throbber
Smith & Nephew Ex. 1094
`IPR Petition - USP 7,534,263
`
`

`
`U.S. Patent
`
`Jun. 20,2000
`
`Sheet 1 of 44
`
`6,077,270
`
`16
`
`FIG.
`
`1
`
`

`
`U.S. Patent
`
`Jun. 20,2000
`
`Sheet 2 of 44
`
`6,077,270
`
`

`
`U.S. Patent
`
`Jun. 20,2000
`
`Sheet 3 of 44
`
`6,077,270
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 4 of 44
`
`6,077,270
`
`PRELIMINARY
`
`ANTERIOR
`
`CUT
`
`POSTERIOR
`
`RES ECTION
`
`FIG. 4A
`
`FINAL
`
`ANTERIOR
`
`CUT
`
`DISTAL
`
`RESECTION
`
`POSTERIOR
`
`CHAMFER
`
`

`
`Jun. 20, 2000
`
`Sheet 5 of 44
`
`6,077,270
`
`
`
`U.S.Patent
`
`

`
`U.S. Patent
`
`Jun. 20,2000
`
`Sheet 6 of 44
`
`6,077,270
`
`
`
`
`
`
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 7 of 44
`
`6,077,270
`
`238
`
`FIG. 27
`
`

`
`U.S. Patent
`
`Jun. 20,2000
`
`Sheet 8 of 44
`
`6,077,270
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 9 of 44
`
`6,077,270
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 10 of 44
`
`6,077,270
`
`

`
`U.S. Patent
`
`Jun. 20,2000
`
`Sheet 11 of 44
`
`6,077,270
`
`

`
`U.S. Patent
`
`Jun. 20,2000
`
`Sheet 12 of 44
`
`6,077,270
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 13 of 44
`
`6,077,270
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 14 of 44
`
`6,077,270
`
`FIG.16
`
`

`
`U.S. Patent
`
`Jun. 20,2000
`
`Sheet 15 of 44
`
`6,077,270
`
`FIG.17
`
`

`
`U.S. Patent
`
`Jun. 20,2000
`
`Sheet 16 of 44
`
`6,077,270
`
`FIG.18
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 17 of 44
`
`6,077,270
`
`FIG.19
`
`

`
`Jun. 20, 2000
`
`Sheet 18 of 44
`
`6,077,270
`
`
`
`U.S.Patent
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 19 of 44
`
`6,077,270
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 20 of 44
`
`6,077,270
`
`

`
`U.S. Patent
`
`Jun. 20,2000
`
`Sheet 21 of 44
`
`6,077,270
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 22 of 44
`
`6,077,270
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 23 of 44
`
`6,077,270
`
`FIG. 26
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 24 of 44
`
`6,077,270
`
`244
`
`.
`
`— I
`
`ill
`
`i
`
`89
`246
`
`FIG. 28
`
`FIG. 32
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 25 of 44
`
`6,077,270
`
`

`
`U.S. Patent
`
`Jun. 20,2000
`
`Sheet 26 of 44
`
`6,077,270
`
`100
`
`0-250
`
`E5
`
`O-250
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 27 of 44
`
`6,077,270
`
`204
`L4. 205
`
`198
`
`

`
`U.S. Patent
`
`Jun. 20,2000
`
`Sheet 28 of 44
`
`6,077,270
`
` __~‘.e.V_-‘RAJ’
`
`jurliltlg
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 29 of 44
`
`6,077,270
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 30 of 44
`
`6,077,270
`
`

`
`Jun.20,2000
`
`Sheet3170f44
`
`6,077,270
`
`
`
`U.S.Patent
`
`.37
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 32 of 44
`
`6,077,270
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 33 of 44
`
`6,077,270
`
`FIG. 39
`
`30
`
`FIG. 40
`
`88
`
`88
`
`FIG. 41
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 34 of 44
`
`6,077,270
`
`FIG. 42
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 35 of 44
`
`6,077,270
`
`POSTERIOR
`
`ANTERIOR
`
`
`
`

`
`U.S. Patent
`
`Jun. 20,2000
`
`Sheet 36 of 44
`
`6,077,270
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 37 of 44
`
`6,077,270
`
`FIG. 46B
`
`FIG. 46
`I
`
`RT
`
`EXT
`
`LFT
`EXT
`
`RT
`
`FLEX
`
`LFT
`
`FLEX
`
`FIG. 47
`
`FIG. 46A
`
`10.5mm—7mm 7m mm
`
`FIG. 48
`
`FIG. 49
`
`

`
`U.S. Patent
`
`Jun. 20,2000
`
`Sheet 38 of 44
`
`6,077,270
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 39 of 44
`
`6,077,270
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 40 of 44
`
`6,077,270
`
`

`
`U.S. Patent
`
`Jun. 20,2000
`
`Sheet 41 of 44
`
`6,077,270
`
`507
`
`505©
`
`-
`
`500
`
`FIG. 53A
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 42 of 44
`
`6,077,270
`
`FIG.55
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 43 of 44
`
`6,077,270
`
`mom
`
`B.o_.._
`
`

`
`U.S. Patent
`
`Jun. 20, 2000
`
`Sheet 44 of 44
`
`6,077,270
`
`608
`
`608
`
`606
`
`/600
`505
`
`602
`
`602
`
`604
`
`

`
`6,077,270
`
`1
`METHOD AND APPARATUS FOR LOCATING
`BONE CUTS AT THE DISTAL CONDYLAR
`FEMUR REGION TO RECEIVE A FEMORAL
`PROTHESIS AND TO COORDINATE TIBIAL
`AND PATELLAR RESECTION AND
`REPLACEMENT WITH FEMORAL
`RESECTION AND REPLACEMENT
`
`CROSS-REFERENCE TO RELATED
`APPLICATIONS
`
`This application is a continuation-in-part application to
`U.S. patent application Ser. No. 09/049,781, filed Mar. 27,
`1998 entitled METHOD AND APPARATUS FOR LOCAT-
`ING BONE CUTS AT THE DISTAL FEMORAL
`CONDYLES TO RECEIVE A FEMORAL PROTHESIS,
`AND TO COORDINATE TIBIAL AND PATELLAR
`RESECTION AND REPLACEMENT WITH FEMORAL
`
`RESECTION AND REPLACEMENT, now pending, which
`is a continuation-in-part application to U.S. patent applica-
`tion Ser. No. 08/956,015,
`filed Oct. 22, 1997 entitled
`METHOD AND APPARATUS FOR LOCATING BONE
`CUTS AT THE DISTAL CONDYLAR FEMUR REGION
`TO RECEIVE A FEMORAL PROTHESIS AND PROP-
`ERLY ARTICULATED WITH PATELLAR AND TIBIAL
`
`PROTHESIS, now pending, which is a continuation-in-part
`application to U.S. patent application Ser. No. 08/455,985,
`filed May 31, 1995, entitled METHOD AND APPARATUS
`FOR LOCATING BONE CUTS AT THE DISTAL CONDY-
`LAR FEMUR REGION TO RECEIVE A FEMORAL
`PRDSTHESIS, now U.S. Pat. No. 5,776,137, issued Jul. 7,
`1998, the disclosures of which are incorporated by reference
`herein.
`
`FIELD OF THE INVENTION
`
`The invention relates to methods and apparatus for locat-
`ing bone cuts on the medial and lateral femoral condyles to
`form seating surfaces for a femoral knee prosthesis, and to
`coordinate tibial and patellar resection and replacement with
`femoral resection and replacement.
`The invention further relates to a tool for locating said
`cuts.
`
`BACKGROUND OF THE INVENTION
`
`Over the years, the concepts of designs for the total knee
`arthroplasty have evolved to the point where with few
`exceptions, most are quite comparable in the design of
`femoral, tibial and patellar prostheses.
`Major discrepancies and problems encountered are
`caused by physician error and failure to understand the
`principles of more complex alignment or ligament problems
`to be corrected at surgery. With the more complex alignment
`or “routine” degenerative knee, the major differences are the
`ease and consistency of instrumentation for alignment and
`proper bone cuts allowing proper ligament balance. This
`allows satisfactory motion and stability post operatively.
`The distal femoral cuts must be placed to provide the knee
`prosthesis with a proper fiexion and extension gap, proper
`varus-valgus alignment, proper patellofemoral relationship
`and proper rotation. It is customary to use an intramedullary
`rod placed in a retrograde fashion between the medial and
`lateral femoral condyles just anterior to the intercondylar
`notch to establish a single point of reference for subsequent
`bone cuts. A major problem is in the instrumentation to
`indicate the location of the femoral cuts which relies upon
`the “experience” or “eyeballing” of the surgeon. Over the
`years, two basic instrument system designs have become
`popular.
`
`2
`
`In one design (anterior referencing), the total knee align-
`ment system takes its point of reference from a centrally
`placed rod and careful attention is given to the patellofemo-
`ral joint by using an anteriorly placed feeler gage. The distal
`femoral cut is consistent with the thickness of the prosthesis.
`This instrument system operates on the principle of ana-
`tomic anterior and distal femoral cuts to allow proper
`ligament balancing and stability in extension as well as
`consistent patellofemoral placement on the anterior surface.
`The femur is not notched, and the anterior surface of the
`femoral prosthesis not elevated above the anterior surface of
`the femur. Notching the femur may cause a decrease in
`strength of the distal femur. Elevation of the anterior surface
`of the prosthesis will cause extremely high patellofemoral
`pressures in a joint that seems to be prone to a high rate of
`post-operative failure.
`By establishing the anterior femoral cut as the benchmark
`or datum starting point, however, the anterior referencing
`instruments result in the installation of a knee prosthesis
`which sacrifices consistent stability in fiexion due to the
`formation of a posterior femoral condylar cut that may leave
`the posterior space either too wide or too narrow. This can
`cause instability in fiexion, or restrict fiexion and cause
`increased wear.
`
`The second type of instrument design (posterior
`referencing) is based on the concept that the fiexion and
`extension stability are more important and the patellofemo-
`ral joint is of secondary importance. This system also uses
`an intramedullary rod for referencing. Although I consider
`all three joints as “important”, when a compromise must be
`made,
`the posterior referencing systems compromise the
`patellofemoral joint while the anterior reference systems
`sacrifice stability in fiexion (the posterior tibial femoral
`joint). Both systems allegedly equally address the distal
`tibial-femoral space. Neither consistently addresses the dis-
`tal rotation of the femoral component.
`Neither system tries to preserve the joint line at or near an
`“anatomic” level. By elevating the jointline, the patella is
`distalized. The femur is also shortened. Since the arthritic
`
`knee often has a loss of cartilage, there may be a patella
`infera of 2-3 mm initially. Elevating the distal femoral
`resection beyond this will:
`1) Further alter the patellofemoral relationship.
`2) Change the isometric and rotational balance of the
`MCL and the LCL.
`
`3) Shorten the femur in fiexion and may cause increased
`roll back, anterior lift off, and increased posteromedial
`wear.
`
`4) Elevate the level of tibial resection necessitating a
`major amount of posterior femoral resection to achieve
`a satisfactory fiexion space.
`When performing a unicompartmental knee replacement,
`it is imperative to maintain the jointline. As a consequence,
`it is desirable to maintain a full range of motion.
`SUMMARY OF THE INVENTION
`
`An object of the invention is to provide methods and
`apparatus for locating bone cuts on the medial and lateral
`femoral condyles to form seating surfaces for a femoral knee
`prosthesis, and to coordinate tibial and patellar resection and
`replacement with femoral resection and replacement which
`reliably and anatomically provide:
`1. Consistent distal tibio-femoral stability.
`2. Consistent distal femoral rotation.
`
`3. Consistent placement of the anterior cut flush with the
`anterior surface of the femoral cortex,
`i.e., without
`notching or elevation.
`
`10
`
`15
`
`20
`
`25
`
`30
`
`35
`
`40
`
`45
`
`50
`
`55
`
`60
`
`65
`
`

`
`6,077,270
`
`3
`4. Consistent placement of the posterior femoral cut such
`that
`the distal and posterior cuts are equal (when
`indicated) allowing for satisfactory extension and flex-
`ion stability and motion.
`The method and apparatus of the invention contemplate
`placement of the anatomic joint line which,
`in extreme
`cases, varies up to the difference between the anterior-
`posterior A-P internal measurements of the size prostheses.
`Based on my knowledge of total knee replacement, personal
`experience with numerous routine total knee replacements,
`numerous more complicated cases consisting of knees with
`flexion deformities and revision surgery, a maximum of a
`few mm proximal or distal displacement of the joint line is
`considerably less harmful than:
`1. A lax flexion gap;
`2. Sloping the proximal tibial cut to accommodate for an
`inconsistent posterior femoral condylar cut;
`Significantly notching the femur anteriorly;
`4-9»
`. Raising the anterior flanges of the prosthesis and thus
`the patellofemoral joint;
`Not allowing full extension;
`Raising the joint line;
`. Tightness in flexion;
`Malrotation; and
`. Patient pain.
`With an understanding of the measurements involved in
`total knee replacement, a new instrument system and meth-
`odology has been developed to allow flexion 120-130
`degrees; to perform less soft tissue releasing; and decrease
`surgical time. Starting with a “normal” knee, the goal should
`be to maintain the anatomic landmarks as close to normal as
`
`“-7.°°\‘5-""5"
`
`possible. Then, if deformities are present, the procedure can
`be modified to accommodate the situation.
`
`In accordance with the invention, a method is provided for
`forming planar cuts on the medial and lateral condyles of the
`femur to form seating surfaces to receive a femoral knee
`prosthesis, comprising:
`determining a prospective planar cut at the posterior of the
`condyles of the femur at which the distance between
`the anterior surface of the femoral cortex and the
`
`prospective planar cuts is substantially equal to the
`interior dimension of a knee prosthesis to be fitted on
`said femur at the anterior surface and the cut planar
`surface,
`determining the thickness of the posterior lateral or
`medial condyle which will be resected by said prospec-
`tive planar cut,
`cutting the distal ends of the condyles along a plane at
`which the maximum thickness of resection of the more
`
`prominent condyle at said distal end is substantially
`equal to the thickness determined to be resected at the
`posterior medial or lateral condyle by said prospective
`planar cut, and
`cutting the condyles along a plane substantially flush with
`the anterior surface of the femoral cortex, and along
`said prospective planar cut.
`The method further contemplates loosely placing a lon-
`gitudinal intramedullary rod in the femur such that an end of
`the rod projects from the femur, mounting a tool on the
`projecting end of the rod, establishing, by said tool, an
`angular position of said prospective planar cut along a plane
`rotated at an angle of between 0 and 15° with respect to a
`tangential plane at the posterior of the lateral and medial
`condyles about an axis located in said tangential plane.
`In further accordance with the method, the tool is rotated
`with said rod through said angle and a datum or benchmark
`
`10
`
`15
`
`20
`
`25
`
`30
`
`35
`
`40
`
`45
`
`50
`
`55
`
`60
`
`65
`
`4
`is established by the rotated rod or by pins installed in the
`condyles on the basis of the rotated position of the tool. A
`cutting guide can be mounted on said tool, to enable the
`distal end of the condyles to be cut along said plane.
`Thereafter, the tool is removed and a second A-P cutting
`guide is mounted on the selected benchmark, i.e., the rod or
`the pins and the posterior and anterior cuts are made. The
`axis about which the plane of the prospective cut is rotated
`is located in said tangential plane at the posterior surfaces of
`the medial and lateral condyles and can be located at either
`of the condyles or at any location therebetween. It is a
`feature of the invention that the tool may remain on the rod
`both for the measurements and for the cutting of the distal
`end of the femur.
`The invention also contemplates that the cutting guide
`supports a means which enables the cutting guide to be
`secured to the condyles during the cutting of the distal ends
`of the condyles.
`The invention further contemplates an apparatus for form-
`ing planar resections on the medial and lateral condyles of
`a femur to form seating surfaces to receive a femoral
`prosthesis and to properly articulate with a tibial and patellar
`prosthesis comprising:
`a caliper feeler and measurement plate to measure for the
`size of the femoral prosthesis to be received, said
`caliper feeler and measurement plate adapted to deter-
`mine a first distance between an anterior surface of the
`
`to a posterior
`femoral cortex and a plane tangent
`surface of the medial and lateral condyles of a femur,
`the caliper feeler referencing the anterior surface of the
`femoral cortex and the measurement plate referencing
`the plane tangent to the posterior surface of the medial
`and lateral condyles;
`a graduated scale to compare the first distance to at least
`two standard femoral prosthesis sizes and to determine
`the smaller of the at least two standard femoral pros-
`thesis sizes;
`a graduated scale to measure a second distance between
`the first distance and the size of the smaller standard
`
`femoral prosthesis size, so that a thickness or thick-
`nesses can be measured to be resected at the posterior
`surface of the medial and lateral condyles of the femur
`by adding the average thickness of the posterior
`condyles of the smaller standard femoral prosthesis and
`the second distance;
`a tool to resect the medial and lateral condyles along a
`plane at the anterior surfaces thereof flush with the
`anterior surface of the femoral cortex; and
`a tool
`to resect distal ends of the medial and lateral
`
`condyles at a resected thickness equal to the average
`thickness of the distal condyles of the smaller standard
`femoral prosthesis plus the second distance.
`The apparatus further contemplates a tool to resect the
`measured thickness at the posterior surface of the medial and
`lateral condyles of the femur.
`The invention also contemplates a method for forming
`planar resections on the medial and lateral condyles of a
`femur to form seating surfaces to receive a femoral pros-
`thesis and to properly articulate with a tibial and patellar
`prosthesis comprises:
`measuring for the size of the femoral prosthesis to be
`received by determining a first distance between an
`anterior surface of the femoral cortex and a plane
`tangent to a posterior surface of the medial and lateral
`condyles of a femur;
`using a graduated scale to compare the first distance to at
`least two standard femoral prosthesis sizes;
`
`

`
`6,077,270
`
`5
`measuring a second distance between the first distance
`and the size of the smaller standard femoral prosthesis
`size; and
`measuring a thickness or thicknesses to be resected at the
`posterior surface of the medial and lateral condyles of
`the femur,
`the thickness being equal to the average
`thickness of the posterior condyles of the smaller
`standard femoral prosthesis plus the second distance.
`The method further contemplates the steps of resecting
`the medial and lateral condyles along a plane at the anterior
`surfaces thereof substantially flush with the anterior surface
`of the femoral cortex; and
`measuring a thickness or thicknesses to be resected at the
`distal ends of the medial and lateral condyles,
`the
`thickness being equal to the average thickness of the
`distal surface of the smaller standard femoral prosthesis
`plus the second distance, and resecting the distal ends
`of the medial and lateral condyles at
`the measured
`thickness.
`
`Other features and advantages of the present invention
`will become apparent from the following description of the
`invention which refers to the accompanying drawings.
`BRIEF DESCRIPTION OF THE DRAWINGS
`
`FIG. 1 is a diagrammatic, lateral view of the femur and
`tibia at a knee joint showing prospective cuts to be made on
`the femur for installation of a femoral prosthesis.
`FIG. 2 is a diagrammatic illustration of the knee joint of
`FIG. 1 seen anteriorly of the joint.
`FIG. 3 is an end view from the distal end of the femur of
`
`the knee joint.
`FIG. 4 is a sectional view of a femoral knee prosthesis
`adapted for placement on the femur after the planar cuts
`have been made on the femur.
`
`FIG. 4a is a side view identifying each of the cuts made
`to the femur.
`FIG. 5 is a side view similar to FIG. 1 in which the tibia
`
`has been turned 90° to expose the distal end of the femur, an
`intramedullary rod has been inserted into the femur and a
`tool placed on the rod, the tool being partly broken away and
`shown in section.
`FIG. 6 is an end view of the tool taken in the direction of
`arrow 6—6 in FIG. 5.
`FIG. 7 is a sectional view taken on line 7—7 in FIG. 6.
`
`FIG. 8 is a broken, perspective view of a lower caliper
`feeler of the tool.
`
`FIG. 9 is similar to FIG. 6 and illustrates a first stage in
`which the rod is angularly rotated by a specific amount.
`FIG. 10 is similar to FIG. 9 in a subsequent stage.
`FIG. 11 is an exploded view showing a cutting guide to be
`installed on the tool.
`
`FIG. 12 is a top, plan view showing the cutting guide
`installed on the tool.
`FIG. 13 illustrates the distal end of the femur after the
`
`distal end has been cut and an AP cutting guide has been
`placed on the rod.
`FIG. 14 is an end view similar to FIG. 6 of a second
`embodiment of the tool.
`FIG. 15 shows the tool of FIG. 14 in a rotated state.
`FIG. 16 is an end view similar to FIG. 6 of a third
`embodiment of the tool.
`FIG. 17 shows the tool of FIG. 16 in a rotated state.
`FIG. 18 is an end view similar to FIG. 6 of a fourth
`embodiment of the tool.
`
`6
`FIG. 19 shows the tool of FIG. 18 in a rotated state.
`FIG. 20 is similar to FIG. 13 but shows a modification
`
`5
`
`adapted to the embodiment of FIGS. 16 and 17.
`FIG. 21 is an end view similar to FIG. 6 of a fifth
`
`embodiment of the tool including an A-P measuring guide.
`FIG. 22 is a side view similar to FIG. 5 of the tool of FIG.
`21 mounted on the distal femur.
`
`FIG. 23 is a top view of the tool of FIG. 21 mounted on
`the distal femur.
`
`10
`
`15
`
`20
`
`FIG. 24 is an exploded view of a distal cutting block to be
`installed on the tool of FIG. 21.
`FIG. 25 is a side view of the tool of FIG. 21 mounted on
`
`the femur installed with the distal cutting block.
`FIG. 26 is a top view of the tool of FIG. 25 mounted on
`the femur.
`
`FIG. 27 is an enlarged fragmentary view of the sliding
`scale of the distal cutting block.
`FIG. 28 is a side view of the femur with the distal cutting
`block mounted thereon.
`
`FIG. 29 is a top view of the A-P cutting block mounted on
`the distal femur.
`
`25
`
`FIG. 30 is a view similar to FIG. 13 illustrating the distal
`end of the femur after the distal end has been cut and the A-P
`
`cutting block has been mounted thereon.
`FIG. 31 is a top view of the A-P cutting block mounted on
`the distal end of the femur after the distal end has been cut
`
`30
`
`and the A-P cutting block has been mounted thereon.
`FIG. 32 is a side view of the distal end of a femur after
`
`it has been cut and a preferred prosthesis is ready to be
`mounted thereon.
`
`35
`
`40
`
`45
`
`50
`
`55
`
`60
`
`65
`
`FIG. 33 is a front view of the preferred prosthesis to be
`used with the tool of FIG. 21.
`FIG. 34 is an alternative embodiment of the tool of FIG.
`
`22, including posterior clips.
`FIG. 34a is a rear perspective view of a posterior clip of
`FIG. 34.
`
`FIG. 34b is a front perspective view of a posterior clip of
`FIG. 34.
`
`FIG. 35 is a top view of the tool of FIG. 34.
`FIG. 36 is a front view of the tool of FIG. 34.
`FIG. 37 is rear view of the tool of FIG. 34.
`
`FIG. 38 is a top view of the tool of FIG. 34 mounted on
`the femur installed with a distal femoral cutting block and a
`distal femoral resection caliper.
`FIG. 39 is a top view of the femur with the distal femoral
`cutting block mounted thereon.
`FIGS. 40 and 41 are perspective views of distal femoral
`resection calipers for use in right and left femurs.
`FIG. 42 is a front view of a tibial resection guide of the
`present invention mounted on a tibia.
`FIG. 43 is a side view of the tibial resection guide of FIG.
`42.
`
`FIG. 44 is a top view of the tibial resection guide of FIG.
`42.
`
`FIG. 45 is a side view of a tibial external resection guide
`of the present invention mounted on a tibia.
`FIG. 46 is a top view of a spacer of the present invention.
`FIG. 46a is an end view of the top extension portion of the
`spacer of FIG. 46.
`FIG. 46b is an end view of the bottom fiexion top
`extension portion of the spacer of FIG. 46.
`
`

`
`6,077,270
`
`7
`FIG. 47 is a side View of the spacer of FIG. 46.
`FIG. 48 is a front View of the knee space including a
`spacer in flexion.
`FIG. 49 is a front View of the knee space including a
`spacer in extension.
`FIG. 50 is a side View of a tibial reresection guide in
`accordance with the present invention mounted on a tibia.
`FIG. 51 is a front View of the tibial reresection guide of
`FIG. 50.
`
`FIG. 52 is a top View of a tibial reresection guide of FIG.
`50.
`
`FIG. 53 is a partial side View of a patellar clamp including
`a hinge feature in accordance with the present invention.
`FIG. 53a is a partial top View of the hinge feature of the
`patellar clamp of FIG. 53.
`FIG. 54 is an end View of the patellar clamp of FIG. 53
`showing a scale to measure the patella thickness.
`FIG. 55 is a side View of a patellar clamp in accordance
`with the present invention without the hinge feature shown
`reaming a patella.
`FIG. 56 is a top View of the patellar clamp of FIG. 55
`reaming a patella.
`FIG. 57 is a side partially broken away View of a patella
`having a patella insert fitted therein.
`FIG. 58 is a side View of an improved nail in accordance
`with the present invention.
`FIG. 59 is a side View of the tool of FIG. 34 mounted on
`
`a femur installed with a distal femoral cutting block and a
`distal femoral resection caliper of the present invention,
`showing the nail of FIG. 58 being removed from the femur
`in accordance with an improved slap hammer of the present
`invention.
`
`DETAILED DESCRIPTION OF THE
`INVENTION
`
`When performing a unicompartmental knee replacement,
`it is imperative to maintain the jointline at or near anatomic
`level. As a consequence,
`this maintains a full range of
`motion. The instrument system of the present invention has
`been developed which combines the advantages of anterior
`and posterior referencing systems to maximize motion in a
`reproducible fashion and can easily be incorporated into an
`operative protocol. With the instrument system of the
`present invention, orthopedic surgeons can reconstruct a
`knee and retain “anatomic” landmarks. This makes it pos-
`sible to deal with many of the deformities confronting the
`orthopedic surgeon in an arthritic knee.
`There are three ways that joint surgeons can insert a total
`knee replacement:
`1) Resect the distal femur to accommodate the thickness
`of the femoral prosthesis. Resect the proximal tibia to
`accommodate the thickness of the tibial prosthesis.
`This recreates any lost motion and requires major soft
`tissue releasing. The flexzion and extension resection
`spaces are not coordinated.
`2) Rebuild the “normal” knee by compensating for loss
`articular cartilage and bone in the measurements for
`bony resection; then soft tissue releases can be per-
`formed to accommodate the proper dimensions. This
`places even greater demands on contracted soft tissues.
`Although this may be most anatomically correct, it
`requires such major tissue releases as to make it
`impractical.
`3) Accept bony and articular cartilage loss. Resect the
`amount of bone in flexion and extension to accommo-
`
`10
`
`15
`
`20
`
`25
`
`30
`
`35
`
`40
`
`45
`
`50
`
`55
`
`60
`
`65
`
`8
`date full extension and as much flexion as deemed
`necessary. This method relies on a coordinated resec-
`tion of the flexion-extension spacing. It relies on accu-
`rate measurements to allow for the resection of bone
`and minor soft
`tissue release. Within certain
`parameters, this method is preferable and can only be
`possible with better instrumentation, such as the instru-
`mentation of the present invention.
`Referring now to FIG. 1, the drawing diagrammatically
`illustrates the femur 1 and tibia 2 of a knee joint 3. The
`invention is concerned with the placement of planar resec-
`tions or cuts at the distal condylar region 4 of the femur 1 to
`receive a femoral knee prosthesis 5 (FIG. 4). Typically, a
`total knee replacement also requires placing a planar cut at
`the proximal tibia of the tibia 2 to receive a tibial prosthesis,
`not shown. The tibial prosthesis typically consists of a tibial
`baseplate, not shown, that is fitted on the proximal tibia after
`the tibial cut is made, and an articular insert, not shown,
`secured to the baseplate to articulate with the femoral
`prosthesis 5.
`The cut made on the tibia 2 and installation of the tibial
`
`knee prosthesis should be as close to the anatomic level as
`possible and should be substantially parallel to the floor in
`the mediolateral plane. This maintains the joint line at or
`close to anatomic level. Moreover, the angle of the proximal
`tibial resection should correspond to the angle of the distal
`femoral resections 12. For example, the proximal tibia is in
`mild varus and is resected such that the resection in the
`
`to the floor and oriented
`mediolateral plane is parallel
`posteriorly about 3°. Accordingly,
`the cuts made on the
`femoral prosthesis, discussed below, must also take into
`account this 3° mediolateral orientation in order to align the
`femoral prosthesis with the tibial prosthesis as will be
`explained later.
`Assuming normal anatomy, it is also important that the
`resected space medially in extension between the tibia 2 and
`the femur 1 of the knee equals the combined thickness of the
`medial tibial prosthesis and the distal medial femoral pros-
`thesis; that the resected space laterally in extension between
`the tibia 2 and the femur 1 of the knee equals the combined
`thickness of the lateral tibial prosthesis and the distal lateral
`femoral prosthesis;
`that
`the resected space medially in
`flexion between the tibia 2 and the femur 1 of the knee
`
`equals the combined thickness of the medial tibial prosthesis
`and the posterior medial femoral prosthesis; that the resected
`space laterally in flexion between the tibia 2 and the femur
`1 of the knee equals the combined thickness of the lateral
`tibial prosthesis and the posterior lateral femoral prosthesis;
`and that the resected space between the tibia 2 and the femur
`1 of the knee in flexionzn must be equal to or greater than the
`resected space between the tibia 2 and the femur 1 of the
`knee laterally in extension, assuming normal ligament bal-
`ance.
`
`The condylar region 4 of the femur 1 is formed with a
`medial condyle 6 and a lateral condyle 7 separated by an
`intercondylar notch 8. The femur 1 includes a shaft 9
`forming the femoral cortex, the condylar region 4 being at
`the distal end of the shaft 9.
`
`In order to install the femoral knee prosthesis 5 on the
`distal condylar region 4 of the femur 1, three planar cuts are
`made in the condylar region 4 to form seating surfaces for
`the prosthesis 5. These cuts consist of an anterior cut 10, a
`posterior cut 11 and a distal end cut 12. The placement of
`these cuts 10, 11, 12 is crucial to the installation of the
`prosthesis 5 and its effect on the overall function of the
`prosthetic knee joint.
`The invention is based on complying with the following
`conditions.
`
`

`
`6,077,270
`
`9
`1. Forming the planar cut 10 at the anterior surface of the
`femoral condylar region flush with the anterior surface
`13 of the femoral cortex so as to form a continuous
`surface therewith free of formation of either a notch or
`
`elevation at the juncture of cut 10 and surface 13.
`2. Forming the planar cut 11 at the posterior surface of the
`femoral condylar region at: a distance D from planar
`cut 10 equal to the interior dimension S between the
`anterior and posterior mounting surfaces 14, 15 of the
`prosthesis 5. The dimension S is the so-called A-P
`distance of the prosthesis and this distance varies for
`different size prostheses. For example, prosthesis are
`categorized as small, small (+), medium, large, large
`(+) and extra large and the A-P distance increases in
`proportion to the size increase.
`With reference to FIG. 3,
`therein is seen a plane T
`tangential to the medial and lateral condyles at the posterior
`surface 16 of the condylar region. The planar cut 11 is made
`at an angle A, with respect to plane T to angularly align the
`femoral prosthesis with the tibial prosthesis. Normally, the
`angle would be 3° to match the angle of the tibial prosthesis,
`however due to anatomical conditions of the patient such as
`wear of the medial or lateral condyles posteriorly the angle
`A can vary substantially, generally between 0 and 15°. The
`planar cut 11 will result in resection of bone of a thickness
`t1 at the medial condyle 6 and a thickness t3 at the lateral
`condyle. The thickness t3 is usually less than t1 and controls
`the location of planar cut 11 so that a minimum thickness of
`bone is resected at the posterior surfaces of the condyles. In
`this regard, the thickness t3 is established as the difference
`between distance D‘ between the anterior surface 13 of the
`
`femoral cortex and a plane P tangent to the posterior surface
`of the lateral condyle 7 and parallel to planar cut 11 and
`distance D between the anterior surface of the femoral
`
`cortex 13 and planar cut 11.
`The thickness t3 and the location of the prospective planar
`cut 11 therefore can be established based on measurement of
`the distance D and the A/P dimension of the selected size of
`the prosthesis. The size of the prosthesis is determined on the
`basis of the measurement of the distance D‘ and in general,
`the prosthesis size will be selected so that the thickness t3
`falls within a relatively narrow range, generally at least 6
`mm and between 6 and 11 mm. The resected thickness of
`
`bone t1 and t3 at
`generally unequal.
`The distal end cut 12 is made so that
`
`the medial and lateral condyles are
`
`the maximum
`
`thickness t2 of bone resected at the distal end is substantially
`equal to t3, i.e., the maximum thickness t2 of bone resected
`at the more prominent condyle at the distal end (the medial
`condyle 6 in FIG. 2) is equal to the minimum thickness t3 of
`bone resected at the posterior surface.
`Referring now to FIG. 5, in order to establish the precise
`positions of the three planar cuts 10, 11, 12 to be made on
`the femur 1, a referencing or datum system is utilized which
`in the description herein is in the form of an intramedullary
`rod 20 installed in a bore 21 formed in the femur 1. The use
`
`of the intramedullary rod 20 as a benchmark or datum is
`known in the art and is illustrated herein by way of example.
`Other referencing or datum systems can be employed as
`well, for example, utilizing two pins placed in the condyles
`as set distance below the anterior femoral cut to position an
`AP cutting guide thereon. This will be de

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket