throbber
Attorney Docket No.: LYN-07I317DV02
`Divisional Application of U.S. App. No. 12/287,267
`
`LED CIRCUITS AND ASSEMBLIES
`
`RELATED APPLICATIONS
`
`(0001]
`
`This application is a divisional application of U.S. Application No. 12/287,267 filed
`
`October 6, 2008 which claims tl~e priority to U.S. Provisional Application No. 60/997,771, filed
`
`October 6, 2007 —the contents of each of these applications are incorporated herein by reference.
`
`FIELD OF THE INVENTION
`
`[0002]
`
`The present invention relates generally to light-emitting diode ("LED") circuits and
`
`assemblies; and more specifically to scalable alternating current ("AC") driven LF.D circuits and
`
`assemblies.
`
`SUMMt~RY OF THE INVENTION
`
`[0003]
`
`While not intending to limit the scope of the claims or disclosure, in brief summary,
`
`the present disclosure and claims are directed to providing improved ease of designing and
`
`building lighting fixtures rising AC-driven LEDs. Disclosed and claimed are LED circuits
`
`having scalable circuit configurations and LED packlge assembly configurations which can be
`
`used in an ~-1C-drive platform to more easily match the voltage requirements of Che lighting
`
`fixCure(s) or systems in which. the LCD's are desired. Circuits and LED package assemblies are
`
`ctaitned and disclosed which reduce objectionable flicker produced from AC-driven LEDs and to
`
`produce mare light per component. Packaged LED's are provided for lighting design according
`
`to the invention which address flicker at low frequencies (e.g. 50/60 Hz) while being scalable as
`
`desired for a particular IighCing goal without resort to designing individual assemblies at the
`
`semiconductor die level. Circuits are also disclosed and claimed which provide for some of the
`
`LEDs in a circuit to be on during both positive and negative phases of an AC source, to among
`
`other things, address flicker. Also, circuits are claimed and disclosed where a basic circuit
`
`Acuity v. Lynk
`Acuity Ex.1013
`
`IPR PAGE 1
`
`

`
`Attorney Docket Na.: LYN-071317DV02
`Divisional Application of U.S. App. No. 12/287,267
`
`design provides a voltage anti current performance whereby scalability or matching a particular
`
`voltage requirement is achieved by configuring LF,Ds in the basic clesiglz and/or by joining one
`
`or more of the basic circuits eagetl~er in series or parallel to achieve the design requirement.
`
`[0004)
`
`According to an embodiment of the invention an AC-driven LED circuit is proposed
`
`having a fixst parallel circuit having LEDs. Each LED having an input and an output, and the
`
`circuit having at least first and second branches connecting at first and second common points,
`
`the common points providing input and output For an ~1C driving current for the circuit. The first
`
`branch having a first and a second LED, and the second branch having a third and a fourth LED.
`
`The first LED is connected to the second LED in opposing series relationship with the inputs of
`
`the first and second LEDs defining a first branch junction. The third LED is connected to the
`
`fourth ~,ED in opposing series with the outputs of the third and fourth LEDs defining a second
`
`bra~lch j unction. The first and second branches are connected to one another such that the output
`
`of the I`irst LED is connected to the input of the third .LED at the first common point and the
`
`output of the second LED is connected to the input of the fourth LED at the second common
`
`paint. A first cross-connecting circuit branch having at least a fifth LED, Che first cross-
`
`connecting circuit being configured such that the input of the fifth LED is connected to second
`
`branch junction and the output is connected to the first branch junction.
`
`[0005
`
`According to another embodiment of tl~e invention, an AC-driven LED circuit may
`
`catnprise one or more additional parallel circuits each being the sarne as the first parallel circuit
`
`identified above. Cacti additional circuit being conductively connected to the first parallel circuit
`
`and to one another at their common paints for providing an input and an output for an AC
`
`driving current of the circuit. According to other embodiments, the additional parallel circuits
`
`2
`
`IPR PAGE 2
`
`

`
`Attorney Docket No.: LYN-071317DV02
`Divisional Application of U.S. App. No. 12/287,267
`
`may be connected in series to the first parallel circuit and to one another or the additional parallel
`
`circuits may he connected in parallel to the first parallel circuit and to oiie another.
`
`[0006]
`
`According to another embodinnent of'the invention, n additional LEDs, in pairs, may
`
`be provided in the circuit wherein the pairs are configu~~ed among the first and second branch
`
`circuits of each of the respective parapet circuits, such that current flows through the respective
`
`fifth diode of each parallel circuit upon both a negative aild positive phase of the ~1C driving
`
`source and so that the current draw through each of the respective parallel circuits during both
`
`AC phases is substantially the same.
`
`[0007]
`
`According to another embodiment the AC-driven LSD circuit further comprises x
`
`cross-connecting circuit branches each having one oz• more LEDs and being configured such that
`
`current flows through each of the respective one or mote LEDS upon both a negative and
`
`positive phase of the AC driving source and so that the current draw through each of the
`
`respective parallel circuits during both ~~ phases is substantially the same.
`
`[0008]
`
`According to another embodiment of the invention, an AC-driven LED assembly
`
`comprises at lelst a first and a second LED each discretely packaged, the LEDs being connected
`
`in an AC circuit and each LED package being mounted to a substrate at a distance from the other
`
`of preferably approximately 3 mm or less, and more preferably 2.0 mm or less. In an
`
`embodiment the packaged LEDs also each have a length of preferably approximately 2.5 mm or
`
`less, and more preferably 2.0 rnm or less. In an embodiment the packaged LEDs also each have
`
`a tividth of preferably approximately 2.5 inm or less, and more preferably Z.0 mm or less. In an
`
`embodiment the LED packages are arranged with respect to each other in a linear spatial
`
`relationship while in another embodiment the LED packages are arranged with respect to each
`
`other in an XY rectilinear spatial relationship.
`
`3
`
`IPR PAGE 3
`
`

`
`Attorney Docket No.: I,YN=071317DVU2
`Divisional Application of U.S. App. No. 12/287,267
`
`IIRIEF DESCRIPTION OF TI-IE DRAWINGS
`
`[0009]
`
`FIG. I is a schematic view of an AC-driven LED circuit according to an embodiment
`
`of the invention;
`
`[OQ10]
`
`FIG. 2 is a schematic view of an AC-driven LED circuit according to an embodiment
`
`of the invention;
`
`[0011)
`
`FIG. 3 is a schematic view of an AGdriven LED circuit according to an embodiment
`
`of the invention;
`
`[001?]
`
`FIG. 4 is a schematic view of an AC-driven LED circuit according to an embodiment
`
`of the invention;
`
`[0013]
`
`FIG. 5 is a schematic view of an RC-driven LF,D circuit according to an embodiment
`
`oC the invention;
`
`~d014~
`
`FIG. 6 is a schematic top view of an A~-driven LSD assembly according to an
`
`embodiment oI" the invention;
`
`[0015]
`
`FIG. 7 is a schematic top view of an AC-driven LED assembly according to an
`
`embodiment of the invention;
`
`[0016]
`
`FIG. 8 is a schematic side view of an AC-driven LED assembly according to an
`
`embodiment of the invention;
`
`[0017]
`
`FIG. 9 is a schematic view of an AC-driven LED circuit according to an embodiment
`
`of the invention; and,
`
`[0018]
`
`FIG. 10 is a schematic view of an ACAdriven LED circuit according to an
`
`embodiment of the invention,
`
`IPR PAGE 4
`
`

`
`Attorney Docket No.: LYN-071317DVQ2
`Divisional Application of U.S. App. No. 12/287,267
`
`DFTt~ILED DL'SCRI~'TION OF THE PRESENT INVENTION
`
`[0019]
`
`While this invention is susceptible to embodiments in many different forms, there are
`
`shown in the drawings and will he~•ein be described in detail, preferred embodiments of the
`
`invention with the understandii~zg that the present disclosures are to be considered as
`
`exennplifications of the principles of the invention and are not intended to limit the broad aspects
`
`of the invention to the embodiments illustrated. Like components in the various FIGS. will be
`
`given like reference numbers.
`
`(0020]
`
`FIG. I discloses an AC-driven LED circuit 10 including a f rst parallel circuit 12
`
`having a first branch 14, and a second branch 16. Branches 14, 16 connect at first common point
`
`18 and second common point 20. The common points 18, 20 provide input and output for an AC
`
`driving current #'rom a driver 24 for the circuit.
`
`[0021 ] The first branch 14 has a first LED 26 and a second LED 28, and the second branch
`
`16 having a third LEU 30 and a fourth LED 32. The first LSD 26 is connected to the second
`
`LED 28 in opposing series relationship with the inputs of the first and second LEDs 26, 28
`
`defining a first branch junction 34. The third LED 30 is connected to the fourth LED 32 in
`
`opposing series with tl~e outputs of the third and fourth LEDs 30, 32 defining a second branch
`
`junction 36.
`
`[0022]
`
`The first and second branches 34, 36 are connected to oi~e another such that the
`
`output of the first LED 26 is connected to the input of the third LED 30 at the first common point
`
`18 and the output of the second LED 28 is connected to the input of the fourth LED 32 at the
`
`second commozi point 20. A first cross-connecting circuit branch 38 has a fifth LED 40. The
`
`first cross-connecting circuit branch 38 being configured sl~ch that the input of the fifth LED 40
`
`5
`
`IPR PAGE 5
`
`

`
`Attorney Docket No.: LYN-071317DV02
`Divisional Application of U.S. App. No. 12/287,267
`
`is connected to second branch junction 36 and the output is connected to the first branch junction
`
`34.
`
`[0023]
`
`As will be appreciated by thosz of skill in the art, the LED's 26 and 32 will provide
`
`light only upon one half of an AC wave, pulse or phase, while LEDs 28 and 30 will provide light
`
`only upon the opposite wave, pulse or phase. At lower frequencies, e.g. n-~ains Frequencies, if the
`
`LEDs are spaced pursuant to another aspe;et oC the invention (disclosed below) at preferably
`
`approximately 3.0 mzn ox less preferably approximately 2.0 mm or less, them the amount of
`
`noticeable flicker may not be unacceptable. However•, the cross connecting circuit 38 and diode
`
`40 will be on (produce light) in both phases of the AC drive and hence mitigate flicker tivhich
`
`may be evidenced in its surrounding LEDs 26, 28, 30 and 32.
`
`[0024]
`
`rIG. 2 discloses an AC-driven LED circuit 50 which is a modification of AC-driven
`
`LED circuit 10. Circuit 50 furthcz• mitigates flicker, Circuit 50 provides an addiiianal cross-
`
`connecting circuit branch 42 having LED 44. The ZEDS 40, 44 are configured such that current
`
`flows through each upon both a negative and positive phase of the ~1C driving source 24. It
`
`should be appreciated that according to the invention x number of such cross connecting circuit
`
`branches (such as 38, 42} may be added as desired (see for e.g. FIG. 9), however, since the LEL7s
`
`(such as LL-;Ds 40, 44) are in parallel with each other, their voltage demand will he divided while
`
`their current draw will not. Hence a suitable driver need be provided for this circumstance.
`
`[0025]
`
`To increase the light output of the circuit of the invention, it should be noted as
`
`disclosed in FIGS. 3 and 10 that additional or n ZEDS may be provided in the branches I4 and
`
`16. Specircally FIG. 3 discloses an AC-driven circuit 60 which is a modification of circuit 50.
`
`Circuit 60 provides for additional LEDs 46 and 48. The pair of LEDs are configured among the
`
`first and second branch circuits 14, 16 of the parallel circuit 15 such that current flows through
`
`IPR PAGE 6
`
`

`
`t~ttorney Docket No.: LYN-071317DV02
`Divisional Application of U.S. App. No. 12/287,267
`
`the respective diodes 40, 44 upon both a negative and positive phase of the AC driving source 24
`
`and so that the current draw through parallel circuit 1 S during both AC phases is substantially the
`
`same.
`
`[0026
`
`It should be noted that according to the invention, n pairs of LEDs can be configured
`
`among first and second branch circuits of'a respective parallel circuit (see for e.g,, FIG. 10), such
`
`that current flows through the respective cross connecting circuit branch LEDs of a parallel
`
`circuit upon both a negative and positive phase of the AC driving source and so that the current
`
`draw through each of the respective parallel circuits during both AC phases is substantially the
`
`same. Mote LEDs in the branch circuits divide the current from the higher current LEDs in cross
`
`connecting circuits 38, ~2.
`
`[0027]
`
`According to another aspect of the invention, to fiirther mitigate the amount of flicker
`
`perceived, adding to the light provided and to scalabiiity, additional parallel cire~2its, each being
`
`the same as the first parallel circuit, may be conductively connected to the first parallel circuit in
`
`series or parallel at the their common points 18, ZO for providing an input and an output for an
`
`AC driving current for the circuit.
`
`[0028]
`
`For instance, FIG. 4 discloses an AC-driven LCI7 circuit 70 which includes additional
`
`parallel circuits 15 connected in series at common points 18, 20. Additionally, as seen in FIG. S,
`
`an AC-driven LED circuit SO includes additional parallel circuits 15 connected in parallel at
`
`common points 18, 20. This embodiment shows the utility of providing a scalable circuit that
`
`can be manufactured modularly and used to connect to match higher voltage requirements e.g.
`
`circuit 15 may d~•aw drawing 12 V AC while two such circuits 15 in series would meet 24V AC
`
`requirements.
`
`i7
`
`IPR PAGE 7
`
`

`
`Attorney Docket Na.: LYN-071317DV02
`Divisional Application of U.S. App. No. 12/287,267
`
`[0029]
`
`Preferably, the number and type of LEDs in tl~e AC-driven LED circuit draws a
`
`combined current and combined voltage which is substantially equal to the nominal voltage
`
`capacity of the AC drive sat~rce.
`
`[0030]
`
`As shown in FIG. 6, an AC-driven LED assembly 90 has a first and a second LED 82
`
`each discretely packaged, the LEDs being connected in an AC circuit and each LED package 82
`
`being mounted to a substrate 92 at a distance dl from the other of preferably approximately 3
`
`mm or less, and snore preferably 2.0 mm or less. The AC-driven LED assembly 90 also has
`
`packaged LEDs 84 eac11 having a width d2 and a length d3 of preferably approximately 2.5 mm
`
`or less, and more preferably 2.0 mm or less.
`
`[003 l ] FIG. 6 discloses an AC-driven LED assembly 90 wherein the LED packages 84 are
`
`az-ranged with respect to each other in a linear spatial relationship, while I'IG. 7 discloses an
`
`assembly 1 d0 wherein the LEI7 packages $4 are arranged with respect to each other in an XY
`
`rectilinear spatial relationship.
`
`[0032] As can be seen in rIG. 8, tivhen LED packages 84 are placed at 3 mm or less, the light
`
`produced there From intersects, thereby reducing yr eliminating the eCfe;ets of flicker.
`
`[0033]
`
`As would be known to one skilled in the art, various embodiments of the LED
`
`packages, substrates, and assemblies may be produced, such as creating an ~C-driven circuit
`
`where all circuits and LEDs are formed on a semiconductor, where the LED are discretely
`
`packaged apart from the circuits, and where each paralie( circuit is formed on a printed circuit
`
`board.
`
`[0034]
`
`While in the preceding there has been set forth a preferred embodiment of the
`
`invention, it is to be understood that the present invention may be embodied in other specific
`
`forms without departing from the spirit or central characteristics thereof. The present
`
`E':
`
`IPR PAGE 8
`
`

`
`Attorney Docket Irto.: LYN-071317DV02
`Divisional Application of U.S. App. No. 12/287,267
`
`embodiments, therefore, are to be considered in all respects as illustrative and not restrictive, and
`
`the invention is not to be limited to the details given herein. While specific embodiments have
`
`been illustrated and described, numerous modifications come to mind without significantly
`
`departing from the characteristics of the invention and the scope of protection is only limited by
`
`the scope of the accompanying Claims.
`
`D
`
`IPR PAGE 9
`
`

`
`Attorney Docket No.: LYN-471317DV02
`Divisional Application of U.S. App. No. 12/287,267
`
`CLAIMS
`
`I claim:
`
`An 1~C-driven LED assembly conlpt•ising:
`
`at least a first and a second LED each discretely packaged, the LEDs being connected in
`
`an AC circuit and each LED package being mounted to a substrate at a distance from the other of
`
`preferably approximately 3 mm or less, and more preferably 2.0 mm or less.
`
`2.
`
`The AC-driven LED assembly according to claim 1 wherein the packaged LEDs each
`
`have a length of preferably approximately 2.5 i~tm or less, and more preferably 2.0 mm or less.
`
`3.
`
`The AC-driven LED assembly according to claim 1 wherein the packaged LEDs each
`
`have a width of preferably approximately 2.5 mm or less, and more preferably 2.0 mm or less.
`
`4.
`
`The AC-driven LED assembly according to claim 1 wherein the LED packages are
`
`arranged with respect to each other in a linear spatial relationship.
`
`The AC-driven LED assembly according to claim 1 wherein the LED packages are
`
`arranged with respect to each other in an XY rectilinear spatial relationship.
`
`fIl]
`
`IPR PAGE 10
`
`

`
`Attorney Docket No.: LYN-071317DV02
`Divisional Application of U.S. App. No. 12/287,267
`
`ABSTRACT
`
`Ati AC-driven LED circuit 10 includes a first parallel circuit 12 having a first branch 14 and a
`
`second branch 16 which connect at first and second common point 18, 20. The common points
`
`18, 20 provide input and output for a~1 AC driving current from a driver of the circuit. The f rst
`
`branch 14 has a first LF,D 26 and a second LED 28, the first LED 26 being connected to the
`
`second LED 28 in opposing series relationship with the inputs of the first and second LEDs 26,
`
`28 defining a First branch junction 34. A second branch 16 has a third LED 3U and a fourth I,F,D
`
`32, the third LED 30 is connected to the fourth LED 32 in opposing series relationship with the
`
`outputs of the third and fourth LEDs 30, 32 defining a second branch junction 36. Improvement
`
`in performance and scalabiiity is provided by adding n diodes to a given parallel circuit and x
`
`cross connecting circuit branch diodes (4Q, 44) and providing one or more parallel circuits (15)
`
`in series anti or parallel. An AC-driven LED assembly with discretely packaged LEDs being
`
`connected in an AL circuit and being sized preferably substantially 2.5 min or less in length and
`
`width, and more preferably 2.0 tnm or less; and being mounted to a substrate at a distance fi•om
`
`the other of preferably approximately 3 mm or less, and more preferably 2.0 mm or less.
`
`11
`
`IPR PAGE 11
`
`

`
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`
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`IPR PAGE 12
`
`

`
`2/3
`
`F/G. 5
`
`~~
`
`FIG. 6
`84
`
`~4
`
`92
`
`d3
`
`F/Ca. 7
`
`100
`
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`
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`
`IPR PAGE 13
`
`

`
`3/3
`
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`
`FTG. 10
`
`IPR PAGE 14

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