throbber
IN THE UNITED STATES PATENT AND TRADEMARK OFFICE
`_________________
`
`BEFORE THE PATENT TRIAL AND APPEAL BOARD
`_________________
`
`
`
`FRANKLIN ELECTRIC CO., INC.
`Petitioner
`
`
`v.
`
`
`LIBERTY PUMPS, INC.
`Patent Owner
`
`
`
`Patent No. 8,523,532
`Filing Date: April 2, 2009
`Priority Date: April 2, 2009
`Issue Date: September 3, 2013
`Title: SEWAGE HANDLING SYSTEM, COVER, AND CONTROLS
`__________________
`
`Inter Partes Review No. Unassigned
`__________________
`
`EXPERT DECLARATION OF DR. JOSEPH BEAMAN
`
`
`1
`
`
`
`
`
`
`
`Franklin Electric Co., Inc.
`Exhibit 1002, Page 1
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`

`
`TABLE OF CONTENTS
`
`Introduction and Summary of Opinions ............................................................................. 4
`
`Background, Education, and Experience ............................................................................ 5
`
`Compensation ..................................................................................................................... 8
`
`
`I.
`
`II.
`
`III.
`
`IV. Materials Reviewed ............................................................................................................ 8
`
`V.
`
`Applicable Legal Standards ................................................................................................ 8
`
`A.
`
`B.
`
`C.
`
`Claim Construction ................................................................................................. 8
`
`35 U.S.C. § 102 – Anticipation ............................................................................... 9
`
`35 U.S.C. § 103 – Obviousness ............................................................................ 11
`
`VI.
`
`Summary of the State of the Art as of April 2, 2009 ........................................................ 14
`
`VII.
`
`Summary of the Challenged Patent ................................................................................... 19
`
`A.
`
`B.
`
`The Pohler Patent Family...................................................................................... 19
`
`Summary of the Challenged Patent’s Prosecution History ................................... 29
`
`VIII. Level of Ordinary Skill in the Art ..................................................................................... 31
`
`IX.
`
`X.
`
`Claim Construction ........................................................................................................... 32
`
`Invalidity Analysis and Opinions ...................................................................................... 37
`
`A.
`
`GROUND 1: The Challenged Claims are Invalid as Anticipated by the
`Retrofit Manual ..................................................................................................... 38
`
`i.
`
`ii.
`
`Summary of the Retrofit Manual .............................................................. 38
`
`Invalidity Opinion ..................................................................................... 41
`
`B.
`
`GROUND 2: The Challenged Claims are Invalid as Anticipated by Struthers .... 57
`
`i.
`
`ii.
`
`Summary of Struthers ............................................................................... 57
`
`Invalidity Opinion ..................................................................................... 59
`
`C.
`
`GROUND 3: The Challenged Claims are Invalid as Anticipated by
`Power Sewer ......................................................................................................... 76
`
`i.
`
`Summary of the Power Sewer Publication ............................................... 76
`
`
`
`2
`
`Franklin Electric Co., Inc.
`Exhibit 1002, Page 2
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`

`
`ii.
`
`Invalidity Opinion ..................................................................................... 77
`
`D.
`
`GROUND 4: The Challenged Claims are Invalid as Obvious in view of
`the ’222 Publication in Combination with any of the Retrofit Manual,
`Struthers, or the Power Sewer ............................................................................... 94
`
`i.
`
`Summary of the ’222 Publication ............................................................. 94
`
`E.
`
`No Objective Indicia of Nonobviousness Change My Obviousness Opinions .. 120
`
`XI.
`
`Conclusion ...................................................................................................................... 121
`
`3
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`
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`
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`Franklin Electric Co., Inc.
`Exhibit 1002, Page 3
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`

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`I.
`
`
`
`Introduction and Summary of Opinions
`
`1.
`
`I have been retained by Franklin Electric Co., Inc. to provide analysis
`
`and expert opinions on various topics, including: (1) an overview of the technology
`
`related to the patent challenged in this proceeding: U.S. Patent No. 8,523,532 (Ex.
`
`1001) (“the ’532 Patent”) (the “Challenged Patent”) and related patents; (2) the
`
`level of ordinary skill in the art; and (3) the validity of claims 2 and 13 in the ’532
`
`Patent (collectively, the “Challenged Claims”).
`
`2.
`
`In particular, for the purposes of this report, I have been asked to
`
`provide an analysis of the scope and content of the Challenged Patent relative to
`
`the state of the art as of April 2, 2009, which I understand the Patent Owner
`
`(Liberty Pumps, Inc., which I refer to as “Liberty” or “Patent Owner”) has
`
`acknowledged is the priority date for the Challenged Patent.
`
`3.
`
`I have also been retained to provide analysis regarding what a person
`
`of ordinary skill in the mechanical arts related to septic basins and systems would
`
`have understood as of April 2, 2009.
`
`4.
`
`This report summarizes the opinions that I have formed to date, and it
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`is based on personal knowledge, skill, experience, and review of materials and
`
`information read and considered in connection with this declaration. I may modify
`
`my opinions if necessary, based on further review and analysis of information
`
`provided to me subsequent to the serving of this report. If called to testify at a U.S.
`
`4
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`Franklin Electric Co., Inc.
`Exhibit 1002, Page 4
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`

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`Patent and Trademark Office (“PTO”) hearing regarding the contents of this report,
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`I will do so.
`
`5.
`
`Based on the level of ordinary skill in the art and my investigation, it
`
`is my opinion that claims 2 and 13 of the ’532 Patent are invalid—i.e., all
`
`Challenged Claims are invalid.
`
`6.
`
`I reserve the right to supplement this report as permitted to address
`
`any issues raised by expert(s) engaged by Liberty or resulting from further
`
`discovery.
`
`II. Background, Education, and Experience
`
`7.
`
`I received my Bachelor of Science in Mechanical Engineering with
`
`high honors from the University of Texas at Austin in 1972. I received my Master
`
`of Science degree in Mechanical Engineering from The University of Texas at
`
`Austin in 1975. I received my Doctor of Science in Mechanical Engineering from
`
`the Massachusetts Institute of Technology (MIT) in 1979.
`
`8.
`
`I am currently the Earnest F. Gloyna Regents Chair in Engineering
`
`and Professor in the Department of Mechanical Engineering in the Cockrell School
`
`of Engineering at the University of Texas in Austin, Texas. I am also the former
`
`Chair of the Department of Mechanical Engineering in the Cockrell School of
`
`Engineering at the University of Texas at Austin (serving 2001–2012). I have
`
`received numerous awards for accomplishments in these roles, including being
`
`5
`
`Franklin Electric Co., Inc.
`Exhibit 1002, Page 5
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`

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`named a Distinguished Mechanical Engineer by the Mechanical Engineering
`
`Distinguished Alumni organization at the University of Texas at Austin and being
`
`named a member of the National Academy of Engineers in 2013. Most recently, in
`
`2015, I was elected as a fellow of the National Academy of Inventors. I am a
`
`Professional Engineer in the State of Texas, and I have served on the board of
`
`directors of the Society of Manufacturing Engineers.
`
`9. My work in the classroom consists of both teaching and mentoring. I
`
`teach or have taught classes relating to the following subjects: machine elements,
`
`dynamics, fluid mechanics, design, and dynamic systems and control. I have also
`
`been an advisor for numerous design teams over the course of my teaching career.
`
`For the past 36 years, I have also overseen, supervised, and mentored mechanical
`
`engineering students in multiple senior and graduate projects.
`
`10.
`
`In addition to my work in the classroom, I concentrate a large portion
`
`of my time on research and teaching in the mechanical engineering field, with an
`
`emphasis on advanced manufacturing techniques, especially processes involving
`
`heating and forming various materials, which includes formation of metal ingots
`
`that are used in final extrusion and forging operations. For example, I have
`
`performed research with the Special Metals Processing Consortium relating to
`
`controlling their solidification processes. Also, a significant portion of my
`
`research has concerned the design and manufacture of 3-D printing machinery,
`
`6
`
`Franklin Electric Co., Inc.
`Exhibit 1002, Page 6
`
`

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`having served as Chief Technology Officer of DTM Corporation, which
`
`commercialized Selective Laser Sintering (SLS). As part of my duties, I led the
`
`design of the first machine, which involved the industrial design and aesthetics of
`
`the machine. I was one of the inventors of SLS technology and a founder of DTM.
`
`11.
`
`In 1979, I began working at the University of Texas at Austin as an
`
`assistant professor. In 1985, I was promoted to Associate Professor, and was
`
`subsequently promoted to Full Professor in 1989. I became a chaired professor in
`
`2001. Also in 2001, I became the Department Chair of Mechanical Engineering
`
`and served in that role until 2012, serving the longest term in the Department’s
`
`history. I am presently the Earnest F. Gloyna Chair in Engineering and director of
`
`the Advanced Manufacturing and Design Center at the University of Texas at
`
`Austin.
`
`12. Additionally, I am a named inventor on nineteen U.S. patents, with
`
`one recently allowed in July 2015, have authored and co-authored numerous
`
`publications in the field of mechanical engineering, and have worked, consulted,
`
`and testified in several patent cases. All publications I have authored within the
`
`preceding ten years and the cases in which I testified in the last four years as an
`
`expert at trial or by deposition are attached in my CV, Appendix A.
`
`7
`
`
`
`Franklin Electric Co., Inc.
`Exhibit 1002, Page 7
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`

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`III. Compensation
`
`13.
`
`I am being compensated at my usual rate of $450.00 per hour for my
`
`work in this matter, plus standard reimbursements for out-of-pocket expenses. My
`
`compensation is not contingent upon the outcome of this proceeding. This
`
`compensation and these reimbursements are not contingent on my performance,
`
`my opinions, the outcome of this matter, or any other issues involved in or related
`
`to this matter. I have no financial interest in Franklin Electric Co., Inc. In
`
`addition, I have been informed that Liberty purports to own the Challenged
`
`Patents. I also do not have any financial interest in Liberty.
`
`IV. Materials Reviewed
`
`14. The list of materials that I considered for this declaration is attached
`
`as Appendix B.
`
`V. Applicable Legal Standards
`
`15.
`
`I have not been asked to offer an opinion on the law; however, as an
`
`expert assisting the Board in determining patentability, I understand that I am
`
`obliged to follow existing law. I have therefore been asked to apply the following
`
`legal principles to my analysis of patentability in light of the prior art.
`
`A. Claim Construction
`
`I understand that, for purposes of these Inter Partes Review (“IPR”)
`
`16.
`
`proceedings, the Patent Office will give the claim terms in the Challenged Patents
`
`8
`
`Franklin Electric Co., Inc.
`Exhibit 1002, Page 8
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`

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`their “broadest reasonable interpretation” (which I will refer to as the BRI) in light
`
`of these patents. I understand this means that the words of the claims are analyzed
`
`from the perspective of a person having ordinary skill in the art (“POSA”), and that
`
`the claims receive the broadest reasonable meaning a POSA would give them in
`
`the context of the Challenged Patents and when the words are used as they
`
`ordinarily are used. I also understand, however, that the PTO could find that the
`
`inventor specifically defined a particular claim term (which I understand is referred
`
`to as “lexicography”), in which case that definition would control.
`
`17.
`
`I also understand that the PTO could find that an inventor gave up
`
`(i.e., “disavowed” or “disclaimed”) the scope that a claim term would otherwise
`
`have had if there are specific statements made in the patent or depending on what
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`happened when the application was being prosecuted before it became an issued
`
`patent.
`
`18. Finally, I understand that the claim constructions will apply to
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`analysis of the Challenged Claims, including my invalidity analysis as described
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`below.
`
`
`
`B.
`
`19.
`
`35 U.S.C. § 102 – Anticipation
`
`I understand that 35 U.S.C. § 102 (“§102”) provides the standards for
`
`determining whether a claim in a patent is invalid as anticipated by prior art. I also
`
`understand that, for purposes of my declaration here, “prior art” consists of patents
`
`9
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`Franklin Electric Co., Inc.
`Exhibit 1002, Page 9
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`

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`or other types of printed publications that were publicly available before the April
`
`2, 2009 priority date of the Challenged Patents. I understand that a claim in a
`
`patent is invalid as anticipated under §102 if each and every element of the claim is
`
`found expressly or inherently in a single prior art reference.
`
`20.
`
`I understand that, when determining whether a single item of prior art
`
`anticipates the claims, one may consider not only what is expressly disclosed in
`
`that prior art, but also what is inherently present in that prior art. I understand that
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`claim limitations that are not expressly found in a prior art reference are inherent if
`
`the prior art necessarily functions in accordance with, or includes, the claim
`
`limitations, or if the missing element or feature would be the natural result of
`
`following what the prior art teaches to persons of ordinary skill in the art. I also
`
`understand that it is acceptable to examine evidence outside the prior art reference,
`
`in determining whether a feature, while not expressly discussed in the reference, is
`
`necessarily present in the reference. I understand that mere probabilities that an
`
`element is present are not enough, but it is not required that persons of ordinary
`
`skill actually recognized the inherent disclosure at the time the prior art was first
`
`known or used.
`
`21.
`
`I understand that earlier patent applications, even those in the same
`
`chain as the challenged patent, may be used as prior art to the challenged claims so
`
`long as the challenged claims include new matter that is not disclosed in the earlier
`
`10
`
`Franklin Electric Co., Inc.
`Exhibit 1002, Page 10
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`

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`applications. I have also been informed and understand that, during an inter partes
`
`review proceeding, a challenger may rely on prior art that was before the Patent
`
`Office during prosecution provided that the challenger explains why the prior art
`
`discloses the limitations of the challenged claims.
`
`C.
`
`22.
`
`35 U.S.C. § 103 – Obviousness
`
`It is my understanding that a patent claim is unpatentable as “obvious”
`
`under 35 U.S.C. § 103(a) if the “differences between the subject matter sought to
`
`be patented and the prior art are such that the subject matter as a whole would have
`
`been obvious at the time the invention was made to a person of ordinary skill in the
`
`art to which said subject matter pertains.” I am informed that an obviousness
`
`determination involves analysis of four factors: (1) the scope and content of the
`
`prior art; (2) the level of ordinary skill in the art; (3) the differences between the
`
`prior art and the claims at issue; and (4) objective evidence of nonobviousness
`
`(sometimes referred to as “secondary considerations”). For the objective evidence
`
`of nonobviousness, it is my understanding that there must be a nexus between the
`
`evidence and the claimed subject matter for the evidence to have any weight in
`
`determining whether the claim is invalid as obvious. As noted below, at this time,
`
`I am not aware of any objective evidence of nonobviousness (and thus I am also
`
`not aware of any nexus linking any such evidence to the claims) for the Challenged
`
`11
`
`Franklin Electric Co., Inc.
`Exhibit 1002, Page 11
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`

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`Patents. In the event Patent Owner submits objective evidence of nonobviousness,
`
`I reserve the right to respond.
`
`23.
`
`I understand that in addition to the factors discussed above, it is my
`
`understanding that an invention is obvious if it includes an improvement over the
`
`prior art that is no more than the predictable use of elements from the prior art
`
`according to their established functions. Design incentives and other market forces
`
`may prompt a variation of a work available in one field of endeavor, either within
`
`the same field or a different one; if a POSA can implement a predictable variation
`
`of that work, then the work likely is obvious. Moreover, if a technique has been
`
`used to improve one device, and a POSA would recognize that it would improve
`
`similar devices in the same way, the technique likely is obvious unless its actual
`
`application is beyond his or her skill. Furthermore, I understand that the threshold
`
`for establishing obviousness and exercising one’s common sense is lower for
`
`simple technology. But even so, I understand that an alleged invention is obvious
`
`if it is simply arranging known prior art elements with each performing the same
`
`function it had been known to perform in a manner that yields no more than a
`
`person of ordinary skill in the art would expect from such an arrangement.
`
`24.
`
`I understand that to determine whether there was an apparent reason
`
`to combine known elements of the prior art in the fashion claimed in a patent, it
`
`may be necessary to examine interrelated teachings of multiple patents; the effects
`
`12
`
`Franklin Electric Co., Inc.
`Exhibit 1002, Page 12
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`

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`of demands known to the design community or present in the marketplace; and the
`
`background knowledge possessed by a POSA; however, precise teachings directed
`
`to the specific subject matter of the challenged patent claim need not be identified,
`
`because the inferences and creative steps that a person of ordinary skill in the art
`
`would employ may be taken into account.
`
`25.
`
`I understand that obviousness may be found by virtue of a
`
`combination of prior art references in which one or more of the references contains
`
`a teaching, suggestion, or motivation to combine elements of the prior art;
`
`however, an obviousness analysis is not confined to a formula in which a teaching,
`
`suggestion, or motivation to combine items of prior art must be identified. In
`
`determining whether the subject matter of a claim is obvious, neither the particular
`
`motivation nor the avowed purpose of the patentee controls; what matters is the
`
`objective reach of the claim. If a claim extends to what is obvious, it is invalid
`
`under § 103.
`
`26.
`
`I understand that one of the ways in which a patent’s subject matter
`
`can be shown to be obvious is by noting that there existed at the time of the
`
`invention a known problem for which there was an obvious solution encompassed
`
`by the patent’s claims. The problem motivating the patentee may be only one of
`
`many addressed by the patent’s subject matter; thus, any need or problem known in
`
`13
`
`Franklin Electric Co., Inc.
`Exhibit 1002, Page 13
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`

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`the field of endeavor at the time of the invention and addressed by the patent can
`
`provide a reason for combining the elements in the manner claimed.
`
`27.
`
`I understand that common sense teaches that familiar items may have
`
`obvious uses beyond their primary purposes, and in many cases a person of
`
`ordinary skill will be able to fit the teachings of multiple patents together like
`
`pieces of a puzzle; indeed, a person of ordinary skill is also a person of ordinary
`
`creativity. Where there is a design need or market pressure to solve a problem and
`
`there are a finite number of identified, predictable solutions, a person of ordinary
`
`skill has good reason to pursue the known options within his or her technical grasp.
`
`If this leads to the anticipated success, it is likely not the product of innovation but
`
`of ordinary skill and common sense. In that instance, the fact that a combination
`
`was obvious to try may show that it was obvious under § 103.
`
`VI. Summary of the State of the Art as of April 2, 2009
`
`28. The Challenged Patent, including the Challenged Claims, relates to
`
`sewage/septic basins. See generally Ex. 1001. Sewage basin assemblies and
`
`systems have been used in residential and commercial properties for decades and
`
`generally include the following well-known components: (1) a basin/container for
`
`containing the sewage; (2) a submersible pump for pumping the sewage out of the
`
`basin; (3) a level detection system (also referred to as “level control system”)
`
`consisting of sensors, floats, switches, or other suitable means for activating the
`
`14
`
`Franklin Electric Co., Inc.
`Exhibit 1002, Page 14
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`

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`pump once the fluid/effluent in the basin reaches a certain level; (4) necessary
`
`tubing and ventilation to allow the pump to expel the sewage; and (5) a cover to
`
`seal the basin.
`
`29. For example, at least by the 1970s, known underground pumping
`
`stations, such as sewage basin assemblies, had a bottom, sides, and a cover and
`
`contained a pump and a “plurality of float type level sensors” that were suspended
`
`from a frame connected to the basin. E.g., Ex. 1003 at Col. 3:12–15, Col. 3:31–45.
`
`30. Pumps moved the fluid from the basin into the discharge outlet of the
`
`basin, which transferred the fluid into the sewer line. The level detection system
`
`(e.g., float switches or sensors) worked with the pump to control the liquid level in
`
`the basin—the sensors initiated pump operation when the liquid reached a certain
`
`height in the basin. See, e.g., Ex. 1004 at 2–3. Examples of level sensors at that
`
`time were electric float switches and mechanical float switches. In the coming
`
`decades, each of these basic components was further developed to create improved
`
`assemblies.
`
`31. By the 1980s, “[e]lectric float switches for pumps” were “often used
`
`in combination with tanks, sumps, and other liquid-holding vessels.” E.g., Ex.
`
`1005 at Col. 1:13–26; see also Ex. 1004 at 2 (“The float control provides automatic
`
`operation of the pump unit.”). Available sewage basin assembly literature
`
`15
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`Franklin Electric Co., Inc.
`Exhibit 1002, Page 15
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`

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`advertised basins with a “usual float switch assembly” consisting of a “float rod,”
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`“float,” and “switch stand assembly.” Ex. 1004 at 3, 5.
`
`32. At least as of the 1990s, different types of level sensors had been
`
`developed, including float switches and ultrasonic sensors, for use in sewage basin
`
`assemblies. These switches/sensors could “be accommodated in a chamber
`
`attached to, or integrated in” the housing of a pump, for example. Ex. 1006 at
`
`1:12–21. But multiple types of arrangements of level sensors/switches were
`
`known. See, e.g., Ex. 1007 at Col. 2:10–16, Col. 2:53–56, Col. 3:48–55; Ex. 1008
`
`at 1–2; Ex. 1009 at 1; Ex. 1010 at 2; Ex. 1011 at 1. Indeed, by that time, float
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`switches could be fastened to the housing of a pump inside the basin in a
`
`detachable fashion, so that the float could “move without hindrance in the direction
`
`of buoyancy” and could be detachably positioned “with the aid of snap-on
`
`elements.” Ex. 1006 at Col. 2:1–5, Col. 2:27–33, Col. 2:55–59; see also Ex. 1009
`
`at 1; Ex. 1012 at 1; Ex. 1013 at 1–2.
`
`33. By the 2000s, sewage basin assemblies contained float switches that
`
`were attached to a hanger rod and suspended in the interior of the basin without
`
`contacting the bottom of the basin. E.g., Ex. 1014 at ¶¶ 0016–17, 0048–50; Ex.
`
`1015 at 3;1 Ex. 1017 at 1, 3. Ex. 1018 at 2 and 3; Ex. 1019 at 2–3; Ex. 1020 at 3–4;
`
`1 As explained in the declaration of Scott E. Stayton (Exhibit 1016), the Retrofit
`
`Manual (Ex. 1015) was printed and provided to Petitioner’s customers several
`
`16
`
`Franklin Electric Co., Inc.
`Exhibit 1002, Page 16
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`

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`Ex. 1021 at 2. Because these basin assemblies had different uses (e.g., commercial
`
`versus residential), they varied (and still vary today) in depth. The deeper basins
`
`often employed level detection systems/float assemblies that were often connected
`
`to the bottom of the basin in order to prevent the float rods from swaying, as such
`
`swaying could disrupt the placement of the float assemblies and negatively affect
`
`the operation of the switches. See, e.g., Ex. 1016 at 10 (¶ 21). Shorter basins,
`
`however, did not suffer from the same sway problem as deeper basins and
`
`therefore did not require the float assembly to contact the bottom of the basin. See,
`
`e.g., Ex. 1015 at 3; Ex. 1018 at 2–3; Ex. 1019 at 2–3; Ex. 1016 at 10 (¶ 21).
`
`34.
`
`Indeed, by at least 2005, Patent Owner publicly disclosed hanger rods
`
`that were L-shaped, or that could be shaped as hooks, and were supported by “an
`
`engagement feature” located in the cover of the assembly such that the hanger rods
`
`did not contact the bottom of the basin. Ex. 1014 at ¶ 0049; Ex. 1018 at 2–3; Ex.
`
`1019 at 2–3. In addition, by 2005, Petitioner had disclosed sewage basin
`
`assemblies that contained float tree assemblies (i.e., a rod and float switches) that
`
`were held in place by a horizontal portion of the top of the basin and extended into
`
`the interior of the basin without contacting the bottom of the basin. See Ex. 1015
`
`at 3.
`
`
`years before the April 2, 2009 priority date of the Challenged Patent.
`
`17
`
`Franklin Electric Co., Inc.
`Exhibit 1002, Page 17
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`

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`35. The Challenged Patent admits that many of these components were
`
`well-known at the time of filing. For example, the Challenged Patent states that
`
`known sewage basin assemblies included a basin “having an inlet, where sewage is
`
`received from the sewage source, and a pump for pumping received sewage to an
`
`outlet of the container.” Ex. 1001 at Col. 1:38–40. The Challenged Patent further
`
`acknowledges that known assemblies included “a cover for the top of the basin, a
`
`pump mounted in the basin, and an outlet pipe extending from the pump to outside
`
`the cover.” Id. at Col. 1:45–47. And the Challenged Patent recognizes that prior
`
`art patents disclosed “integral molded features for retaining the switch and pump in
`
`an operable position, such as e.g., a boss on the cover.” Id. at Col. 2:7–9
`
`(discussing U.S. Patent No. 6,430,757, Exhibit 1022).
`
`36. The Challenged Patent purports to cover a new basin in which the
`
`level detection system is a part of the basin and is still easily installed and accessed
`
`without disturbing the pump in the basin. See generally Ex. 1001.
`
`37. However, the concept of having the float assembly easily accessible
`
`separate and apart from the pump has also been known for decades. See, e.g., Ex.
`
`1006 at Col. 1:15–16, Col. 2:1–4, Col. 2:8–15; Ex. 1009 at 1; Ex. 1012 at 1; Ex.
`
`1013 at 1–2; Ex. 1021 at 2. In fact, the Patent Owner’s own published patent
`
`application describes this same idea and provides a solution for it. See, e.g., Ex.
`
`1014 at ¶ 0009 (“[T]here is a need for better accessibility to the internal
`
`18
`
`Franklin Electric Co., Inc.
`Exhibit 1002, Page 18
`
`

`
`components of the sewage basins, and for a greater ease of assembly and
`
`adjustability of certain components.”). And Patent Owner’s marketing materials
`
`describe its “QuickTree™ technology” and explain how it “allows easy access and
`
`removal of switches without disturbing [the] pump or plumbing.” See Ex. 1019 at
`
`1–2; Ex. 1018 at 1–2. The Patent Owner’s prior art described such “technology”
`
`being implemented in the cover of the basin assembly; however, as described
`
`below, the Challenged Claims simply describe similar “technology” but located in
`
`the body of the basin.
`
`38. Thus, as of the Challenged Patent’s April 2, 2009 priority date,2 the
`
`prior art identified and solved the same problems purported to be solved by the
`
`Challenged Patent, using structures identical to, or immaterially different from, the
`
`specific structures claimed in the Challenged Claims. As such, and as explained in
`
`more detail below, the Challenged Claims are invalid.
`
`VII. Summary of the Challenged Patent
`
`A. The Pohler Patent Family
`
`39. The Challenged Patent is one of four patents in a family of patents by
`
`named inventor Donald M. Pohler, all of which relate to sewage basins with certain
`
`control accessories and a pump disposed within the basin (the “Pohler Patent
`
`2 Patent Owner previously identified April 2, 2009 as the priority date for the
`
`Challenged Patent. See Ex. 1027 at 4.
`
`19
`
`Franklin Electric Co., Inc.
`Exhibit 1002, Page 19
`
`

`
`Family”). The Pohler Patent Family includes: (1) the original parent patent, U.S.
`
`Patent No. 7,520,736 (“the ’736 Patent”) (Ex. 1023); (2) U.S. Patent No. 7,563,082
`
`(“the ’082 Patent”) (Ex. 1024), which is a divisional of the ’736 Patent; (3) the
`
`Challenged Patent (Ex. 1001), which is a continuation-in-part of the ’082 Patent;
`
`and (4) U.S. Patent No. 8,888,465 (“the ’465 Patent”) (Ex. 1025), which is a
`
`continuation of the Challenged Patent. The published patent applications that
`
`matured into the ’736 Patent (i.e., U.S. Patent Publication No. 2006/0228222 (the
`
`“’222 Publication”), Ex. 1014), and the ’082 Patent (i.e., U.S. Patent Publication
`
`No. 2006/0239829 (the “’829 Publication”), Ex. 1026) are prior art to the
`
`Challenged Claims pursuant to 35 U.S.C. § 102(b).
`
`40. These patents describe slightly different variations of sewage basins;
`
`however, they all have the following basic components: (a) a basin having a
`
`bottom, a side wall, and a top, the basin being designed to receive and retain
`
`wastewater; (b) a cover (e.g., to enclose and seal the basin and through which a
`
`user can access components of the basin); (c) a pump system and associated piping
`
`that work together to dispel the wastewater from the basin; and (d) a level control
`
`system of sensors and switches that detect the level of wastewater within the basin
`
`and turn the pump on and off accordingly. See generally Exs. 1001, 1014, 1023–
`
`1026.
`
`20
`
`Franklin Electric Co., Inc.
`Exhibit 1002, Page 20
`
`

`
`41. The level control system that is used to detect the level of wastewater
`
`within the basin and turn the pump on and off is described as being “one of the
`
`more advantageous features” of the sewage system. See Ex. 1023 at Col. 7:23–31;
`
`Ex. 1014 at ¶ 0048; Ex. 1024 at Col. 7:32–40; Ex. 1026 at ¶ 0049; Ex. 1001 at Col.
`
`8:3–11; Ex. 1025 at Col. 7:66 – Col. 8:7.
`
`42.
`
`It includes a float/level switch assembly comprised of a rod portion
`
`onto which common float/level switches are attached, with the entire assembly
`
`being designed to be received by another portion of the basin assembly and extend
`
`down into the basin without contacting the bottom wall of the basin. See generally
`
`Exs. 1001, 1014, 1023–1026.
`
`43. Specifically, the first two patents in the Pohler Patent Family—the
`
`’736 Patent and the ’082 Patent and their respective published applications—
`
`describe a design that “provides ready access to float switch assembly 400.”3 In
`
`these earlier Pohler patents and publications, a portion of the cover (referred to as
`
`an “engagement feature”) received the rod portion of the float switch assembly and
`
`allowed the assembly to hang down into the basin.4 These earlier Pohler patents
`
`3 See Ex. 1023 at Col. 5:38–44 and Figs. 1–10; Ex. 1014 at ¶ 0040 and Figs. 1–
`
`10; Ex. 1024 at Col. 5:47–53 and Figs. 1–10; Ex. 1026 at ¶ 0041, Figs. 1–10.
`
`4 See Ex. 1023 at Col. 7:48 – Col. 8:48, Figs. 4–7 and 10; Ex. 1014 at ¶¶ 0049–
`
`52, Figs. 4–7 and 10; Ex. 1024 at Col. 7:57 – Col. 8:57, Figs. 4–7 and 10; Ex. 1026
`
`21
`
`Franklin Electric Co., Inc.
`Exhibit 1002, Page 21
`
`

`
`and publications also described the various shapes and structures that the float
`
`switch assembly may be.5 They also described an exemplary flo

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