`
`
`
`Production of the Basic Fibroblast Growth Factor
`
`(bFGF) in a High Cell Density Process by means of
`
`Recombinant Escherichia coli
`
`
`
`From the Department of Mechanical Engineering and Electrical Engineering
`
`of the Technical University Carolo-Wilhelmina
`
`in Braunschweig
`
`
`
`Approved
`
`Doctor of Engineering
`
`(Dr.-Ing.)
`
`Dissertation
`
`
`
`by
`
`Dipl.-Ing. Anke Seeger
`
`of Rathenow
`
`
`
`
`
`BEQ 1020
`Page 1
`
`
`
`Production of the Basic Fibroblast Growth Factor
`
`(bFGF) in a High Cell Density Process by means of
`
`Recombinant Escherichia coli
`
`
`
`From the Department of Mechanical Engineering and Electrical Engineering
`
`of the Technical University Carolo-Wilhelmina
`
`in Braunschweig
`
`
`
`Approved
`
`Doctor of Engineering
`
`(Dr.-Ing.)
`
`Dissertation
`
`
`
`by
`
`Dipl.-Ing. Anke Seeger
`
`of Rathenow
`
`
`
`
`
`BEQ 1020
`Page 2
`
`
`
`
`
`
`
`1st Referee
`2nd Referee
`Submitted on:
`Oral Examination:
`
`
`Prof. Dr. D. C. Hempel
`Prof. Dr. W.-D. Deckwer
`05/31/1995
`08/30/1995
`
`1995
`
`
`
`
`
`BEQ 1020
`Page 3
`
`
`
`The present work was produced during the period from April, 1992 to April, 1995 at the
`
`Gesellschaft für Biotechnologische Forschung mbH [Society for Biotechnological Research
`
`mbH], Braunschweig, under the direction of Prof. Dr. W.-D. Deckwer, whom I thank for
`
`suggesting the thesis and supporting my work.
`
`
`
`Furthermore, I would like to thank Prof. Dr. D. C. Hempel for conducting the review.
`
` A
`
` special thanks goes to Dr. U. Rinas, who helped me familiarize myself with this subject
`
`matter, and provided supervision during this study. She provided a great deal of help through her
`
`willingness to engage in discussion, in resolving problems that arose, or preventing them from
`
`occurring.
`
`
`
`Furthermore, I would like to thank all of my co-workers in the study group for developing
`
`methods, for the pleasant work climate and for their assistance. I would like to thank Mrs. M.
`
`Schreiner for her excellent technical assistance.
`
`
`
`Pero vull també agrair molt especialment a en David per la seva ajuda i comprensió mostrada
`
`durant la meva promoció.
`
` I
`
` would like to thank my family with all my heart for the support they have provided me during
`
`my education, without whom I could never have completed this study.
`
`BEQ 1020
`Page 4
`
`
`
`Table of Contents
`
`
`
`I
`
`
`
`1.
`
`
`
`
`
`
`
`Introduction ............................................................................................................1
`
`1.1
`
`1.2
`
`Introduction and Overview of References ..................................................1
`
`Presentation .................................................................................................6
`
`2.
`
`Theoretical Background ........................................................................................7
`
`2.1
`
`2.2
`
`2.3
`
`
`
`
`
`
`
`Basic Fibroblast Growth Factor (bFGF) .....................................................7
`
`Cultivation of Escherichia coli in a High Cell Density Process ..................9
`
`Intracellular Reactions to Stress Situations ...............................................11
`
`2.3.1
`
`Influence of Temperature on Growth ...........................................11
`
`2.3.2
`
`Influence of Temperature on Protein Synthesis ............................11
`
`2.3.3 Degradation of RNA Components in Reaction to Stress ..............13
`
`2.4
`
`Folding of Recombinant Proteins .............................................................17
`
`
`
`
`
`2.4.1 Molecular Mechanisms .................................................................17
`
`2.4.2 Kinetics of Protein Folding ...........................................................18
`
`2.5
`
`Purification of Basic Fibroblast Growth Factors ......................................20
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`3.
`
`Materials and Methods .......................................................................................22
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`3.1
`
`Production of bFGF ..................................................................................22
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`3.2
`
`3.3
`
`
`
`3.1.1 Microorganisms and Plasmids ......................................................22
`
`3.1.2 Stock Culture ................................................................................23
`
`3.1.3 Cultivation Media .........................................................................23
`
`
`
`
`
`3.1.3.1 LB-Medium ....................................................................23
`
`3.1.3.2 Media for High Cell Density Cultivation .......................24
`
`3.1.4 Preparatory Cultures .....................................................................25
`
`3.1.5 Experiment Set-up and Comparison of Reactor Types Used .......25
`
`3.1.6 Course of the High Cell Density Cultivation for
`
`Production of bFGF ......................................................................28
`
`On-line Analysis during High Cell Density Cultivation ...........................31
`
`Off-line Analysis during High Cell Density Cultivation ..........................33
`
`3.3.1 Determination of Cell Growth ......................................................33
`
`
`
`BEQ 1020
`Page 5
`
`
`
`Table of Contents
`
`
`
`
`
`II
`
`
`
`
`
`3.3.2 Determination of Glucose, Ammonia and Phosphate Ions ...........33
`
`3.3.3 Determination of Osmotic Strength ..............................................34
`
`3.4
`
`Determination of Metabolism By-products through
`
`High-Performance Liquid Chromatography (HPLC) ...............................35
`
`Quantitative bFGF determination .............................................................37
`
`Qualitative Protein Analysis .....................................................................38
`
`3.6.1 Goal, Sample Preparation, and Chemicals Used ..........................38
`
`3.6.2 Gradient Gels ................................................................................39
`
`3.6.3 2-D Gel Electrophoresis for Isolating bFGF .................................42
`
`3.6.4 Transference of Proteins to 1-D or 2-D gels
`
`to Membranes by Means of Blotting for Antibody-Specific
`
`Dying 44
`
`3.6.5 Antibody Dying ............................................................................44
`
`3.5
`
`3.6
`
`
`
`
`
`
`
`
`
`
`
`3.7
`
`Regeneration Strategy for bFGF ...............................................................45
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`3.7.1 Cell Harvest ..................................................................................45
`
`3.7.2 Cell Degradation ...........................................................................45
`
`3.7.3 Separation of the Insoluble Protein Fractions from the
`
`Soluble Proteins ............................................................................46
`
`3.7.4
`
`Ion Exchange Chromatography ....................................................46
`
`3.7.5 Dialysis .........................................................................................47
`
`3.7.6 Heparin Affinity Chromatography ................................................48
`
`3.7.7 Recording of Adsorption Isotherms for bFGF
`
`on CM-sepharose and Heparin ......................................................48
`
`3.8 Measurement of the Circular Dichroism (CD Spectra) .............................49
`
`3.9
`
`Sequence Analysis ....................................................................................50
`
`3.10 Biological Activity Test for bFGF ............................................................51
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`4.
`
`Results and Discussion ........................................................................................52
`
`
`
`
`
`
`
`
`
`4.1
`
`Examination of the Plasmids Used with Regard to
`
`their Expression Behavior .........................................................................52
`
`4.1.1 Shaking Flask Test ........................................................................52
`
`4.1.2 Comparison of the Expression System in
`
`
`
`
`
`High Cell Density Cultivations .....................................................54
`
`
`
`BEQ 1020
`Page 6
`
`
`
`Table of Contents
`
`
`
`
`
`III
`
`4.2
`
`Production of bFGF by Means of Thermal Induction ..............................61
`
`
`
`
`
`
`
`
`
`4.2.1
`
`Influence of the Induction Point in Time ......................................61
`
`4.2.2 Kinetic Considerations ...................................................................68
`
`
`
`
`
`4.2.2.1 Depiction of the Expression Rate ..................................68
`
`4.2.2.2 Depiction of the in vivo Folding and
`
`4.3
`
`Production of bFGF in 50 l Measures .......................................................80
`
`Stability of bFGF ............................................................73
`
`4.4 Metabolism Examinations of E. coli During
`
`High Cell Density Cultivations .................................................................84
`
`4.4.1 Enrichment of Metabolism By-Products in the Medium ..............84
`
`4.4.2 Enrichment of Uracil in the Medium ............................................88
`
`4.4.3
`
`Influence of Osmotic strength of the Medium ..............................93
`
`Results of Discussion of the Chromatographic Purification Steps ...........95
`
`Product Characterization .........................................................................106
`
`4.6.1 2-D Gel Electrophoresis ..............................................................106
`
`4.6.2 Measurement of the Circular Dichroism (CD) of bFGF .............109
`
`4.6.3 Sequence Analysis of the Recombinant Proteins bFGF ..............112
`
`4.6.4 Biological Activity Test for bFGF ..............................................114
`
`
`
`
`
`
`
`4.5
`
`4.6
`
`
`
`
`
`
`
`
`
`Summary ............................................................................................................117
`
`Symbol Index .....................................................................................................120
`
`6.1
`
`6.2
`
`Abbreviations ..........................................................................................120
`
`Formula Symbols ....................................................................................121
`
`Bibliography ......................................................................................................123
`
`Appendix ............................................................................................................133
`
`8.1
`
`8.2
`
`High Cell Density Cultivations ...............................................................133
`
`Batch Tests for Bonding bFGF to CM-sepharose and Heparin ..............150
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`5.
`
`
`
`6.
`
`
`
`
`
`
`
`7.
`
`
`
`8.
`
`
`
`
`
`
`
`BEQ 1020
`Page 7
`
`
`
`1. Introduction and Goal
`
`
`
`1.1
`
`Introduction and Overview of References
`
`
`
`As a result of the strong dissemination of the genetic engineering methods for targeted
`
`modification of nucleic acid sequences of proteins, so-called “genetic engineering” has become a
`
`primary tool in bioengineering in recent years. The production of commercially interesting
`
`proteins is of primary interest thereby, wherein, by means of the production of these substances,
`
`new perspectives have also been quite frequently explored in the medical field thereby. A few
`
`examples of commercially important proteins produced in genetically modified microorganisms
`
`are listed below (Georgiou, 1988).
`
`
`
`Hormones:
`
`Enzymes:
`
`Growth hormones, endorphin, insulin, Factor VIII
`
`Protease, cellulase, pullulanase, prochymosin, elastase, urokinase,
`
`streptokinase, superoxide dismutase
`
`Phys. active substances:
`
`Interferons, interleukins, tumor necrosis factor
`
`Inoculants:
`
`Hepatitis B surface antigen
`
` A
`
` market for 1995 in the USA of 2,400 million dollars was predicted thereby, just for the group
`
`of growth hormones (Robinson et al., 1992). It is therefore not surprising that the production of
`
`these proteins in recombinant microorganisms was preferred over the comparably difficult
`
`isolation thereof from the tissues in which they originate, which produces a lower yield
`
`(Gospodarowicz et al., 1985; Gospodarowicz et al., 1978).
`
`
`
`In the framework of planning a process for the production of recombinant proteins, in general,
`
`the selection of suitable host organisms, an induction system, and a process strategy had to be
`
`taken into account. The selection of a suitable host strain from the numerous known
`
`microorganisms was strongly limited by the quantity of available biological data regarding a
`
`strain. For this reason, the well researched Gram-negative bacteria Escherichia coli remains the
`
`BEQ 1020
`Page 8
`
`
`
`favorite when selecting an easily cultivated host organism. Likewise widely disseminated and
`
`used specifically for the production of enzymes is the strain Bacillus sp. (Georgiou, 1988).
`
`
`
`For commercial production of a recombinant protein with a high yield in recombinant E. coli
`
`strains, it is furthermore necessary to combine an effective induction system with a high cell
`
`density process, and to ensure a high degree of stability of the recombinant protein through the
`
`selection of a suitable cultivation parameter. The various induction systems have thus been the
`
`subject of numerous studies in recent years. A good summary of induction systems frequently
`
`used in E. coli is provided in the publication by Georgiou (1988).
`
`
`
`As a prerequisite for a cultivation of E. coli to a high cell density of up to 148 g/l, a fed-batch
`
`method has been developed at the GBF, which is based on a carbon limitation of the cells during
`
`the fed-batch phase (Korz et al., 1994; Korz, 1992). The constant growth rate reduced in this
`
`manner prevents an oxygen limitation and an enrichment of by-products that have a detrimental
`
`effect on metabolism. Numerous pharmaceutically important proteins have already been
`
`produced in cultivations with relatively high cell densities. Some of these are listed in Table 1.
`
`
`
`Such a process for a high cell density cultivation with the synthesis of foreign proteins
`
`furthermore offers the possibility of examining the host organism in stress situations, such as
`
`higher temperatures, or carbon deficits, with respect to its metabolism. As a result, conclusions
`
`can be drawn regarding the fundamental microbial processes in bacteria, which in part can be
`
`generalized for other organisms. As a result, to date the questions regarding the purpose and
`
`effects of the production of additional proteins induced in E. coli at higher temperatures, the so-
`
`called heat shock proteins, have not been fully resolved; a phenomenon that extends from the
`
`bacteria to human organisms. Due to the very high cell densities during the cultivation,
`
`measurable parameters, which indicate a change in metabolism, e.g. increased heat generation,
`
`BEQ 1020
`Page 9
`
`
`
`release of proteins or metabolism by-products, are increased, and thus made more quickly
`
`available (possibly on-line).
`
`
`
`
`
`Product
`
`Max. Product
`Concentration
`Interleukin-2
`
`1.02 g/l
`Interleukin-2
`
`40 mg/gBTM
`Human Epidermal Growth
`Factor
`
`60 mg/l
`Interferon-Alpha1
`
`2x7 107U/gBTM
`Interferon-Alpha1
`
`55x107U/gBTM
`bFGF
`
`23.2 mg/l
`
`Malaria antigen
`
`12 mg/g
`
`Strain
`
`Plasmid
`
`Promoter
`
`Induction system
`
`M5248
`
`pNKM21
`HW21-2
`
`pFC54
`HB 101
`
`pTRLBT1
`
`BMH7118
`
`PBV-867
`TG1
`
`pBB210
`MH294
`
`pTB669
`
`AR58
`
`pR32tet32
`
`PL
`
`30° C to 42° C
`PL
`
`30° C to 37° C
`Ptrp
`
`Removal of Tryptophan from
`the medium
`PL
`
`30° C to 37° C
`constitutive
`
`Ptrp
`
`Addition of 3--indoleacrylic
`acid
`PL
`
`30° C to 42° C
`
`Process
`
`Max. BTM
`
`DO-stat
`
`29 g/l
`Fed-batch
`
`42 g/l
`Fed-batch
`
`21 g/l
`
`Fed-batch
`
`50-80 g/l
`Fed-batch
`
`60 g/l
`Batch
`
`no
`information
`Fed-batch
`
`50 g/l
`
`Reference
`
`Seo et al.
`(1992)
`
`Macdonnald et al.
`(1990)
`
`Shimizu et al.
`(1990)
`
`Yang et al.
`(1992)
`
`Riesenberg et al.
`(1990)
`
`Iwane et al.
`(1987)
`
`Zabriskie et al.
`(1987)
`
`Table 1.1: Pharmaceutically important proteins, produced in recombinant E. coli strains.
`
`
`
`With the production of pharmaceutically important proteins, one main problem thereby is the
`
`purification of proteins in their native forms. Many of the recombinant proteins are preferably
`
`deposited in their insoluble form, the so-called inclusion bodies, in the cells (Schein, 1989;
`
`BEQ 1020
`Page 10
`
`
`
`Shimizu et al., 1991). These are normally biologically inactive, and require extensive cleansing,
`
`denaturing and renaturation steps (Bernardez-Clark et al., 1991).
`
`
`
`The frequently occurring proteolytic degradation in the cells may also be another obstacle in the
`
`production of recombinant proteins. As such, Talmadge et el. (1982) has shown that the half-life
`
`period of the pharmaceutically important protein preproinsulin, a preliminary stage of insulin, is
`
`less than two minutes in cytoplasm of E. coli. Some recombinant proteins are recognized as
`
`abnormal and degraded by the cells – in comparison with the native proteins – wherein this is
`
`clearly not observed with all recombinant proteins, and appears to be dependent on the sequence
`
`of its first amino acids (Georgiou, 1988).
`
`
`
`The regeneration of recombinant produced proteins is also problematic, because important
`
`environmental parameters, such as the pH value and the temperature, can only be varied within
`
`narrow ranges, because this would otherwise lead to an aggregation of the protein molecules.
`
`Furthermore, the use of organic solvents may lead to a denaturing of the proteins.
`
` A
`
` major problem is quality control for the recombinant proteins. In order to ensure that the use
`
`thereof does not present a risk in human medicine, all of the possible contaminants must be
`
`eliminated. Contaminants may have a directly damaging effect on test subjects thereby, or they
`
`may have a detrimental effect on the effect of the therapeutic agent that is being administered.
`
`Frequently occurring contaminants having negative effects are, e.g. oncogene DNA, endotoxins,
`
`infectious agents or materials that give rise to an immune reaction (Anicetti et al., 1989). The
`
`protein itself can also be a starting point for contaminants as a result of undesired
`
`heterogeneities, e.g. deamidation or amino acid substitution (Manning et al., 1989; Liu, 1992). A
`
`few typical contaminants, frequently found in pharmaceutical proteins, are listed in the following
`
`Table, according to the corresponding detection methods.
`
`
`
`
`
`BEQ 1020
`Page 11
`
`
`
`
`Contaminant
`
`Endotoxins
`
`
`Cell or media proteins
`
`
`Infectious agents
`
`Product variants:
`deamidation products
`oxidation products
`amino acid substitutions
`aggregated forms
`proteolytic products
`
`
`
`
`Detection method
`
`LAL1, rabbit pyrogen
`
`
`SDS-Page2, Immune test
`
`
`Reverse transcriptase test
`Cell cultures; cytopathic effects, electron microscope
`
`
`SDS-Page2, isoelectric focusing
`HPLC
`Edman degradation analysis
`SDS-Page2
`SDS-Page2, HPLC
`
`
`Table 1.2: Frequently occurring contaminants in pharmaceutical proteins and the corresponding
`
`detection methods (Anicetti et al., 1989), LAL1 limulus amebocyte lysate, SDS-Page2 Sodium
`
`dodecyl sulfate polyacrylamide gel electrophoresis
`
`
`
`These types of contaminants in the protein solution are problematic because they are difficult to
`
`detect, and can only be detected by means of respective very specific analytical methods. Of
`
`course, this does not only apply to proteins that are produced through genetic engineering
`
`approaches, but rather for pharmaceutical products that are isolated directly from the initial
`
`tissues as well. As a consequence, this has resulted in the past in infections of personnel and
`
`patients through undetected viral contaminants, e.g. AIDS or Ebola. For this reason, it is very
`
`important that the information regarding the purity of a protein must always be regarded in
`
`conjunction with the analytical methods that are used, the sensitivity thereof regarding specific
`
`heterogeneities, and the reliability thereof.
`
`
`
`
`
`BEQ 1020
`Page 12
`
`
`
`1.2 Presentation
`
`
`
`The goal of this work was the development of an economically reasonable process for the
`
`production of the basic fibroblast growth factor (bFGF) as a protein of pharmaceutical interest
`
`using a recombinant Escherichia coli strain. The high cell density process developed at the GBF
`
`could be used for this (Korz, 1992). As an induction system, a temperature inducible system was
`
`to be compared with a chemically inducible system. Both systems were to be compared with
`
`regard to their influence on the cell growth, the product yield and the solubility – and thus to the
`
`biological activity – of the synthesized pharmaceutical protein.
`
`
`
`In the case of a deposit of the recombinant protein in insoluble inclusion bodies, it would be
`
`desirable to characterize method and biological effect variables, and to optimize the process in
`
`favor of the soluble bFGF fractions.
`
`
`
`Furthermore, the high cell density cultivation is to be used for examining the metabolism of the
`
`host organism with regard to its behavior in stress situations, e.g. glucose deficit, or high
`
`temperatures.
`
`
`
`Another primary focus is the purification of the soluble fraction of the target protein. For this, a
`
`gentle product purification is sought for obtaining a high recovery rate in as few purification
`
`steps as possible.
`
`
`
`Lastly, the purified protein is to be examined with regard to potentially arising contaminants,
`
`structural changes or micro-heterogeneities.
`
`
`
`BEQ 1020
`Page 13
`
`
`
`2. Theoretical Background
`
`
`
`2.1 The Basic Fibroblast Groth Factor (bFGF)
`
`
`
`The basic fibroblast growth factor (bFGF) belongs to a class of growth hormones that can be
`
`subdivided into six different factors, each of which has a different medical application potential.
`
`The most common terminology for these most important growth factors are: epidermal growth
`
`factor (EGF), fibroblast growth factor (FGF), transforming growth factor (TGF-),
`
`transforming growth factor (TGF-), insulin-like growth factor (IGF), and platelet-derived
`
`growth factor (PDGF) (Robinson et al., 1992).
`
`
`The basic fibroblast growth factor (bFGF) is a single strain, non-glycosylated polypeptide, which
`
`was originally isolated from cattle brain and the bovine pituitary gland (Gospodarowicz, 1974).
`
`It was also found in numerous tissues and organs, such as human brain and placenta, cattle retina
`
`and kidney, the hypothalamus, thymus, amygdala, and various types of tumors (Gospodarowicz,
`
`1987). Due to the isolation of bFGF in numerous tissues and organs, it is described in the
`
`relevant literature under various synonyms, such as endothelial growth factor, tumor angionesis
`
`factor or hepatoma growth factor. The characterizing property of bFGF is its isoelectric point,
`
`which lies at 9.6 (Gospodarowicz, 1987).
`
`
`The amino acid sequences of bovine and human bFGF are known and exhibit a 98.7% homology
`
`(Abraham et al., 1986). The molecular weight of the 155 amino acid forms of the bFGF is 18
`
`kDa. The existence of numerous bFGF forms could be demonstrated in the various initial
`
`tissues, which differ in terms of their numbers of amino acids and molecular weights. Thus, in
`
`addition to the original 146 and 155 amino acid forms isolated in cattle brain and pituitary gland
`
`having a molecular weight of 16.5 and 18 kDa, a 157 amino acid form of the bFGF was found in
`
`the placenta, and a 163 amino acid form of bFGF was found in hepatoma cells (Brigstock et al.,
`
`1990). Sequencing has shown that these are not N-terminus extensions, which cannot be
`
`BEQ 1020
`Page 14
`
`
`
`explained through post-translational modifications. It is assumed that the longer bFGF forms are
`
`encoded with the same cDNA, but are initiated by the CUG codon that is an alternative to the
`
`AUG codon (Prats et al., 1989; Brigstock et al., 1990). So far, however, it has not been possible
`
`to find any indication of the function of the N-terminus extensions; the various bFGF forms do
`
`not differ in terms of their biological activity (Brigstock et al., 1990).
`
`
`The protein contains 4 cysteines, which, however, are not capable of forming disulfide bridges,
`
`due to their spatial arrangement. Examinations of three-dimensional structures of bFGF have
`
`furthermore shown that its topology has a strong homology to that of the interleukin 1, and
`
`consists mainly of -sheet structures (Erikson et al., 1991; Zhang et al., 1991).
`
`
`
`
`
`
`
`Fig. 2.1: The structure of the basic fibroblast growth factor. This is the bFGF form according to
`
`Erikson et al. (1991) consisting of 146 amino acids, recorded using the computer program
`
`BRAGI/GBF. The dark grey markings indicated -sheet structures, the black markings indicate
`
`the accordingly labeled cysteine side chains.
`
`
`
`
`
`BEQ 1020
`Page 15
`
`
`
`bFGF is a mitogen for endothelial cells as well as a large number of cells originating in the
`
`mesodermal and neural-ectodermal regions (Gospodarowicz, 1987; Gospodarowicz et al., 1987).
`
`In addition, it induces the differentiation of nerve cells and prevents the de-differentiation of
`
`vascular and corneal endothelial cells. bFGF is an angiogenetic factor, i.e. it stimulates the
`
`formation of blood vessels (Gospodarowicz et al., 1979; Togari et al., 1987). The molecular
`
`mechanism is based on the tyrosine-specific protein kinase activity of the bFGF receptor, which
`
`can catalyze the phosphorylation of a cellular substrate protein. So far, three bFGF receptors
`
`have been identified (Bradshaw et al., 1987). Baird et al. (1988) was able to show that the
`
`peptide fragments 24-68 and 106-115 bond with the bFGF receptors, of which 103-104 per cell
`
`have been found.
`
` A
`
` broad application spectrum, in particular in the field of medicine, is obtained from the various
`
`functions of bFGF. By stimulating fibroblasts, it causes an accelerated healing process for
`
`wounds, which is of particular interest with regard to chronic or poorly healing wounds. In the
`
`treatment of thrombosis, bFGF can induce a blood vessel regeneration, and thus offers new
`
`possibilities for the treatment thereof (Buntrock et al., 1982; Buntrock et al., 1984). Further
`
`clinical fields of application arise in tissue transplants and through the possibility of nerve cell
`
`regeneration. It is to be expected that the demand for growth factors will increase sharply in the
`
`future, due to the many various application possibilities (Prats et al., 1989).
`
`
`
`2.2 Cultivation of Escherichia coli in a High Cell Density Process
`
`
`
`The two-phase method developed at the GBF for cultivating the Gram-negative bacteria
`
`Escherichia coli up to a cell density of 148 g/l is based on a fed-batch strategy, in which a
`
`controlled feeding of the carbon source follows the batch phase. In order to prevent a substrate
`
`enrichment in the medium, and to ensure a growth having a constant growth rate, the feeding
`
`occurs with a defined, exponentially increasing speed (Korz, 1992; Korz et al., 1994). In
`
`BEQ 1020
`Page 16
`
`
`
`contrast to this simple method for maintaining a constant growth rate by means of a pre-
`
`calculated substrate mass flow, a complex regulating strategy has been proposed by Riesenberg
`
`et al. (1991). With this, the current growth rate of the culture can be continuously calculated
`
`from the data provided by the discharge gas analysis, and controlled via the speed of the stirrer.
`
`A second control loop guarantees the pO2 control through variation of the glucose feed.
`
` A
`
` prerequisite for the development of this process was the observations of the Pasteur and
`
`Crabtree effects in the bacterial metabolism of E. coli (Weide et al., 1979). Oxygen played an
`
`important role thereby as an end acceptor for electrons of the respiratory chain in the metabolism
`
`of the facultative anaerobic microorganism. The fact that, with an oxygen deficit caused by
`
`shortening the electron transport chain, this leads to a reduction of the ATP production and thus
`
`to a reduced biomass formation, emphasizes the necessity of a sufficient oxygen supply for the
`
`cells in a high cell density cultivation. By inhibiting the pyruvate dehydrogenase complex,
`
`pyruvate is reduced via acetyl-CoA, under anaerobic conditions, to acetate, a metabolism by-
`
`product that has an inhibiting effect on both growth as well as product formation (Pasteur effect).
`
`A defined growth rate ensures a controllable oxygen consumption of the cells thereby, and thus
`
`enables growth without oxygen limitation.
`
`
`
`The bacterial Crabtree effect relates to the interaction between glucose concentrations in media,
`
`and the glucose metabolism under aerobic conditions. Thus, a high concentration of glucose in
`
`the medium results in a repression of the formation of certain enzymes of the TCA cycle, and in
`
`particular, the NADH dehydrogenase and the succinate dehydrogenase are inhibited, which in
`
`turn leads to a greater enrichment of inhibiting metabolism by-products such as acetate
`
`(Hollywood et al., 1976).
`
`
`
`
`
`BEQ 1020
`Page 17
`
`
`
`2.3 Intracellular Reactions to Stress Situations
`
`
`
`2.3.1
`
`Influence of Temperature on Growth
`
`
`
`Increasing the cultivation temperature causes stress in the metabolism of the mesophilic
`
`organism E. coli. In the temperature range of 20°-37° C, the so-called normal or Arrhenius
`
`range, the growth rate represents a simple function of the temperature. With temperature
`
`fluctuations within this range, the growth rate that is characteristic of the current temperature is
`
`adjusted to without delay.
`
`
`
`With temperatures higher than 40° C, in contrast, the growth rate speed decreases until it reaches
`
`a full stop in growth in relation to the medium. It has been concluded from these observations
`
`that the effects of temperature fluctuations in the normal range can be compensated for through
`
`an adjustment of the enzyme activity, while at higher temperatures, changes in individual cell
`
`components, such as in the protein, fatty acids and phospholipid composition could be observed
`
`(Neidhardt et al., 1987).
`
`
`
`2.3.2
`
`Influence of Temperature on Protein Synthesis
`
`
`
`While proteins, which are involved in the transcription or the translation, occur at temperatures
`
`above 40° C in E. coli in a reduced quantity in the cells, a group of at least 17 polypeptides has
`
`been identified, the expression of which can be induced more strongly by a factor of up to 100
`
`when the temperature is increased (Reeve et al., 1984; Lemaux et al., 1978; Yamamori et al.,
`
`1982). A selection of the most important heat shock proteins identified so far is listed in the
`
`
`
`following Table.
`
`
`
`BEQ 1020
`Page 18
`
`
`
`Function
`
`Gene MG
`(kDa)
`
`25.300
`
`grpE
`
`Initiation of the DNA replication
`
`mopA 62.833 Stabilizing, complex forming in the protein folding, is necessary for 1-phage
`head assembly
`
`69.121 has 5’-nucleotidase and weak ATP-ase activity, is capable of auto-
`phosphorylation
`
`70.263 Sub-unit of the RNA polymerase, responsible for normal promoter detection,
`regulates the synthesis of other heat shock proteins
`
`mopB 10.670 Proteolysis, forms complex with GroEL, inhibits its ATP-ase activity
`
`60.500 participates in the formation of adenylated nucleotides.
`
`dnaK
`
`rpoD
`
`lysU
`
`Protein
`name
`
`GrpE
`
`GroEL
`
`DnaK
`
`Sigma
`
`GroES
`
`Lysyl-
`tRNA
`synthetase
`Form 2
`
`
`
`Table 2.1: List of selected heat shock protein of E. coli (Martin et al., 1991; DeBernardez-Clark
`
`et al., 1991; Niedhardt et al., 1987; Varshavsky, 1983)
`
`
`
`These so-called heat shock proteins (HSP) result in not only an improved heat tolerance of the
`
`cell, they are also identical in part to proteins induced through oxidative stress and the addition
`
`of ethanol. Their role in the survival mechanism of E. coli is a theme discussed at length in
`
`technical literature. VanBogelen et al. (1987) was able to demonstrate, through induction of the
`
`BEQ 1020
`Page 19
`
`
`
`regulons for SOS, heat shock and oxidative stress, that these stress regulons were induced
`
`independently of one another, wherein some stress factors, e.g. CdCl2, induce numerous
`
`regulons. A decisive function of these proteins induced through heat is, intracellularly, their
`
`influence on the correct folding of proteins.
`
`
`
`In numerous processes for the production of proteins, large quantit