throbber
United States Patent [19]
`United States Patent [191
`Dunfield et aI.
`Dun?eld et a].
`
`11111 m 11111111111111111111111111111111111111
`USOO5694268A
`US005694268A
`[11] Patent Number:
`[11] Patent Number:
`[45] Date of Patent:
`[45] Date of Patent:
`
`5,694,268
`5,694,268
`Dec. 2, 1997
`Dec. 2, 1997
`
`[54] SPINDLE MOTOR HAVING OVERMOLDED
`[54] SPINDLE MOTOR HAVING OVERMOLDED
`STATOR
`STATOR
`
`[75]
`Inventors: John Charles Dunfield. Santa Cruz;
`
`
`[75] Inventors: John Charles Dun?eld. Santa Cruz; 591” Km Hem'Apms‘ b°th °f .
`Gunter Karl Heine. Aptos, both of
`Calif.
`'
`
`.
`[73] Assignee: Seagate Technology, Inc •• Scotts
`[73] AS5191“: Seagate TeFhmhgY! Inc" Soot“
`Valley, Calif.
`Valley, Ca11f~
`
`[211 App]. No_; 550,175
`[21] Appl. No.: 550,175
`
`[22] Filed:
`22 Filed:
`[
`]
`
`Oct. 30, 1995
`Oct. 30, 1995
`
`Related U.S. AppHcatiOD Data
`Related {15- Al’l'?m?m Data
`
`[63] Continuation-impart of Ser. No. 386,883, Feb. 10, 1995.
`[63]
`continuation-ill-part of Ser. No. 386,883, Feb. 10, 1995.
`lot. CL 6
`6
`.
`.
`[51]
`............................. GlIB 17102; H02K 5/24;
`[51] Int. Cl. ........................... .. GllB 17/02,
`H02K 7/14
`[52] U.S. CI ...................................... 3CJO/98.07; 360/99.08;
`[52] US. Cl. ...........................
`310/67 R; 310151; 310/254
`[58] Field of Search .............................. 360/97.01, 98.01.
`[58] Field of Search ............................ .. 360/9701. 98.01.
`360198.07, 98.08. 99.04. 99.08-99.12; 310/51.
`360/98.07,98.08,99.04,99.08-99.12; 310/51,
`67 R. 254
`67 R. 254
`
`[56]
`[56]
`
`References Cited
`RefeftDces Cited
`,TENT Cm ‘EMT
`U.S. PATENT DOCUMENTS
`US' P
`DO
`S
`1,688,891 10/1928 Spreen .................................... .. 310/51
`1,688,891 10/1928 Spreen ...................................... 310/51
`4/1969 Frohmuller et aI ....................... 310/51
`3,438,407
`3,438,407
`4/1969 Frohmuller et a1.
`310/51
`3,546,504 12/1970 Janssen et aI ............................. 310/51
`3,546,504 12/1970 Jan-88911.6! 31
`310/51
`5/1981 Fernstrom ............................... 4181270
`4,268,233
`4268233 5/1981 Fems'mm
`418/270
`3/1987 von der Heide et aI. ................ 310/51
`4,647,803
`goggle’ Heme ct 31'
`611987 Seitz .......................................... 310/90
`4,672,250
`‘760,299 7/l988 De;
`"""""" "
`310/91
`7/1988 Dickie et aI .............................. 310191
`4,760,299
`4'816 710 3/1939 S?vaggio ex'
`:"3101194
`3/1989 Silvaggio et aI ....................... 3101194
`4,816,710
`4,823,034
`4/1989 Wrobel .................................. 310/67 R
`4,823,034
`4/1989 Wrobel .............. ..
`310/67R
`4,965,476 10/1990 Lin ............................................ 310/51
`4,965,476 1011990 Lin .......................................... .. 310/51
`
`. . . . .. 310/905
`
`5,126,612
`
`6/1992 Girault . . . . .
`
`1/1992 Jones ......................................... 310191
`5,079,466
`1/1992 Jones ....................................... .. 310/91
`5,079,466
`3/1992 Ueki et aI .............................. 360197.2
`5,097,366
`3/1992 Ueki et a1.
`.. 360/972
`5,097,366
`611992 Girault ................................... 310/90.5
`5,126,612
`411993 Fruge
`5,200,866
`.................................. 360199.08
`7/1993 Ogawa ...................................... 310/90
`
`
`
`gmgé ‘71; 11/1993 Fazekas gawa .
`310/51
`
`, 5,235,227
`5,227,686
`811993 Fazekas ..................................... 310/51
`5,235,227
`811993 Katakura et aI .......................... 310/51
`5,241,229
`8/1993 Katakura et
`5,241,229
`310/51
`1011994 MacLeod ............................. 360198.07
`5,352,947
`5,352,947 1011994 MacLeod ..
`360/9807
`.
`5,367,418 11/1994 Chessman et 21.
`360/9912
`11/1994 Chessman et aI ................... 360199.12
`5,367,418
`1211994 Elsing et aI ............................... 310/67
`5,376,850
`5,376,850 12/1994 Elsing et a1.
`...... .. 310/67
`1011995 Hattori et aI.
`.. ..................... 360199.08
`5,457,588 10/1995 Hattori et a1.
`360/9908
`5,457,588
`5/1996 Yamada et aI ....................... 360198.07
`5519170 5/1996 Yam/1111161111.
`360/9807
`5,519,270
`1111996 Dunfield et aI ...................... 360199.08
`5,579,188
`5,579,188 11/1996 Dun?eld et a1. .... ..
`360199.08
`
`FOREIGN PATENT DOCUMENTS
`FOREIGN PATENT DOCUMENTS
`
`7701273 10/1967 Canada .................................. .. 310/70
`770273 1011967 Canada .................................... 31OnO
`3-89838 (A)
`Japan.
`411991
`3-89838 A 4/1991 .1
`.
`4463;42)
`apan
`4-168942
`611992
`Japan.
`(AA)
`(AA) 6/1992 Japan .
`4451542 (A)
`9/1992 Japan I
`4-251542 (A)
`Japan.
`9/1992
`4364340 (A) 1W199Q Japan.
`4-364340 (A) 1211992
`Japan.
`2 154 on 3/1935 United Kingdom .
`8/1985 United Kingdom.
`2 154 072
`
`Primary Examiner-Jefferson Evans
`_
`Primary EWWMPJCFMSO" Evans
`Attome)\ Agent, or Finn-Westman, Champlin & Kelly,
`Mame» Agent’ 0' F"m—w'=S‘m"~ ChamPhn & Kelly»
`P.A.
`BA
`
`ABSTRACT
`[57]
`ABSTRACT
`[57]
`A disc drive spindle motor for rotating at least one disc in a
`A disc drive spindle motor for rotating at least one disc in a
`data storage device includes a base. a shaft. a rotor and a
`data storage device includes a base, a shaft, a rotor and a
`stator. A bearing interconnects the rotor with the shaft and
`stator. A bearing interconnects the rotor with the shaft and
`allows the rotor to rotate about the shaft. An overrnold
`allows the rotor to rotate about the shaft. An overmold
`encapsulates at least a portion of the stator and provides the
`encapsulates at least a portion of the stator and provides the
`stator with a smooth external surface. The overmold
`stator with a smooth external surface. The overmold
`mechanically isolates the stator from the base and damps
`mechanically isolates the stator from the base and damps
`sympathetic vibrations in the stator structure to reduce the
`sympathetic vibrations in the stator structure to reduce the
`generation of acoustic noise in the storage device.
`generation of acoustic noise in the storage device.
`
`31 Claims, 14 Drawing Sheets
`31 Claims, 14 Drawing Sheets
`
`426---·
`4 2 6 “ \1
`
`t
`
`4
`
`412
`412
`
`I , “1:1
`l | /
`1
`1'93
`
`I
`I
`, 1
`
`l
`
`1
`
`1
`I
`1
`i /
`:.¢¢—
`(£125 L’ 4436
`
`4|O
`/
`
`414
`4 I 4
`2O
`
`\
`
`418
`418
`
`~~~~~~~-424
`424
`822
`428
`432
`43~22
`416
`43
`
`1
`
`434
`
`Page 1 of 22
`
`PETITIONERS' EXHIBIT 1013
`
`

`

`u.s. Patent
`US. Patent
`
`Dec. 2, 1997
`Dec. 2, 1997
`
`Sheet 1 of 14
`Sheet 1 of 14
`
`5,694,268
`5,694,268
`
`,...
`
`/ o
`
`N
`
`Page 2 of 22
`
`

`

`u.s. Patent
`US. Patent
`
`Dec. 2, 1997
`Dec. 2, 1997
`
`Sheet 2 of 14
`Sheet 2 of 14
`
`5,694,268
`5,694,268
`
`o
`CO
`
`o
`I'-
`
`C\J
`
`E EN owwi if \wm
`
`y/Lwm
`Nil),
`W13
`// K Fm
`Avg mm W 33 g
`
`H \ mm
`
`\om
`
`C\J
`CO
`
`Page 3 of 22
`
`

`

`u.s. Patent
`US. Patent
`
`Dec. 2, 1997
`Dec. 2, 1997
`
`Sheet 3 of 14
`Sheet 3 of 14
`
`5,694,268
`5,694,268
`
`- -
`
`Ie)
`.~
`LL
`
`~
`C\J
`
`I//
`
`0
`0
`
`~
`S
`~
`
`U>
`0
`
`C\J
`N
`
`NN_ Om_ J 853 \ 3
`
`Page 4 of 22
`
`

`

`u.s. Patent
`US. Patent
`
`Dec. 2, 1997
`Dec. 2, 1997
`
`Sheet 4 of 14
`Sheet 4 of 14
`
`5,694,268
`5,694,268
`
`o
`to -
`
`o
`I'-
`
`o
`
`U)
`
`N
`U>
`
`C\J
`1O
`
`MW @w
`
`j‘
`
`-
`
`-
`
`-
`
`-
`
`Page 5 of 22
`
`

`

`US. Patent
`
`~ • rJ).
`•
`~ .....
`~ a
`
`Dec. 2, 1997
`
`~ p
`
`j.J
`
`~
`
`~
`
`Sheet 5 of 14
`
`00 [
`
`!.II
`~
`~
`.&;:.
`
`•
`.
`2061
`,2081
`232, I
`216
`.' .--214 r
`
`I
`
`(
`
`J
`
`210
`
`224g
`224f
`207) I
`-\i---
`224e
`
`/224d
`224c
`
`,-218
`206j
`\~-~~-:~~j
`/
`206k
`208k
`
`"--2081
`2241
`
`...
`fJI
`~ 't.
`...
`N
`~
`00
`
`5,694,268
`
`208C'"
`206t224b
`
`, 206a
`224a'-208a
`, 206b
`'·208b
`
`FIg. 7
`
`202
`
`204
`209
`208f'
`206f
`208e/
`206e
`230
`;..'<.
`--
`208d-
`206
`
`d-
`
`Page 6 of 22
`
`

`

`FIg. 8 204
`252
`----
`... I'iiiifii....hl
`24 6
`244
`242
`250 200
`248
`232 /
`224h
`209
`224g
`206h
`224f
`2069
`206f
`209
`-206e
`240
`
`207, .
`
`~ I
`
`+-4--206d
`~206c
`-206b
`254
`~204
`
`260~
`
`236
`
`00
`
`e •
`• ;p
`[
`
`w
`
`~
`~
`
`~
`
`~. 9
`rig. 262
`242 200
`27
`2
`
`274
`------266
`
`'--268
`270
`
`g: a
`
`Q\
`
`~
`~
`.&::0.
`
`til
`---Q"I
`~
`---N
`~
`
`Page 7 of 22
`
`

`

`u.s. Patent
`
`U.S. Patent
`
`Dec. 2, 1997
`Dec. 2, 1997
`
`Sheet 7 of 14
`Sheet 7 of 14
`
`5,694,268
`
`vow
`
`Nam 1/
`
`mom 2. 6E
`
`wow omm
`
`Nam
`vmm
`V N mO)
`N N
`
`.
`ODIDO_1h
`Low
`nwom
`nwON
`I r-o
`
`..0..0
`lD
`COU)
`0)
`00 N
`NN
`
`mmm
`
`mmm
`
`,
`
`N
`
`o
`CO N NO
`..c
`N
`L() VL()
`N N N C\J lD
`fi)O
`NN
`
`\
`
`'+-
`0'>(.00)
`WOO
`o N N
`N
`
`~
`~
`~ ~¥~~L-________ ~ ______ ~~~~
`mom
`gum
`wwm
`mom
`
`"'C
`lOU
`O(.O..c
`NOlO
`NO
`C\J
`
`wmm
`
`nmom
`
`0)
`u>VOCX)
`q-VNV
`C\J N
`C\J
`
`{
`
`{NON
`
`f"(cid:173)o
`N
`
`Page 8 of 22
`
`

`

`Cj
`
`US. Patent
`
`• rJJ • ;p
`"""" ~ a
`
`Dec. 2, 1997
`
`W
`J~ ....
`~
`
`g:
`it
`~ ....
`
`Sheet 8 of 14
`
`00
`
`.1:0.
`
`,..
`VI
`="
`'.f.
`,..
`N
`=" Qe
`
`5,694,268
`
`I
`
`206k
`--2oak
`
`--20al
`2061
`306
`312
`
`7---206a
`206b
`
`208a"
`,,208b :
`
`206i
`....... -208i
`
`..-
`
`\~
`
`/
`
`I
`
`I
`
`204
`206f
`
`'1 1"/"/,',,
`1/'11 /1 11'1
`"t:;'/I/I,IJ11,...J.J
`".(,.Ii/I/lI,'III,
`II ... .:~/~/UII
`
`•
`
`:;
`
`-"1
`
`,-
`209
`FIg. 12 J///'~~;:':;~--::-~:
`........
`300.....
`,/'
`(;:-: ... ~,
`206g
`~ ;1:~:;,~:'':,
`""-'",, ',,', ... ,;"-
`/ h~:
`~"'~:~:, ... ;-:..~~":.'~~\.
`\>;'?''''''':Yv.
`l
`202
`,,~{~ 20eh'
`\~'~{:/~;'J
`'- 2089
`- --20af
`207~
`----------
`208e
`20ad
`
`~ ,
`/' ---_.
`fI~I\\\'\:1\1
`(.,11\1 1"\11,1\
`'I, t\ \t~l\~
`',I"\"\H
`,
`\,hq'qf
`,.,\I'111I11':'~
`• \H. I
`\\---
`, ',
`-.,
`I
`\ \
`'~"',,~~
`\
`\ ~~\'~,:~~~~
`\~~,,\.~:~, ....... :;
`( ,~ ,,,,.',/
`..l '~'~"':-' I
`I_'-~::~
`I .. ~~~.....
`1-- ,- " ~- r ~
`,--- ...... - .....
`.... _,:::::~."" .. -_ ... .::: ,
`,
`"....
`I~:::'-.?·:',::,
`....
`,----::~~:·I
`\~_=
`" _
`''':5/ .-_'::'.'
`~ \'~---- S,..::
`... --- ___ 7
`
`...
`
`_
`
`,
`
`I
`
`~
`
`(208c
`
`\
`
`,
`
`\
`
`\
`
`:-..
`..
`
`'
`
`i ~
`-
`
`206e
`
`30a
`
`Page 9 of 22
`
`

`

`u.s. Patent
`US. Patent
`
`Dec. 2, 1997
`Dec. 2, 1997
`
`Sheet 9 0f 14
`Sheet 9 of 14
`
`5,694,268
`5,694,268
`
`o
`N
`rt)
`o
`0-or<>
`
`I'f)
`
`o
`<.0
`
`N \
`08 S at .
`
`N
`l"(cid:173)
`N
`
`""'___or-,
`
`09% \
`won 1/
`8m 1/
`NR 3N N5 3%
`3N \ p Q \ Low
`
`
`\\ Nwm wow 9m
`\v
`
`oom\w_\6N vow 2 at
`... IA:
`
`0
`0
`rI)
`
`<.0
`~rI)
`ci
`
`
`
`oon .mom @5
`
`0)
`0
`N
`
`0
`N
`
`0
`I'f)
`
`rt)
`
`\ mom $8
`68
`
`, Bow
`'+-
`<.0
`0
`N
`
`I r-
`C
`C\J
`
`$3
`
`£8 36m
`•
`£8
`-0 u...o v
`80m
`wow
`<.0 <.owo
`° CON
`N N(\J
`
`2m
`
`rf)
`
`Page 10 of 22
`
`

`

`u.s. Patent
`US. Patent
`
`Dec. 2, 1997
`Dec. 2, 1997
`
`Sheet 10 of 14
`Sheet 10 of 14
`
`5,694,268
`5,694,268
`
`o
`rr>
`
`rr> \
`
`CD
`rr>
`rr>
`
`Page 11 of 22
`
`

`

`US. Patent
`
`~ = ""'" a
`
`~ •
`rL1
`•
`
`Dec. 2, 1997
`
`~
`~
`~
`
`w
`
`g: a
`~ e,
`
`~
`
`Sheet 11 0f 14
`
`~
`~
`
`Ut
`'"' Q\
`'f
`'"' N
`Q\
`Q()
`
`5,694,268
`
`Fig. 16
`334
`rm~ /330
`
`omm\\
`2%
`www
`2 at 2%
`
`340
`346
`
`209
`
`209
`
`wow
`
`207--
`
`2%
`
`N?
`
`~nm\\
`owmxmm\\
`mom 9%
`
`on»
`
`346
`266
`
`274
`
`o3 \ \ /.
`NE/XNN N5 \
`q xn
`own
`mom
`EN <~\ \ @
`3N
`¢w~
`wwm
`. \\\|
`low
`
`209
`
`Fig. 17
`260
`262 (
`1~~30
`332
`330 ,340
`
`on»,
`
`kn 6E mm»
`
`Page 12 of 22
`
`

`

`u.s. Patent
`US. Patent
`
`Dec. 2, 1997
`Dec. 2, 1997
`
`Sheet 12 of 14
`Sheet 12 of 14
`
`5,694,268
`5,694,268
`
`(\J
`L()
`C\Jrt')
`l"-
`N o
`
`LC')
`rt')
`
`\ /
`
`NMWNKL 2 at
`
`
`
`wwm (EN
`
`8N1\\$N mom
`
`2 at 085mm»
`
`3? p ¥\¢w~
`8N N5
`
`· DD!DO._
`
`Non NNN
`
`;I' (
`r-(cid:173)
`o
`C\J
`
`C\J
`I"(cid:173)
`C\J
`
`Page 13 of 22
`
`

`

`u.s. Patent
`US. Patent
`
`Dec. 2, 1997
`Dec. 2, 1997
`
`Sheet 13 of 14
`Sheet 13 of 14
`
`5,694,268
`5,694,268
`
`_
`
`rt)
`
`Omm\
`0
`@mm
`m
`(.DN
`m O
`rt)V
`~ 'I
`'\
`)
`r
`br ,..
`mo¢ “N .Ql
`Ow
`0 00
`wmm
`t'I
`Vm
`tl) ~
`IL
`
`vmm
`V m
`rt) \
`
`-
`
`mam
`N m \
`
`1
`
`( --I
`I"'-
`0
`C\J
`
`KEN
`
`N
`l"'-
`N
`
`
`
`Nwm\ 1
`
`wwm
`
`wwm)
`
`2% i \\
`
`
`
`wwm \\\ .
`
`o
`CD
`rt)
`m
`o
`N
`
`
`
`Own mom
`
`cm at
`• . 9
`LL
`
`/ o
`
`U)
`N
`
`Page 14 of 22
`
`

`

`u.s. Patent
`
`US. Patent
`
`Dec. 2, 1997
`Dec. 2, 1997
`
`Sheet 14 of 14
`Sheet 14 of 14
`
`5,694,268
`5,694,268
`
`co -V
`m2»
`
`o
`
`V \
`
`g".
`EmU—‘ill.
`
`.(mmv
`
`(
`(j)
`N
`~
`
`N -V
`N3.
`
`Page 15 0f 22
`
`Page 15 of 22
`
`
`
`

`

`5,694,268
`5,694,268
`
`2
`2
`at a constant speed. Typical spindle motor speeds have been
`at a constant speed. lYPica1 spindle motor speeds have been
`in the range of 3600 RPM. Current technology has increased
`in the range of 3600 RPM. Current technology has increased
`spindle motor speeds to 4800 RPM. 7200 RPM and above.
`spindle motor speeds to 4800 RPM. 7200 RPM and above.
`Analysis of various types of disc drives has brought to light
`Analysis of various types of disc drives has brought to light
`5 several different modes of acoustic noise generation which
`several di?erent modes of acoustic noise generation which
`are attributable to the spindle motor and its control logic.
`are attributable to the spindle motor and its control logic.
`One mode of noise generation is sympathetic vibration of
`One mode of noise generation is sympathetic vibration of
`the disc drive housing in response to the rotating mass of the
`the disc drive housing in response to the rotating mass of the
`spindle motor. Another mode of acoustic noise generation is
`spindle motor. Another mode of acoustic noise generation is
`electromagnetic disturbances caused by the excitation of the
`10 electromagnetic disturbances caused by the excitation of the
`10
`stator mass by the application and removal of the commu(cid:173)
`stator mass by the application and removal of the commu
`tation pulses that are used to drive the motor and control its
`tation pulses that are used to drive the motor and control its
`speed. The commutation pulses are timed. polarization
`speed. The commutation pulses are timed, polarization(cid:173)
`selected DC current pulses which are directed to sequen-
`selected DC current pulses which are directed to sequen
`tially selected stator windings. The rapid rise and fall times
`15 tially selected stator windings. The rapid rise and fall times
`15
`of these pulses act as a striking force and set up sympathetic
`of these pulses act as a striking force and set up sympathetic
`vibrations in the stator structure.
`vibrations in the stator structure.
`If the stator structure is rigidly connected to the disc drive
`If the stator structure is rigidly connected to the disc drive
`housing. either directly or through a rigid material. these
`housing, either directly or through a rigid material, these
`20
`20 vibrations are coupled to the housing and generate resonant
`vibrations are coupled to the housing and generate resonant
`vibrations in the housing causing unacceptable levels of
`vibrations in the housing causing unacceptable levels of
`acoustic noise.
`acoustic noise.
`Prior art attempts to reduce or eliminate noise include
`Prior art attempts to reduce or eliminate noise include
`controlling the resonant frequency of the housing. and
`controlling the resonant frequency of the housing, and
`damping the vibration of the housing. In US. Pat. No.
`damping the vibration of the housing. In U.S. Pat. No.
`5.376.850. acoustic noise is reduced by uncoupling the
`5,376,850, acoustic noise is reduced by uncoupling the
`stator from hard contact with the stationary portion of the
`stator from hard contact with the stationary portion of the
`shaft. A plurality of O-rings interposed radially between the
`shaft. A plurality of O-rings interposed radially between the
`stator and the shaft of the spindle motor. Also, a non-metallic
`stator and the shaft of the spindle motor. Also. a non-metallic
`washer is positioned at one end of the shaft and an axial
`washer is positioned at one end of the shaft and an axial
`O-ring is positioned at the other end of the shaft.
`O-ring is positioned at the other end of the shaft.
`
`25
`25
`
`30
`
`1
`1
`SPINDLE MOTOR HAVING OVERMOLDED
`SPINDLE MOTOR HAVING OVERMOLDED
`STATOR
`STATOR
`CROSS-REFERENCE TO RELATED
`CROSS-REFERENCE TO RELATED
`APPLICATION
`APPUCATION
`This application is a continuation-in-part of U.S. Ser. No.
`This application is a continuation-in-part of US. Ser. No.
`081386,883, filed Feb. 10, 1995.
`08/386383. ?led Feb. 10. 1995.
`BACKGROUND OF THE INVENTION
`BACKGROUND OF THE INVENTION
`The present invention relates generally to the field of disc
`The present invention relates generally to the ?eld of disc
`drive spindle motors for data storage devices and, more
`drive spindle motors for data storage devices and. more
`particularly, to a spindle motor in which the stator has a
`particularly. to a spindle motor in which the stator has a
`resilient overmold to isolate the stator from a base of the
`resilient overmold to isolate the stator from a base of the
`storage device.
`storage device.
`Disc drive data storage devices, known as "Winchester"
`Disc drive data storage devices. known as “Winchester”
`type disc drives, are well-known in the industry. In a
`type disc drives. are well-known in the industry. In a
`Winchester disc drive, digital data are written to and read
`Winchester disc drive. digital data are written to and read
`from a thin layer of magnetizable material on the surface of
`from a thin layer of magnetizable material on the surface of
`rotating discs. Write and read operations are performed
`rotating discs. Write and read operations are performed
`through a transducer which is carried in a slider body. The
`through a transducer which is carried in a slider body. The
`slider and transducer are sometimes collectively referred to
`slider and transducer are sometimes collectively referred to
`as a head. and typically a single head is associated with each
`as a head. and typically a single head is associated with each
`disc surface. The heads are selectively moved under the
`disc surface. The heads are selectively moved under the
`control of electronic circuitry to anyone of a plurality of
`control of electronic circuitry to any one of a plurality of
`circular, concentric data tracks on the disc surface by an
`circular. concentric data tracks on the disc surface by an
`actuator device. Each slider body includes a self-acting
`actuator device. Each slider body includes a self-acting
`hydrodynamic air bearing surface. As the disc rotates. the
`hydrodynamic air bearing surface. As the disc rotates. the
`disc drags air beneath the air bearing surface. which devel
`disc drags air beneath the air bearing surface, which devel(cid:173)
`ops a lifting force that causes the slider to lift and fly several
`ops a lifting force that causes the slider to lift and ?y sevm'al
`microinches above the disc surface.
`microinches above the disc surface.
`In the current generation of disc drive products, the most
`In the current generation of disc drive products. the most
`commonly used type of actuator is a rotary moving coil
`commonly used type of actuator is a rotary moving coil
`actuator. The discs themselves are typically mounted in a
`actuator. The discs themselves are typically mounted in a
`"stack" on the hub structure of a brushless DC spindle
`“stack” on the hub structure of a brushless DC spindle
`motor. The rotational speed of the spindle motor is precisely
`motor. The rotational speed of the spindle motor is precisely
`controlled by motor drive circuitry which controls both the
`controlled by motor drive circuitry which controls both the
`timing and the power of commutation signals directed to the
`timing and the power of commutation signals directed to the
`stator windings of the motor.
`stator windings of the motor.
`The first Winchester disc drives to be produced were large
`The ?rst Winchester disc drives to be produced were large
`cabinet models which included discs having a diameter of 14
`cabinet models which included discs having a diameter of 14
`inches and AC induction spindle motors. These types of disc
`inches and AC induction spindle motors. These types of disc
`drives were commonly located in dedicated "computer
`drives were commonly located in dedicated “computer
`rooms" with large mainframe computers, where environ(cid:173)
`rooms” with large mainframe computers. where environ
`mental factors such as temperature and humidity could be
`mental factors such as temperature and humidity could be
`carefully controlled. In this type of environment, the acous(cid:173)
`carefully controlled. In this type of environment, the acous
`tic noise generated by cooling fans and disc drive motors
`tic noise generated by cooling fans and disc drive motors
`was of little concern. since the only persons directly in
`was of little concern. since the only persons directly in
`contact with the systems were maintenance personnel. who
`contact with the systems were maintenance personnel. who
`were generally not in the computer rooms for extended
`were generally not in the computer rooms for extended
`periods of time. The users of such systems were typically
`periods of time. The users of such systems were typically
`located at a remote location and communicated with the
`located at a remote location and communicated with the
`computer system via keyboards and display terminals which
`computer system via keyboards and display terminals which
`did not generate excessive amounts of acoustic noise.
`did not generate excessive amounts of acoustic noise.
`More recently, personal computers have become more
`More recently, personal computers have become more
`popular and are commonly located within the work space of
`popular and are commonly located within the work space of
`the system user. This has prompted an increase in awareness
`the system user. This has prompted an increase in awareness
`of acoustic noise generated by the disc drives located within
`of acoustic noise generated by the disc drives located within
`the personal computers. In certain markets. such as Europe,
`the personal computers. In certain markets. such as Europe.
`the amount of acoustic noise allowable in the work place is
`the amount of acoustic noise allowable in the work place is
`closely regulated. With this in mind. it has become common
`closely regulated. With this in mind. it has become common
`for system manufacturers to impose a "noise budget" on
`for system manufacturers to impose a “noise budget” on
`manufacturers of major system components, such as disc
`manufacturers of major system components. such as disc
`drives, which limits the amount of acoustic noise that such
`drives. which limits the amount of acoustic noise that such
`components can contribute to the overall noise of the
`components can contribute to the overall noise of the
`system.
`system.
`One of the principal sources of noise in disc drive data
`One of the principal sources of noise in disc drive data
`storage devices is the spindle motor which drives the discs
`storage devices is the spindle motor which drives the discs
`
`45
`45
`
`35
`35
`
`SUMMARY OF THE INVENTION
`SUMMARY OF THE INVENTION
`The present invention is a disc drive spindle motor for
`The present invention is a disc drive spindle motor for
`rotating at least one disc in a data storage device. The motor
`rotating at least one disc in a data storage device. The motor
`includes a base, a stationary member, a rotor and a stator. A
`includes a base. a stationary member. a rotor and a stator. A
`bearing interconnects the rotor with the stationary member
`bearing interconnects the rotor with the stationary member
`and allows the rotor to rotate about the stationary member.
`and allows the rotor to rotate about the stationary member.
`40 An overmold encapsulates at least part of the stator and
`An overmold encapsulates at least part of the stator and
`provides the stator with a smooth external surface. The
`provides the stator with a smooth external surface. The
`overmold mechanically isolates the stator from the base and
`overmold mechanically isolates the stator from the base and
`damps sympathetic vibrations in the stator structure to
`darnps sympathetic vibrations in the stator structure to
`reduce the generation of acoustic noise in the storage device.
`reduce the generation of acoustic noise in the storage device.
`The overmold provides a convenient structure for mount-
`The overmold provides a convenient structure for mount
`ing the stator to the base. In one embodiment, the stator
`ing the stator to the base. In one embodiment. the stator
`includes a plurality of phase windings which are disposed
`includes a plurality of phase windings which are disposed
`about the stator and spaced apart by gaps. The overmold ?lls
`about the stator and spaced apart by gaps. The overmold fills
`the gaps and substantially encapsulates the stator. A plurality
`the gaps and substantially encapsulates the stator. A plurality
`50 of mounting apertures extend in an axial direction through
`of mounting apertures extend in an axial direction through
`the overmold in the gaps between the phase windings. A
`the overmold in the gaps between the phase windings. A
`mounu'ng pin extends through each mounting aperture and
`mounting pin extends through each mounting aperture and
`has a distal end which can be attached to the base by
`has a distal end which can be attached to the base by
`heat-staking. for example.
`heat-staking, for example.
`In another embodiment, the overmold comprises at a
`In another embodiment. the overmold comprises at a
`plurality of mounting ears extending from a circumference
`plurality of mounting ears extending from a circumference
`of the stator in a radial direction for connection to the base.
`of the stator in a radial direction for connection to the base.
`The mounting ears can include a rigid material, such as
`The mounting ears can include a rigid material. such as
`plastic or metal, which is encapsulated by the overmold or
`plastic or metal. which is encapsulated by the overmold or
`60 exposed to provide a rigid yet isolated connection.
`exposed to provide a rigid yet isolated connection.
`In another embodiment, the overmold has a circumferen(cid:173)
`In another embodiment. the overmold has a circumferen
`tial side wall opposite to the rotor having an annular raised
`tial side wall opposite to the rotor having an annular raised
`projection. The projection is compressed between the stator
`projection. The projection is compressed between the stator
`and the base to secure the stator within the base. In yet
`and the base to secure the stator within the base. In yet
`65 another embodiment, the stator is adhered to the base
`another embodiment. the stator is adhered to the base
`65
`through a polyester plastic ?lm having ?rst and second
`through a polyester plastic film having first and second
`surfaces which carry a pressure sensitive adhesive.
`surfaces which carry a pressure sensitive adhesive.
`
`55
`55
`
`Page 16 of 22
`
`

`

`5,694,268
`5,694,268
`
`4
`4
`FIG. 21 is a sectional view of an overmolded stator in
`FIG. 21 is a sectional view of an overrnolded stator in
`which the overmold is limited to an outer diameter of the
`which the overmold is limited to an outer diameter of the
`stator.
`stator.
`AG. 22 is a fragmentary sectional view of a spindle motor
`FIG. 22 is a fragmentary sectional view of a spindle motor
`having an overmolded stator with a radial position that is
`having an overrnolded stator with a radial position that is
`internal to the rotor.
`internal to the rotor.
`
`3
`3
`While the present invention is useful in disc drive spindle
`While the present invention is useful in disc drive spindle
`motors having ball bearings, the present invention is par(cid:173)
`motors having ball bearings. the present invention is par
`ticularly useful in hydrodynamic bearing motors to reduce or
`ticularly useful in hydrodynamic bearing motors to reduce or
`eliminate pure vibration tones which become more notice(cid:173)
`eliminate pure vibration tones which become more notice
`able with lower levels of background vibration. The over-
`able with lower levels of background vibration. The over
`molded stator can have an axial position which is within or
`rnolded stator can have an axial position which is within or
`below the hub, and can have a radial position which is
`below the hub. and can have a radial position which is
`internal or external to the rotor. The overmold provides the
`internal or external to the rotor. The overmold provides the
`stator with an environmental seal having a smooth external
`stator with an environmental seal having a smooth external
`surface which is substantially free of apertures. The over- 10
`surface which is substantially free of apertures. The over
`10
`mold can be cleaned more easily during production than a
`mold can be cleaned more easily during production than a
`bare stator and therefore reduces impurities in the disc drive.
`bare stator and therefore reduces impurities in the disc drive.
`The overmold provides a large surface area over which
`The overmold provides a large surface area over which
`vibrations can be damped to reduce acoustic noise genera(cid:173)
`vibrations can be damped to reduce acoustic noise genera
`tion. The overmold also allows a greater integration of parts 15
`tion. The overmold also allows a greater integration of parts
`which reduces the number of parts that must be assembled
`which reduces the number of parts that must be assembled
`in the disc drive.
`in the disc drive.
`
`5
`
`DETAILED DESCRIPTION OF THE
`DErAILED DESCRlPITON OF THE
`PREFERRED EMBODIMENTS
`PREFERRED EMBODIMENfS
`The present invention is a spindle motor for a disc drive
`The present invention is a spindle motor for a disc drive
`data storage device in which the stator is isolated from the
`data storage device in which the stator is isolated from the
`base to reduce acoustic levels in the storage device. FIG. 1
`base to reduce acoustic levels in the storage device. FIG. 1
`is a plan view of a typical disc drive 10 in which the present
`is a plan view of a typical disc drive 10 in which the present
`invention is useful. Disc drive 10 includes a housing base 12
`invention is useful. Disc drive 10 includes a housing base 12
`and a top cover 14. The housing base 12 is combined with
`and a top cover 14. The housing base 12 is combined with
`top cover 14 to form a sealed environment to protect the
`top cover 14 to form a sealed environment to protect the
`internal components from contamination by elements from
`internal components from contamination by elements from
`outside the sealed environment.
`outside the sealed environment.
`The base and top cover arrangement shown in FIG. 1 is
`The base and top cover arrangement shown in FIG. 1 is
`common in the industry. However. other arrangements of the
`common in the industry. However, other arrangements of the
`housing components have been frequently used. and the
`housing components have been frequently used. and the
`present invention is not limited to the con?guration of the
`present invention is not limited to the configuration of the
`disc drive housing. For example. disc drives have been
`disc drive housing. For example, disc drives have been
`manufactured using a vertical split between two housing
`25 manufactured using a vertical split between two housing
`25
`members. In such drives. that portion of the housing half
`members. In such drives, that portion of the housing half
`which connects to the lower end of the spindle motor is
`which connects to the lower end of the spindle motor is
`analogous to base 12. while the opposite side of the same
`analogous to base 12, while the opposite side of the same
`housing member. which is connected to or adjacent the top
`housing member, which is connected to or adjacent the top
`of the spindle motor. is functionally the same as the top
`30 of the spindle motor, is functionally the same as the top
`cover 14.
`cover 14.
`Disc drive 10 further includes a disc pack 16 which is
`Disc drive 10 further includes a disc pack 16 which is
`mounted for rotation on a spindle motor (not shown) by a
`mounted for rotation on a spindle motor (not shown) by a
`disc clamp 18. Disc pack 16 includes a plurality of indi
`disc clamp 18. Disc pack 16 includes a plurality of indi(cid:173)
`vidual discs which are mounted for co-rotation about a
`vidual discs which are mounted for co-rotation about a
`central axis. Each disc surface has an associated head 20
`central axis. Each disc surface has an associated head 20
`which is mounted to disc drive 10 for communicating with
`which is mounted to disc drive 10 for communicating with
`the disc surface. In the example shown in AG. 1, heads 20
`the disc surface. In the example shown in FIG. 1. heads 20
`are supported by flexures 22 which are in turn attached to
`are supported by ?exures 22 which are in turn attached to
`40 head mounting arms 24 of an actuator body 26. The actuator
`head mounting arms 24 of an actuator body 26. The actuator
`shown in FIG. 1 is of the type known as a rotary moving coil
`shown in FIG. 1 is of the type known as a rotary moving coil
`actuator and includes a voice coil motor (VCM), shown
`actuator and includes a voice coil motor (V

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket