throbber
By: Christopher Frerking (chris@ntknet.com)
`
`Reg. No. 42,557
`
`
`
`
`UNITED STATES PATENT AND TRADEMARK OFFICE
`_______________
`
`BEFORE THE PATENT TRIAL AND APPEAL BOARD
`_____________
`
`MICRON TECHNOLOGY, INC., INTEL CORPORATION
`
`AND GLOBALFOUNDRIES U.S., INC.
`
`
`
`
`
`
`
`Petitioners
`
`v.
`
`DANIEL L. FLAMM,
`
`Patent Owner
`
`CASE IPR2017-0391
`U.S. Patent No. 6,017,221
`
`
`PATENT OWNER’S RESPONSE
`UNDER 37 C.F.R. § 42.120
`Claims 1-29
`
`
`
`
`
`Mail Stop: PATENT BOARD
`Patent Trial and Appeal Board
`U.S. Patent & Trademark Office
`P.O. Box 1450
`Alexandria, VA 22313-1450
`
`

`

`Inter Partes Review of U.S. Patent No. 6,017,221
`IPR2017-00391
`
`
`TABLE OF CONTENTS
`
`Page(s)
`
`
`TABLE OF CONTENTS ...................................................................................... i
`
`TABLE OF AUTHORITIES ................................................................................ ii
`
`EXHIBIT LIST ..................................................................................................... iii
`
`I.
`
`Introduction ........................................................................................... 1
`
`II. Overview of the‘221Patent .................................................................... 2
`
`III. Lieberman and Qian Were Concerned with Fundamentally Different
`Problems and Solutions from Claim 1 .................................................. 3
`
`IV. Claim Element [1.2] .............................................................................. 9
`
`V. Claim Element [1.3] .............................................................................. 13
`
`VI. Lieberman Does Not Teach the Use of a Balun .................................... 13
`
`VII. Lieberman’s Transformer Would Not Work in the Claim 1 Invention 16
`
`VIII. The Decision’s Analysis ........................................................................ 17
`
`A. Lieberman ......................................................................................... 17
`
`B. Qain .................................................................................................. 19
`
`C. Dible ................................................................................................. 20
`
`D. Hanawa ............................................................................................. 22
`
`IX. Additional Decision Analysis ................................................................ 25
`
`X. Conclusion ............................................................................................. 28
`
`
`
`
`
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`
`i
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`Inter Partes Review of U.S. Patent No. 6,017,221
`IPR2017-00391
`
`
`TABLE OF AUTHORITIES
`Cases Page(s)
`
`
`CFMT, Inc. v. YieldUp Int’l Corp., 349 F.3d 1333 .......................................... 12
`
`In re Royka, 490 F.2d 981(C.C.P.A. 1974) ...................................................... 12
`
`In re Wilson, 424 F.2d 1382 (C.C.P.A. 1970) .................................................. 12
`
`
`Statutes Page(s)
`
`37 C.F.R. § 42.104(b)(4) ................................................................................... 12
`
`37 C.F.R. § 42.120 .............................................................................................. 1
`
`35 U.S.C. 103(a) ............................................................................................... 28
`
`
`
`
`
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`ii
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`

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`Inter Partes Review of U.S. Patent No. 6,017,221
`IPR2017-00391
`
`
`Ex. 2001
`Ex. 2002
`Ex. 2003
`Ex. 2004
`
`Ex. 2005
`
`EXHIBIT LIST
`
`Declaration of Daniel L. Flamm, Sc.D.
`U.S. Pat. No. 5,824,606
`Second Declaration of Daniel L. Flamm, Sc.D.
`7th edition of the Graf reference (1999), pp. 603
`Sevick’s Transmission Line Transformers: Theory and Practice,
`5th Edition, 2014, pp. 1-5
`
`
`
`iii
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`

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`Inter Partes Review of U.S. Patent No. 6,017,221
`IPR2017-00391
`
`Daniel L. Flamm, Sc.D., the sole inventor and owner of the U.S. Patent
`
`No. 6,017,221 (“the ‘221 patent”), through his counsel, submits this response
`
`pursuant to 37 C.F.R. § 42.120 and asks that the Patent Trial and Appeals
`
`Board confirm the patentability of claims 1-7.
`
`I.
`
`Introduction
`
`The instant petition is directed toward independent claim 1 and all of
`
`the claims that depend from those claims. Petitioners rely primarily on three
`
`references, Lieberman, Dible, and Qian, in their attempt to invalidate the ‘221
`
`patent. As will be demonstrated, those references, alone or in combination,
`
`fail to provide a basis for invalidating any of the claims of the ‘221 patent.
`
`II. Overview of the ‘221Patent
`
`
`
`The problems that Dr. Flamm was addressing in making the invention
`
`of the ‘221 patent were reduction, elimination, and/or control of ion
`
`bombardment or ion flux to semiconductor device surfaces being processed in
`
`inductively coupled plasmas, while maintaining desired etching selectivity.
`
`(Ex. 1001 at 2:7-16.)
`
`“Conventional ion assisted plasma etching, however, often
`requires control and maintenance of ion flux intensity and
`uniformity within selected process limits and within selected
`process energy ranges. Control and maintenance of ion flux
`intensity and uniformity are often difficult to achieve using
`conventional techniques. For instance, capacitive coupling
`between high voltage selections of the coil and the plasma
`
`
`
`1
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`Inter Partes Review of U.S. Patent No. 6,017,221
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`
`discharge often cause high and uncontrollable plasma
`potentials relative to ground.”
`
`(Id. at 2:614-3:2.)
`
`The specification discusses at length the “conventional techniques,”
`
`including “shields, baffles, large separation distances between the plasma
`
`source and the chamber.” (Id. at 2:17-19; see also generally id. at 1:44-4:57.)
`
`The specification also discusses the many drawbacks of these conventional
`
`techniques. (Id. at 1:44-4:57.)
`
`Most particularly, Dr. Flamm’s solution, as reflected in claim 1 of the
`
`patent, was to balance the phase and anti-phase portions of capacitive currents
`
`coupled from the inductive coupling structure using a wave adjustment circuit.
`
`Instead of suppressing the charged species, as conventional techniques had
`
`done via blockage or distance, Dr. Flamm went to the source of the ion flux
`
`problem and reduced or eliminated the undesired capacitive ion current flux
`
`by selectively balancing a phase portion and an anti-phase portion of
`
`capacitive currents coupled form the inductive coupling structure using a
`
`wave adjustment circuit.
`
`A definition of a wave adjustment circuit is expressly provided at Col.
`
`7, lines 32-34 of the ‘221 patent (Ex. 1001) by its function:
`
`
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`2
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`Inter Partes Review of U.S. Patent No. 6,017,221
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`
`“The wave adjustment circuit can selectively adjust phase
`and anti-phase potentials of the plasma from an rf power
`supply.”
`
`Further elaboration of this definition can be found at Col. 12, lines 57-
`
`“The wave adjustment circuits are used to select a wave
`length portion to be applied in the plasma applicator.”
`
`
`
`58:
`
`
`
`III. Lieberman and Qian Were Concerned with Fundamentally Different
`
`Problems and Solutions from Claim 1
`
`Petitioners inflates the significance of three in a brief four sentence
`
`paragraphs in Lieberman that amounts to suggesting use of a radiofrequency
`
`isolation transformer to apply voltage to a coil used to induce inductive
`
`current in a plasma source (Ex. 2003 ¶ 81). This teaches nothing about the
`
`‘221’s inductive coupling structure being adjusted using a wave adjustment
`
`circuit (Id.). One of those sentences uses the term “capacitively coupled rf
`
`current” [“flowing from the coil to plasma”] and goes on to state that the
`
`[isolation transformer] (Lieberman refers to it as a “balanced transformer”)
`
`reduces the “capacitively coupled rf current” by a factor of two (Id., Ex. 1006,
`
`56). Lieberman’s article as a whole makes it very clear that the “balanced
`
`transformer” means an isolation transformer that isolates the output side from
`
`ground -- on page 452 (Ex. 1006) in the second paragraph he teaches
`
`powering a helicon antenna “driven through a balanced transformer so that the
`
`
`
`3
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`Inter Partes Review of U.S. Patent No. 6,017,221
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`coil is isolated from ground.” (Ex. 2003, ¶ 92) As a matter of fact, the main
`
`teaching of the Qian reference (Ex. 1009) is to use an isolation transformer,
`
`the same type of transformer identified in Lieberman (Id.). Qian teaches the
`
`transformer is to isolate a “coil antenna” from the RF power source” (Id.).
`
`Qian further teaches the result of the isolation is that “the potential of the coil
`
`antenna is floating” to reduce capacitive coupling from the antenna to the
`
`plasma (Id., Ex. 1009 Abstract).
`
`None of this has anything do with any balancing, adjusting or wave
`
`adjustment circuits (Id.). Qian correctly teaches an isolation transformer can
`
`eliminate any DC potential between the generator and the inductive coil
`
`antenna so that the electric potential of the coil antenna is floating with respect
`
`to the wafer pedestal (aka “chuck”) (Id.). Qian’s focus on the chuck relates to
`
`another critical distinction between the subject matter of the ‘221 patent and
`
`the subject matter of Qian, and Lieberman (Id.).
`
`The capacitive currents referenced in Lieberman are not the same thing
`
`as the capacitive currents referenced in the ‘221 patent (Id. ¶ 113). The
`
`“capacitive current” Lieberman refers to is only the magnitude of that portion
`
`of capacitive current which flows from the coil to the plasma and returns to
`
`the coil (Id.). In Lieberman, this is the entire capacitive current emanating (or
`
`returning) to the coil, because Lieberman’s coil has been isolated. This is not
`
`
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`4
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`Inter Partes Review of U.S. Patent No. 6,017,221
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`the subject of Claim 1, and Lieberman does not teach a phase and anti- phase
`
`portion of capacitive currents in the manner claimed (Id.).
`
`What Lieberman expressly teaches is that driving the coil using an
`
`isolation transformer (which Lieberman calls “balanced”) “reduces the
`
`maximum coil to plasma voltage by a factor of two [which] … reduces the
`
`undesired capacitively coupled rf current flowing from the coil to plasma by a
`
`factor of two” (Id., Ex. 1006, p. 56). The Lieberman capacitive current that is
`
`mentioned in one of the three sentences is said to be a quantity proportional to
`
`the voltage difference across the coil (Id.). More specifically, Lieberman
`
`apparently teaches that the midpoint of the coil is a ground potential
`
`(“…places a virtual ground in the middle of the coil”) so accordingly,
`
`Lieberman contends that the coil to plasma voltage is supposed to be half of
`
`the total voltage applied across the coil by the transformer (Id.). Respondent
`
`disagrees with the apparent contention that the center of a coil connected in
`
`this manner is necessarily at ground potential (Id.). Although the subject is
`
`further discussed below, Respondent contends that a scientific analysis of this
`
`question has little or no bearing on obviousness of the ‘221 claims under 35
`
`USC 103 (Id.).
`
`In this regard, the main point is that claim 1 concerns selectively
`
`balancing the vector sum of phase and anti-phase currents flowing from the
`
`
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`5
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`Inter Partes Review of U.S. Patent No. 6,017,221
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`coil as a whole to the plasma— to obtain a selected difference current, if any,
`
`flowing through the plasma to grounded chamber bodies, the wafer chuck, etc.
`
`(Ex. 2003, Id. ¶ 124). The magnitude of current flowing from and returning to
`
`an isolated coil from the plasma and the vector sum of differently phased
`
`currents flowing to chamber bodies are quite different things (Id.). The
`
`magnitude current taught by Lieberman is not susceptible to selective
`
`balancing (Id.). And the voltage of an isolated coil relative to ground is
`
`uncontrolled, as explained by Qian (“the electrical potential of the coil
`
`antenna 50 is floating with respect to the wafer pedestal 20” (Ex. 1009, 2:32-
`
`34), e.g. it has no value without making a connection (in which case it would
`
`no longer be isolated or floating) (Ex. 2003, ¶ 124). Lieberman merely
`
`suggests lowering the magnitude of a current that flows in a closed path
`
`within the plasma source by itself (e.g., coil to plasma and return) (Id.).
`
`However, the meaning of “lowering” is never defined (lowering relative to
`
`what?). One can only guess that Lieberman may be thinking of comparison to
`
`a coil that is grounded at one end, rather than being isolated, and having an
`
`equal magnitude of voltage applied to it (Id.). But this would be a misguided
`
`comparison, and in any case it is not the teaching of the ‘221 patent (Id.). The
`
`comparison is misguided because grounding the applicator coil allows current
`
`flow to chamber bodies including the chuck, which engages completely
`
`
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`6
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`Inter Partes Review of U.S. Patent No. 6,017,221
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`different equivalent circuits and current flows (Id.). The voltage along a
`
`grounded coil is susceptible to wave adjustment using a wave adjustment
`
`circuit (Id.). A wave adjustment circuit can adjust the voltage distribution on
`
`the coil to steer all of the capacitive current from the coil into the plasma and
`
`never return from the plasma to the coil (e.g. there can be only “phase” current
`
`into the plasma) as shown for example in Fig. 7 of the ‘221, or it can adjust
`
`the voltage distribution to make all current emanating from the coil to the
`
`plasma return to the coil (e.g. equal phase and antiphase) as illustrated in Fig.
`
`5B and others), or to have any selected amount flow from the coil to grounded
`
`chamber bodies as illustrated by distributions shown in Fig. 25E of the ‘221
`
`and explained at Col. 12, line 55 to Col. 13 line 55 (Id.).
`
`The gist of this is that the ‘221 patent concerns completely different
`
`concepts from the isolation transformer disclosed by Qian, and mentioned in
`
`Lieberman (Id ¶ 510). The ‘221 teaches using a wave adjustment circuit to
`
`selectively adjust an inductive coupling structure such that the total sum of
`
`differently phased amounts of current flowing from an applicator (coil) into
`
`the plasma are selectively balanced, whereby a selected amount of current
`
`flows from the plasma source to grounded chamber bodies, the wafer chuck,
`
`etc. (Id. ¶ 13).
`
`Lieberman merely teaches a static structure he believes to decrease the
`
`
`
`7
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`Inter Partes Review of U.S. Patent No. 6,017,221
`IPR2017-00391
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`magnitude of plasma to coil voltage (although it is not entirely clear what
`
`configuration the decrease is in reference to), and teaches nothing about the
`
`subject of claim 1, “a phase portion and an anti-phase portion of capacitive
`
`currents coupled from the inductive coupling structure are selectively
`
`balanced” (Id.).
`
`Petitioners’ contention (e.g., Pet. 32-33) that Lieberman’s coil is
`
`“effectively grounded” at the midpoint is fiction (Ex. 2003, ¶ 146).
`
`1.) The coil is floating, there is NO ground, period. The currents and
`
`voltage distribution will not be symmetric, and certainly never on the spiral
`
`coil (Id.).
`
`2) For the isolated coil, symmetry has nothing to do with the principle
`
`of operation- the principle of operation is isolation, so current out equals
`
`current in. This is not flexible or determined by any wave adjustment or wave
`
`distribution or anything of the sort. The coil floats, period (Id.).
`
`3) The current we care about, net current into the plasma (which is the
`
`concern of Qian as well), is NOT reduced by a factor of 2. As a matter of fact,
`
`Qian found experimentally that his isolation transformer reduced capacitive
`
`current to the chuck in an embodiment by a factor of 2.5 (Id., Ex. 1009, 3:46-
`
`47). This is explained by isolation, not by any wave adjustment circuit
`
`changing any voltage distribution along the coil (Ex. 2003, ¶ 146). In fact, the
`
`
`
`8
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`Inter Partes Review of U.S. Patent No. 6,017,221
`IPR2017-00391
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`voltage distribution on Qian’s spiral coil is unknown and considered to be of
`
`no consequence (the coil is floating) (Id.).
`
`4. What does it mean to talk about a midpoint on Lieberman’s spiral
`
`coil (Id.). Is it midway radially from the center to the circumference? or is it
`
`midway along the spiral from inside to outside (Id.) Either way, the voltage
`
`distribution is unlikely to be symmetric and would be of no consequence
`
`anyway, the cause of all of the capacitive current isolation, not a voltage
`
`distribution (Id.).
`
`IV. Claim Element [1.2]
`
`
`
`The claim element denominated by Petitioners as [1.2] reads:
`
`“in which a phase portion and an anti-phase portion of
`capacitive currents coupled from the inductive coupling
`structure are selectively balanced”
`
`(Pet. at 30)
`
`
`
`Lieberman says nothing about selectively balancing the phase and anti-
`
`phase portion of capacitive currents. (Ex. 2001 ¶ at p. 16) Lieberman does not
`
`teach balancing any currents, whether there are capacitively coupled and/or
`
`phase and anti-phase portions as claimed, and Lieberman does not disclose or
`
`distinguish phase and anti-phase capacitively coupled currents as claimed (Id.
`
`¶ 16). Lieberman’s conventional transformer has nothing operable to
`
`selectively balance any capacitive currents, nor anything operable to adjust
`
`
`
`9
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`Inter Partes Review of U.S. Patent No. 6,017,221
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`any phase and anti-phase portions of capacitive currents (Id.). The only
`
`functional aspect of the transformer is isolation, as explained by Qian.
`
`Nevertheless, Petitioners’ expert asserts (Ex. 1003 ¶ 64):
`
`
`
`
`“Just like the 221 Patent, the push-pull transformer balances
`the phase and anti-phase portions of applied voltages and
`corresponding capacitive currents.”
`
`(Ex. 2003 ¶ 7)
`
`This is nonsense and no more than a play on words (Id.). Lieberman
`
`expressly references is driving a coil push-pull using a balanced transformer,
`
`not a “push-pull” transformer (Id. ¶ 15). As to a what a push-pull transformer
`
`is, Petitioners has omitted Graf’s definition from its Exhibit 1016, but in the
`
`7th 1999 edition (Ex. 2004, p.603), Graf has:
`
`push-pull transformer -An audio-frequency transformer that
`
`has a center-tapped winding and is used in a push-pull
`
`amplifier circuit
`
`(Ex. 2003, ¶ 157).
`
`Which apparently would be “inconvenient” for Petitioner’s arguments (Id.).
`
`As for the term “virtual ground”, it is not found in the Graf reference (Id.).
`
`(Ex. 2003, ¶ 715)
`
`
`
`Respondent respectfully submits that none of this definition about push-
`
`pull, balanced, or “virtual” grounds is of consequence anyway because, as a
`
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`10
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`Inter Partes Review of U.S. Patent No. 6,017,221
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`matter of fact, the injection and return of the same magnitude of current to the
`
`coil is an inherent consequence of inserting the isolation transformer (Id. ¶
`
`168).
`
`
`
`Accordingly, none of the art relied on by Petitioners for claim 1,
`
`Lieberman, Dible and Qian, teaches the ‘221 claim 1 limitation “a phase
`
`portion and anti-phase portion of capacitive currents…are selectively
`
`balanced.” (Id. ¶ 179)
`
`
`
`The objects of these three references were different from the ‘221’s
`
`object of selectively balancing a phase and anti-phase portion of capacitive
`
`currents (Id. ¶ 18). The object of Lieberman’s configuration (which is
`
`mentioned, but never shown) was to reduce capacitive capacitively coupled
`
`current flowing from the coil to plasma: This reduces the undesired
`
`capacitively coupled rf current flowing from coil to plasma by a factor of two
`
`(Id.). An electrostatic shield placed between the coil and the plasma can
`
`further reduce the capacitive coupling if desired, while allowing the inductive
`
`field to couple unhindered.” (Id., Ex.1006, p. 56) Dible’s object was: “More
`
`specifically, the invention relates to methods and apparatus for variable
`
`control of the plasma generating element to achieve combinations of inductive
`
`and/or capacitive coupling.” (Ex. 2003, ¶ 9, Ex. 1007, 1:9-12) Qian’s object
`
`was: “It is therefore a principal object of the invention to reduce any stray
`
`
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`capacitive coupling from the coil antenna to the plasma.” (Ex. 2003 ¶ 9, Ex.
`
`1009, 1:40-42)
`
`
`
`Thus, not only do these prior art references fail to meet the claim
`
`limitation “a phase portion and anti-phase portion of capacitive currents…are
`
`selectively balanced,” but each of these references is focused on a different
`
`aspect of plasma processing than that of claim1 of the ‘221 patent (Ex. 2003, ¶
`
`19)
`
`
`
`To establish obviousness, each element of a claim must be shown in the
`
`prior art. See, e.g., CFMT, Inc. v. YieldUp Int’l Corp., 349 F.3d 1333, 1342
`
`(Fed. Cir. 2003) (“obviousness requires a suggestion of all limitations in a
`
`claim” (citing In re Royka, 490 F.2d 981, 985 (C.C.P.A. 1974))); see also In
`
`re Wilson, 424 F.2d 1382, 1385 (C.C.P.A. 1970) (“All words in a claim must
`
`be considered in judging Inter Partes Review of U.S. Patent No. RE40,264
`
`IPR2017-00280 patentability of that claim against the prior art.”); 37 C.F.R. §
`
`42.104(b)(4) (“The petition must specify where each element of the claim is
`
`found in the prior art patents or printed publications relied upon . . . .”).
`
`
`
`Petitioners have failed to show that claim element 1.2 is shown
`
`anywhere in the prior art.
`
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`12
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`Inter Partes Review of U.S. Patent No. 6,017,221
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`
`V. Claim Element [1.3]
`
`
`
`The claim element denominated by Petitioners as [1.3] reads:
`
`“wherein said inductive coupling structure is adjusted using a wave
`adjustment circuit, said wave adjustment circuit adjusting the phase
`portion and the anti-phase portion of the capacitively coupled
`currents”
`
` (Pet. at 44).
`
`
`
`At the outset, one should be wary about any assertion that the cited prior art
`
`teaches a “wave adjustment circuit “given, as we have just seen, that none of this art,
`
`in contradistinction with the ‘221 patent, was aimed at selectively balancing a phase
`
`and anti-phase portions of capacitive currents coupled from the inductive coupling
`
`structure (Ex. 2003, ¶ 210). 

`
`
`
`The Panel, in addressing the “wave adjustment circuit” issue, focused on the
`
`conflicting expert opinions on whether or not Lieberman disclosed a balun, a
`
`balanced-unbalanced transformer, and concluded:
`
`“For purposes of deciding whether to institute an inter partes
`review, we must view any issues of material fact created by
`testimonial evidence in the light most favorable to Petitioner. 37
`C.F.R. § 42.108(c).” Thus, only for purposes of this Decision, we
`must resolve the dispute between Dr. Flamm and Dr. Graves
`regarding Lieberman’s transformer in Petitioner’s favor.”
`
`
`(Decision at 10)
`
`VI. Lieberman Does Not Teach the Use of a Balun
`
`One embodiment of a “wave adjustment circuit” in the ‘221 specification is a
`
`13
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`Inter Partes Review of U.S. Patent No. 6,017,221
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`combination of open circuits and a broadband balanced-unbalanced toroidal
`
`transmission line transformer, typically shortened to “balun.” (Id., Ex. 1001 16:26-
`
`31) Petitioners contends that the transformer in Lieberman is a balun (Ex. 2003, ¶
`
`10). It is not (Id.).
`
`
`
`First, Lieberman clearly states that his transformer is a “balanced transformer,”
`
`not a balanced-unbalanced transformer (Id., Ex 1006 at p. 56). A balanced output
`
`transformer, by definition, including the definition in Petitioners’ Ex. 1016, means a
`
`transformer with a grounded center tap on its secondary winding (Ex. 2003 ¶ 2210).
`
`However, Lieberman’s secondary has no center tap and that winding is floating, i.e.,
`
`it is not grounded. (Id.) Second, since Lieberman’s transformer is an isolation
`
`transformer it cannot be a broadband balanced-unbalanced toroidal transmission line
`
`transformer, because a broadband balanced-unbalanced toroidal transmission line
`
`transformer has an electrical continuity between its input and output and it must be
`
`grounded to function. (Id., Ex. 2005 Fig. 1-4, p. 4)]
`
`
`
`Lieberman teaches a conventional magnetic flux coupled isolation transformer
`
`(Ex. 2003, Id. ¶ 2611). A magnetic transformer is not a balun transmission line
`
`transformer; it is an essentially different thing (Ex. 2001, ¶10Id.). A conventional
`
`magnetically coupled transformer, such as depicted by Lieberman, transmits input
`
`energy to the output circuit though magnetic flux linkage, and the conventional
`
`transformer is capable of DC isolation (Id.). A conventional transformer suffers
`
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`Inter Partes Review of U.S. Patent No. 6,017,221
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`from large core and winding losses as frequency increases and inherently suffers
`
`from even higher disproportionate losses in higher power applications, such as here,
`
`powering a processing chamber plasma (Id.).
`
`
`
`A balun transformer is a transmission line transformer that depends on
`
`coupling input energy to a load using a transverse transmission line mode, wherein
`
`an electromagnetic field is completely contained within the transmission line (Id. ¶
`
`11). In a balun transmission line transformer, unlike conventional transformers, the
`
`magnetic flux is effectively canceled out in the core, whereby far higher efficiencies
`
`can be obtained over a far wider range of frequencies (Id.). Most significantly, the
`
`balun transmission line transformer, unlike the conventional magnetic transformer,
`
`is not capable of DC isolation because a balun requires a conductive correction to
`
`ground to be functional (Id.).
`
`Lieberman does not show a drawing of any transformer. (Id.) But what he
`
`states is a mistake (Id.). The coil cannot be driven push pull by an isolation
`
`transformer because doing so requires the transformer to have a grounded center tap
`
`on its secondary winding to effectuate balance to ground (Id.). By definition
`
`Lieberman’s configuration is NOT push-pull (anyway) (Id.).
`
`VII. Lieberman’s Transformer Would Not Work in the Claim 1 Invention
`
`
`
`Lieberman’s transformer provides no means to adjust or control anything (Id.
`
`¶ 812). The isolated secondary winding in the conventional magnetic flux coupled
`
`
`
`15
`
`

`

`Inter Partes Review of U.S. Patent No. 6,017,221
`IPR2017-00391
`
`isolation transformer suggested by Lieberman cannot control the coil potential
`
`because it is floating (Id.). Its voltage and voltage distribution at a time when it is
`
`inductively and capacitively coupled to a processing chamber is determined by the
`
`detailed coupling of elements of the coil to process-specific plasma structure, and
`
`the properties of that structure would depend on structural dimensions of the coil and
`
`plasma source chamber, feed gas composition, and process conditions such as feed
`
`gas composition, power, flow rate, and pressure, among others (Id.).
`
`
`
`Petitioners contend that “Lieberman’s balanced transformer results in ‘a
`
`virtual ground in the middle of the coil,’ and therefore corresponds to the claimed
`
`“wave adjustment circuit” that adjusts ‘the phase and anti-phase portion of
`
`capacitive currents.’” (Pet. at 37) Although Lieberman does not explain his use of
`
`the term “virtual ground” in this context, various internet sites suggest it refers to a
`
`circuit element not directly connected to ground, that is held at a reference voltage.
`
`(e.g. https://en.wikipedia.org/wiki/Virtual_ground
`
` https://physics.stackexchange.com/questions/8392/what-is-a-virtual-ground)
`
`(Ex.
`
`2003, ¶ 2312). Since Lieberman’s coils are connected to an isolation transformer,
`
`they have no voltage and no part of the coil comprises any reference voltage. (Id.).
`
`VIII. The Decision’s Analysis
`
`A. Lieberman
`
`The Decision at pages 8-10, relies on four contentions advanced by Petitioners
`
`16
`
`
`
`
`
`
`
`

`

`Inter Partes Review of U.S. Patent No. 6,017,221
`IPR2017-00391
`
`
`for Lieberman (Ex. 2003 ¶ 13). None stand up to scrutiny (Id.).
`
`Petitioners contends that Lieberman teaches “a phase portion and an
`anti-phase portion of capacitive currents coupled from the inductive
`coupling structure are selectively balanced” because it “discloses
`choosing to drive an inductive coil push-pull via a balanced
`transformer (i.e., a wave adjustment circuit), which creates a phase
`configuration that makes the phase and anti-phase portions
`selectively balanced (i.e., substantially equally distributed).”
`
`Decision at 8.
`
`
`Lieberman does not teach any balanced transformer, but teaches an isolation
`
`transformer (Ex. 2003, ¶ 913). The isolation transformer does not perform any
`
`balancing, but only performs isolation between a primary and a secondary
`
`winding (Id. at ¶24). Accordingly, Lieberman’s isolation transformer cannot
`
`perform as a wave adjustment circuit and cannot make a phase portion and an
`
`anti-phase portion selectively balanced, as claimed (Id.).
`
`Petitioners argues that a person having ordinary skill in the art
`“would have understood Lieberman’s choice to drive the inductive
`coil ‘push-pull’ to correspond to the claimed ‘phase and an anti-
`phase portion of capacitive currents . . . are selectively balanced’”
`because “the phase voltages ‘push’ capacitively coupled current into
`the plasma while the anti-phase voltages ‘pull’ capacitively coupled
`current out of the plasma.”
`
`(Decision at 8-9)
`Lieberman does not have an inductive coil push pull but rather an isolation
`
`transformer with the same limitations as discussed (Ex. 2003 ¶ 2413).
`
`Accordingly, Lieberman would not have any phase and an anti-phase portion of
`
`
`
`17
`
`

`

`Inter Partes Review of U.S. Patent No. 6,017,221
`IPR2017-00391
`
`
`capacitive currents…are selectively balanced (Id.).
`
`According to Petitioners, “[d]riving the coil push-pull with”
`Lieberman’s “wave adjustment circuit (the inductively-coupled push-
`pull arrangement, e.g., a toroidal balun) causes a midpoint on the coil
`to be effectively RF grounded, adjusting the phase portion and the
`anti-phase portion of the capacitively coupled currents so that they
`are selectively balanced about the midpoint.”
`
`(Decision at 9)
`
`Lieberman does not have a wave adjustment circuit as discussed in 1 and 2, and does
`
`not show an inductively coupled push pull arrangement (Ex. 2003 ¶ 2613).
`
`Lieberman does not have a toroidal balum, but taught a magnetic flux coupled
`
`isolation transformer (Id.). The isolation transformer would not have its midpoint at
`
`ground potential given that it is isolated and has no relation to ground (Id.).
`
` Dr. Graves testifies for Petitioners, however, that “Lieberman’s ‘balanced
`
`transformer, which places a virtual ground in the middle of the coil,’ would be
`
`understood to be a balun that results in a voltage distribution on the inductive coil
`
`that is symmetric about the midpoint,” which the ’221 patent describes “as a wave
`
`adjustment circuit that produces phase and anti-phase potentials and currents.”
`
`(Decision at 9-10)
`
`Lieberman does not teach any balanced transformer (but only taught an isolation
`
`transformer), and no virtual ground would occur with the isolation transformer
`
`(Ex. 2003 ¶ 1326). That is, the isolation transformer is isolated so there is no
`
`
`
`18
`
`

`

`Inter Partes Review of U.S. Patent No. 6,017,221
`IPR2017-00391
`
`potential and no ground potential in the middle of the coil (Id.). Accordingly, no
`
`wave adjustment circuit to produce phase and anti-phase potentials and currents
`
`are shown (Id.).
`
` B. Qain
`
`
`
`The Decision relies on Qian and cites to Petitioners’ expert’s declaration
`
`(Decision at 21-28). We disagree with the testimony as follows.
`
`Dr. Graves testifies that Qian’s isolation transformer 80 with primary and
`
`secondary windings 82/84 wound on ferrite core 90 “is a flux linked balun and
`
`produces a balanced output.” Ex. 1003 ¶ 169 (citing Ex. 1022, 3; Ex. 1023, 1; Ex.
`
`1016, 79–81).
`
`
`
`Qian’s isolation transformer is not a balun and does not produce a balanced
`
`output (Ex. 2003 ¶ 2714). The isolation transformer has an output that is not
`
`balanced it is merely isolated (Id.). Where an output is floating, it is neither
`
`balanced nor unbalanced (Id.).
`
`Dr. Graves further testifies that this “type of balun transformer includes two
`
`electrically separa

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