`
`BEFORE THE PATENT TRIAL AND APPEAL BOARD
`
`Duk San Neolux Co., Ltd.,
`Petitioner
`
`v.
`
`Idemitsu Kosan Co., Ltd.,
`Patent Owner
`
`Case IPR: Unassigned
`
`DECLARATION OF BENJAMIN J. SCHWARTZ
`
`Mail Stop PATENT BOARD
`Patent Trial and Appeal Board
`US Patent and Trademark Office
`P.O. Box 1450
`Alexandria, VA 22313-1450
`
`1
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`DUK SAN NEOLUX
`EXHIBIT 1003
`PAGE 000001
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`
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`1.
`
`I, Benjamin J. Schwartz, make this declaration in connection with the
`
`petition for inter partes review submitted by Petitioner for U.S. Patent No.
`
`9,056,870 (“the ‘870 patent”). All statements herein made of my own knowledge
`
`are true, and all statements herein made based on information and belief are
`
`believed to be true. I am over age 21 and otherwise competent to make this
`
`declaration. Although I am being compensated for my time in preparing this
`
`declaration, the positions articulated herein are my own, and I have no stake in the
`
`outcome of this proceeding or any related litigation or administrative proceedings.
`
`I.
`
`BACKGROUND AND QUALIFICATIONS
`
`2.
`
`Exhibit DSN-1004 is my curriculum vitae. As shown in my
`
`curriculum vitae, I have devoted my career to the field of chemistry, including
`
`research pertaining to quantum theory, light emission in organic LEDs, and
`
`fundamental studies of electron transfer. I earned my Bachelor of Science degree
`
`in both Physics and Chemistry from the University of Michigan in May 1986.
`
`Thereafter, I earned my Ph.D. in Physical Chemistry from the University of
`
`California, Berkeley in December 1992. I am currently a Professor in the
`
`Department of Chemistry and Biochemistry at UCLA. My current research
`
`includes (1) femtosecond laser studies of the dynamics of charge-transfer reactions
`
`and solvated electrons, (2) classical and quantum non-adiabatic computer
`
`simulations of charge transfer, solvation dynamics and the nature of linear
`
`2
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`DUK SAN NEOLUX
`EXHIBIT 1003
`PAGE 000002
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`
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`response, including the development of multi-electron quantum simulation
`
`algorithms, and (3) studies of the spectroscopy, device physics and efficiency of
`
`organic solar cells, including photovoltaic devices based on conjugated polymers
`
`and fullerenes.
`
`3.
`
`In connection with my work, I have extensive experience in the
`
`research, theory, and application of light-emitting materials, including organic
`
`electroluminescent devices. I spent nearly a decade, first as a postdoctoral student
`
`and later as an independent researcher at UCLA, studying organic electronic
`
`materials and their properties when used in light-emitting diodes, and as a result I
`
`am also a named inventor on several issued and pending U.S. patents that pertain
`
`to light-emitting organic materials and organic electroluminescent devices. As I
`
`felt that the outstanding scientific questions in the field of organic LEDs had been
`
`solved by the late 2000’s, at that time I began focusing my research activities on
`
`organic photovoltaics (OPVs), which remain a subject of my current research
`
`interests.
`
`4.
`
`I have been retained in this matter by Vorys, Sater, Seymour and
`
`Pease LLP (“Vorys”) to provide various observations regarding the ‘870 patent. I
`
`am being compensated at the rate of $400 per hour for my work. My fee is not
`
`contingent on the outcome of this matter or on any of the positions I have taken, as
`
`discussed below.
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`3
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`DUK SAN NEOLUX
`EXHIBIT 1003
`PAGE 000003
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`5.
`
`I have been advised that Vorys represents the Petitioner in this matter.
`
`I have no direct financial interest in the Petitioner.
`
`6.
`
`I have been advised that Idemitsu Kosan Co., Ltd. (hereinafter
`
`referred to as “Idemitsu”) owns the ‘870 patent. I have no financial interest in
`
`Idemitsu or the ‘870 patent. I have not ever had any contact with Idemitsu or the
`
`inventors of the ‘870 patent, Tomoki Kato, Masaki Numata, Kazuki Nishimura,
`
`Toshihiro Iwakuma, and Chishio Hosokawa.
`
`II. MATERIALS CONSIDERED
`
`7.
`
`a.
`
`b.
`
`In preparing this declaration, I have reviewed the following1:
`
`The ‘870 patent (Exhibit DSN-1001);
`
`Excerpts from the prosecution file history of the ‘870 patent (Exhibit
`
`DSN-1002);
`
`c.
`
`A verified translation, filed April 13, 2009, of the specification,
`
`claims, and abstract for U.S. Patent Application No. 12/253,586,
`
`which was originally filed October 17, 2008 (“the ‘586 application”)
`
`(Exhibit DSN-1007);
`
`1 In this declaration, all citations to a given reference should be read as citing to the
`
`English translation of that reference, even if it is listed in the accompanying
`
`petition with a “US” suffix.
`
`4
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`DUK SAN NEOLUX
`EXHIBIT 1003
`PAGE 000004
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`
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`d.
`
`International Patent Application Publication No. WO 2010/107244 A2
`
`(“Kim 2010”) (Exhibit DSN-1008);
`
`e.
`
`An English Translation of KR 10-2011-0058246 A (“Park”) (Exhibit
`
`DSN-1010);
`
`f.
`
`An English Translation of KR 10-2011-0066766 A (“Kim 2011”)
`
`(Exhibit DSN-1012);
`
`g.
`
`An English Translation of PCT/EP2006/007386 (“Heil US,” as an
`
`English translation of Heil) (Exhibit DSN-1015);
`
`h.
`
`Kawaguchi et al., “Synthesis, Structures, and Properties of
`
`Asymmetrical Heteroacenes Containing Both Pyrrole and Furan
`
`Rings,” Organic Letters 2008 Vol. 10, No. 6, pp 1199-1202
`
`(Published online Feb. 16, 2008) (“Kawaguchi”) (Exhibit DSN-1016);
`
`i.
`
`An English copy of PCT/EP2006/003670 filed with Exhibit DSN-
`
`1018 (“Vestweber US”) (DSN-1019);
`
`US 2006/0051612 A1 (“Ikeda”) (DSN-1020);
`
`Moorthy et al., Steric Inhibition of π-Stacking: 1,3,6,8-
`
`j.
`
`k.
`
`Tetraarylpyrenes as Efficient Blue Emitters in Organic Light Emitting
`
`Diodes (OLEDs), Organic Letters 2007, 9:25 (p. 5215) (“Moorthy”)
`
`(DSN-1021);
`
`5
`
`DUK SAN NEOLUX
`EXHIBIT 1003
`PAGE 000005
`
`
`
`l.
`
`Anthony, Functionalized Acenes and Heteroacenes for Organic
`
`Electronics, Chem. Rev. 2006, 108, p. 5028 (“Anthony”) (DSN-1022);
`
`m.
`
`n.
`
`o.
`
`US 2005/0127823 (“Iwakuma”) (DSN-1023);
`
`English translation of PCT/JP2006/317810 (“Toray US”) (DSN-1025);
`
`International Search Report of PCT/JP2009/059980, a Patent Owner’s
`
`International Application claiming priority to the ‘586 application
`
`(DSN-1007) and to the JP prior application (DSN-1005) of the ‘870
`
`patent; and
`
`p.
`
`US 5,942,340 (“Hu”) (DSN-1027).
`
`III. THE PERSON OF ORDINARY SKILL IN THE ART IN THE
`RELEVANT TIMEFRAME
`
`8.
`
`I have been informed that “a person of ordinary skill in the art”
`
`(“POSITA”) is a hypothetical person to whom an expert in the relevant field could
`
`assign a routine task with reasonable confidence that the task would be
`
`successfully carried out. I have been informed that the level of skill in the art is
`
`evidenced by the prior art references. The prior art discussed herein demonstrates
`
`that a POSITA, at the time the ‘870 patent was filed, was aware of various aspects
`
`of organic electroluminescent materials and the use of such materials in
`
`conjunction with, at least, anodes, cathodes, host materials, doping materials, hole-
`
`transporting materials, and electron-transporting materials. Such a person would
`
`6
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`DUK SAN NEOLUX
`EXHIBIT 1003
`PAGE 000006
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`have a bachelor’s degree in chemistry, physics, materials science or a related
`
`discipline and about two to three years of relevant experience, which could be
`
`obtained either through graduate studies or work experience. Such a person would
`
`have had an understanding of the electronic structure of organic materials and how
`
`the electronic structure of such materials impacts their spectroscopic properties and
`
`their performance in organic electroluminescent devices.
`
`9.
`
`Based on my experience, I have a good understanding of the
`
`capabilities of a POSITA. I have interviewed, trained, supervised, directed and
`
`advised many such persons over the course of my career. My statements and
`
`opinions herein are made from the vantage point of a POSITA at the time of the
`
`‘586 application to which the ‘870 patent claims priority.
`
`IV. RELEVANT LEGAL STANDARDS
`
`10.
`
`I have been asked to provide my opinions regarding the disclosure of
`
`the ‘870 patent and its earlier ‘586 application, as well as my opinions as to
`
`whether the claims of the ‘870 patent are anticipated or rendered obvious by the
`
`prior art.
`
`11.
`
`It is my understanding that in order for prior art to anticipate a claim
`
`the reference must disclose each and every element of that claim in the manner as
`
`claimed.
`
`7
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`DUK SAN NEOLUX
`EXHIBIT 1003
`PAGE 000007
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`12.
`
`It is my understanding that a claimed invention is unpatentable if the
`
`differences between the invention and the prior art are such that the subject matter
`
`as a whole would have been obvious at the time of the invention to a POSITA. I
`
`also understand that the obviousness analysis takes into account inquiries including
`
`the level of ordinary skill in the art, the scope and content of the prior art, the
`
`differences between the prior art and the claimed subject matter, and any secondary
`
`considerations that may suggest the claimed invention was not obvious.
`
`13.
`
`I have been informed that the Supreme Court has recognized several
`
`rationales for combining references or modifying a reference to show obviousness
`
`of claimed invention. I understand that some of these rationales include:
`
`a.
`
`combining prior art elements according to a known method to yield
`
`predictable results;
`
`b.
`
`simple substitution of one known element for another to obtain
`
`predictable results;
`
`c.
`
`use of a known technique to improve a similar device (method, or
`
`product) in the same way;
`
`d.
`
`applying a known technique to a known device (method, or product)
`
`ready for improvement to yield predictable results;
`
`e.
`
`choosing from a finite number of identified, predictable solutions,
`
`with a reasonable expectation of success; and showing that the
`
`8
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`DUK SAN NEOLUX
`EXHIBIT 1003
`PAGE 000008
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`claimed product was not one of innovation but of ordinary skill and
`
`commonsense, such that the claimed invention was obvious to try; and
`
`f.
`
`some teaching, suggestion, or motivation in the prior art that would
`
`have led a POSITA to modify the prior art reference or to combine
`
`prior art reference teachings to arrive at the claimed invention.
`
`V.
`
`BACKGROUND OF THE ART
`
`14. Organic materials for use in electroluminescent devices, such as
`
`organic electroluminescent displays (“OELDs”) or organic light emitting diodes
`
`(“OLEDs”) have been researched and known since at least the 1980s. In the time
`
`since their discovery as commercially viable options for electroluminescent
`
`devices, much research has been done to achieve thin film layer materials that
`
`allow for the mass production of OLED products in high volumes with great
`
`luminous efficiency and great functional longevity across the necessary colors.
`
`15.
`
`The mechanism of operation of OLEDs is well understood. An
`
`OLED consists of one or more organic layers sandwiched between an anode and a
`
`cathode. The organic layers may consist of one or more emitting layers and
`
`additional layers, such as electron transporting and/or hole transporting layers. The
`
`cathode injects electrons into the organic layers, while the anode injects holes into
`
`the organic layers. When the device is operated, the electrons and holes migrate
`
`towards one another due to the presence of the applied electric field and recombine
`
`9
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`DUK SAN NEOLUX
`EXHIBIT 1003
`PAGE 000009
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`in the emitting layer, leading either to the direct emission of light, or more
`
`commonly to an electronic excited state that can undergo energy transfer to another
`
`compound that ultimately functions as the light emitter.
`
`16.
`
`One of the earliest organic compounds studied for use in organic
`
`electronic devices, including OLEDs, was poly(vinylcarbazole), which consists of
`
`a π-conjugated heteroacene group with N as the central heteroatom pendant off a
`
`simple carbon polymer chain. Since the electronically active part of this material
`
`are the pendant carbazole groups and not the polymer, subsequent studies looked at
`
`non-polymerized molecular carbazole derivatives, including indolocarbazoles and
`
`carbazoles linked to other aryl and heteroaryl groups, particularly at the N position,
`
`all for the purpose of improving carrier transport and/or electroluminescent
`
`performance. Subsequently, a number of related compounds have become known
`
`to be suitable as materials for use in OELDs that can be combined to yield high
`
`luminous efficiency, minimal pixel defect, and a long operating lifetime.
`
`17.
`
`For example, the use of a molecule with a π-conjugated heteroacene
`
`skeleton such as indolocarbazole but with the hetero nitrogen atom(s) substituted
`
`for oxygen or sulfur, either symmetrically (i.e., cross-linked with two identical
`
`heteroatoms, like N/N or O/O in either a cis or trans configuration) or
`
`asymmetrically (cross-linked with two different heteroatoms, such as N/S or N/O),
`
`and with the heteroatoms arranged in either a cis or trans configuration, as a
`
`10
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`DUK SAN NEOLUX
`EXHIBIT 1003
`PAGE 000010
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`
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`transport or luminescent material for an OLED device is a concept that was known
`
`before the filing of the ‘870 patent, and was discussed in numerous prior art
`
`references, including, e.g., Kim 2010 (DSN-1008), Park (DSN-1010), Kim 2011
`
`(DSN-1012), Kawaguchi (DSN-1016), Vestweber (DSN-1019), Heil (DSN-1015),
`
`Ikeda (DSN-1020), and Toray (DSN-1025).
`
`18.
`
`Further, it was well known in the field that compounds with large
`
`aromatic or heteraromatic skeletons that might be used as the emissive layer in
`
`OLEDs tend to have strong π-stacking interactions in the solid-state. These
`
`interactions can promote charge transport between adjacent molecules but they
`
`also can lead to excimer or aggregate formation and thus potentially a loss of
`
`luminescence efficiency.
`
`It was also well known, however, that adding a bulky
`
`substituent to a compound having an aromatic or heteroaromatic skeleton that is
`
`prone to excessive π-stacking can provide steric hindrance that would be expected
`
`to break up aggregation in the solid state between adjacent molecules and thus
`
`mitigate strong π-stacking interactions as far as luminescence is concerned. Thus,
`
`a POSITA at the time would have been well aware of the need to create molecules
`
`with substituents of appropriate bulk for controlling the amount of π-stacking and
`
`thus tuning the trade-off between carrier mobility and luminescence efficiency as a
`
`means to optimize OLED materials; this concept has been discussed and illustrated
`
`11
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`DUK SAN NEOLUX
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`PAGE 000011
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`
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`in the prior art, including, e.g., Moorthy (DSN-1021), Anthony (DSN-1022),
`
`Iwakuma (DSN-1023) and Toray.
`
`19.
`
`Prior to the filing date of the ‘586 application, heteroacenes
`
`containing the N/O combination were studied and found to exhibit strong π-
`
`stacking interactions, providing the potential for high carrier mobility and thus
`
`possible application in organic field-effect transistors (OFET materials) and other
`
`organic electronic devices. As known from the above prior art, compounds that
`
`work in OFETs often have quenched luminescence due to their strong π-stacking
`
`interactions. These compounds can be rendered suitable for use in the emissive
`
`layer of OLEDs, however, because their solid-state luminescence can be restored
`
`by synthetic modification with the addition of one or more bulky side groups.
`
`Moreover, since most organic OFET compounds with this type of backbone are p-
`
`type and exhibit high hole mobility, a common strategy to convert OFET
`
`compounds into compounds suitable for the emissive layer in OLEDs is to make
`
`the bulky side group electron deficient, thus serving the dual purpose of increasing
`
`luminescence by reducing strong π-stacking interactions and also improving
`
`electron transport. In combination, this strategy allows one to screen materials for
`
`good carrier mobility in OFETs and then modify them for use as emissive OLED
`
`materials.
`
`12
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`DUK SAN NEOLUX
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`PAGE 000012
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`20.
`
`Finally, another important criterion for OLED operation is balanced
`
`transport of the electrons and holes. Since electrons and holes may not be injected
`
`into a material with equal ease, most OLED devices use electron and hole
`
`transporting layers that are designed to have energy levels that match the work
`
`functions of the electrodes for balanced injection. It is important, however, that
`
`carrier balance also be achieved in the emissive layer for maximum luminescence
`
`efficiency. This means that the HOMO and LUMO levels of the molecule in the
`
`emissive layer may need to be fine-tuned to help improve balance. It was well
`
`known by the time of the ‘586 application that this type of fine tuning could be
`
`accomplished by changing heteroatoms on a heteroacene skeleton and/or by
`
`changing the electron withdrawing nature of any substituents pendant to the
`
`heteroacene skeleton.
`
`VI. U.S. PATENT NO. 9,056,870
`
`21.
`
`The ‘870 patent was filed as US Patent Application No. 13/173,486
`
`on June 30, 2011, as a continuation application of US Patent Application No.
`
`12/253,586 (“the ‘586 application”), which was filed on October 17, 2008.
`
`22.
`
`I have read the ‘586 application in view of the claimed material of
`
`Formula (1) or (2) and other claims in the ‘870 patent, and have found:
`
`i.
`
`No subgenuses or species of the genus of Formula (1) or (2) having “a
`
`substituted or unsubstituted naphthalene” as Ar2 are described in the
`
`13
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`DUK SAN NEOLUX
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`‘586 application. There also is no description regarding what
`
`structures Formula (1) or (2) can be when Ar2 is a substituted or
`
`unsubstituted naphthalene.
`
`ii.
`
`Formulas (1) and (2) define Ar1, Ar2 and Ar3 as the core of the
`
`heteroacene skeleton, each of which is connected through bridging
`
`units X1 (NR1) and X2 (O or S); however, the formula does not define
`
`how they are connected to adjacent groups. Many tens of different
`
`core types of the formulas, where Ar2 is a substituted or unsubstituted
`
`naphthalene, may be encompassed by Formula (1) or Formula (2)
`
`depending on the bonding position of X1 (NR1) to Ar1 and Ar2, and X2
`
`(O or S) to Ar2 and Ar3.
`
`iii.
`
`I understand that a similar issue was raised in the International Search
`
`Report (DSN-1026) in International Patent Application No.
`
`PCT/JP2009/059989 filed by the same inventors of the ‘870 patent
`
`and claiming priority to the ‘586 application (DSN-1007) and to the
`
`JP prior application (DSN-1005) of the ‘870 patent, but where Ar1 to
`
`Ar3 are defined as a 6-memberted aromatic ring: “(a) Although Ar2,
`
`X2 and X3 are mentioned as the structures contained in the repeating
`
`unit, it is unclear as to how each of these groups is bound to an
`
`adjacent group Ar1, Ar2, or the like. (b) In claim 1, it is defined that
`
`14
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`DUK SAN NEOLUX
`EXHIBIT 1003
`PAGE 000014
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`
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`each of the groups Ar1 to Ar3 has a 6-membered aromatic ring.
`
`However, only compounds each having a benzene ring are disclosed
`
`in the description, and any compound having a structure other than a
`
`benzene ring (e.g., a pyridine ring) is not produced. Therefore, on this
`
`point, the inventions of the present application are not supported by
`
`the description.”
`
`iv.
`
`All the various subgenus Formulas (5), (7) to (9), (13), (15) and (17)
`
`of genus Formula (1), and all the various subgenus Formulas (6), (10)
`
`to (12), (14), (16) and (18) of genus Formula (2), as well as all 8 of
`
`the example heteroacene skeletons disclosed in the ‘586 application
`
`have only benzene as Ar2.
`
`v.
`
`None of the 476 species described as examples of the formulas in the
`
`‘586 application have naphthalene as Ar2. Only eight of the 476
`
`species have asymmetric core structures where the heteroacene
`
`backbone is crosslinked with NR1 and O (or S), but again none of
`
`these have a heteroaryl group as R1 as patented.
`
`vi.
`
`None of the 26 compounds prepared as a host material for an OLED
`
`in the ‘586 application are crosslinked with NR1/O (or S).
`
`vii. After reading the disclosure in the ‘586 applicataion, it is my opinion
`
`that at the time the ‘586 application was filed, Kato et al. did not have
`
`15
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`PAGE 000015
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`
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`possession of the full scope of the materials/compounds claimed in the
`
`‘870 patent, especially of a subgenus compound where Ar2 is
`
`naphthalene, substituted or unsubstituted, and R1 is a heteroaryl as
`
`claimed. Kato et al. never disclosed, described, synthesized, tested or
`
`employed in an OLED any compound of Formula (1) where Ar2 is
`
`naphthalene or any compound of Formula (1) where Ar2 is
`
`naphthalene and R1 is a heteroaryl on core skeleton crosslinked with
`
`NR1 and O (or S) as claimed.
`
`23.
`
`The ‘870 patent describes that it relates to the new concept of using a
`
`compound having a π-conjugated heteroacene skeleton cross-linked with a C, N, O
`
`or S atom as a material for an OLED showing a high luminous efficiency, free of
`
`any pixel defect, and having a long lifetime. DSN-1001 at 3:15-32; 6:47-53;
`
`201:40-205:20. The alleged new concept, however, was known in the art prior to
`
`the ‘870 patent in many references, including, e.g., Kim 2010 (DSN-1008), Park
`
`(DSN-1010), and Kim 2011 (DSN-1012), or prior to the ‘586 application by
`
`combinations of references including, e.g., Heil (DSN-1015), Kawaguchi (DSN-
`
`1016), Vestweber (DSN-1019), Ikeda (DSN-1020), Iwakuma (DSN-1023),
`
`Moorthy (DSN-1021), Anthony (DSN-1022), and Toray (DSN-1025), all of which
`
`I discuss in detail below.
`
`16
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`DUK SAN NEOLUX
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`
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`24.
`
`I understand that the closest prior art considered during prosecution of
`
`the ‘870 patent is Heil et al. (WO 2007/022845 Al), which discloses compounds of
`
`the following form:
`
`Formula (2a)
`
`([0029]) where X = C(R1)2, N(R1), O, or S ([0018]); R1 = aryl or heteroaryl
`
`group ([0019]) such as benzene or pyridine ([0024]). A particular embodiment is
`
`disclosed:
`
`(page 11).
`
`My understanding is the Patent Office decided that Heil et al. do not provide
`
`sufficient motivation to produce the compounds according to formulae (1) or (2) as
`
`defined in the claims of the ‘870 patent, particularly in regards to X1-X2. DSN-
`
`1002 at 13-14. However, as discussed in detail below in Section VII, it is my
`
`opinion that each of Claims 1, 3, 4 and 14-26 of the ‘870 patent is either
`
`anticipated or rendered obvious by prior art, including Heil et al.
`
`25. Claims 1, 3, 4 and 14-26 of the ‘870 patent are the challenged claims.
`
`In this regard, it is my understanding that:
`
`17
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`DUK SAN NEOLUX
`EXHIBIT 1003
`PAGE 000017
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`
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`Claim 1 is directed to a material for an organic EL device represented by
`
`Formula (1) or (2):
`
`where o and p are defined as 0, thereby excluding X3 and X4 and producing a “cis”
`
`form of the heteroacene skeleton; X1 is defined as NR1 and X2 as O or S, thereby
`
`representing “asymmetrical” heteroacene backbones (materials where X1 or X2 is
`
`CR2CR3, i.e., non-hetroacene backbones, are excluded); Ar1 and Ar3 are each a
`
`substituted or unsubstituted benzene, and Ar2 is a substituted or unsubstituted
`
`benzene or a substituted or unsubstituted naphthalene group; each of Ar1 to Ar3
`
`may be optionally substituted with a single or multiple Y(s), and Ar1 and Ar3 are
`
`optionally substituted with A1-L1 and A2-L2, respectively; when Ar1 to Ar3 are
`
`substituted with a group of Y, A1-L1, or A2-L2, which is a heteroaryl having a ring
`
`formed of 3 to 24 atoms, the substituent is connected to Ar1 to Ar3 through C-C
`
`bonds; and when L1 or L2 is a C1-20 alkyl or alkylene, A1 or A2 is not hydrogen.
`
`Claims 3 and 4 are each dependent from Claim 1, where X2 is O.
`
`Claim 14 is dependent from Claim 1, where X2 is S.
`
`Claim 15 is dependent from Claim 2, where L1 and L2 each are a single bond
`
`and A1 and A2 each are hydrogen (H) atoms.
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`Claim 16 is dependent from Claim 15, wherein Ar2 is an unsubstituted
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`benzene group or an unsubstituted naphthalene group.
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`Claim 17 is directed to an organic EL device comprising one or more
`
`organic thin film layers including a light-emitting layer between a cathode and an
`
`anode, wherein at least one layer of the organic thin film layers contains the
`
`material for an organic electroluminescence device of Claim 14.
`
`Claim 18 is dependent from Claim 17, wherein the light-emitting layer
`
`contains the material for an organic EL device as a host material.
`
`Claim 19 is dependent from Claim 18, wherein the light-emitting layer
`
`further contains a phosphorescent material.
`
`Claim 20 is dependent from Claim 17, wherein R1 is a substituted or
`
`unsubstituted heteroaryl group having a ring formed of 3 to 24 atoms.
`
`Claim 21 is dependent from Claim 1, wherein Ar2 is an unsubstituted
`
`naphthalene group.
`
`Claims 22 and 23 each are dependent from Claim 1, wherein R1 is selected
`
`from the group consisting of pyridine, pyridazine, pyrimidine, pyrazine, carbazole,
`
`dibenzofuran, dibenzothiophene, phenoxazine and dihydroacridine (Claim 22),
`
`particularly pyridine, pyridazine, pyrimidine and pyrazine (Claim 23).
`
`Claim 24 is dependent from Claim 1, wherein the material has formula (1)
`
`and L1 and L2 are single bonds.
`
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`Claims 25 and 26 are dependent from Claim 1, wherein R1 is a substituted or
`
`unsubstituted heteroaryl group having a ring formed of 8 to 24 atoms and having a
`
`fused ring structure comprising at least one of a pyrimidine group, a pyridine
`
`group, a pyrazine group and a pyridazine group (Claim 25), particularly a
`
`pyrimidine group (Claim 26).
`
`VII. CONTENTS OF PRIOR ART NOT CITED BY THE PATENT
`OFFICE
`
`A. Kim 2010
`
`26.
`
`Kim 2010 (DSN-1008) describes an OLED material and an OLED
`
`using the material. In Tables 1 to 3, Kim 2010 describes OLED materials prepared
`
`with a heteroacene skeleton (compounds TA, TB and TC) and various substituents
`
`(Ar1, Ar2) on the bridging unit N. Among them, two compounds have asymmetric
`
`heteroacene skeletons with N/O (TC3) and N/S (TC9) in a cis orientation. These
`
`compounds have a phenyl-substituted pyrimidine substituent (H4) on the bridging
`
`unit N of the backbone.
`
`Compound TC3-H4, DSN-1008 at 28
`
`Compound TC9-H4 , DSN-1008 at 30
`
`27. Kim 2010 further describes the use of these compounds (as well as an
`
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`entire series of compounds described in Tables 2 and 3) as host materials in OLED
`
`(DSN-1008 at Claim 6). Kim 2010 also demonstrates OLED operation with high
`
`brightness and efficiency when the compounds are combined with a
`
`phosphorescent light-emitter (DSN-1008 at Claim 10).
`
`28. Kim 2010 specifically describes compounds TC1 or TC7 (shown
`
`below), which meet the general class of compounds in the ‘870 patent with R1
`
`(which is Ar1 in the structure of TC1 or TC7) being pyridine (H2), pyrazine (H8),
`
`isoquinoline (H14) or quinazoline (H19) and the asymmetric cis heteroacene
`
`backbone is connected by NR1/O or NR1/S. From this disclosure, it is obvious that
`
`a POSITA would have been readily able to arrive at the subject matter of claims
`
`22, 23, 25 and 26 of the ‘870 patent.
`
`29. Kim 2010 also provides specific examples and methods to prepare
`
`compounds with Formulas (1) to (5). In particular, compound H19 (quinazoline)
`
`was actually used as substituent Ar1 in compound TA1 having the heteroacene
`
`backbone with heteroatoms N/N, which is a class of compounds specifically
`
`described in the ’870 patent. Accordingly, a POSITA would have been obviously
`
`led to follow the same synthetic route and prepare compounds TC7 or TC1
`
`substituted with H2 (pyridine) or H19 (quinazoline), as depicted below.
`
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`TC7-H2
`
`TC7-H19
`
`Accordingly, Kim 2010 renders obvious the subject matter of claims 22, 23,
`
`25 and 26 of the ’870 patent.
`
`B. Park
`
`30.
`
`Park (DSN-1010) discloses materials used in bright, stable OLEDs
`
`that are based on a heteroacene skeleton. In particular, Park describes two specific
`
`molecules (labeled 2-6 and 2-12 as examples of Formula 8; DSN-1010, Claim 8)
`
`that fall into the general formula specified by the ‘870 patent. These two
`
`molecules have an unsubstituted benzene at the positions corresponding to Ar1, Ar2
`
`and Ar3, with NR1 as X1, S as X2, and a pyridine group or a quinolone group as R1,
`
`with single bonds for L1 and L2, and hydrogen atoms as A1 and A2.
`
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`31.
`
`Park describes Compounds 2-6 to 2-15 as specific examples of
`
`materials for organic EL devices, all having a pyridine, pyrimidine, or pyridine-
`
`containing fused heteroaryl group as substituents on the N atom (R1). See below.
`
`Park also suggests that the N-atom substituent can be a heteroaryl group containing
`
`up to 60 C atoms as well as one or more atoms other than C. Thus, Park renders
`
`obvious the use of a pyrimidine-containing fused heteroaryl, including extended N-
`
`based fused heteroaryls such as the quinoline substituent in Compound 2-12, as a
`
`substituent for materials used in organic EL devices, as recited in claim 26. As a
`
`result, Park anticipates claims 1, 14-20 and 22-25 and renders obvious claim 26 of
`
`the ‘870 patent.
`
`C. Kim 2011
`
`32.
`
`Kim 2011 (DSN-1012) discloses a compound that falls within the
`
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`general formula specified by the ‘870 patent that is useful in bright, stable OLEDs.
`
`In particular, Kim 2011 describes molecules for this purpose with general formula
`
`(2), below. One specific example given by Kim 2011 is compound 129 (DSN-
`
`1012 at claim 7), which fits the general formula of the ‘870 patent with
`
`unsubstituted benzene as Ar1 and Ar3, unsubstituted naphthalene as Ar2, NR1 as X1,
`
`S as X2 (in the claimed cis configuration), diphenyl-substituted pyrimidine as R1,
`
`single bonds as L1 and L2, and hydrogen atoms as A1 and A2.
`
`Formula (2)
`
`Compound 129
`
`33.
`
`As mentioned previously, claims 17-20 of the ’870 patent relate to
`
`“an organic EL device comprising one or more organic thin film layers including a
`
`light emitting layer between a cathode and an anode, wherein the light emitting
`
`layer contains the material for an organic EL device of Claim 14” (i.e., the material
`
`of Claim 1 where X2 is S), where “R1 is a substituted or unsubstituted heteroaryl
`
`group having a ring formed of 3-24 atoms” as a host material together with “a
`
`phosphorescent material.” See supra ¶ 25.
`
`34. Kim 2011 describes the fabrication of organic EL devices based on
`
`compounds 4, 56, 94 and 107 (which all fall in the class of formula (2), above) as
`
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`the host material and a phosphorescent compound as the light emitter, and argues
`
`that these materials should be preferred because they provide high brightness and
`
`stability for the organic EL device. Kim 2011 also claims that all compounds of
`
`formulas (1) to (6) should be similarly advantageous for organic EL devices.
`
`35.
`
`It is obvious that a POSITA would have thought to try compound 129,
`
`which has a diphenyl-substituted heteroaryl group of 6 atoms (pyrimidine) for R1,
`
`to fabricate an improved organic EL device. Since this compound falls directly in
`
`the class specified by claims 17-20 of the ’870 patent, this renders those claims
`
`obvious.
`
`36. Although compound 129 in Kim 2011 contains diphenyl-substituted
`
`pyrimidine for R1, and compound 139 in Kim 2011 contains quinoline-substituted
`
`benzene for R1, it would be clear to a POSITA that other structurally similar
`
`nitrogen-containing heterocycles used at this position would also give similar
`
`performance, and that the use of other nitrogen heterocycles (e.g., pyridine, triazine,
`
`pyridine- or pyrimidine-containing fused heteroaryl groups) would change the
`
`electron-withdrawing nature of this group, allowing one to subtly tune the energy
`
`levels of the compound and thus the charge balance and performance of EL
`
`devices based on these compounds. This is, for example, why Park shows both
`
`pyridine (compound 2-6) and quinoline (compound 2-12) substituents in this
`
`location, why Ikeda shows pyridine at this position, why Kim 2010 demonstrates
`
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`substitution of many different N heterocycles at this molecular position (groups
`
`H2, H8, H14 and H19), and why Iwakuma offers a series of N-based heterocycles
`
`serving this same role. Given that substituting different N heterocycles on
`
`substituents is common in the field of organic molecules for electronic
`
`applications, Kim 2011 renders claims 22, 23, 25 and 26 obvious.
`
`D. Kawaguchi
`
`37. Kawaguchi (DSN-1016) describes a series of readily-synthesized
`
`asymmetrical heteroacene skeleton-based compounds disclosed in the specification
`
`of the ‘870 patent that could be useful in organic electronic devices. In particular,
`
`Kawaguchi notes that this class of compounds tends to form antiparallel co-facial
`
`π-stacking arrangements in the solid state, which is beneficial for charge transport
`
`through films comprised of these mole