throbber
(12) United States Patent
`(10) Patent N0.:
`Tsutsui et a1.
`(45) Date of Patent:
`
`US 7,893,501 32
`*Feb. 22, 2011
`
`1.181303189350132
`
`1541
`
`(751
`
`SEMICONDUCTOR DEVICE INCLUDING
`.V'HSFET HAVING INTERNAL STRESS FILM
`
`(56)
`
`Inventors: Masafumi Tsutsui, Osaka (JP);
`lenynki Umlmotn. I-lyngo (JP); Kauri
`Akamatsu, Osaka (JP)
`
`References Cited
`U.S. PATENT DOCUMENTS
`
`5.023.61’6 A
`
`531991
`
`'l'aIsuta
`
`
`
`(73) Assignee: Panasonic Corporation, Osaka (JP)
`
`[ "' } Notice:
`
`Subject to any disclaimer. the term of this
`patent is extended or adjusted under 35
`U.S.C. 154(1)) by 0 days.
`
`This patent is subject to a terminal dis-
`claimer.
`
`{21)
`
`App]. No: 121170.191
`
`(221
`
`Filed:
`
`Jul. 9, 2008
`
`(65)
`
`(531
`
`(30)
`Jun.
`
`(51 )
`
`(52)
`[58}
`
`Prior Publication Data
`
`US 20091005098] Al
`
`Feb. 26, 2009
`
`Related US. Application Data
`
`1 11730383. filed on
`Continuation of application No.
`Apr. 5. 2007. now Pat. No. 7.411289, which is a con-
`tinnation of application No. 101859319. filed on Jun.
`3, 2004, now Pat. No. 7.205.615.
`
`Foreign Application Priority:r Data
`
`16, 2003
`
`(JP)
`
`.. 2003470335
`
`Int. Cl.
`HML 29176
`HML 29/94
`H011. 31/062
`{1011. 31/113
`HML 31/119
`257.1369
`US. Cl.
`Field of ClassificationSearch. 2571369
`See application file for complete search history.
`
`(2006.01)
`(2006.01)
`{2006.01}
`(2006.01)
`(2006.01)
`
`(Continued)
`FOREIGN PATENT DOCUMENTS
`
`JP
`
`52~l20??fi
`
`101197?
`
`{Continued}
`OTHER PUBLICATIONS
`
`Shimizu. A" et 31.. “Local Mechanical-Stress Comtrol (LMC): A
`New Technique for CMOS_Performnnce Enhancement". 2001.
`113th 01. p. 19.4.1-19.4.4.
`
`(Continued)
`
`thinner;F Examiner—Howard Weiss
`[74] Attornqt-L Agent, or Hmr- ~McDermott Will & Emery
`LLP
`
`(57)
`
`ABSTRACT
`
`A semiconductor device includes a first—type internal stress
`film formed Ufa silicon oxide film over sonrcefdrain regions
`ot'ananSFET and a second—type internal stress film formed
`ofa TEOS film over mmroetdrain regions o la pMISFF.T. In a
`channel region ot'tlie nMJSl-‘b’l', a tensile stress is generated
`in the direction ofmovement ol'eleelruns due to the first-type
`internal stress film. so that
`the mobility of electrons is
`increased. In a channel region oftlze pMISFE’l‘, a compressive
`stress is generated in the direction of movement of holes due
`to the second-type internal stress film. so that the mobility of
`holes is increased.
`
`25 Claims, 9 Drawing Sheets
`
`RnA
`
`\/
`
`Rp
`
`
`
`IP Bridge Exhibit 2021
`IP Bridge Exhibit 2021
`TSMC v. Godo Kaisha IP Bridge 1
`TSMC V. Godo Kaisha IP Bridge 1
`IPR2017-01841
`IPR2017-01841
`
`

`

`US 1893,50] B2
`Page 2
`
`U.S. PATBN'I‘ DOCUMENTS
`
`Xiugel a].
`Eneial.
`Matsuda et al.
`
`...... 25'???“
`
`..........
`
`.......
`
`...... 25W365
`
`6.431404
`0,573,172
`6.8?0.230
`0.911194
`6.982.465
`7,022.56 I
`7,205.0 l 5
`0.417.289
`2003I0040158
`20000075140
`
`Bl“
`Bl
`132‘
`B2
`B2
`132
`32‘
`BZ“
`Al
`Al
`
`$2002
`$2003
`332005
`[232005
`[£2006
`41‘2006
`4:200?
`3’2008
`2/2003
`£32004
`
`9,9005 Chan et a].
`2005:”0194596 Al
`FOREIGN RATENT DOCUMENTS
`60—236209
`11:1985
`{ll-042840 A
`2” 989
`2003~036?08
`3:2003
`2004-193 [66
`73004
`
`JP
`JP
`JP
`JP
`
`OTHER PUBLICATIONS
`
`Belyausky ct a].
`Kinnagai et al.
`Huang at a].
`Tslltsuiet a].
`Tsutsuict 0L
`Snitch
`
`Kmnagai et al.
`
`. ZST’SO‘J
`.. 2573369
`
`Japanese (mice Action. with English translation. issued in Japanese
`Patent Application No. 2003-170335, mailed Dec. 22, 2009.
`Japanese OFfice Action. with English translation issued in Japanese
`Palent Application No. 2003-170335. mailed Mar. 23. 2010.
`* cited by examiner
`
`

`

`US. Patent
`
`Feb. 22, 2011
`
`Sheet 1 01'9
`
`US 7,893,501 B2
`
`FIG.1
`
`Rn
`
`
`Rp
`
`
`10
`
`11
`
`
`
`f/AV/AWAWA
`!&%§I\M2,,
`
`WWW.“
`
`821
`
`

`

`U.S. Patent
`
`Feb. 22, 2011
`
`Sheet 2 of 9
`
`US 7,893,501 B2
`
`FIG. 2A
`
`R,
`
`RD
`
`
`
`6a?
`
`76b
`
`2
`
`38 1X
`
`udkuih‘m
`5 4a 2 3b1y1b5 4b
`2
`
`
`
`
`
`
`
` MM!
`
`
`
`
`
`
`
`1
`
`

`

`US. Patent
`
`Feb. 22, 2011
`
`Sheel 3 uf9
`
`US 7,893,501 B2
`
`
`
`FIG 3A;
`R,
`8,,
`/,A”;
`Shawl”(km 1
`
`2 331x185432 3b1ylb54b2
`
`
`
`

`

`U.S. Patent
`
`Feb. 22, 2011
`
`Sheet 4 of9
`
`US 7,893,501 132
`
`RD
`Rn
`FIG 4A
`
`
`10
`
`
`mmm
`"fl":i’K'L”I“... 1
`
`
`
`8a
`
`
`
`
` VIA V/A'A '10
`gflw
`
` 333Mi
`
`$3
`Ix
`1354823blyl b54132
`
`2
`
`331x
`
`
`
`

`

`US. Patent
`
`Feb. 22, 2011
`
`Sheet 5 of9
`
`US 7,893,501 B2
`
`FIG. 5A
`
`Rp
`Rn
`
`
`\
`
`6b
`
`Z
`'
`lfi’i’kflfikfl 1
`
`I
`
`5 4a 2 3b1Y1b5 4b 2
`
` \
`
`
`
`
`
`
`
`
`
`-
`Ba 7
`' 6b
`A?
`83 mg. k
`
`A.
`
`
`‘6’I"(Ix I.
`2 6Kufi
`
`
`la
`
`
`
`
`
`

`

`US. Patent
`
`Feb. 22, 2011
`
`Sheet 6 OH
`
`US 7,893,501 B2
`
`Rp
`Rn
`FIG. 6A
`
`
`
`g
`‘ Ifil‘fifl
`
`5 4a 2 3b1y1b5 4b 2
`
`1a
`
`
`
`6b
`
`
`\ 3:::.-':::_-':5;5:5:5:;:W2:2:2 "
`L
`a“
`$5”:
`8b
`hllAmh!)
`
`1 a 5 4a 2 3b1Y1b5 4b 2
`
`
`
`11
`
`
`
`FIG. 6C
`[I
`«A 10
`V ”V"
`2“
`L§@§%§fré%§l
`lfifififlfflgfl
`5 4a 2 3b1y1b5 4b
`2
`
`
`
`2
`
`
`
`1.42, m 8b
`
`331x
`
`
`
`

`

`US 7,893,501 B2
`
`
`
`
`
`
`
`
`
`
`
`
`
`

`

`US 7,893,501 B2
`
`
`
`
`
`
`
`VIA 68%mm fibllr
`
`2 3W1154L23b1y1b54b2
`
`
`I§ JIM“!
`Lit;”Mg... 1
`
`
`
`
`
`2 31154 23b1y1b54b2
`
`

`

`US. Patent
`
`Feb. 22, 2011
`
`Slleel 9 of9
`
`US 7,893,501 32
`
`FIG. 9A
`
`
`
`
`
`
`

`

`US 7,893,501 B2
`
`1
`SEMICONDUCTOR DEVICE INCLU DING
`MISFET HAVING INTERNAL STRESS FILM
`
`RELATED APPLICATIONS
`
`This application is a Continuation ot‘IlS. application Ser.
`No. Ill730,988, filed Apr. 5, 2007, now U.S. Pat. No. 7,417,
`289, which is a Continuation of U.S. application Ser. No.
`10.859319, tiled Jun. 3, 2004, new US. Pat. No. 7,205,615,
`and claiming priority of Japanese Application] No. 2003-
`170335, filed Jun. I6, 2003, the entire contents of each of
`which are hereby incorporated by reference.
`
`10
`
`2
`The intentai stress film is capable of covering one or both
`of sottrccl'draiit regions. In an nMISFET, the internal stress
`film generates a tensile stress substantially in the parallel
`direction to a gate length direction in a channel region He,
`the direction of movement of electrons). In a leSFET, the
`internal stress film generates a compressive stress substati—
`tially in the parallel direction to a gate length direction in a
`channel region [i.e., the direction of tnovement of holes).
`Covering both side surfaces or both side and upper surfaces
`of a gate electrode, the internal stress film can generate a
`stress ill the longitudinal direction of the channel region
`through the gate electrode, thereby increasing the [nobility of
`carriers.
`
`BACKGROUND OF THE INVENI‘ION
`
`The present invention relates to a semiconductor device
`including an MISFET and a method for fabricating the same,
`and more particularly relates to a measure for increasing the
`mobility of carriers.
`When a stress is generated in a semiconductorcrystal layer,
`a crystal—lattice constant varies and a band structure is
`changed, so that the mobility of carriers is changed. This
`phenomenon has been known as the “piezo resistivity etfect".
`Whether the carrier mobility is increased or reduced difl‘ers
`depending on the piano direction of a substrate, the direction
`in which carriers move, and whether the stress is a tensile
`stress or a compressive stress. For example, in on Si [100)
`substrate, i.e., a silicon stibstrate of which the principal sur-
`face is the {100} plane, assume that terriers move in the [0] 1]
`direction. When carriers are eleclmns, with a tensile stress
`generated in the direction in which electrons in a channel
`region move, the mobility of the carriers is incl-cased. On the
`other hand, when carriers are holes, with a compressive stress
`generated in the direction in which holes in a channel region
`move, the mobility of the carriers is inertutsed. The increase
`rate of carrier mobility is proportional to the size ofa stress.
`In this connection, conventionally, there have been propos—
`ais for increasing carrier mobility by applying a stress to a
`semiconductorcrystal layer to increase the operation speed of
`transistors and the like. For example, in Reference 1, an entire
`semiconductor substrate is bent using an external device,
`thereby generating a stress in an active region oi‘a Lransislor.
`
`SUMMARY OF THE INVENTION
`
`15
`
`20
`
`30
`
`4f!
`
`Moreover, covering a side surface of the gate electrode and
`an upper surface of the semiconductor substrate iti two
`regions of the substrate sandwiching part of the gate elec-
`trode, whether the MISFET is an anSFl-ITI‘ or a leSFE’I‘,
`the internal stress film can generate a tensile stress substan-
`tiallyr in the parallel direction to the gate width direction ofthe
`MISFET, thereby increasing the mobility ofcarriers.
`A first method for fabricating a semiconductor device
`according to the present invention is a method in which an
`anSl-‘E’l‘ and a pMISFET are formed iii first atld second
`_ active regions ofa semiconductor substrate, respectively, and
`then first and second interim] stress films which cover source!
`drain regions ofthe nMISFET and sourcet’drnin regions ofthe
`pMISFET, respectively, and generate a tensile stress and a
`compressive stress, respectively, substantially in the parallel
`directions to respective gate length directions of the channel
`regions are formed.
`According to this method, a CMOS device of which the
`operation speed is increased can be obtained.
`A second method for fabricating a semiconductor device
`according to the present invention is a method in which an
`internal stress film is formed first, a groove is formed in the
`internal stress fihn, a gale insulating film and a buried gate
`eieetrode are formed in the groove, and then the internal stress
`film is removed.
`
`According to this mediod, a stress which increases the
`mobility of carriers in the channei region can be generated
`using a remaining stress in the gate insulating film.
`
`BRIEF DESCRIPTION OF TIIE DRAWINGS
`
`in the above-described known structure, an
`However,
`external device is needed in addition to a semiconductor
`substrate and a stress can be generated only in the same
`direction in an entire region of the semiconductor su bstratc in
`which active regions of a transistor and the like are provided
`and which is located in the principal surface side. For
`example, when an Si (100) substrate is used, neither the
`mobility of electrons nor the mobility of holes can be
`increased.
`
`It is therefore an object ofthe present invention to provide,
`by generating a stress which increa sea the mobility ofcarriers
`in a semiconductor layer Without using an external device, a
`semiconductor device inciuding a pMISFET and an anS-
`FET ofwhich respective operation speeds are increased and a
`method for fabricating the same.
`A semiconductor device according to the present invention
`includes an internal stress film for generating a stress in a gate
`length direction in a channel region of an active region in
`which a MlSF ET is formed.
`
`thus, the mobility of carriers in the MlSl—‘El' can be
`increased by using the pie'no resistivity effect.
`
`50
`
`60
`
`FIG. 1 is a cross-swtional view illustrating a semiconduc—
`tor dwice according to a first embodiment of the present
`invention.
`
`FIG. 2A through 2C are cross-sectional vich illustrating
`first half ofrcspcctive steps for fabricating the semiconductor
`device of the first embodiment.
`
`FIG. 3A through 3C are cross—sectional views illustrating
`latter halfofrespective steps for fabricating the semiconduc—
`tor device of the first embodiment.
`
`FIGS. 4A through 4C are cross-sectiona] views illustrating
`first, second and third modified examples ofthe first embodi-
`ment.
`
`FIGS. 5A thmngh 5]) a re cross-sectional views illustrating
`respective steps for fabricating a semiconductor device
`according to the first modified example of the first embodi—
`tnent.
`
`'
`
`FIGS. 6A through 6C are eroSSusectional views illustrating
`respective steps for
`fabricating a semiconductor device
`according to the third modified example of the first embodi—
`ment.
`
`

`

`US ?,893,501 B2
`
`3
`HUS. 7A through 713 are cross-sectional views illustrating
`first half of respective steps for fabricating a semiconductor
`device according to a second embodiment of the present
`invention.
`FIGS. 8A through 8D are crosswsectionai views illustrating
`latter half of respective steps for fabricating the semiconduc-
`tor device of the second embodiment.
`
`FIGS. 9A and 9B are a plane view of an WSFET of a
`semiconductor device according to a third embodiment oI'the
`present invention and a cross-sectional view illustrating a
`cross-sectional structure taken along the line lX-IX (a cross
`section in the gate width direction), respoctivcly.
`
`DESCRIPTION OF THE PREFERRED
`EMBODIMENTS
`
`First Embodiment
`
`10
`
`.
`
`20
`
`23'
`
`3D
`
`3
`
`FIG. I is a cross-sectional view illustrating a semiconduc—
`tor device according to a first embodiment of the present
`invention. As shown in FIG. 1 , a surface region of a semicon-
`ductor substrate 1, i.c., an Si (100) substrate is divided into a
`plurality ofactive regions 1a and 1!; by an isolation region 2.
`The semiconductor device includes an nMISFET formation
`region Rn which includes the active region In and in which an
`nMiSFl-Z'l‘ is to be formed and a pMISFET formation region
`Rp which includes the active region lb and in which a pMIS-
`PET is to he fooned.
`Tile nhflSFET includes n—type sou rceldrain regions 30 and
`do each of which includes an rr—lype lightly doped impurity
`region, an n—typc heavily doped impurity region and a silicide
`layer such as a CoSi2 layer, a gate insulating film 5 Ionrred on
`the active region la and made ofa siliconoxide film, a silicon
`oxynitride film or the like= a gate electrode 6a formed on the
`gate insulating film 5 and made ofpolysilicon, aluminum or 3
`the like, and a sidewall 7 covering a side surface of the gate '3.
`electrode 6:: and made ol'au insulating film. Part ofthe active
`region lo located under the gate electrode 6a is a clrarmel
`region 1x in which electrons move (travel) when the nMIS-
`FET is in an operation state.
`The pMIISFET includes p—type sourcetdrain regions 3!: and
`4!) each of which includes a p-type lightly doped impurity
`region, a p-type heavily doped impurity region and a silicide
`layer such as a CcSi2 layer, a gate insulating film 5 formed on
`the active region 1b and madeofa silicon oxide film, a silicon
`oxynitride film or the titre, a gate electrode at; formed on the
`gate insulating film 5 and made ofpolysilicon, aluminum or
`the like, and a sidewall 7 covering a side surface of the gate
`electrode 6b and made ol'an insulating Iilrn. Part ofthe active
`region to located under the gate electrode 6!: is a channel
`region I}: in which holes move (travel) when the leSFET is
`in an operation state.
`Moreover, provided are a first-type internal stress film 8::
`formed on the sourceidrain regions 30 and 4a of the nMIS—
`FET, ruade of a silicon nitride I'ilru or the like, and having a
`thickness ofabout 20 nm, a second—type internal stress film 8};
`formed on the sourcefdrain regions 3b and 4}) of the leS-
`FE’I', made of a 'I‘EOS film or the like, and having a thickness
`of aboul 20 run, an inlerlevel insulating film 9 covering the
`anSFET and pMISFET and having a surface flattened, a
`lead electrode ll] formed on the interlevel insulating film 9,
`and a contact 1] connecting each ol‘the sourcez‘drain regions
`3a, 3b, 4a and 4b with the lead electrode 10 through the
`interlevcl insulating film 9.
`llercin, an “internal stress [ilm" is a film characterived in
`that where the internal stress film is directly in contact with
`some other member or faces some other member with a [hill
`
`4
`film interposed therebehveen, a stress is generated in the film
`itself. As for stress, there are tensile stress and compressive
`stress. In this embodiment and other embodiments, an inter-
`nal stress film in which a tensile stress is generated substan»
`tially in the parallel direction to the direction in which carriers
`move (i.c., the gate length direction) in a channel region oi'an
`M] SEE’l‘ is referred to as a "first-type internal stress film" and
`an internal stress film in which a compressive stress is gen-
`erated substantially in the parallel direction to the direction in
`which carriers move [the gate length direction) in a charmel
`region ofan MISFET is referred to as a “second-type internal
`stress film”.
`Herein, the semiconductor substrate 1 is an Si substrate of
`which the principal surface is the {im} plane and is referred
`to as an Si (100) substrate for convenience. However, the
`{100] plane is a general name i'orthe (:1 00) plane, the {0:1 0)
`plane and the (001 1) plane, and therefore, even a pin ne which
`is not exactly the {100} plane and is tilted from the { 100}
`plane by a less angle than to degree is considered to be
`substantially the { 100} plane. Moreover, inthis embodiment,
`the direction in which electrons move in the nMZSFE’F and
`the direction in which holes move in the thSlr‘E‘l' (i.c., the
`gate length direction ofeach MISFET) is the {0! l 1 direction.
`IIowwer, in this embodiment, the “[011] direction on the
`principal surface ofan Si (100) substrate” inchtdes equivalent
`directions to the [01 1] direction, such as the [01- i] direction,
`the [0—11] direction, and the {0-1-1 ] direction, i.c., directions
`within the range of the <0] l> direction. "that
`is, even a
`direction which is not exactly the [01]] direction and tilted
`from the <011> direction by a less angle titan it] degree is
`considered to be substantially the [01 1] direction.
`Accordingtothis embodiment, the followingctl'ects can be
`obtained.
`In the anSFET, when the first—type internal stress film 8a
`is brought into a direct contact with a semiconductor layer or
`made to face a scrniconductorlayer with a thin film interposed
`therehetween, a stress for compressing the first-type internal
`stress film itself, i.c., a compressive stress is generated in the
`first-type internal stress film 80. As a result, by the first—type
`internal stress film 80, the semiconductor layer adjacent to the
`first—type internal stress [ilm 80 can be stretched in the vertical
`direction to a boundary surface. Specifically, the first—type
`internal stress film 8a applies a compressive stress to the
`source region 3:: and the drain region 4:: in the active region
`Jr: of the anSFH1‘ in the parallel direction to the principal
`surfiacc. As a result, a tensile stress is applied to a region of the
`substrate located between the source region 3n and the drain
`region 41:, i.c., the channel region ]x in the gate length direcA
`tion (the direction in which electrons move when the MIS-
`FE'l‘ is in an operation state). Then, with this tensile stress,
`electrons are influenced by the piezo resistivity effect, so that
`the mobility of electrons is increased. Herein, “substantially
`in the parallel direction” also means in a direction tilted by an
`angle of less than 10 degree from the direction in which
`. electrons move.
`For example. assume that the substrate 1 is an Si (100}
`substrate and the direction in which electrons move is the
`{011} direction. When the internal stress of the first—type
`internal stress film 80 adjacent to the semiconductor layer is
`a general level for a silicon nitride film, i.c., 1.5 GPa, the
`thickness ol'the first-type internal stress film So is 20 run, a
`space betweenrespective parts oi'the source and druinregions
`3a and 40 being in contact with the first—type internal stress
`[ilru 8a, i.c., the length ol‘t'he channel region ]x, is 0.2 pm, a
`tensile stress in the gate length direction generated at a depth
`of l 0 mn [tom the surface ot‘the su bstrate is 0.3 GPa (J. Appl.
`l’lrys., vol. 38—7, p. 2913, 1967) and the improvement rate of
`
`4!)
`
`45
`
`50
`
`ISO
`
`ES
`
`

`

`the mobilityr of electrons is +10% (Phys. Rev, vol. 94, p. 42,
`1954). To obtain a larger change in the Inability than this. the
`tensile stress of a semiconductor can be increased. Thus, a
`film having a large internal stress can be used as the first-type
`internal stress film So, the thickness of the first-type internal
`stress film So can be increased, or the space between the parts
`ofthe source and drain regions 30 and 4a being in contact with
`the first-type irlterttal stress ['ilm 8a. to, the length of the
`channel region l_r, can be reduced for a larger change iti the
`mobility. For example. when the thickness of the first—type
`internal stress film 8a is doubled, the space between the parts
`ofthc source and drain regions 3a and 4a being in contact with
`the first—type internal stress film So, Le, the length of the
`channel region 1x is reduced to half, the improvement rate of
`the mobility of electrons is +40%. As another way to obtain a
`large mobility,
`the direction in which electrons move is
`changed from the [til 1] direction to the [[110] direction to
`clulngc the improvement rate oftlte mobility ot'electrons with
`respect to a tensile stress. As a result, with the same tensile
`stress, the improvement rate of the mobility becomes about
`3.5 times large. Although the source and drain regions 3:: and
`do receive compressive stresses by the first—type internal
`stress fihn 8r), influence of the piezo resistivity effect is small
`because a low—resistant heavily doped semiconductor device
`and a silicidc film are used. Moreover, influence of the inter—
`no] stress of the interlevel insulating film 9 on the channel
`region can be neglected. This is because with the substrate
`covered by the interlevel insulating film 9, internal stresses ill
`the interlevel insulating film 9 are cancelled off with each
`other, so that the function of applying stress to the active
`regions In and lb is small.
`in the leSFET, when the second-type intcmai stress film
`so is brought into a direct contact with the semiconductor
`layer or made to face a semiconductor layer with a thin film
`interposed thcrcbctwccn, a stress for stretching the second-
`Iype internal stress film itself, i.e., a tensile stress is generated
`in the second—type internal stress film 81). As a result, by the
`second-type internal stress filtn 8b, the semiconductor layer
`adjacent to the second-type internal stress film 8b is colu-
`presscd in the vertical direction to a boundary surface. Spe—
`cifically, the second-type internal stress lilln Sb applies a
`tensile stress to the source region 3!) and the drain region 4!? in
`the act ivc region lb of the leSFl—s’l' in the parallel direction
`to the principal surface. As a result, a compressive stress is
`applied to aregion of the substrate located between the source
`region Sb and the drain region 4b, i.e., the chatuiel region 1y
`substantially in the parallel direction to the gate length direc-
`tion [the direction in which holes tnovewhen the pMI SFE’I‘ is
`in an operation state). Then, with this compressive stress,
`holes are influenced by the piezo resistivity effect, so that the
`mobility of holes is increased. Herein, “substantially in the _
`parallel direction” also means in a direction tilted by an angle
`of less than 10 degree from the direction in which electrons
`move.
`
`Note that, instead ofthe internal stress films 8a and 8b, the
`semiconductor film itself in which the source and drain
`regions 3a, 4a, 3.6 and 4b are formed may be a film having an
`internal stress, for example, an uppermost semiconductor
`‘_ la Fr in an $01 substrate.
`Furthermore, each of the internal stress films 8a and so
`does not have to he a single layer but may include multiple
`layers, as long as each of the internal stress films 8a and 8b
`nun-.m-
`can apply a stress to the substrate as a whole.
`Moreover,
`in this embodimem, an Si (100) substrate is
`used. However, even ifan Si (1 l l)suhslrale is used, with the
`direction in which electrons move set to be the [00]] direc-
`tion, the mobility ul'clectrons is increased by a tensile stress.
`
`55
`
`t
`
`q
`
`US ?,893,501 32
`
`10
`
`2')
`
`25
`
`3t)
`
`35
`
`4t]
`
`45
`
`50
`
`6
`In general, in any substrate plane directions, there is a direc-
`tion of movement ofelectrons or holes, which allows increase
`in the mobility of electrons orholes according to the direction
`of a stress.
`In this embodiment, the internal stress films 8a and 8!) exist
`on the sourccldtain regions 3a and 4a and the sourcefdrain
`regions 3!: and 4!), respectively. However, even when the
`internal stress film so exists only on one of the sourcefdrain
`regions 3a and 4a and the internal stress film so exists only on
`one of the sourceldrain regions 35 zmd 4b, the effect of
`increasing the mobility of carriers can be obtained. In this
`case, the improvement rate of the mobility is reduced to half.
`In each ofthc follow ing embodiments, when an intemal stress
`film exits only on one of sourcet'drain regions, the improve—
`.' ment rate of the mobility is reduced to half, compared to the
`case where internal stress films exist on sourcefdruin regions,
`but the mobility is increased.
`FIGS. 2A through 2E“ and FIGS. 3A through 3C are cross—
`soclional vietvs illustrating respective steps for fabricating a
`semiconductor device according to the first embodiment of
`the present invention.
`First, in the procch step oil-'16. 2A, a trench and a buried
`oxide film are formed in part of a semiconductor substrate 1.
`i.c., an Si (100) substrate, thereby forming an isolation region
`2 for dividing the substrate into active regions la, lb and so__
`on. Thereaiier, aftera gate insulating film 5 has been formed
`by thermal oxidation of respective surfaces of the-active
`regions in and 1b and a polysilicon film for forming gate
`electrodes has been deposited, the polysilicon filtn and the
`gate insulating film 5 are etched by patterning using lithog—
`raphy and anisotropic dry etching, thereby forming gate elcc-
`trodcs Ga aild as. The gate length direction ofeach ofthe gate
`electrodes 6a and 6!; is the [011] direction. Next. using the
`gate electrode 6a of the nMISFET as a mask, ion implantation
`of an n-typc impurity (0.3., arsenic) at a low concentration is
`performed to an nMISI-‘ET formation region Rn at an injec-
`tion energy of lOch andadosc of 1x1013t'cm2,and using the
`gate electrode 6!) of the pMISFET as a mask, ion implantation
`of a p—type impurity (cg, boron) at a low concentration is
`performed to a pM'ISPFi'I‘ formation region Rp at an injection
`energy of 2 keV and a dose of lxlOlsrcmZ. Tltereatter, an
`insulating film which is for forming a sidewall and has a
`thickness of about 50 run is deposited on the substrate and
`then a sidewall
`'7 is formed on side surfaces of the gate
`electrodes 6a and tab by etch back. Next, using the gate
`electrode 6:: of the nMISFET and the sidewall 7 as masks, ion
`implantation of an n-type impurity (cg, arsenic) at a high
`concentration is performed to the 11MISFE'I‘ formation region
`Rn at an injection energy of 20 keV and a dose of l x10‘4tcn12,
`and ion implantation of a p—type impurity (cg, boron) at a
`high concentration is performed to the leSFl-IT formation
`region Rp at an injection enisrgy of 5 keV and a dose of
`1 24101610313. Thereafter, thermal treatment [R'l‘A] for activat—
`ing impurities is performed. By the above~described process~
`ing, sourcefdrain regions 3;: and do including an n-type
`lightly doped impurity region and an n-type heavily doped
`impurity region are formed in the nMJSFET formation region
`Ru and soureer‘drain regions 3b and 4!; including a p-type
`lightly doped impurity region 3an a p-typc heavily doped
`impurity region are formed in the lesl-‘E'I' formation rcgi on
`Rp.
`Next, in the process step ofFlG. ZB, rt silicon nitride film fix
`is formed on the substrate so that the silicon nitride liltn 8.1- has
`a relatively large thickness and a surtace thereot'is llatted. At
`this point oftimc, the silicon nitride film 81- covers respective
`upper surfaces of the gate electrodes 64: and 6b of the MIS—
`FETs. Thereafler, a resist flint 12 is formed on the silicon
`
`

`

`US 7,893,501 82
`
`.
`7
`nitride tilm fix by lithography and the si | icon nitride film 81- is
`patterned using tltc resist film 12 as a mask so that the silicon
`nitride film 8x is left only on the 11MISFET formation region
`R11.
`Next, in the process step ofFIG. 2C, alter the resist Iiltn 12
`has been removed, the silicon nitride film Sr is etched back,
`part ofthe silicon nitride filnt 8x located on the gate electrode
`6:: is removed and the thickness of the silicon nitride film fix
`is tin-flier reduced. Thus, a first—type internal stress film So is
`formed. That is. the first—type internal stress filtn So does not
`exist on the gate electrode 6a of the 11MISFET but exits only
`on the sonrcefdrain regions 3n and 40.
`Next, in the process step of FIG. 3A, a ”11505 film 8)! is
`formed on the substrate so that the TEDS filnt 8y has a
`relatively large thickness and a surface thereof is fiatted. At
`this point of time, the TEOS film 8y covers respective upper
`surfaces of the gate electrodes on and 6b of the MlSFFiTs.
`Thereafter, a resist film {not shown) is formed on the 'fLiOS
`film 8y by lithography and the TEOS film By its patterned
`using the racist film as a mask so that the T1308 film 8y is left
`only on the pMISFE'l‘ formation region Rp.
`Next, in the process step ofh'ltl. SB, afierthe resist film has
`been removed, the TEOS film 8}: is etched back, parts oftlte
`TEOS Iilm 8)! located on the gate electrodes 60 and tub are
`removed and the thickness of the TEOS film 8)! is fiirther
`reduced. Thus, a second-type internal stress film so having
`substantially the saute thickness as that of the first-typo litter-
`nal stress film 8a is formed. That is. the second-type internal
`stress filln 8!) does not exist on the gate electrode 6b of the
`thSFET and the first-type internal stress film 8:: but exists
`only on the sourcet'drain regions 36 and 411
`By the above-described process steps, the internal stress
`films 8a and so for applying stresses in opposite directions to
`each other are lbrmed on the sottttcet'drain regions 3a and do
`ofthc nMISFET and thc sonroca’drain regions Sb and 4b oftltc
`pMISFET, respectively.
`Next, in tile process step of FIG. 3C, on tile substrate. all
`interleve] insulating film 9 is formed and then contact holes
`are formed so as to pass through the interlevcl insulating film
`9 attd reach the sonroet’drain regions 3n and 40 ofthe anS-
`PET by lithography and dry etching, the sourcct’drain regions
`3!) and 4b, and the gate electrodes 60 and 6b, respectively.
`'1 hernfter, each ol‘the contact holes is filled with metal (cg,
`tungsten), thereby forming contact plugs 11. Furtliennorc, a
`metal film such as an aanninLun alloy film is deposited on the
`interlcvel insulating film 9 and then the metal film is put—
`tcrned, thereby forming a lead electrode 1 I] cotutected to each
`of the contact plugs 11. Thus, the respective sourcei’drain
`regions 3a, 4a, 3b and 4b of the MlSFETs and the gate
`electrodes 6a and 62; are made to be electrically connectable
`from the outside.
`In the fabrication method ofthis embodiment. oitheronc of
`the two types ofinternal stress films 8a and 8!) may be formed
`first. And the internal stress films 8a and so may overlap with
`each other over the isolation region 2 and the sourcetdrain
`regions 30, 4a, 3b and 421
`
`First Modified Example of First Embodiment
`
`FIGS. 4A through 4C are cross—sectional views illustrating
`first through third modified examples ofthe first embodiment.
`A semiconductor device according to a first modified
`example shown itt FIG. 4A has a structure in which the
`sidewall 7 ot'thc first embodiment is omitted. Moreover, each
`n ftlte stiurtrt‘dtain regions 3a, 40, 3b and 4!) does not include
`a lightly doped impurity region and includes only a heavily
`doped impurity region. Other parl has the same structure as
`
`.
`
`1 t)
`
`1‘
`
`3|)
`
`'
`
`All
`
`50
`
`55
`
`ISO
`
`'
`
`8
`mat of the semiconductor device of the first embodiment. [n
`this modified example, no sidewall exists in forming an inter-
`nal stress film, so that a space between respective parts of the
`sourcel’drain regions 3:: and 4o being in contact with the
`first-type internal stress film So is small. Thus, a stress applied
`to each of the chamtcl regions 1x and 1y is increased, so that
`the effect of in'lpmving the carrier mobility becomes larger
`than that of the first embodiment.
`
`A semiconductor device according to a second modifed
`example shownin 1:19.43has a structure in which instead of
`the!sidewall 7 of the first embodiment, whichIs made of a
`'slltconoxtdc film the first—type internal stress film 80 made of
`a silicon nitride filnt covers3£192 surface ofthe gal;electrode
`6:: ofthe 11MISFET<and the second--type internal stress fillnso
`made of a TEOSfilm covers a side surface of the gate elec-
`trode 6b oftlte leSFET. Moreover. each ofthe sourcel‘drain
`regions 36, 4a, 3}: and 4!) does not include a lightly doped
`impurity region and includes only a heavily doped impurity
`region. Other part has the same structure as that ot‘the semi—
`conductor dcviee of the first embodiment.
`
`In this modified example, in addition to the effect of the
`first modified example, the following cfliect can be obtained.
`In the tiMlSFE'l‘, the first-type internal stress film 8:: and the
`gate electrode 60 are in contact with each other substantially
`at the en1ire side surface of the gate electrode 6o. so that the
`gate electrode 6a is compressed downwardly by the first-type
`internal stress film 80. With the gate electrode 6a compressed
`downwardly, then, in the channel region 1x, a compressive
`stress is generated in the vertical direction to the pri

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket