throbber
SYSTEMS AND METHODS FOR MONITORING AND
`CONTROLLING REMOTE DEVICES
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`CROSS REFERENCE TO RELATED APPLICATIONS & PRIORITY CLAIMS
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`This application is a continuation of copending U.S. patent application Ser. No.
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`12/337,739, entitled System and Method for Monitoring and Controlling Remote Devices and
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`filed on 18 December 2008; which is a continuation of U.S. Patent Application Number
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`111395,685, entitled, "System and Method for Monitoring and Controlling Remote Devices,"
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`filed on Mar. 31,2006, issued as U.S. Pat. No. 7,468,661; which is a continuation of U.S. patent
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`10
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`application Ser. No. 10/139,492, entitled, "System and Method for Monitoring and Controlling
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`Remote Devices," filed on May 6,2002 and now U.S. Pat. No. 7,053,767; which is a
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`continuation of U.S. patent application Ser. No. 09/439,059, filed on Nov. 11, 1999 and entitled
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`"System and Method for Monitoring and Controlling Remote Devices," now U.S. Pat. No.
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`6,437,692. U.S. Pat. No. 6,437,692 is a continuation-in-part of U.S. patent application Ser. No.
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`15
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`09/271,517, filed Mar. 18, 1999 and entitled, "System for Monitoring Conditions in a Residential
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`Living Community", which is a continuation-in-part of U.S. patent application Ser. No.
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`091102,178 filed Jun. 22, 1998 and entitled, "Multi-Function General Purpose Transceiver," now
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`U.S. Pat. No. 6,430,268, which is a continuation-in-part of U.S. patent application Ser. No.
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`09/412,895, filed Oct. 5, 1999 and entitled, "System and Method for Monitoring the Light Level
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`20 Around an ATM," now U.S. Pat. No. 6,218,953; which is a continuation-in-part of U.S. patent
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`application Ser. No. 091172,554, filed Oct. 14, 1998 and entitled, "System for Monitoring the
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`Light Level Around an ATM," now U.S. Pat. No. 6,028,522; and further claims the benefit of
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`U.S. Provisional Application Ser. No. 601146,817, filed Aug. 2, 1999 and entitled, "System and
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`Method for Monitoring and Controlling Residential Devices." Each of the above identified
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`applications and patents are incorporated herein by reference in their entireties.
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`TECHNICAL FIELD
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`Embodiments of the present invention generally relate to remotely operated systems, and
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`more particularly to a computerized system for monitoring, reporting on, and controlling remote
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`systems by transferring information signals through a wide area network (WAN) and using
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`software applications hosted on a connected server to appropriately process the information.
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`BACKGROUND
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`As is known, there are a variety of systems for monitoring and controlling manufacturing
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`processes, inventory systems, emergency control systems, and the like. Most automatic systems
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`use remote sensors and controllers to monitor and automatically respond to system parameters to
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`reach desired results. A number of control systems utilize computers to process system inputs,
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`model system responses, and control actuators to implement process corrections within the
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`system. Both the electric power generation and metallurgical processing industries have had
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`success controlling production processes by implementing computer controlled control systems
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`in individual plants.
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`One way to classify control systems is by the timing involved between subsequent
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`monitoring occurrences. Monitoring processes can be classified as aperiodic or random, periodic,
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`and real-time. A number of remotely distributed service industries implement the monitoring and
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`controlling process steps through manual inspection and intervention.
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`A periodic monitoring systems (those that do not operate on a predetermined cycle) are
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`inherently inefficient as they require a service technician to physically traverse an area to record
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`data, repair out of order equipment, add inventory to a vending machine, and the like. Such
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`service trips are carried out in a number of industries with the associated costs being transferred
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`to the consumers of the service.
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`Conversely, utility meter monitoring, recording, and client billing are representative of a
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`periodic monitoring system. In the past, utility providers sent a technician from meter to meter
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`on a periodic basis to verify meter operation and to record utility use. One method of cutting
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`operating expenses in the utility industry involved increasing the period at which manual
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`monitoring and meter data recording was performed. While this method decreased the
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`monitoring and recording expense associated with more frequent meter observation and was
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`convenient for consumers who favor the consistent billed amounts associated with "budget
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`billing," the utility provider retained the costs associated with less frequent meter readings and
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`the processing costs associated with reconciling consumer accounts.
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`Lastly, a number of environmental and safety systems require constant or real-time
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`monitoring. Heating, ventilation, and air-conditioning systems, fire reporting and damage control
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`systems, alarm systems, and access control systems are representative systems that utilize real-
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`time monitoring and often require immediate feedback and control. These real-time systems have
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`been the target of control systems theory and application thereof for some time.
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`A problem with expanding the use of control systems technology to distributed systems
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`are the costs associated with the sensor-actuator infrastructure required to monitor and control
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`functions within such systems. The typical approach to implementing control system technology
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`is to install a local network of hard-wired sensors and actuators along with a local controller. Not
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`only is there expense associated with developing and installing appropriate sensors and actuators
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`but the added expense of connecting functional sensors and controllers with the local controller.
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`Another prohibitive cost associated with applying control systems technology to distributed
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`systems is the installation and operational expense associated with the local controller.
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`Accordingly, an alternative solution to applying monitoring and control system solutions
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`to distributed systems that overcomes the shortcomings of the prior art is desired.
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`SUMMARY OF EXEMPLARY EMBODIMENTS
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`Certain objects, advantages and novel features of the invention will be set forth in part in
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`the description that follows and in part will become apparent to those skilled in the art upon
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`examination of the following or may be learned with the practice of the invention. The objects
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`and advantages of the invention may be realized and obtained by means of the instrumentalities
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`and combinations particularly pointed out in the appended claims.
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`To achieve the advantages and novel features, the present invention is generally directed
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`to a cost effective method of monitoring and controlling remote devices. More specifically, the
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`present invention is directed to a computerized system for monitoring, reporting, and controlling
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`remote systems and system information transfer by transmitting information signals to a WAN
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`gateway interface and using applications on a connected server to process the information.
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`Because the applications server is integrated on a WAN, Web browsers can be used by anyone
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`with Internet access (and the appropriate access permissions) to view and download the recorded
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`data.
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`In accordance with a broad aspect of the invention, a system is provided having one or
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`more sensors to be read and/or actuators to be controlled remotely, ultimately through a
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`computer on the Internet. The sensors and/or actuators are interfaced with wireless transceivers
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`that transmit and/or receive data to and from the Internet. In this regard, additional wireless
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`transceivers may relay information between the transceivers disposed in connection with the
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`sensors and actuators and a gateway to the Internet. It should be appreciated that, a portion of the
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`information communicated includes data that uniquely identifies the sensors and/or actuators.
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`In accordance with one aspect of the invention, a system is configured to monitor and
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`report system parameters. The system is implemented by using a plurality of wireless
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`transceivers. At least one wireless transceiver is interfaced with a sensor, transducer, actuator or
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`some other device associated with the application parameter of interest. In this regard, the term
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`"parameter" is broadly construed and may include, but is not limited to, a system alarm
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`condition, a system process variable, an operational condition, etc. The system also includes a
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`plurality of transceivers that act as signal repeaters that are dispersed throughout the nearby
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`geographic region at defined locations. By defined locations, it is meant only that the location of
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`each transceiver is known to a central computer. The central computer may be informed of
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`transceiver physical locations after permanent installation, as the installation location of the
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`transceivers is not limited. Each transceiver that serves to repeat a previously generated data
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`signal may be further integrated with its own unique sensor or a sensor actuator combination as
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`required. Additional transceivers may be configured as stand-alone devices that serve to simply
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`receive, format, and further transmit system data signals. Further, the system includes a local
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`data formatter that is configured to receive information communicated from the transceivers,
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`format the data, and forward the data via the gateway to one or more servers interconnected with
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`the WAN. The server further includes means for evaluating the received information and
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`identifying the system parameter and the originating location of the parameter. The server also
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`includes means for updating a database or further processing the reported parameters.
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`Consistent with the broader concepts of the invention, the "means" for evaluating the
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`received information and the "means" for reporting system parameters are not limited to a
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`particular embodiment or configuration. Preferably, these "means" will be implemented in
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`software that is executed by a processor within a server integrated with the Internet. However,
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`dedicated W ANs or Intranets are suitable backbones for implementing defined system data
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`transfer functions consistent with the invention.
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`In one embodiment, a client retrieves configured system data by accessing an Internet
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`30 Web site. In such an embodiment, a system consistent with the present invention acts as a data
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`collector and formatter with data being delivered upon client request, with availability twenty(cid:173)
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`four hours a day, seven days a week.
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`In more robust embodiments, a system can be configured to collect, format, and deliver
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`client application specific information on a periodic basis to predetermined client nodes on the
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`5 WAN. In these embodiments, client intervention would serve to close the feedback loop in the
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`control system.
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`In yet another embodiment, a system can be configured to collect, format, and control
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`client application specific processes by replacing a local control computer with a WAN
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`interfaced server and integrating system specific actuators with the aforementioned system
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`transceivers.
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`It should be further appreciated that the information transmitted and received by the
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`wireless transceivers may be further integrated with other data transmission protocols for
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`transmission across telecommunications and computer networks other than the Internet. In
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`addition, it should be further appreciated that telecommunications and computer networks other
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`than the Internet can function as a transmission path between the networked wireless
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`transceivers, the local gateways, and the central server.
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`In yet a further embodiment, a system can be configured using the present invention to
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`translate and transmit control signals from an existing local controller via the networked wireless
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`transceivers. In this regard, the system of the present invention would require a data translator to
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`tap into the data stream of an existing control system. Distinct control system signals may be
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`mapped to function codes used by the present invention in order to provide customer access to
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`control system data. In this way, the system of the present invention can be integrated with
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`present data collection and system controllers inexpensively, as customers will only have to add
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`a data translator and a wireless transmitter or transceiver as the application demands. By
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`integrating the present invention with the data stream generated by present monitoring and
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`control systems, potential customers enjoy the benefits of the present invention without the
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`difficulties associated with integrating sensors and actuators to monitor individual system
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`parameters.
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`BRIEF DESCRIPTION OF FIGURES
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`The accompanying drawings incorporated in and forming a part of the specification,
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`illustrate several aspects of the present invention, and together with the description serve to
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`explain the principles of the invention. In the drawings:
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`FIG. 1 is a block diagram of a prior art control system;
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`FIG. 2 is a block diagram illustrating a monitoring/control system of the present
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`invention;
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`FIG. 3A is a functional block diagram that illustrates a transmitter in accordance with the
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`present invention integrated in a portable device with user operable buttons that trigger data
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`transmissions as desired;
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`FIG. 3B is a functional block diagram that illustrates the integration of a sensor with a
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`transmitter in accordance with the invention;
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`FIG. 3C is a block diagram illustrating a transceiver in accordance with the present
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`invention integrated with a sensor and an actuator;
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`FIG. 3D is a functional block diagram further illustrating the transceiver of FIG. 3C as
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`applied to a heating, ventilation, and air conditioning system controller;
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`FIG. 3E is a functional block diagram illustrating the combination of the transceiver of
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`FIG. 3D with a global positioning system (GPS) receiver;
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`FIG. 4 is a functional block diagram that illustrates the functional components of a local
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`20 WAN gateway constructed in accordance with the invention;
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`FI G. 5 is a diagram illustrating WAN connectivity in a system constructed in accordance
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`with the invention;
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`FIG. 6 is a block diagram illustrating a client specific application in accordance with the
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`invention (simple data collection or monitoring);
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`FIG. 7 is a block diagram illustrating another data monitoring and reporting application
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`consistent with the present invention;
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`FIG. 8 is a block diagram illustrating a third client specific application in accordance with
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`the invention (monitoring and controlling a process);
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`FIG. 9 is a block diagram illustrating the present invention as deployed in a particular
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`business application;
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`FIG. 10 is a block diagram further illustrating the present invention as deployed in a
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`plurality of business applications;
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`FIG. 11 is a table illustrating the message protocol of the present invention;
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`FIG. 12 illustrates three sample messages using the message protocol of the present
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`invention;
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`FIG. 13 is a block diagram illustrating the system of the present invention integrated with
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`the local controller of FIG. 1; and
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`FIG. 14 is a block diagram illustrating the system of the present invention integrated with
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`a mobile inventory unit.
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`DETAILED DESCRIPTION OF PREFERRED & ALTERNATIVE EMBODIMENTS
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`Having summarized the invention above, reference is now made in detail to the
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`description of the invention as illustrated in the drawings. While the invention will be described
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`in connection with these drawings, there is no intent to limit it to the embodiment or
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`embodiments disclosed therein. On the contrary, the intent is to cover all alternatives,
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`modifications and equivalents included within the spirit and scope of the invention as defined by
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`the appended claims.
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`Referring now to the drawings, reference is made to FIG. 1, which is a block diagram
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`illustrating certain fundamental components ofa prior art control system 100. More particularly,
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`a prior art control system 100 includes a plurality of sensor actuators 111, 112, 113, 114, 115,
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`116, and 117 electrically coupled to a local controller 110. In a manner well known in the art of
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`control systems, local controller 110 provides power, formats and applies data signals from each
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`of the sensors to predetermined process control functions, and returns control signals as
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`appropriate to the system actuators. Often, prior art control systems are further integrated via the
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`public switched telephone network (PSTN) 120 to a central controller 130. Central controller 130
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`can be further configured to serve as a technician monitoring station or to forward alarm
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`conditions via PSTN 120 to appropriate public safety officers.
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`Prior art control systems consistent with the design of FIG. 1 require the development
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`and installation of an application-specific local system controller, as well as, the routing of
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`electrical conductors to each sensor and actuator as the application requires. Such prior art
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`control systems are typically augmented with a central controller 130 that may be networked to
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`the local controller 110 via PSTN 120. As a result, prior art control systems often consist of a
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`relatively heavy design and are subject to a single point of failure should local controller 110 go
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`out of service. In addition, these systems require electrical coupling between the local controller
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`and system sensors and actuators. As a result, appropriately wiring an existing industrial plant
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`can be a dangerous and expensive proposition.
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`Having described a prior art control system and delineated some of its shortcomings,
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`reference is now made to FIG. 2, which is a block diagram that illustrates a control system in
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`accordance with the present invention. Control system 200 consists of one or more
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`sensor/actuators 212,214,216,222, and 224 each integrated with a transceiver. The transceivers
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`are preferably RF (Radio Frequency) transceivers, that are relatively small in size and transmit a
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`relatively low power RF signal. As a result, in some applications, the transmission range of a
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`given transceiver may be relatively limited. As will be appreciated from the description that
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`follows, this relatively limited transmission range of the transceivers is an advantageous and
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`desirable characteristic of control system 200. Although the transceivers are depicted without a
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`user interface such as a keypad, in certain embodiments of the invention the transceivers may be
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`configured with user selectable buttons or an alphanumeric keypad. Often, the transceivers will
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`be electrically interfaced with a sensor or actuator, such as a smoke detector, a thermostat, a
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`security system, etc., where external buttons are not needed.
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`Control system 200 also includes a plurality of stand-alone transceivers 211,213,215,
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`and 221. Each stand-alone transceiver 211,213,215, and 221 and each of the integrated
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`transceivers 212,214,216,222, and 224 may be configured to receive an incoming RF
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`transmission (transmitted by a remote transceiver) and to transmit an outgoing signal. This
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`outgoing signal may be another low power RF transmission signal, a higher power RF
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`transmission signal, or alternatively may be transmitted over a conductive wire, fiber optic cable,
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`or other transmission media. The internal architecture of a transceiver integrated with a
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`sensor/actuator 212 and a stand-alone transceiver 211 will be discussed in more detail in
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`connection with FIGS. 3A through 3C. It will be appreciated by those skilled in the art that
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`integrated transceivers 212,214,216,222, and 224 can be replaced by RF transmitters (not
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`shown) for client specific applications that require data collection only.
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`Local gateways 210 and 220 are configured and disposed to receive remote data
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`transmissions from the various stand-alone transceivers 211,213,215, and 221 or integrated
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`transceivers 212,214,216,222, and 224 having an RF signal output level sufficient to
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`adequately transmit a formatted data signal to the gateways. Local gateways 210 and 220 analyze
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`the transmissions received, convert the transmissions into TCPIIP format and further
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`communicate the remote data signal transmissions via WAN 230. In this regard, and as will be
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`further described below, local gateways 210 and 220 may communicate information, service
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`requests, control signals, etc. to remote sensor/actuatortransceiver combinations 212,214,216,
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`222, and 224 from server 260, laptop computer 240, and workstation 250 across WAN 230.
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`Server 260 can be further networked with database server 270 to record client specific data.
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`It will be appreciated by those skilled in the art that if an integrated transceiver (either of
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`212,214,216,222, and 224) is located sufficiently close to local gateways 210 or 220 such that
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`its RF output signal can be received by a gateway, the RF data signal need not be processed and
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`repeated through stand-alone transceivers 211,213,215, or 221.
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`It will be further appreciated that a monitoring system constructed in accordance with the
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`teachings of the present invention may be used in a variety of environments. In accordance with
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`a preferred embodiment, a monitoring system such as that illustrated in FIG. 2 may be employed
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`to monitor and record utility usage by residential and industrial customers as illustrated in FIG.
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`6. Another preferred monitoring system is illustrated in FIG. 7. FIG. 7 depicts the transfer of
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`vehicle diagnostics from an automobile via a RF transceiver integrated with the vehicle
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`diagnostics bus to a local transceiver that further transmits the vehicle information through a
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`local gateway onto a WAN.
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`It will be further appreciated that a monitoring and control system consistent with the
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`present invention may be used in a variety of environments. In accordance with a preferred
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`embodiment, a control system such as that illustrated in FIG. 2 may be employed to monitor and
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`control an irrigation system as illustrated in FIG. 8. Another preferred control system is
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`illustrated in FIG. 9. FIG. 9 depicts a business application ofa control system wherein the
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`operation of a parking facility may be automated.
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`As will be further appreciated from the discussion herein, transceivers 212,214,216,
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`222, and 224 may have substantially identical construction (particularly with regard to their
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`internal electronics), which provides a cost effective implementation at the system level.
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`Furthermore, a plurality of stand-alone transceivers 211, 213, 215, and 221, which may be
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`identical, are disposed in such a way that adequate coverage in an industrial plant or community
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`is provided. Preferably, stand-alone transceivers 211,213,215, and 221 may be dispersed
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`sufficient that only one stand-alone transceiver will pick up a transmission from a given
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`integrated transceiver 212,214,216,222, and 224 (due in part to the low power transmission
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`nature of each transmitter). However, in certain instances two, or even more, stand-alone
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`transceivers may pick up a single transmission. Thus, the local gateways 210 and 220 may
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`receive multiple versions of the same data transmission signal from an integrated transceiver, but
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`from different stand-alone transceivers. The local gateways 210 and 220 may utilize this
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`information to triangulate, or otherwise more particularly assess the location from which the
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`transmission is originating. Due to the transmitting device identification that is incorporated into
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`the transmitted signal, duplicative transmissions (e.g., transmissions duplicated to more than one
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`gateway, or to the same gateway, more than once) may be ignored or otherwise appropriately
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`handled.
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`In accordance with the preferred embodiment shown in FIG. 2, integrated transceivers
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`212,214,216,222, and 224 may be disposed within automobiles (see FIG. 7), a rainfall gauge
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`(see FIG. 8), or a parking lot access gate (see FIG. 9) to monitor vehicle diagnostics, total rainfall
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`and sprinkler supplied water, and access gate position, respectively. The advantage of integrating
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`a transceiver, as opposed to a one-way transmitter, into a monitoring device relates to the ability
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`of the transceiver to receive incoming control signals, as opposed to merely transmitting data
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`signals. Significantly, local gateways 210 and 220 may communicate with all system
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`transceivers. Since local gateways 210 and 220 are permanently integrated with WAN 230,
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`server 260 can host application specific software which was typically hosted in an application
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`specific local controller as shown in FIG. 1. Of further significance, the data monitoring and
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`control devices of the present invention need not be disposed in a permanent location as long as
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`they remain within signal range of a system compatible transceiver that subsequently is within
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`signal range of a local gateway interconnected through one or more networks to server 260. In
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`this regard, small application specific transmitters compatible with control system 200 can be
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`worn or carried about one's person as will be further described below.
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`In one embodiment, server 260 collects, formats, and stores client specific data from each
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`of the integrated transceivers 212,214,216,222, and 224 for later retrieval or access from
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`30 workstation 250 or laptop 240. In this regard, workstation 250 or laptop 240 can be used to
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`access the stored information through a Web browser in a manner that is well known in the art.
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`In another embodiment, server 260 may perform the additional functions of hosting application
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`specific control system functions and replacing the local controller by generating required
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`control signals for appropriate distribution via WAN 230 and local gateways 210 and 211 to the
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`system actuators. In a third embodiment, clients may elect for proprietary reasons to host control
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`applications on their own WAN connected workstation. In this regard, database 270 and server
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`260 may act solely as a data collection and reporting device with client workstation 250
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`generating control signals for the system.
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`It will be appreciated by those skilled in the art that the information transmitted and
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`received by the wireless transceivers of the present invention may be further integrated with
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`other data transmission protocols for transmission across telecommunications and computer
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`networks other than the Internet. In addition, it should be further appreciated that
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`telecommunications and computer networks other than the Internet can function as a
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`transmission path between the networked wireless transceivers, the local gateways, and the
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`central server.
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`Reference is now made to FIG. 3A, which is a block diagram that illustrates the
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`functional components of a RF transmitter 320, of a type worn or carried by a person, in more
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`detail. Blocks 327 and 329 represent physical buttons, which a user may actuate to cause the RF
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`transmitter 320 to initiate different signal transmissions. In the illustrated embodiment, these
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`include a "transmit" button 327 and a panic or "emergency" button 329. Of course, additional,
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`fewer, or different buttons may be provided on a given transmitter, depending upon the system or
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`implementation desired. Each of these buttons may be electrically wired to a data interface 321
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`which is configured to receive electrical signals from buttons 327 and 329, and ultimately
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`convey that information to a data formatter 324. In one embodiment, data interface 321 may
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`simply comprise an addressable port that may be read by the data formatter 324.
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`For example, each of the signal lines extending between the buttons and the data interface
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`321 may be pulled up by individual pull up resistors (not shown). Depressing any of the
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`individual buttons may ground the electrical signal line interconnecting the respective button and
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`the data interface 321. Data formatter 324 may constantly read from the port defined by data
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`interface 321, and all bit positions should remain high at any given time, ifno buttons are
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`depressed. If, however, the data formatter 324 reads a zero in one or more of the bit positions, it
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`then recognizes that one or more of the buttons 327 and 329 have been depressed.
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`Each transmitter unit may be configured to have a unique identification code (e.g.,
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`transmitter identification number) 326, that uniquely identifies the transmitter to the functional
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`blocks of control system 200 (see FIG. 2). This transmitter identification number may be
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`electrically programmable, and implemented in the form of, for example, an EPROM.
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`5 Alternatively, the transmitter identification number may be set/configured through a series of
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`DIP switches. Additional implementations of the transmitter identification number, whereby the
`
`number may be set/configured, may be implemented consistent with the broad concepts of the
`
`present invention.
`
`Finally, an additional functional block of the transmitter 320 is a RF transmitter 328. This
`
`10
`
`circuit is used to convert information from digital electronic form into a format, frequency, and
`
`voltage level suitable for transmission from antenna 323 via an RF transmission medium.
`
`The data formatter 324 operates to format concise data packets 330 that may be
`
`transmitted via RF to a nearby transceiver. From a substantive basis, the information conveyed
`
`includes a function code, as well as, a transmitter identification number. As previously
`
`15 mentioned, the transmitter identification number is set for a given transmitter 320. When
`
`received by server 260 (see FIG. 2), the transmitter identification number may be used to access
`
`a look up table that identifies, for example, the person assigned to carry that particular
`
`transmitter. Additional information about the person may also be provided within the lookup
`
`table, such as, a physical description, and/or any other information that may be deemed
`
`20
`
`appropriate or useful under the circumstances or implementation of the particular system.
`
`In addition, a function code is communicated from RF transmitter 320 to the nearby
`
`transceiver. FIG. 3A illustrates a lookup table 325 that may be provided in connection with data
`
`formatter 324. Lookup table 325 may be provided to assign a given and unique function code for
`
`each button pressed. For example, transmit button 327 may be assigned a first code to identify
`
`25
`
`the party depressing the button. The emergency button 329 may be assigned a second code.
`
`Furthermore, additional codes may be provided as necessary to accommodate additional
`
`functions or features of a given transmitter 320. Thus, in operation, a user may depress the
`
`emergency button 329, which is detected by the data formatter 324. The data formatter 324 may
`
`then use the information pertaining to the emergency button 329 to access a look up table 325 to
`
`30
`
`retrieve a code that is uniquely assigned to emergency button 329. The data formatter 324 may
`
`2071830-1
`
`12
`
`

`

`also retrieve the pre-configured transmitter identification number 326 in configuring a data
`
`packet 330 for communication via RF signals to a nearby transceiver.
`
`Reference is now made briefly to FIG. 3B, which is a block diagram illustrating certain
`
`functional blocks ofa similar transmitter 340 that may be integrated with sensor 310. For
`
`5
`
`example, sensor 310 in its simplest form could be a two-state device such as a smoke alarm.
`
`Alternatively, the sensor 310 may output a continuous range of values to the data interface 321.
`
`If the signal output from the sensor 310 is an analog signal, the data interface 321 may include an
`
`analog-to-digital converter (not shown) to convert signals output to the actuator 340.
`
`Alternatively, a digital interface (communicating digital signals) may exist between the data
`
`10
`
`interface 321 and each sensor 310.
`
`As illustrated, many of the components ofR

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