throbber
CERTIFICATE OF TRANSLATION
`
`I Roger P. Lewis, whose address is 42 Bird Street North,
`Martinsburg WV 25401, declare and state the following:
`
`I am well acquainted with the English and Japanese languages
`and have in the past translated numerous English/Japanese
`documents of legal and/or technical content.
`
`I hereby certify that the Japanese translation of the
`attached document identified as:
`
`JP7-330112 and related Office Actions
`
`is true, and that all statements of information and belief
`are believed to be true, and that these and similar
`statements are punishable by fines or imprisonment, or both,
`under Section 1001 of Title 18 of the United States Code.
`
`SINCERELY,
`
`ROGER P. LEWIS
`
`Date: June 10, 2016
`
`1
`
`Global Foundaries US v. Godo Kaisha
`Global Ex. 1023
`
`Page 1 of 193
`
`

`

`[Document Name] Patent Application
`[Patent] H7-330112 (December 19, 1995)
`
`[Received Date] December 19, 1995
`
`
`Page: 1/ 3
`
`
`
`[Document Name]
`
`[Docket Number]
`
`[Submission Date]
`
`[Submitted to]
`
`
`
`
`
`
`
`
`
`Patent Application
`
`2020270244
`
`December 19, 1995
`
`Commissioner of Japan Patent Office
`
`[International Patent Classification] H01L 21/76
`
`[Title of the Invention]
`
`SEMICONDUCTOR DEVICE AND MANUFACTURING
`
`METHOD THEREOF
`
`[Number of claims]
`
`
`
` 12
`
`[Inventor]
`
`
`
`
`
`
`
`[Address or Domicile] Matsushita Electric Industrial Co., Ltd.
`
`
`
`
`
`[Name]
`
`
`
`
`
`
`
`
`
`1006, Kadoma, Kadoma-shi, Osaka-fu
`
`Toshiki Yabu
`
`[Inventor]
`
`
`
`
`
`
`
`[Address or Domicile] Matsushita Electric Industrial Co., Ltd.
`
`
`
`
`
`[Name]
`
`
`
`
`
`
`
`
`
`1006, Kadoma, Kadoma-shi, Osaka-fu
`
`Takashi Uehara
`
`[Inventor]
`
`
`
`
`
`
`
`[Address or Domicile] Matsushita Electric Industrial Co., Ltd.
`
`
`
`
`
`[Name]
`
`
`
`
`
`
`
`
`
`1006, Kadoma, Kadoma-shi, Osaka-fu
`
`Mizuki Segawa
`
`[Inventor]
`
`
`
`
`
`
`
`[Address or Domicile] Matsushita Electric Industrial Co., Ltd.
`
`
`
`
`
`[Name]
`
`
`
`
`
`
`
`
`
`1006, Kadoma, Kadoma-shi, Osaka-fu
`
`Takashi Nakabayashi
`
`[Inventor]
`
`[Address or Domicile] Matsushita Electric Industrial Co., Ltd.
`
`
`
`
`
`[Name]
`
`
`
`
`
`
`
`
`
`1006, Kadoma, Kadoma-shi, Osaka-fu
`
`Kyoji Yamashita
`
`
`
`
`
`
`
`
`
`Page 2 of 193
`
`

`

`[Document Name] Patent Application
`[Patent] H7-330112 (December 19, 1995)
`
`[Received Date] December 19, 1995
`
`
`Page: 2/ 3
`
`
`
`[Inventor]
`
`
`
`
`
`
`
`[Address or Domicile] Matsushita Electric Industrial Co., Ltd.
`
`
`
`
`
`[Name]
`
`
`
`
`
`
`
`
`
`1006, Kadoma, Kadoma-shi, Osaka-fu
`
`Takaaki Ukeda
`
`[Inventor]
`
`
`
`
`
`
`
`[Address or Domicile] Matsushita Electric Industrial Co., Ltd.
`
`
`
`
`
`[Name]
`
`
`
`
`
`
`
`
`
`1006, Kadoma, Kadoma-shi, Osaka-fu
`
`Masatoshi Arai
`
`[Inventor]
`
`
`
`
`
`
`
`[Address or Domicile] Matsushita Electric Industrial Co., Ltd.
`
`
`
`
`
`[Name]
`
`
`
`
`
`
`
`
`
`1006, Kadoma, Kadoma-shi, Osaka-fu
`
`Takakazu Yamada
`
`[Inventor]
`
`
`
`
`
`
`
`[Address or Domicile] Matsushita Electric Industrial Co., Ltd.
`
`
`
`
`
`[Name]
`
`
`
`
`
`
`
`
`
`1006, Kadoma, Kadoma-shi, Osaka-fu
`
`Michikazu Matsumoto
`
`[Applicant]
`
`
`
`
`
`
`
`[Identification Number] 000005821
`
`[Name or Title]
`
`[Representative]
`
`
`
`
`
`Matsushita Electric Industrial Co., Ltd.
`
`Yoichi Morishita
`
`[Agent]
`
`
`
`
`
`
`
`[Identification Number] 100077931
`
`[Patent Attorney]
`
`[Name or Title]
`
`
`
`Hiroshi Maeda
`
`[Appointed Agent]
`
`[Identification Number] 100094134
`
`[Patent Attorney]
`
`[Name or Title]
`
`
`
`Hirotake Koyama
`
`
`
`
`
`
`
`
`
`
`
`Page 3 of 193
`
`

`

`[Document Name] Patent Application
`[Patent] H7-330112 (December 19, 1995)
`
`[Received Date] December 19, 1995
`
`
`Page: 3/ 3
`
`
`
`[Indication of Fees]
`
`
`
`
`
`
`
`[Payment Method]
`
`Deposit
`
`[Deposit Account Number]
`
`014409
`
`[Amount deposited]
`
`21,000 JPY
`
`[List of Submitted Items]
`
`
`
`
`
`
`
`
`
`[Item Name]
`
`[Item Name]
`
`[Item Name]
`
`
`
`
`
`
`
`Specification 1
`
`Drawings
`
`Abstract
`
`1
`
`1
`
`[General Power of Attorney Number]
`
`9006026
`
`[Necessity of Proof]
`
`
`
`Necessary
`
`
`
`Page 4 of 193
`
`

`

`[Document Name] Specification
`[Patent] H7-330112 (December 19, 1995)
`
`[Document Name]
`
`Specification
`
`[Received Date] December 19, 1995
`
`Page: 1/ 32
`
`[Title of the Invention]
`
`SEMICONDUCTOR DEVICE AND MANUFACTURING
`
`METHOD THEREOF
`
`[Claims]
`
`1. A semiconductor device, comprising:
`
`
`
`
`
`
`
`a semiconductor substrate,
`
`an element formation region placed in a portion of the substrate,
`
`groove-type element isolation that surrounds the element formation region, and that
`
`comprises a height difference part, which becomes higher in a step manner than the
`
`semiconductor substrate of the element formation region, with the element formation region, and
`
`that is made from an insulating material, and
`
`
`
`height difference-part sidewalls formed on side surfaces of the height difference part between
`
`the element formation region and the groove-type element isolation.
`
`
`
`2. The semiconductor device according to claim 1, wherein
`
`the height difference-part sidewalls are formed with an insulating material.
`
`
`
`
`
`3. The semiconductor device according to claim 1, wherein
`
`
`
`a MISFET, comprising: a gate electrode and electrode-part sidewalls on both side surfaces of
`
`the gate electrode is formed in the element formation region, and
`
`
`
`the height difference-part sidewalls are formed at the same time as the electrode-part
`
`sidewalls.
`
`
`
`4. The substrate device according to claim 3,
`
`
`
`the electrode-part sidewalls are formed with an L-shaped silicon nitride film with
`
`substantially constant thickness that is formed via a protective oxide film throughout the side
`
`surfaces of the gate electrode onto the semiconductor substrate; and
`
`
`
`the height difference-part sidewalls are formed with an L-shaped silicon nitride film with
`
`substantially constant thickness that are formed via a protective oxide film throughout side
`
`surfaces between the element formation region and the groove-type element isolation onto the
`
`semiconductor substrate.
`
`Page 5 of 193
`
`

`

`[Document Name] Specification
`[Patent] H7-330112 (December 19, 1995)
`
`
`
`[Received Date] December 19, 1995
`
`Page: 2/ 32
`
`5. The semiconductor device according to claim 3, wherein
`
`
`
`both of the electrode-part sidewalls and the height difference-part sidewalls are made from a
`
`silicon film, and
`
`
`
`
`
`the semiconductor device further comprises:
`
`
`
`insulating films inserted between the electrode-part sidewalls, and, the gate electrode and
`
`the silicon substrate, respectively, and
`
`
`
`
`
`a source/drain electrode that is formed on a region from the electrode-part sidewalls up to
`
`the height difference-part sidewalls via the source/drain region of the element formation region,
`
`and that is made from silicide.
`
`
`
`6. A method for manufacturing a semiconductor device, comprising:
`
`
`
`
`
`a first step to form an oxide film on a semiconductor substrate;
`
`a second step to accumulate an etching stopper film made from a material different from the
`
`oxide film, on the oxide film;
`
`
`
`a third step to open a region where element isolation is attempted to be formed out of the
`
`etching stopper film, and to etch the semiconductor substrate in this opening part to form a
`
`groove part;
`
`
`
` a fourth step to accumulate an insulating film with thickness, which is a value where the
`
`depth of the groove part and the film thickness of the etching stopper film are added or greater,
`
`over the entire surface;
`
`
`
`a fifth step to planarize the semiconductor substrate where the insulating film has been
`
`accumulated until at least the surface of the etching stopper film is exposed, and, to form groove-
`
`type element isolation surrounding the element formation region in the groove part;
`
`
`
`a sixth step to remove at least the etching stopper film and the oxide film by etching, and to
`
`expose a height difference part where a side of the groove-type element isolation becomes higher
`
`than the semiconductor substrate in the element formation region in a step manner between the
`
`element formation region and the groove-type element isolation;
`
`
`
`a seventh step to accumulate a gate oxide film and a conductive film on the substrate, and
`
`then, to pattern at least a gate electrode from the conductive film;
`
`
`
`an eighth step to accumulate an insulating film over the entire surface of the substrate, and
`
`Page 6 of 193
`
`

`

`[Document Name] Specification
`[Patent] H7-330112 (December 19, 1995)
`
`then to form sidewalls made from the insulating film on side surfaces of the gate electrode and
`
`[Received Date] December 19, 1995
`
`Page: 3/ 32
`
`the height difference part by anisotropic etching, respectively; and
`
`
`
`a ninth step to introduce impurities into the semiconductor substrate in the element formation
`
`region at both sides of the gate electrode to form a source/drain region.
`
`
`
`7. The method for the semiconductor device according to claim 6, wherein
`
`
`
`in the second step, the film thickness of the etching stopper film is regulated so as to expose
`
`the height difference part with a height difference having a predetermined or greater value in the
`
`sixth step, by taking at least the over-etching amount in the eighth step into consideration.
`
`
`
`8. A method for manufacturing a semiconductor device, comprising:
`
`
`
`
`
`
`
`a first step to form an oxide film on a semiconductor substrate;
`
`a second step to accumulate a first conductive film to be a gate electrode on the oxide film;
`
`a third step to open a region where element isolation is attempted to be formed out of the first
`
`conductive film, and to etch the semiconductor substrate in the opening part to form a groove
`
`part;
`
`
`
`a fourth step to accumulate an insulating film with thickness comprising a value where the
`
`depth of the groove part and the film thickness of the etching stopper film are added or greater,
`
`over the entire surface;
`
`
`
`a fifth step to planarize the semiconductor substrate where the insulating film has been
`
`accumulated until at least the surface of the first conductive film is exposed, and, to form groove-
`
`type element isolation surrounding the element formation region in the groove part;
`
`
`
`a sixth step to accumulate a second conductive film to be at least an upper-side gate electrode
`
`over the entire surface of the planarized substrate;
`
`
`
`a seventh step to pattern at least the gate electrode from the first and second conductive films,
`
`and, to expose the height difference part where a side of the element isolation becomes higher
`
`than the semiconductor substrate in the element formation region in a step manner between the
`
`element formation region and the groove-type element isolation;
`
`
`
`an eighth step to accumulate an insulating film over the entire surface of the substrate, and
`
`then to form sidewalls made from the insulating film over side surfaces of the gate electrode and
`
`the upper-side height difference part, respectively; and
`
`Page 7 of 193
`
`

`

`[Document Name] Specification
`[Patent] H7-330112 (December 19, 1995)
`
`
`
`[Received Date] December 19, 1995
`
`Page: 4/ 32
`
`a ninth step to introduce impurities into the semiconductor substrate in the element formation
`
`region on both sides of the gate electrode to form a source/drain region.
`
`
`
`9. The method for manufacturing the semiconductor device according to claim 8, wherein
`
`
`
`in the second step, the film thickness of the first conductive film is regulated so as to expose
`
`a height difference with a difference in level having a predetermined or greater value in the
`
`seventh step, by taking at least the over-etching amount in the eighth step into consideration.
`
`
`
`10. The method for manufacturing the semiconductor device according to claim 6 or 8, further
`
`comprising a step to silicify at least a region in the vicinity of the surface of the source/drain
`
`region after the ninth step is completed.
`
`
`
`11. The method for manufacturing the semiconductor device according to claim 6 or 8, further
`
`comprising: a step to accumulate a protective oxide film over the entire surface of the substrate
`
`after the seventh step and before the eighth step, wherein
`
`
`
`in the eighth step, a silicon nitride film for sidewall formation and a film for a mask are
`
`sequentially accumulated on the protective oxide film;
`
`
`
`a mask for patterning the silicon nitride film at the sides of the gate electrode and the height
`
`difference part is left by etching-back the film for a mask; and
`
`
`
`the mask is removed after patterning an L-shaped silicon nitride film to be sidewalls at sides
`
`of the gate electrode and the height difference part from the silicon nitride film using the mask.
`
`
`
`12. The method for manufacturing a semiconductor device according to claim 6 or 8 wherein,
`
`
`
`in the seventh step, a first protective insulating film is further accumulated over the
`
`conductive film, and the first protective insulating film is patterned along with the gate electrode;
`
`
`
`the method further comprises a step to accumulate a second protective insulating film over
`
`the entire surface of the substrate after the seventh step and before the eighth step;
`
`
`
`in the eighth step, a silicon film for sidewall formation is accumulated over the second
`
`protective insulating film, and electrode-part sidewalls and height difference-part sidewalls made
`
`from the material above are formed on side surfaces of the gate electrode and the height
`
`difference part; and
`
`Page 8 of 193
`
`

`

`[Document Name] Specification
`[Patent] H7-330112 (December 19, 1995)
`
`
`
`[Received Date] December 19, 1995
`
`Page: 5/ 32
`
`the method further comprises a step to silicify a region across the electrode-part sidewalls,
`
`the source/drain region and the height difference-parts.
`
`
`
`[DETAILED DESCRIPTION OF THE INVENTION]
`
`
`
`
`
`
`
`
`
`[0001]
`
`[Technical Field of the Invention]
`
`The present invention relates to the improvement of a structure of a semiconductor device
`
`having groove embedded isolation type of element isolation and the manufacturing method
`
`thereof.
`
`
`
`
`
`
`
`[0002]
`
`[Prior Art]
`
` Recently, demands for miniaturization have increased more in association with the progress
`
`of high integration and technical advantages of semiconductor devices. Consequently,
`
`improvement of the prior art is not enough to keep up with those demands, and there are also
`
`technical fields that are forced to introduce novel technologies. For example, as a method for
`
`forming element isolation, element isolation was conventionally formed by the LOCOS isolation
`
`method from the viewpoint of simplicity and low cost of the process of manufacture, but recently,
`
`it is believed that it is more advantageous to place the groove embedded isolation type of element
`
`isolation (hereafter, simply referred to as groove-type element isolation) in order to form a more
`miniaturized semiconductor device.
`
`
`
`
`
`
`
`[0003]
`
`In other words, since the LOCOS isolation method has adopted a selective oxidation system,
`
`a so-called bird's beak is generated at the boundary with the mask for preventing oxidation, and
`
`an insulating film in the isolation region is penetrated1 into the element region side closer than
`
`the actual mask dimensions causing a change in dimensions to occur, the variation becoming a
`
`numerical value that cannot be allowed for miniaturization of 0.5 µm generation and thereafter.
`
`Consequently, even in the field of mass-production technologies, transformation to the trench
`
`isolation method where the dimension shift is extremely small is started. For example, IBM
`
`Corporation has introduced a groove-type element isolation structure into the mass-production of
`
`MPU as a 0.5 µm CMOS process (reference: IBM Journal of Research and Development, VOL.
`
`
`1 [sic.] migrated?
`
`Page 9 of 193
`
`

`

`[Document Name] Specification
`[Patent] H7-330112 (December 19, 1995)
`
`39, No. 1/2, 1995, pp.33-42).
`
`[Received Date] December 19, 1995
`
`Page: 6/ 32
`
`
`
`
`
`
`
`[0004]
`
`Fig. 6 is a cross-sectional view showing an example of a semiconductor device where
`
`conventional trench isolation and MOSFET are placed. As shown in the drawing, groove-type
`
`element isolation 105a is formed on a silicon substrate 101. Then, a gate insulating film 103a
`
`and a gate electrode 107a, and electrode-part sidewalls 108a on both side surfaces of the gate
`
`electrode 107a are placed in the active region surrounded by the element isolation 105a. Further,
`
`a low-concentration source/drain 'both e-e-'2 106a and a high-concentration source/drain region
`
`106b are placed in regions positioned on both sides of the gate electrode 107a in the active
`
`region, and a channel stop region 115 is placed under the element isolation 105a. Further, gate
`
`wiring 107b made from a polysilicon film in a manner similar to the gate electrode 107 is placed
`
`throughout on the element isolation 105a and the silicon substrate 101 that does not function as
`
`an active region via a gate insulating film 103b, and wiring-part sidewalls 108b are placed on
`
`both side surfaces. In addition, an upper-side gate electrode 109a made from silicide, an upper-
`
`side gate wiring 109b and a source/drain electrode 109c are placed on the gate electrode 107a,
`
`the gate wiring 107b and the high-concentration source/drain region 106b, respectively. The
`
`interlayer insulating film 113 is made from a silicon oxide film, metal wiring 112 formed on the
`
`interlayer insulating film 111, and contact parts 113 that are embedded into contact holes formed
`
`within the interlayer insulating film 111, respectively, and that connect the metal wiring 112 and
`
`the source/drain electrode 109c, respectively.
`
`
`
`
`
`[0005]
`
` Next, with reference to Figs. 7 (a) to (e), the manufacturing steps for a semiconductor device
`
`having the conventional groove-type element isolation shown in Fig. 6 and MOSFET are
`
`explained.
`
`
`
`
`
`
`
`[0006]
`
`First, as shown in Fig. 7 (a), the silicon oxide film 105 (not shown) is accumulated, and then
`
`the entire surface is planarized until the surface of the silicon nitride film 117 is exposed. With
`
`this step, the groove-type element isolation 105a made from a silicon oxide film embedded into
`
`
`2 [transliteration] This is most likely a typo error of '
`
`3 [sic.] '111'?
`
`' and the translation is 'region'.
`
`Page 10 of 193
`
`

`

`[Document Name] Specification
`[Patent] H7-330112 (December 19, 1995)
`
`the groove part 104 is formed in an element isolation region Reiso. Subsequently, once the silicon
`oxide film 116 is removed, a gate oxide 103 is formed over the entire surface.
`
`[Received Date] December 19, 1995
`
`Page: 7/ 32
`
`
`
`
`
`[0007]
`
` Next, as shown in Fig. 7 (c), impurity ions are implanted under the element isolation 105a,
`
`and after the channel stop region 115 is formed, a polysilicon film 107 is accumulated over the
`
`entire surface, and a photoresist film 121 where a region other than the gate formation region is
`opened is formed on the polysilicon film 107.
`
`
`
`
`
`[0008]
`
` Next, as shown in Fig. 7 (d), the polysilicon film 107 is dry-etched using the photoresist film
`
`121 as a mask, and the gate electrode 107a of MOSFET within an element formation region Refet
`
`and the gate wiring 107b from the element isolation 105a across the silicon substrate 101 are
`
`formed. Then, after the photoresist film 121 is removed, impurity ions are implanted into the
`
`silicon substrate 101 using the gate electrode 107a as a mask, and the low-concentration
`
`source/drain region 106a is formed. Subsequently a silicon oxide film 108 is accumulated over
`the entire surface of the substrate.
`
`
`
`
`
`[0009]
`
` Next, as shown in Fig. 7 (e), the silicon oxide film 108 is anisotropically dry-etched, and
`
`electrode-part sidewalls 108a and the wiring-part sidewalls 108b are formed on both side
`
`surfaces of the gate electrode 107a and the gate wiring 107b, respectively. Then, the gate oxide
`
`film 103 under the silicon oxide film 108 is also removed at the same time, and only the gate
`
`oxide film 103a under the gate electrode 107a and the gate oxide film 103b under the gate wiring
`
`107b remain. Subsequently impurity ions are implanted from an oblique direction using the gate
`
`electrode 107a and the electrode-part sidewalls 108a as masks, and the high-concentration
`
`source/drain region 106b is formed. Then, after a Ti film is accumulated over the entire surface,
`
`high-temperature heat treatment is conducted, and the upper-side gate electrode 109a made from
`
`silicide, the upper-side gate wiring 109b and the source/drain electrode 109c are formed by
`reacting the Ti film with a member made from silicon that makes direct contact with the Ti film.
`
`
`
`
`
`[0010]
`
`Page 11 of 193
`
`

`

`[Document Name] Specification
`[Patent] H7-330112 (December 19, 1995)
`
` Steps thereafter are omitted, and the final structure of MOSFET is shown in Fig. 5. In Fig. 54,
`
`[Received Date] December 19, 1995
`
`Page: 8/ 32
`
`the metal wiring 112 is formed on the interlayer insulating film 111, and the contact parts 113
`
`made from a W plug or the like where the contact holes are embedded connect the metal wirings
`112 to the source/drain electrodes 109c.
`
`
`
`
`
`
`
`[0011]
`
`In the case of adopting the groove-type element isolation structure as mentioned above, since
`
`there is no bird's beak as in the LOCOS method to form a thick silicon oxide film by thermal
`
`oxidation, i.e. no implantation of an oxide film into an active region, a dimensional shift in the
`
`source/drain region is suppressed. Then, in the step shown in Fig. 7 (c), the element isolation
`105a and the silicon substrate 101 in the element formation region Refet are planarized.
`
`
`
`
`
`
`
`[0012]
`
`[Problem to be Solved by the Invention]
`
` However, in the semiconductor device having the element isolation with the trench structure
`
`above there are the following problems.
`
`
`
`
`
`
`
`[0013]
`
`In other words, when transitioning from the state shown in Fig. 7 (d) to that shown in Fig. 7
`
`(e), the silicon oxide film 108 is anisotropically etched to form the sidewalls 108a and 108b, but
`
`over-etching needs to be conducted then. This over-etching causes carving out of the surface of
`the element isolation 105a downward to some degree.
`
`
`
`
`
`[0014]
`
`
`Figs. 8 (a) and (b) are cross-sectional views showing the enlarged vicinity of a boundary
`between the high-concentration source/drain region 106b and the element isolation 105a.
`
`
`
`
`
`[0015]
`
` As shown in Fig. 8 (a), the step to implant impurity ions from an oblique direction, and to
`
`form the high-concentration source/drain region 106b is conducted between the step shown in
`
`Fig. 7 (d) and the step shown in Fig. 7 (e), but since the element isolation 105a is engraved to the
`
`lower side, on this occasion of ion implantation, the high-concentration source/drain region 106b
`
`is formed even to the lower side of the end portion of the element isolation 105a. Therefore, a
`
`proximity of the high-concentration source/drain region 106b with the channel stop region 115
`
`
`4 [sic.] Symbols 111, 112, 113, etc. are not mentioned in Fig. 5. This may be 'Fig. 6'?
`
`Page 12 of 193
`
`

`

`[Document Name] Specification
`[Patent] H7-330112 (December 19, 1995)
`
`occurs, and it causes a defect, such as deterioration of junction withstand voltage or an increase
`in junction leak.
`
`[Received Date] December 19, 1995
`
`Page: 9/ 32
`
`
`
`
`
`
`
`[0016]
`
`Further, as shown in Fig. 8 (b), with this method of sicification where a Ti film or the like is
`
`accumulated on the high-concentration source/drain region 106b and it is reacted with silicon
`
`below, a silicide layer easily erodes an interface between the silicon substrate 101 and the
`
`element isolation 105a, and it may cause occurrence of a short-circuit current between the
`source/drain electrode 109c made from silicide and the channel stop region 115.
`
`
`
`
`
`
`
`[0017]
`
`The present invention has been accomplished in light of such points, and the objective is to
`
`provide a minute high-performance semiconductor device without any deterioration of junction
`
`leak or junction withstand voltage while having the groove-type element isolation structure by
`
`providing a means to prevent engraving of the groove-type element isolation region by over-
`
`etching on the occasion of the sidewall formation as mentioned above, and to provide a
`manufacturing method thereof.
`
`
`
`
`
`
`
`
`
`[0018]
`
`[Means for Solving the Problem]
`
`In order to accomplish said objective, the resolution means by the present invention is to
`
`form a height difference part where a side of a groove-type element isolation becomes higher
`
`between a semiconductor substrate in an element formation region and the groove-type element
`
`isolation, and to place sidewalls in this height difference part. Specifically, the semiconductor
`
`devices according to claims 1 to 5 and the means regarding the method for manufacturing a
`semiconductor device according to claims 6 to 12 are provided.
`
`
`
`
`
`
`
`
`
`
`
`
`
`[0019]
`
`The semiconductor device of the present invention, as mentioned in claim 1, is equipped with
`
`a semiconductor substrate,
`
`an element formation region placed in a portion of the substrate,
`
`groove-type element isolation that surrounds the element formation region, and that
`
`comprises a height difference part, which becomes higher in a step manner than the
`
`semiconductor substrate of the element formation region, with the element formation region, and
`
`that is made from an insulating material, and
`
`Page 13 of 193
`
`

`

`[Document Name] Specification
`[Patent] H7-330112 (December 19, 1995)
`
`
`
`[Received Date] December 19, 1995
`
`Page: 10/ 32
`
`height difference-part sidewalls formed on side surfaces of the height difference part between
`
`the element formation region and the groove-type element isolation.
`
`
`
`
`
`[0020]
`
` Because of such a configuration, since the height difference part where the surface of the
`
`groove type element isolation is higher than the surface of the semiconductor substrate in the
`
`element formation region is placed at the end portion of the groove-type element isolation,
`
`implantation of impurity ions into the lower side at the end portion of the element isolation is
`
`inhibited on the occasion of implantation of impurity ions when an impurity diffused layer in the
`
`semiconductor device is formed. Further, even in the case of adopting the structure where the
`
`source/drain electrode made from silicide is placed, since the penetration5 of the silicide layer
`
`into the back side is inhibited by the step-side sidewalls, occurrence of a short-circuit current
`
`between the source/drain electrode and the substrate region, such as the channel stop region, can
`
`be prevented. Therefore, reduction in an isolation function among semiconductor devices in the
`
`groove-type element isolation is prevented.
`
`
`
`
`
`[0021]
`
` As described in claim 2, in claim 1, the height difference-part sidewalls can be formed with
`an insulating material.
`
`
`
`
`
`[0022]
`
` As described in claim 3, in claim 1, MISFET having a gate electrode and the electrode-part
`
`sidewalls on both side surfaces of the gate electrode is formed in the element formation region,
`
`and at least a portion of the height difference-part sidewalls can be formed at the same time with
`
`the electrode-part sidewalls.
`
`
`
`
`
`[0023]
`
` As described in claim 4, in claim 3, the electrode-part sidewalls can be formed with an L-
`
`shaped silicon nitride film with substantially constant thickness that is formed via a protective
`
`oxide film throughout side surfaces of the gate electrode onto the semiconductor substrate; and
`
`
`
`the height difference-part sidewalls can be formed with an L-shaped silicon nitride film with
`
`substantially constant thickness that are formed via a protective oxide film throughout side
`
`surfaces between the element formation region and the groove-type element isolation onto the
`
`semiconductor substrate.
`
`
`5 [sic.] migration?
`
`Page 14 of 193
`
`

`

`[Document Name] Specification
`[Patent] H7-330112 (December 19, 1995)
`
`
`
`[0024]
`
`
`
`[Received Date] December 19, 1995
`
`Page: 11/ 32
`
` Because of such a configuration, reduction in an isolation function among the semiconductor
`
`devices in the groove-type element isolation can be prevented by the L-shaped silicon nitride
`
`film placed in the height difference part. In addition, since the structure where the film thickness
`
`of the groove-type element isolation is not reduced even by over-etching when forming sidewalls
`
`is realized, it is possible to reduce the value for the height difference. Therefore, since the
`
`semiconductor substrate and the groove-type element isolation on the active region on the
`
`occasion of patterning the gate electrode are closer to a flat state, the accuracy of the finished
`dimensions of the gate is improved.
`
`
`
`
`
`[0025]
`
` As described in claim 5, in claim 3, both of the electrode-part sidewalls and the height
`
`difference-part sidewalls can be made from a silicon film, and
`
`
`
`
`
`the semiconductor device can be further equipped with
`
`
`
`insulating films inserted between the electrode-part sidewalls, and, the gate electrode and
`
`the silicon substrate, respectively, and
`
`
`
`
`
`a source/drain electrode that is formed on a region from the electrode-part sidewalls up to
`
`the height difference-part sidewalls via the source/drain region of the element formation region,
`
`and that is made from silicide.
`
`
`
`
`
`[0026]
`
` Because of such a configuration, the function of inhibiting implantation of impurity ions by
`
`the height difference-parts and another function to inhibit penetration6 of the silicide layer
`
`backward in the silicification step are obtained. In addition, since a source/drain electrode made
`
`from a silicide layer is placed on a wide region throughout the electrode-part sidewalls, the
`
`source/drain region and the height difference-part sidewalls, it becomes easy and certain to form
`
`a contact from the wiring of the upper layer, improving reliability, and making it possible to
`reduce the area of the element formation region.
`
`
`
`
`
`[0027]
`
` A first method for a semiconductor device relating to the present invention, as described in
`
`claim 6, includes:
`
`
`
`a first step to form an oxide film on a semiconductor substrate;
`
`
`6 [sic.] migration?
`
`Page 15 of 193
`
`

`

`[Document Name] Specification
`[Patent] H7-330112 (December 19, 1995)
`
`
`
`[Received Date] December 19, 1995
`
`Page: 12/ 32
`
`a second step to accumulate an etching stopper film made from a material, which is different
`
`from the oxide film, on the oxide film;
`
`
`
`a third step to open a region where element isolation is attempted to be formed out of the
`
`etching stopper film, and to etch the semiconductor substrate in this opening part to form a
`
`groove part;
`
`
`
` a fourth step to accumulate an insulating film with thickness, which is a value where the
`
`depth of the groove part and the film thickness of the etching stopper film are added or greater,
`
`over the entire surface;
`
`
`
`a fifth step to planarize the semiconductor substrate where the insulating film has been
`
`accumulated until at least the surface of the etching stopper film is exposed, and, to form groove-
`
`type element isolation surrounding the element formation region in the groove part;
`
`
`
`a sixth step to remove at least the etching stopper film and the oxide film by etching, and to
`
`expose a height difference part where a side of the groove-type element isolation becomes higher
`
`than the semiconductor substrate in the element formation region in a step manner between the
`
`element formation region and the groove-type element isolation;
`
`
`
`a seventh step to accumulate a gate oxide film and a conductive film on the substrate, and
`
`then, to pattern at least a gate electrode from the conductive film;
`
`
`
`an eighth step to accumulate an insulating film over the entire surface of the substrate, and
`
`then to form sidewalls made from the insulating film on side surfaces of the gate electrode and
`
`the height difference part by anisotropic etching, respectively; and
`
`
`
`a ninth step to introduce impurities into the semiconductor substrate in the element formation
`
`region at both sides of the gate electrode to form a source/drain region.
`
`
`
`
`
`[0028]
`
` According to this method, since the height difference part is formed between the
`
`semiconductor substrate in the element formation region in the groove-type element isolation in
`
`the stage when the sixth step is finished, implan

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket