throbber
Plasma Sources Sci. Technol. 1 (1 992) 179-1 86 Printed in the UK
`
`I
`
`A simple analysis of an inductive
`
`I
`
`R B Piejak, V A Godyak and B M Alexandrovich
`GTE Laboratories Inc. 40 Sylvan Road, Waltham. MA 02254, USA
`
`Received 15 May 1992, in final form 17 July 1992
`
`Abstract. The electrical properties of an inductive low pressure RF discharge
`have been analysed by considering the discharge to be a one-turn secondary of
`an air-core transformer. Expressions for spatially averaged quantities representing
`familiar discharge parameters such as the voltage, current and electric field have
`been determined as functions of measured electrical parameters of the primary
`circuit. Based on an analvtical expression relating the coupling between t h e
`electrical characteristics of the primary coil and the plasma load, scaling laws for
`plasma parameters and the RF power distribution between the inductor coil and
`the discharge have been determined. The analysis developed here was applied to a
`collisionally dominated inductive RF discharge in a mercury-rare gas mixture. It
`may also be applied as a practical design and optimization tool for a plasma
`processing source based on an inductive discharge.
`
`1. Introduction
`
`Inductively coupled (electrodeless) discharges hold much
`promise as plasma sources for electrical discharge light-
`ing and plasma processing. Since they do not depend
`large voltages to drive displacement current
`upon
`through the powered w sheaths, ion energies in inductive
`discharges are considerably lower than those found in
`capacitively coupled RF discharges (especially at high
`power density). Relatively low ion energies in inductive
`discharges result in a decrease in ion-wall interactions
`(e.g. sputtering, etching and a variety of energetic
`ion-induced chemical reactions). In many instances,
`inductively coupled discharges efficiently provide a high
`density plasma with relatively small ion power loss in the
`sheaths. Moreover, plasma generation and ion accelera-
`tion processes can he independently controlled for in-
`ductive discharges in plasma processing reactors through
`RF biasing of the remote substrate, resulting in independ-
`ent control of the ion energy.
`Inductively coupled discharges have been known for
`over a century [1,2] and many authors have analysed
`their operation. A short concise literature review dealing
`with modelling low-pressure, collisional discharges main-
`tained by an RF current applied to an induction coil is
`contained in recent papers by Lister and Cox [3] and by
`Denneman [4]. In these works the spatial distribution of
`the plasma RF field and the current density are numeri-
`cally calculated by solving a coupled set of Maxwell
`equations for an internal (referenced to the plasma) [31
`and an external [4] inductor coil. Assuming diffusion-
`controlled plasma density profiles (one with zero hound-
`ary values) for cylindrical and coaxial plasmas and
`0963-0252/92/030179+08 $07.50 0 1992 IOP Publishing
`
`collisional RF power transfer to electrons, the authors
`[3,4] were able to couple electrical parameters at the
`primary coil with given plasma parameters for discrete
`(measurement) points. Such analyses of a real experiment
`are somewhat qualitative in nature because of the
`assumptions mentioned above and also because a one-
`dimensional model was assumed. Note that generally, in
`applications, the inductor coil length is comparable to (or
`even shorter than) the plasma dimension and the coil
`diameter.
`In this work, as in previous works, a low-pressure
`inductive RF discharge is studied by considering it to be
`the secondary of an air-core transformer. However,
`numerical solutions of Maxwell equations and most of
`the underlying assumptions about the plasma density
`distribution and the mechanism of w power dissipation
`needed to solve these equations are avoided by taking
`advantage of well known electrical circuit principles
`(which follow from Maxwell's equations) governing
`air-core transformers and solenoidal inductors. In the
`present approach only integral plasma parameters are
`considered (such as discharge current, voltage and
`power) regardless of their particular spatial distributions.
`The spatial distribution
`is formally accounted for
`through the coupling coefficient between the primary coil
`and the plasma which can be determined from experi-
`ment. An integral representation of plasma parameters,
`rather than the differential representation given in [3,4],
`is quite advantageous since it considerably simplifies the
`analysis and enables one to generate analytical formulae
`for the relationships between external electrical and
`plasma characteristics. Furthermore, since the spatial
`discharge characteristics are not essential to this analysis,
`
`179
`
`Ex.1017 p.1
`
`

`
`R B Piejak et a/
`
`the relationships obtained here can he applied to different
`inductive discharge configurations such as external,
`internal and immersed inductor coils of finite length,
`without knowledge of the particular mechanisms invol-
`ved in forming the plasma density profile and in w power
`transfer.
`In the experimental part of this work the external
`electrical characteristics of inductive discharges in a
`mercury-rare gas mixture (typical for a fluorescent lamp)
`were measured over a range of discharge power, and
`internal plasma parameters were inferred from analytical
`formulae obtained here. It is assuring to note that as a
`function of discharge current the plasma parameters
`determined in this way appear to have gmiera; character-
`istics that are similar to those possessed by all low
`pressure gas discharges (DC,
`low
`frequency and
`capacitively coupled RF). For example, over a wide range
`of discharge current the plasma electric field is almost
`constant, thereby resulting in a plasma density that is
`proportional to the discharge current and RF power.
`
`2. Transformer formalism
`
`To model a low-pressure inductively coupled discharge,
`the discharge is regarded as the secondary coil of an air-
`core transformer as shown in figure 1. The primary of the
`transformer is the induction coil itself, which is composed
`of n turns with values of inductance Lo and resistance R,
`(or Q-factor, Q = wLo/Ro) that are measured hefore-
`hand. A sinusoidal RF voltage with an RMS value V, and
`radian frequency o is applied to the primary coil result-
`ing in a primary coil current I,. Since the discharge is an
`electrically conductive fluid that surrounds the coil, it is
`considered to be a multitude of filamentary discharges
`that essentially run in parallel, forming, in practice, a one
`turn secondary winding of an air-core transformer with
`an inductance E, and a plasma resistance R,.
`The discharge inductance E, consists of two compo-
`nents: the electron inertia inductance Le, which follows
`from the plasma conductivity formula U = e2nn,/m(v +
`jo), where e is electron charge, m is electron mass, n. is
`plasma density and v is the effective electron collision
`frequency, and the geometric (or magnetic) inductance
`L,, which is due to the discharge current path. L , is
`inductively coupled to the primary coil through mutual
`
`I IC
`
`secondary circuit
`primarycnil
`Figure 1. Electrical circuit representation of an inductive
`RF discharge as the secondary of an air-core transformer.
`
`180
`
`Figure 2. Equivalent circuit of an inductively coupled
`discharge where the secondary circuit has been
`transformed into its series equivalent in terms of the
`primary circuit current.
`
`inductance M while L, is considered to he the imaginary
`part of the plasma load impedance, L, = R,/v.
`In the analysis presented here it is assumed that the
`discharge is in a purely inductive mode, implying that the
`capacitive mode of operation, which appears to dominate
`upon discharge initiation and at relatively low power,
`can be ignored and the power transfer to the plasma
`electrons can be represented by the plasma conductivity
`formula.
`Inductive discharges are generally initiated in a
`capacitive mode between adjacent turns of a coil to
`which voltage is applied. When the coil current is large
`enough to induce an azimuthal RF field that can maintain
`the ionization process, a clearly visible increase in dis-
`charge light intensity occurs and the main mechanism
`driving the discharge shifts from a capacitive to an
`inductive mode. For a driving frequency where the
`wavelength is much larger than the discharge dimen-
`sions, the magnetic induction is in phase with the current
`and the EMF is in phase at all points occupied by the
`plasma.
`The coupled circuits shown in figure 1 can be trans-
`formed through a straightforward circuit analysis into
`that shown in figure 2 using the classic approach given by
`Termin [SI. In this representation the secondary circuit
`elements are written in terms of the primary circuit
`current. From the point of view of the primary circuit, the
`effect of the coupled secondary circuit is to add the
`impedance ( W M ) ~ / Z , to the primary circuit, where Z, is
`the complex (vector) impedance of the secondary circuit.
`With the coupled secondary impedance separated into
`real and imaginary parts, the equivalent resistance of the
`primary R , is simply the sum of the resistance of the
`primary coil Ro and a term representing the coupled
`secondary resistance R,, and it may be written as
`Rl = Ro f w2k2LoL,RilZ:
`(1)
`where M’ = kZLoL,, Z: = [oL, + ( w / v ) R , ] ~ + R: arid
`k is the coupling coefficient. The equivalent inductance
`L , is of the same general form as R , and is the sum of the
`inductance of the primary and a negative inductance
`
`Ex.1017 p.2
`
`

`
`term representing the total reactance of the coupled
`secondary. L , may be written as
`L , = - wk2LoL,[oLz + (o/v)R,]/Z:.
`(2)
`The negative sign associated with the secondary reac-
`tance can be simply understood by noting that current in
`the secondary causes some of the magnetic flux in the
`primary to be neutralized, thus resulting in a lower total
`magnetic flux in the primary circuit [5].
`Note that in an ideal transformer the coupling is
`perfect (k = 1) and (wM/Z)* = n’, and the secondary
`inductance is L, = Lo/nz. Thus, for an ideal transformer,
`the inductive reactance of the secondary totally offsets
`the reactance of the primary and the resulting equivalent
`primary circuit is purely resistive (RI = R,nz). In general,
`the coupling of an air-core transformer is not perfect and
`(oM/z)’ # n2.
`Equations (1) and (2) are independent equations
`containing three unknown quantities (R2, L , and k). A
`third equation (needed for an analytical solution) fol-
`lows directly from the basic premise of this work that the
`plasma is a one-turn current path that surrounds the
`primary coil and can be considered as a secondary of an
`air-core transformer. Since the primary coil is sur-
`rounded by a conductive fluid (the plasma) and makes a
`closed electrical path about the primary coil, the premise
`of a single-turn secondary appears entirely reasonable.
`To take advantage of this premise it must be recalled !hat
`the inductance L, of a solenoid, with h. > rs, is propor-
`tional to n,’r.’, where n,, h, and rs are the number of turns,
`the length and the radius of the solenoid respectively.
`Thus, Lo oc n2ri and L, 4 r’, where ro is the radius of the
`primary coil, r is the equivalent radius of the discharge
`path and n, = 1 for L,. Assuming the lengths of inductors
`Lo and L , to be equal, we can write
`L, = Lor’/(n2r;).
`For equal length coaxially oriented inductors k sz ri/rZ
`for r t ro and k x rz/ri for r < ro. In what follows,
`corresponding to the geometry of our experiment, we will
`consider the case r t ro, although this analysis is equally
`applicable to either case. Thus, the discharge inductance
`can be written as
`
`(3)
`L , = Lo/knz.
`Equations (I), (2) and (3) can now be solved analytically
`thus coupling the electrical characteristics of the primary
`coil with the electrical characteristics of the plasma load
`kZ = [ d ( L o - Ll)’ + (RI - Ro)zl/~Lo[~(Lo - L,)
`- o/v(Ri - Roll
`Rz = (oLo/kn’)(Ri - Ro)/C(@(Lo - L I )
`- w/v(Ri - Roll
`1, = llwL~,(Jk/n)[(wLo/kn2 + Rzw/V)2 + R:]-’”
`V, = 12R2
`Pd = Vi/R,
`
`(5)
`
`(6)
`
`(7)
`(8)
`
`(4)
`
`Simple analysis of an inductive RF discharge
`
`where I , is the RMS discharge current, V, is the ohmic part
`of the plasma voltage (in phase with the plasma current)
`and Pd is the RF power dissipated in the discharge.
`
`3. Plasma parameter evaluation
`
`Using the relationships determined in equations (4)-(8)
`one can evaluate the electrical characteristics of the
`plasma load and find some integral and spatially aver-
`aged discharge parameters through given experimental
`constants Lo, Q, ro, w and v and a measured set of
`electrical parameters such as L,, R I and P or l / V and the
`phase characteristics of the primary coil. These measu-
`reable parameters are coupled through the simple
`expressions:
`P = I,V,cosrp
`R I = cosrpVl/l,
`L , = sinrpV,/wI,.
`Having inferred the values of the plasma voltage V, and
`coupling coefficient k one can readily evaluate the
`efiective plasma RF field along the discharge path aver-
`aged across a zone where the current is localized (about
`radius r):
`
`E. = VJ2nr = VpJk/2nr,.
`(9)
`Note that E, = Ep(l + wz/v2)-1’z where E, is the RMS
`value of the RF electric field in the plasma at radius r.
`After evaluating E,, the total number of electrons Ne,
`the averaged plasma density (n.), the averaged plasma
`conductivity (uo) = e’ <ne > /mv and the skin depth
`(8) can be estimated from a power balance equation:
`
`Pd = (e’n,/mv)E’dA = (e2/mv) < E 2 > N,
`
`= (e’/mv)cE:N,
`
`c = (E2)/E:
`
`N, = Pdmv/ceZE:
`
`(ne) = Pdmv/ce2E:A
`
`( u o ) = Pd/cAE:
`
`( 8 ) = E,(2cA/op0Pd)‘”
`
`(10)
`
`(1 1)
`
`(12)
`
`(1 3)
`
`(14)
`
`(15)
`
`where E is the effective local RF field in the plasma, c is a
`form factor accounting for the difference between E: and
`<E2> which is averaged over the entire plasma volume, A
`is the plasma volume and po is the vacuum magnetic
`permeability. Form-factor c depends on the radial and
`axial distributions of the plasma density and the local RF
`field. Although in this form both plasma conductivity
`and skin depth appear to depend on discharge power
`density Pd/A, regardless of the particular value of v and
`consequently gas pressure p. gas pressure indirectly
`influences the inferred values <uo> and (8) through the
`dependence of E, on p.
`
`181
`
`I
`
`Ex.1017 p.3
`
`

`
`R B Piejak et al
`
`4. Power transfer efficiency and minimum
`maintenance power
`The power transfer efficiency 5, defined as the ratio of the
`RF discharge power P, to total RF power P needed to
`maintain an inductive discharge, is an especially import-
`ant parameter for applications where energy efficiency is
`desirable. The total power P consists of two parts:
`P = P , + P,, where P, is the power dissipated in the
`primary coil. Thus, 5 = P,/P = [ l + P,/Pd] The ratio
`P,/Pd (see figure 2) can be written as
`Pt/P, = ROAR, - Ro)
`= (R2k2QoL2)-1[(wL2 +(w/v)RJ2 + R f ]
`
`(16)
`A more convenient representation of PJP, is in terms of
`experimental constants Lo, Q and n and measureable
`parameters P,, V, and k, since (as will be shown in the
`experimental section) the last two are essentially constant
`over a wide range of power:
`P,/Pd = n2P,(kQwLo V:)-'[(wL0/knZ
`+ (w/v)V:/Pd)2 + V;/P:l.
`(17)
`From this representation the qualitative behaviour at the
`extremes of the discharge power can be readily under-
`stood with little knowledge of the actual discharge
`parameters. With the normalization t = kZQP,/Pd and
`Y = X , / R , = (wLo/kn2)(P,/V:), equation (17) can be
`written as
`t = Y - I [ ( Y + o/v)Z + 11.
`(18)
`In this form P,/P, can be easily visualized as shown in
`figure 3.
`It follows from equation (17) and figure 3 that,
`for decreasing discharge power when Y << o / v , t %
`(w2/v2 + l)Y-', the ratio P,/P, + 0 and 5 + 0 while
`P, % Pmim approaches some minimal value Pmi, given by
`Pmi, = n2Vi(kQoL0)-'(1 + 0 2 / v 2 ) .
`(19)
`
`10''
`
`1 02
`
`IO'
`100
`Y = X , / R , = Pd
`Figure 3. A normalized ratio PJP, shown a s a function
`of Y = X./R, for ofv = 0, 1 and 10. The discrete points
`shown in the figure are based on experimental data with
`o / v = 0.18 and indicate the range of the experimental
`data in terms of Y. The broken line represents a boundary
`between efficient (t > 0.5) and inefficient (5 < 0.5)
`power transfer at kZQ = 20.
`
`182
`
`represents the power loss in the primary coil needed
`P,,,
`to create a circular RF field equal to the plasma RF field
`but with no plasma present (P, = 0). Below this value of
`RF power an inductive steady-state discharge is impossi-
`ble to maintain. The existence of a minimal maintenance
`power is fundamental to all inductive discharges and
`directly follows from Maxwell's equations and the ion-
`ization and energy balance in a weakly ionized gas.
`Indeed, to sustain an inductive plasma, an electric field
`must be created around a closed path with a magnitude
`that satisfies the ionization and electron energy balances.
`This electric fieid is induced by the primary RF current
`which dissipates energy due to the resistance of the
`primary coil.
`Noting that the inductance of a cylindrical coil with
`length k can be written as:
`Lo = n2m&o/k(l + 0.88r0/h)
`
`(20)
`
`(21)
`
`one obtains
`Pmi. = 107kE:(l + 0.88r0/k)(l + 02/v2)/wk2Q
`with units Pmio(W), E,(V/m), k(m) and ro(m).
`In the opposite limit of large discharge power and
`large plasma conductivity, t % Y and P,/P, + 0 while
`P % P, grows quadratically with discharge power:
`P,,, = YPd/k2Q = P,2wL0/k3n2QVi
`(22)
`which corresponds to the limit of infinite conductivity in
`the secondary (plasma) circuit with inefficient power
`transfer to the plasma (5 + 0).
`Note that the limiting cases of small and large
`discharge power considered here correspond (and have a
`profound analogy) to the well known property of an
`ordinary transformer with an open and with a shorted
`secondary winding respectively. In both cases no power
`is dissipated in the load but in both cases there is power
`dissipated in the primary winding due to inherent
`resistive losses in the winding itself.
`Between the two extremes there is a point of max-
`imum power transfer efficiency which occurs when
`X 2 = wLo/kn2 = Vi(1 + w2/v2)li2/Pd = (Z,J
`(23)
`which corresponds to an equality between the secondary
`reactance X, and the plasma impedance IZ,I. At this
`point the ratio PJP, is minimal which corresponds to
`maximal possible power transfer efficiency,
`+ ~ / v ] / k ' Q . (24)
`(P,/Pd),in = 2[(1 +
`At the low frequency limit (w/v << 1 ) which is typical for a
`fluorescent lamp having a gas pressure around 1 Torr
`and at a driving frequency of 13.56 MHz
`(Pt/Pd)l,min = 2/k2Q
`while at the high-frequency limit (w2/v2 >> I ) ,
`(Pt/P&,in = 4(w/v)/k2Q >> (f'a/Pd)i.min.
`(26)
`The increase in coil loss at large o / v is due to a rise in the
`RF field in the plasma E, (and also in the primary current)
`needed to maintain the RF discharge. It should be
`remembered that E, = E,(1 + w2/v2)Li2 and E, remains
`
`(25)
`
`Ex.1017 p.4
`
`

`
`nearly constant for a given discharge geometry and gas
`pressure independent of frequency. The coil loss can be a
`significant (or even dominant) portion of the total RF
`power delivered to an inductively coupled RF plasma
`source; this may be the case in low pressure (around a
`mTorr) inductive discharges with o'jv' >> I. In any case,
`the issue of coil loss should be properly addressed when
`determining the RF power dissipated in the plasma from
`the measurement of total RF power.
`From equation (17) and figure 3 one can find the
`conditions at which energy transfer into an inductive RF
`discharge is inefficient. Assuming the criterion for effi-
`cient operation to be PJP, < 1 which corresponds to
`> 0.5, one can see in figure 3 that, for a given w/v and
`device parameters k2Q (ranging in real devices some-
`where between 5 and IOO), there is only a limited range of
`discharge power (Y-parameter) where efficient operation
`is possible. In figure 3 this is shown for kzQ = 20 and
`o / v = 1, where efficient operation is achieved for Y
`between 0.1 and 20. For o / v = 10, efficient operation is
`impossible (no crossing between the line of kzQ = 20 and
`t(Y)). For this last case, according to equation (26),
`(P,/Pd)min = 2 and maximal efficiency 5 = 1/3 only for a
`single point Y = 10.
`
`5. Experimental results and discussion
`
`This experiment was carried out in an inductively
`coupled RF discharge in a Hg-rare gas mixture typical
`for a fluorescent lamp discharge and corresponding to
`o / v % 0.18. The discharge was contained by a glass vessel
`with a spherical external shape having an outer diameter
`of 10cm. A partial cross-sectional view of the discharge
`configuration is shown in figure 4. A cylindrical re-
`entrant cavity with a 3.6cm inner diameter enclosed the
`primary coil, thus the discharge surrounded the primary
`coil but was not in direct contact with it. The primary coil
`was composed of seven turns of silver-plated wire of
`2 mm OD having a coil length of 3 cm and radius of 1.7 cm.
`The measured coil inductance Lo was 1.7 pH with a Q-
`factor of 120. To maintain constant mercury pressure the
`cold-spot temperature of the discharge was controlled
`
`Simple analysis of an inductive R F discharge
`
`and kept at 40 * 1 "C during discharge operation over
`
`the range of power.
`The voltage, current and phase shift at the primary
`coil were measured with the set-up described in [6] and
`[7] where similar electrical parameters were measured in
`capacitive RF discharges. A 1 3 . 5 6 M H z ~ ~ source was
`connected through an electrically symmetric matching
`network to the primary coil which initiated and main-
`tained the discharge. In comparison with an asymmetric
`(e.g., coaxial) configuration, symmetric driving of the
`inductor coil reduces the RF potential between the coil
`ends and the plasma by a factor of two (there is a virtual
`ground at the centre of the coil) likewise reducing the
`capacitive coupling between the coil and plasma due to
`stray capacitive current paths through the glass. The
`small physical contact area between the coil and the glass
`also limits the capacitive coupling between the coil and
`ground.
`The voltage was measured directly across the primary
`coil through a voltage divider and the current was
`measured with a current transformer. The measurement
`5%. The
`accuracy of voltage and current was within
`relative phase shift between the voltage and current was
`measured using a vector voltmeter with accuracy +0.2".
`The measured primary voltage V,, current I, and
`power factor cosq are shown in figures 5 and 6 as
`functions of total power P. The total primary resistance
`
`3 ,
`
`I 3 0 0
`
`
`
`0
`
`-
`
`0
`
`0 20 40
`60 80 100
`total power (W)
`Figure 5. The current and voltage on the primary coil
`versus total RF power.
`
`z
`2
`z
`z
`- 0.05 O
`a
`
`0
`
`.
`
`l
`
`I
`
`
`
`Figure 4. An axisymmetric view of partial cross section
`of the experimental configuration is shown here along
`with a qualitative diagram of the radial distribution of the
`RF field E, the plasma density ne and the discharge current
`density J. The coil radius is ro and the effective discharge
`radius is r.
`
`0 20 40 60 80 100
`total power (W)
`Figure 6. The phase shift between voltage and current in
`the primary coil versus total RF power.
`
`183
`
`Ex.1017 p.5
`
`

`
`R B Piejak et a/
`
`25 I
`
`5 0 .E !
`
`1250 -
`2 0 0 c_
`m
`0 c
`m
`?
`
`150
`
`100
`
`~ z ..
`
`0
`
`0
`80 100
`40
`20
`60
`total power (W)
`Figure 7. The real and imaginary components of the
`primary impedance versus total power.
`
`R I and reactance XI versus total RF power are shown in
`figure 7. At low power, (P < IOW), XI is nearly constant
`(XI % lSOi2) and slightly larger than do = 145R, while
`R I steadily grows, starting from R,= 1.2R. At low power
`the discharge is apparently in a capacitive mode. This
`was clearly evidenced by the plasma glowing locally near
`the coil ends, as is typical for a capacitive RF discharge at
`relatively high (p > 0.1 Torr) gas pressure.
`The slight shift in primary reactance (XI > wL,) at
`low power suggests capacitive coupling, mainly between
`the end windings of the coil through the glass, wall
`sheaths and plasma, resulting in an effective capacitance
`CO connected in parallel with the coil ends. Evaluation of
`to
`CO = (~-~OL,/X,)W-~LL,~ = 2.7pF can he used
`make a rough estimate of the effect of capacitive
`coupling.
`With increasing RF power the discharge shifts from a
`capacitive mode through a capacitive-inductive
`trans-
`ition regime and finally to an inductive mode. The
`transition occurs between IO and 20 W. At about 20 W
`the discharge abruptly switches to an inductively domi-
`nated mode, accompanied by a sharp increase in the
`visible discharge intensity. Consequently, the regime
`above 20W will be considered here with the assumption
`that the discharge is totally governed by the inductive
`mode.
`Values of plasma resistance R , and plasma current I,
`(inferred from the electrical measurements and evalua-
`tion of equations (4)-(6)) are shown in figure 8 as
`
`100
`Io' discharge power (W)
`Figure 8. The discharge resistance and discharge current
`versus discharge power based on o l ~ ' = 0.1 8.
`
`1 0'
`
`184
`
`functions of the discharge power P,. Figure 8 shows that
`(except at lower P, where capacitive effects may play a
`minor role) R, oc P; and I, a P,. This behaviour is in
`complete agreement with behaviour generally found in
`plasma of DC or RF capacitive discharges at low gas
`pressure. These functional relationships imply that the
`effective plasma RF field E, remains constant with respect
`to the discharge current or power, which is a well known
`consequence of ionization and energy balance of a
`weakly ionized gas discharge plasma.
`The effective electric field, inferred from experiment, is
`shown in figure 9 and indeed demonstrates that, above a
`certain discharge current, E, is essentially independent
`of current as is nui'maiiy loulrd iii DC discliargas. Ii
`is of interest to note that the absolute value of E,=
`0.95Vcm-' is not too far from the value of the elec-
`tric field En,=0.5Vcm-'
`found in the positive col-
`umn of DC discharges under similar conditions based on
`the numerical solution of the Boltzmann equation 181.
`At the conditions of the present work, collisional electron
`1, and the electron energy
`heating dominates, 0 2 / v z
`relaxation length is larger than the plasma thickness d.
`Therefore the electron energy distribution function (EEDF)
`should coincide with that in a DC positive column plasma
`at a similar pd and discharge current density. Moreover,
`at a discharge current density of the order of 1 Acm-*
`and a plasma density of the order of 10'2cm-3, as in the
`present work, the EEDF is expected to be Maxwellian as it
`is in the case of a DC discharge under similar conditions
`[SI. Thus the rate of the electron energy losses in both
`discharges should be the same and consequently result in
`(E2) z EL. The fact that E, found in the inductive
`is a
`discharge appears to be somewhat larger than E,
`consequence of non-local electron heating in the inhomo-
`geneous RF field which occurs because ofthe cylindrical
`geometry of the primary coil and perhaps also because of
`the skin effect in the KF inductive discharge. The inferred
`value of E, corresponds to an electric field in the zone
`where discharge current flows at the equivalent discharge
`radius r through a cross section smaller than the cross
`section of the discharge vessel filled with plasma. Thus a
`larger field is required (than that for the homogeneous
`
`3 ,
`
`13
`
`0-0
`
`0
`
`6
`
`2
`4
`discharge current (A)
`Figure 9. The effective radius and effective ~Ffield in the
`current zone a s a function of discharge current for
`wlv = 0.18. The full circles and triangles give E, based on
`LOIV = 0 and 0.3 respectively.
`
`Ex.1017 p.6
`
`

`
`field of a DC discharge) in the cross section corresponding
`to current flow to compensate for electron energy losses
`over the entire plasma volume. In figure 9, E, is given as a
`function of discharge current for w/v = 0, 0.18 and 0.3.
`The resulting points demonstrate the insensitivity of the
`inferred value of E, to changes in w/v for w/v i 1. The
`inferred value of E, in the inductively dominated mode
`allows us to estimate the plasma parameters using
`equations (11)-(15). Thus, having A = 400cm3, w =
`(calculated for
`this gas
`8.5 x 10' S-I, w/v = 0.18
`mixture [SI) and c = E&/E: = 0.28,
`the following
`values of plasma parameters were obtained for a
`discharge power of 5 0 W N , z 3.2 x
`(n,) % 8.3
`x l O " ~ m - ~ , (uo) z 0.5 (ilcm)-' and ( 6 ) z 2cm. The
`skin depth estimated here appears to be close to the
`effective current radius r z 2.2cm. According to [3], this
`suggests that the skin effect plays only a small role under
`the conditions found in this experiment.
`The equivalent discharge (current path) radius r is
`also shown in figure 9 as a function of discharge current.
`The slight influence that the discharge current has on the
`equivalent discharge radius implies that the skin effect is
`negligibly small in the ranges considered here of dis-
`charge current between 2 and 5 A and discharge power
`between 30 and 70 W. Nonetheless, at higher discharge
`current the skin effect should be more pronounced and
`results in r approaching ro, thereby increasing the cou-
`pling coeffcient k. Over the range of discharge conditions
`in the present experiment, k = 0.5-0.6 and this is gener-
`ally considered to be close coupling for an air-core
`transformer so configured.
`The power dissipated in the primary coil P, and the
`power transfer efficiency 5 have been inferred from the
`measured electrical characteristics and the result is
`shown in figure 10. It is essential to note that these data
`are independent of the transformer formalism used in the
`analysis ofthe plasma parameters and independent of the
`particular discharge operation mode (whether inductive
`or capacitive) since at all times P, = I:Ro. In the mainly
`inductive (P > 20 W) regime 5 varies between 0.93 and
`0.95 with a broad maximum between 20 and 70 W. This
`happens because in this power range the corresponding
`values of PJPd appear to be in the vicinity of their
`minimum as seen in figure 3. The power transfer effici-
`
`- 0-0
`
`0
`
`60 80
`40
`2 0
`total power (W)
`Figure 10. The power transfer efficiency and the primary
`coil loss as a function of total RF power.
`
`t o 0
`
`Simple analysis of an inductive RF discharge
`
`ency 5 should eventually decrease when P is great
`enough; the onset of this condition has been observed in
`our measurements with other inductive discharges at
`higher power density. Coil losses are also given in figure
`10 and are seen to increase very rapidly at low power,
`decrease to a local minimum at about 20 W and increase
`linearly afterwards. The data in figure 10 demonstrate
`an excellent power transfer efficiency (93-95%) in the
`inductive mode which corresponds to optimal matching
`of the plasma load to the induction coil for given range of
`discharge power. This can be seen in figure 3 where
`experimental data are presented in normalized form.
`
`6. Concluding remarks
`
`In this work an inductive discharge is analysed as
`secondary winding of an air-core transformer. In a simple
`and direct manner, expressions coupling the electrical
`characteristics of the primary induction coil and the
`plasma load have been obtained. From these analytical
`expressions one can infer integrated discharge para-
`meters, such as P,, r and N , and spatially averaged
`plasma parameters, such as E,, (ne>, (ao> and (6).
`The accuracy of the inferred integral and spatially
`averaged plasma parameters depends on the correctness
`of the analytical expression for the coupling coefficient k.
`For a cylindrical coil surrounded coaxially by a disch-
`arge current layer of equal axial length (which is clearly
`seen from the plasma luminosity in the present experi-
`ment when in the inductive mode) the expression
`is quite adequate [SI. For a more complicated
`k = r&'r2
`coil/plasma configuration some additional speculation
`about the coupling coefficient is needed to use the
`approach developed here. A fruitful solution could be a
`numerical calculation of the coupling coefficient for a
`given experimental set-up used with the analytical for-
`mulae obtained in the present work. This seems to be a
`non-trivial calculation since both the plasma and the RF
`field

This document is available on Docket Alarm but you must sign up to view it.


Or .

Accessing this document will incur an additional charge of $.

After purchase, you can access this document again without charge.

Accept $ Charge
throbber

Still Working On It

This document is taking longer than usual to download. This can happen if we need to contact the court directly to obtain the document and their servers are running slowly.

Give it another minute or two to complete, and then try the refresh button.

throbber

A few More Minutes ... Still Working

It can take up to 5 minutes for us to download a document if the court servers are running slowly.

Thank you for your continued patience.

This document could not be displayed.

We could not find this document within its docket. Please go back to the docket page and check the link. If that does not work, go back to the docket and refresh it to pull the newest information.

Your account does not support viewing this document.

You need a Paid Account to view this document. Click here to change your account type.

Your account does not support viewing this document.

Set your membership status to view this document.

With a Docket Alarm membership, you'll get a whole lot more, including:

  • Up-to-date information for this case.
  • Email alerts whenever there is an update.
  • Full text search for other cases.
  • Get email alerts whenever a new case matches your search.

Become a Member

One Moment Please

The filing “” is large (MB) and is being downloaded.

Please refresh this page in a few minutes to see if the filing has been downloaded. The filing will also be emailed to you when the download completes.

Your document is on its way!

If you do not receive the document in five minutes, contact support at support@docketalarm.com.

Sealed Document

We are unable to display this document, it may be under a court ordered seal.

If you have proper credentials to access the file, you may proceed directly to the court's system using your government issued username and password.


Access Government Site

We are redirecting you
to a mobile optimized page.





Document Unreadable or Corrupt

Refresh this Document
Go to the Docket

We are unable to display this document.

Refresh this Document
Go to the Docket