 have a second
`
`depth into the back surface of the heat sink, the first depth being different from the second depth,
`
`which is contemplated to further enhance heat transfer.
`
`[0040] Figures 14-18 illustrate typical industry standard can—type light fixtures for
`
`recessed lighting (Figures 14—15), and typical industry stande electrical junction boxes for
`
`ceiling or wall mounted lighting (Figures 16-18). Embodiments of the invention are configured
`
`and sized for use with such fixtures of Figures 14-18.
`
`[0041] Figures 19-21 illustrate an alternative luminaire 100’ having a different form
`
`factor (flat top, flat outer optic, smaller appearance) as compared to luminaire 100 of Figures 1—4.
`[0042] Figures 22-23 illustrate alternative electronic power conditioners 140’, 165’
`I
`
`having a different form factorflas compared to power conditioners 140, 165 of Figures 8 and 11,
`
`respectively. All alternative embodiments disclosed herein, either explicitly, implicitly or
`equivalently, are considered within the scope of the invention.
`7
`
`[0043] Figures 24—26 illustrate an alternative reflector 145’ to that illustrated in Figures
`10 and 12, with Figure 24 depicting an isometric view, Figure 25 depicting a top view, and
`
`Figure 26 depicting a side view of alternative reflector 145’. As illustrated, reflector 145’ is
`
`conically—shaped with a centrally disposed aperture 215 ’ for receiving the LED package 120.
`
`The cone of reflector 145’ has a shallow form factor so as to fit in the low profile luminaire 100,
`
`80fl7
`
`PETITIONERS, Ex. 1003; PG. 8
`
`PETITIONERS, Ex. 1003; PG. 8
`
`

`

`LSG0347US
`
`100’. Similar to reflector 145, the reflective surface of the reflector 145’ may be white, reflective
`polished metal, or metal film over plastic, for example, and may have surface detail for certain
`
`optical effects, such as color mixing or controlling light distribution and/or focusing for example.
`
`As discussed herein with reSpect to reflector 145, alternative reflector 145’ may or may not be
`
`employed as required to obtain the desired optical effects.
`
`[0044] Appendices I and 11 provide information on example materials considered suitable
`
`for use in outer Optic 115, and Appendices III and IV provide information on example materials
`
`considered suitable for use in reflector 145, 145’.
`
`[0045] From the foregoing, it will be appreciated that embodiments of the invention also
`
`include a luminaire 100 with a housing 105, 110, 115 having a light unit 105, l 15 and a trim unit
`
`110, the light unit including a light source 120, the trim unit being mechanically separable from
`
`the light unit, a means for mechanically separating 130, 135 the trim unit from the light unit
`
`providing a thermal conduction path therebetween, the light unit having sufficient thermal mass
`
`to spread heat generated by the light source to the means for mechanically separating, the trim
`
`unit having sufficient thermal mass to serve as a heat sink to dissipate heat generated by the light
`
`source.
`
`[0046] From the foregoing, it will also be appreciated that embodiments of the invention
`
`further include a luminaire 100 for retrofit connection to an installed light fixture having a
`
`concealed in-use housing (see Figures 14-18 for example), the luminaire including a housing
`
`105, 110, 115 having a light unit 105,115 and a trim unit 110, the light unit comprising a light
`
`source 120, the trim unit being mechanically separable from the light unit, the trim unit defining
`
`a heat sinking thermal management element configured to dissipate heat generated by the light
`
`source that is completely 100% external of the concealed in—use housing of the installed light
`
`fixture. As used herein, the term “concealed in—use housing” refers to a housing that is hidden
`
`behind a ceiling or a wall panel once the luminaire of the invention has been installed thereon.
`
`[0047] From the foregoing, it will also be appreciated that embodiments of the invention
`
`include a lighting product having any feature described herein, explicitly, implicitly or
`
`equivalently, either individually or in combination with any other feature, in any configuration,
`
`and a method of forming the aforementioned lighting product formed using any process or sub—
`
`9of17
`
`PETITIONERS, Ex. 1003; PG. 9
`
`PETITIONERS, Ex. 1003; PG. 9
`
`

`

`LSG0347US
`
`process described herein, explicitly, implicitly or equivalently, in any order, using any modality
`suitable for the purpose disclosed herein.
`-
`
`[0048] While certain combinations of elements have been described herein, it will be
`
`appreciated that these certain combinations are for illustration purposes only and that any
`
`combination of any of the elements disclosed herein may be employed in accordance with an
`
`embodiment of the invention. Any and all such combinations are contemplated herein and are
`
`considered Within the scope of the invention disclosed.
`
`[0049] While embodiments of the invention have been described employing aluminum as
`
`a suitable heat transfer material for the heat spreader and heat sink, it will be appreciated that the
`
`scope of the invention is not so limited, and that the invention also applies to other suitable heat
`
`transfer materials, such as copper and copper alloys, or composites impregnated with heat
`
`transfer particulates, for example, such as plastic impregnated with carbon, copper, aluminum or
`
`other suitable heat transfer material, for example.
`
`[0050] The particular and innovative arrangement of elements disclosed herein and all in
`
`accordance with an embodiment of the invention affords numerous not insignificant technical
`
`advantages in addition to providing an entirely novel and attractive visual appearance.
`
`[0051] While the invention has been described with reference to exemplary
`
`embodiments, it will be understood by those skilled in the art that various changes may be made
`
`and equivalents may be substituted for elements thereof without departing from the scope of the
`
`invention. In addition, many modifications may be made to adapt a particular situation or
`
`material to the teachings of the invention without departing from the essential scope thereof.
`
`Therefore, it is intended that the invention not be limited to the particular embodiment disclosed
`
`as the best or only mode contemplated for carrying out this invention, but that the invention Will
`
`include all embodiments falling within the scope of the appended claims. Also, in the drawings
`
`and the description, there have been disclosed exemplary embodiments of the invention and,
`
`although specific terms may have been employed, they are unless otherwise stated used in a
`
`generic and descriptive sense only and not for purposes of limitation, the scope of the invention
`
`therefore not being so limited. Moreover, the use of the terms first, second, etc. do not denote
`
`any order or importance, but rather the terms first, second, etc. are used to distinguish one
`
`element from another. Furthermore, the use of the terms a, an, etc. do not denote a limitation of
`
`lOofl7
`
`PETITIONERS, Ex. 1003; PG. 10
`
`PETITIONERS, Ex. 1003; PG. 10
`
`

`

`
`
`LSGO347US
`
`quantity, but rather denote the presence of at least one of the referenced item.
`
`110f17
`
`PETITIONERS, Ex. 1003; PG. 11
`
`PETITIONERS, Ex. 1003; PG. 11
`
`

`

`LSG0347US
`
`CLAIMS
`
`What is claimed is:
`
`1.
`
`A luminaire 100, comprising:
`
`a heat spreader 105 g
`
`a heat sink 110 thermally coupled to and disposed diametrically outboard of the heat
`
`spreader;
`
`7
`
`_
`
`an outer optic 115 securely retained relative to at least one of the heat spreader and the
`
`heat sink;
`
`a light source 120 disposed in thermal communication with the heat spreader; and
`
`an electrical supply line 125 disposed in electrical communication with the light source;
`
`wherein the heat spreader, heat sink and outer optic, in combination, have an overall
`
`height H and an overall outside dimension D such that the ratio of H/D is equal to or less than
`
`0.25 3
`
`wherein the defined combination is configured and sized so as to: cover an opening
`
`defined by a nominally Sized four—inch can light fixture; and, cover an opening defined by a
`
`nominally sized four—inch electrical junction box.
`
`2.
`
`The luminaire of Claim 1, wherein:
`
`the heat sink and the heat spreader are thermally coupled by a plurality of interconnecting
`
`threads 130, 135.
`
`3.
`
`The luminaire of Claim 1, wherein:
`
`a baclc surface of the heat spreader is substantially planar with a back surface of the heat
`
`sink.
`
`4.
`The luminaire of Claim 1, wherein:
`the light source comprises a plurality of light emitting diodes (LEDs).
`
`_
`
`12 of17
`
`PETITIONERS, Ex. 1003; PG. 12
`
`PETITIONERS, Ex. 1003; PG. 12
`
`

`

`
`
`LSG0347US
`
`5.
`
`The luminaire of Claim 4, wherein:
`
`the electrical supply line is directly connected to the plurality of LEDs for delivering DC
`
`voltage to the plurality of LEDs.
`
`6.
`
`The luminaire of Claim 4, further comprising:
`
`a power conditioner 140 disposed on the heat spreader on a same side of the heat Spreader
`
`as the plurality of LEDS, the power conditioner being configured to receive AC voltage from the
`
`electrical supply line and to deliver DC voltage to the plurality of LEDs.
`
`7.
`
`The luminaire of Claim 6, further comprising:
`
`a reflector 145 disposed on the heat spreader so as to cover the power conditioner, the
`
`reflector having an aperture in which the plurality of LEDs are disposed and uncovered.
`
`8.
`
`The luminaire of Claim 1, wherein:
`
`the heat spreader comprises mounting holes 150 suitably Spaced apart to receive
`
`mounting fasteners to secure the heat spreader to an industry—standard electrical junction box.
`
`9.
`
`The luminaire of Claim 7, wherein:
`
`the heat spreader comprises mounting holes 150 and the reflector comprises mounting
`
`holes 155 suitably spaced apart to receive mounting fasteners to secure the heat spreader to an
`
`industry-standard electrical junction box.
`
`10.
`
`The luminaire of Claim 6, wherein:
`
`the power conditioner disposed on the heat spreader is arc-shaped 160.
`
`11.
`
`The luminaire of Claim 4, further comprising:
`
`a power conditioner 165 disposed on the heat spreader on an opposite side of the heat
`
`spreader as the plurality of LEDS, the power conditioner being configured to receive AC voltage
`
`from the electrical supply line and to deliver DC voltage to the plurality of LEDs, the power
`
`conditioner being configured and sized so as to fit within: an industry-standard nominally sized
`
`13 of 17
`
`PETITIONERS, Ex. 1003; PG. 13
`
`PETITIONERS, Ex. 1003; PG. 13
`
`

`

`LSGOB47US
`
`four—inch can light fixture; and, an industry—standard nominally sized four—inch electrical junction
`
`box..
`
`12.
`
`The luminaire of Claim 7, further comprising:
`
`an inner optic 180 disposed over the plurality of LEDS.
`
`13.
`
`The luminaire of Claim 12, wherein:
`
`the inner optic is integrally formed with the reflector.
`
`14.
`
`The luminaire of Claim 1, wherein:
`
`a back surface 185 of the heat sink comprises a first plurality of recesses 190 oriented in a
`
`first direction, and a second plurality of recesses 195 oriented in a second opposing direction,
`
`each recess of the first plurality and the second plurality having a shape that promotes localized
`
`air movement within the respective recess due at least in part to localized air temperature
`
`gradients and resulting localized air pressure gradients.
`
`15.
`
`The luminaire of Claim 14, wherein:
`
`the first plurality of recesses and the second plurality of recesses are disposed in an
`
`alternating fashion around the circumference of the back of the heat sink.
`
`16.
`
`The luminaire of Claim 14, wherein:
`
`the first plurality of recesses have a first depth into the back surface of the heat sink, and
`
`the second plurality of recesses have a second depth into the back surface of the heat sink, the
`-_first depth being different from the second depth.
`
`17.
`
`The luminaire of Claim 1, wherein:
`
`the outer optic comprises a g1ass-bead—impregnated-plastic material.
`
`18.
`
`The luminaire of Claim 12, wherein:
`
`the inner optic comprises a color mixing diffuser.
`
`14 of 17
`
`PETITIONERS, Ex. 1003; PG. 14
`
`PETITIONERS, Ex. 1003; PG. 14
`
`

`

`LSG0347US
`
`19.
`
`The luminaire of Claim 4, further comprising:
`
`a phOSphor disposed over the plurality of LEDs comprising material to produce a color
`
`temperature output of 2700 deg—Kelvin.
`
`20.
`
`A luminaire, comprising:
`
`a housing comprising a light unit and a trim unit, the light unit comprising a light source,
`
`the trim unit being mechanically separable from the light unit, a means for mechanically
`
`separating the trim unit from the light unit providing a thermal conduction path therebetween, the
`
`light unit having sufficient thermal mass to spread heat generated by the light source to the means
`
`for mechanically separating, the trim unit having sufficient thermal mass to serve as a heat sink
`
`to dissipate heat generated by the light source.
`
`21.
`
`A luminaire for retrofit connection to an installed light fixture having a concealed
`
`in~use housing, the luminaire comprising:
`
`a housing comprising a light unit and a trim unit, the light unit comprising a light source,
`
`the trim unit being mechanically separable from the light unit, the trim unit defining a heat
`
`Sinking thermal management element configured to dissipate heat generated by the light source
`
`that is completely 100% external of the concealed in—use housing of the installed light fixture.
`
`22.
`
`A product comprising any feature described herein, explicitly, implicitly or
`
`- equivalently, either individually or in combi

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket