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`Attorney Docket No. EGQ—005CP3C1
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`PATENT
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`APPLICANT:
`
`Smith
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`CONFIRMATION NO.:
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`1022
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`APPLICATION NO.:
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`13/964,938
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`GROUP NO.:
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`2881
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`FILING DATE:
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`August 12, 2013
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`EXAMINER :
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`McCormack, Jason L.
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`TITLE:
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`High Brightness Laser—DriVen Light Source
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`Commissioner for Patents
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`P.O. Box 1450
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`Alexandria, VA 22313-1450
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`AMENDMENT AND RESPONSE TO FINAL OFFICE ACTION
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`Madam:
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`This paper is submitted in response to the final Office Action mailed from the Patent
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`Office on July 17, 2014. Applicant submits herewith a Request for Prioritized Examination, a
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`Request for Continued Examination (RCE), a Petition for Extension of Time, and related fees.
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`In the event any additional fees are due, the Commissioner is hereby authorized to charge them to
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`Attomey’s Deposit Account No. 50-3081.
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`Applicant respectfully requests entry of this Amendment and Response, in which:
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`Amendments to the Claims begin on page 2, and
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`Applicant’s Remarks begin on page 7.
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`ASML 1009
`ASML 1211
`ASML 1211
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`
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`Amendment and Response to Office Action
`Application No.2 13/964,938
`Attorney Docket EGQ-005CP3Cl
`Page 2 of 10
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`Amendments to the Claims
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`Please amend the claims as follows, in compliance with 37 C.F.R. § l.l2l(c). This
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`listing of claims will replace all prior versions, and listings, of claims in the application:
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`Listing of the Claims:
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`1. (Currently amended) A method for illuminating features of a semiconductor wafer,
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`comprising:
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`ionizing a gas within a sealed pressurized plasma chamber having an operating
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`
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`resseure of at least 10 atmos heres;
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`providing substantiallv continuous laser energy having a wavelengtli ranoe of up
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`to about 2000 nm throuoh a reoion of material of the sealed _31‘essu1*ized chamber that is
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`trans arent to the substantiall continuous laser energv to the ionized gas to sustain a
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`plasma within the sealed pressurized plasma chamber to produce plasma—generated
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`light having wavelengths greater than 50 nm; and
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`illuminating the wafer with »‘&s‘<=.\<~%\\plasma— generated light__l;ayi;1g__yg_ay§l§;;1g_§l;1§
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`reater than 50 rim that exits the sealed ressurized chamber.
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`2. (Original) The method of claim 1, further comprising using the plasma—generated light to
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`measure the features of the wafer.
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`
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`4. (Previously presented) The method of claim 1, further comprising using an optical element
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`to deliver the plasma—generated light from the pressurized plasma chamber to a wafer
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`inspection system.
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`5. (Canceled)
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`
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`Amendment and Response to Office Action
`Application No.2 13/964,938
`Attorney Docket EGQ-005CP3C1
`Page 3 of 10
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`6. (Currently amended) The method of claim_1--5%, wherein the at least one laser emits
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`electromagnetic energy at a wavelength of 823.2 nm, 881.9 nm, 980 nm, 992.3 nm, or 1473.3
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`1’1lTl.
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`7. (Canceled)
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`8. (Currently amended) The method of claim~i}5;l, wherein the laser source comprises a
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`continuous wave (CW) laser.
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`9. (Original) The method of claim 1, wherein the plasma—generated light comprises ultraviolet
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`light.
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`10-12. (Canceled)
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`13. (Currently amended) A
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`ilaser driven litrht source comprising:
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`
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`21 .§_eal;c2si_.pr6SSuriZ6d Plasma Chambér haVing an .i..g.!.1_i.‘§.i__é?_E_1___§91$Q2.flit._i_€2[1i2;i.E1g..§§i3
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`gas within the chamber and a sa )hii'e window for maintainino a ressure
`therein;
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`a laser for providing at least substantially continuous energy through the sapphire
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`_y§._/'_i_n_g_i_Q__\3_»_'__to the ionized gas within the pressurized plasma chamber to sustain a
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`plasma and produce plasma—generated light having wavelengths greater than 50
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`nm. the ressure of the lasma chamber durin 0 ieration is reater than 10
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`atmosggheres; and
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`a means for allowino the lasma--generated li ht to exit the ressurized lasma chamber
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`Amendment and Response to Office Action
`Application No.2 13/964,938
`Attorney Docket EGQ-005CP3C1
`Page 4 of 10
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`
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`16. (Currently amended) The
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`3%--lElS€1‘---Cl1'1V€H
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`light source of claim 15, wherein the laser
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`source comprises a continuous wave (CW) laser.
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`17. (Currently amended) The s‘}y=s}i;\<%m“elaser—d1‘iven light source of claim 13, wherein the laser
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`comprises at least one laser selected from the group consisting of an IR laser, a diode laser, a
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`fiber laser, an ytterbium laser, a C02 laser, a YAG laser, and a gas discharge laser.
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`18. (Currently amended) The
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`least one optical element to focus and modify a property of the energy of the laser, the property
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`selected from the group consisting of diameter, direction, divergence, convergence, orientation,
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`and wavelength.
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`19. (Currently amended) The
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`
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`’ ‘ mar-—iEase1‘—driV‘en light source of claim 13, further comprising at
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`least one optical element to modify a property of the plasma— generated light emitted by the
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`ionized gas as the plasma— generated light is delivered to the tool.
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`20. (Currently amended) The
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`
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`“'3m---laser~driVen liglit source of claim 13, wherein the tool is
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`selected from the group consisting of a wafer inspection tool, a microscope, a metrology
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`tool, and a lithography tool.
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`21-25. (Canceled)
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`26. (Currently amended) A method for producing light comprising:
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`
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`Amendment and Response to Office Action
`Application No.2 13/964,938
`Attorney Docket EGQ-005CP3Cl
`Page 5 of 10
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`ionizing with an ignition source a gas within a pressurized plasma chamber, the pressure
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`
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`of the lasma chambe1'duri‘n/ 0 eration is treater than 10 atmos ")l‘1é31‘€S;
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`
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`providing (iilaser energy havint. a wavelen th range u 3 to about 2.0()() nm and ii ‘) ernerfi V
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`12119.13.__t11§__ig.ni_tiQt1__§g22tg:_.t0 the ionizéd gas Within the P.;£t_?_l§‘_§_t!£i;§£1_.IZl_%§_EI!.%_.Chambflf
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`t0 g6n6rat6 Or Sustain ‘<1 plasma in th6 Chamb6f__!9..L2£9£l_!£§§__i:‘:_.Rlflé!l1fl:££§l!.§£%_E§§i_li§§;h£
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`having wavelengths greater than 50 nm; and
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` enerated light out of the iessurized lasma chamber throu' h a
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`directin the _ lasma—
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`27. (Currently amended) The method of claim 26 further comprising providing sufficient energy
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`from the ignition source to the plasma to maintain a desired temperature of the plasma chamber
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`or to maintain a desired ressure of as or va or within the lasma chamber.
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`28. (Previously presented) The method of claim 26 further comprising operating the ignition
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`source during operation of the laser.
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`29-30. (Canceled )
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`31. (New) The method of claim 1 wherein the pressure of the plasma chamber during operation is
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`greater than 10 atmospheres.
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`32. (New) A light source, comprising:
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`a sealed pressurized chamber comprising a window and a curved reflective surface, the
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`pressurized chamber having an operating pressure greater than atmospheric pressure;
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`an ignition source for ionizing a gas within the pressurized chamber;
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`at least one laser external to the pressurized chamber for providing electromagnetic
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`energy to produce a plasma that generates plasma—generated light having wavelengths greater
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`than 50 nm, ; and
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`a curved reflective surface receiving at least a portion of the plasma— generated light
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`emitted by the plasma and reflecting the plasma— generated light toward the window, wherein the
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`emitted light and laser energy pass through the window.
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`Amendment and Response to Office Action
`Application No.2 13/964,938
`Attorney Docket EGQ-005CP3C1
`Page 6 of 10
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`33. (New) The light source of claim 32, wherein the pressurized chamber has a pressure of at
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`least 10 atmospheres during operation.
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`34. (New) The light source of claim 32 wherein the ignition source is at least one of an RF
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`ignition source, or electrodes within the pressurized chamber, the electrodes located on opposite
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`sides of the plasma [8/8].
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`35. (New) The method of claim 1, wherein the transparent material is formed of at least one of
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`sapphire or quartz.
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`36. (New) The method of claim 1, wherein the plasma—generaged light exits the sealed
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`pressurized chamber via a second transparent region.
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`37. (New) The laser driven light source of claim 13, wherein the means for allowing is the
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`sapphire window.
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`38. (New) The laser driven light source of claim 13, wherein the means for allowing is a second
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`window.
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`39. (New) The laser driven light source of claim 13, wherein the means for allowing comprises
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`an optical element.
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`Amendment and Response to Office Action
`Application No.2 13/964,938
`Attorney Docket EGQ-005CP3C1
`Page 7 of 10
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`REMARKS
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`Claims 1-30 were pending in the application. Applicant notes that the Amendment After
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`Final submitted on October 22, 2014 was not entered. The claim markings presented in the
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`present amendments to the claims are thus based on the claims that were submitted on June 17,
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`2014. Claims 1, 3, 6, 8, 13-20, 26 and 27 are hereby amended. Claims 5, 7, 10-12, 21-25, 29
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`and 30 are canceled. New claims 31-39 are hereby added, of which only claim 32 is
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`independent. After entry of these amendments, claims 1-4, 6, 8, 9, 13-20, 26-28 and 31-39 will
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`be pending in the application and are presented for consideration. Of these, claims 1, 13, 26 and
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`32 are independent.
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`Support for the new and amended claims can be found at least in paragraphs 0011, 0014,
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`0019, 0045-0047, 0069, 0143, 0164, 0154 and the figures of the published application. In View
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`of the following remarks, Applicant respectfully requests reconsideration and withdrawal of all
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`grounds of rejection and passage of the case to allowance.
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`Teleghonic Interview
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`The following is a record of the substance of a telephonic interview held with the
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`examiner on October 2, 2014, in accordance with the requirements of MPEP 713. The
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`undersigned thanks the examiner for his thoughtful and helpful comments and suggestions.
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`Present at the interview were Examiner McCormack, Don Smith, Joseph Capraro and Gerald
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`Worth. During discussions with the Examiner, agreement was reached that the proposed claim
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`amendments would overcome the prior art of record. In this paper, Applicant hereby amends the
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`independent claims accordingly.
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`Re'ections under 35 U.S.C.
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`102 b
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`The Office Action rejects claims 1, 7, 9, 10, 12, 13, 14, 15, 20, 26 and 28 as anticipated
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`by U.S. Patent Publication No. 2004/0016894 (“Wester”). Of these, claims 1, 13 and 26 are
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`independent. (Claim 10 is canceled by this paper.)
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`
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`Amendment and Response to Office Action
`Application No.2 13/964,938
`Attorney Docket EGQ-005CP3C1
`Page 8 of 10
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`Applicant hereby amends each of these independent claims to recite that the pressure of
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`the plasma chamber during operation is greater than 10 atmospheres. As discussed during the
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`telephonic interview, Wester does not teach or suggest this claim element. Applicant thus
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`submits that for at least this reason these claims, and the claims that depend therefrom, define
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`patentable subject matter.
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`Applicant also amends independent claims 1,13 and 26 to recite that the plasma generated
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`light has wavelengths greater than 50 nm. As discussed during the interview, EUV light sources
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`do not emit light having wavelengths greater than 50 nm.
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`Re'ections under 35 U.S.C.
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`103 a
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`The Office Action rejects dependent claims 2, 4 and 19 as obvious over Wester in view of
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`U.S. Patent Publication No. 2005/0243390 (“Tejnil”). However, Tejnil describes an EUV light
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`source that does not cure the defects of Wester discussed above. Since each of these claims
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`depends from an allowable independent claim, Applicant submits that these claims also define
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`patentable subject matter at least for this reason.
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`The Office Action rejects claims 3, 5, 11, 17 and 18 as obvious over Wester in view of
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`U.S. Patent Publication No. 2004/0183038 (“Hiramoto”). Claims 5 and 11 are canceled by this
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`paper. Hiramoto describes an EUV light source that does not cure the defects of Wester
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`discussed above. Since each of these claims depends from an allowable independent claim,
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`Applicant submits that claims 3, 17 and 18 also define patentable subject matter at least for this
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`reason.
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`The Office Action rejects claim 6 as obvious over Wester in view of U.S. Patent
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`Publication No. 2005/0205 81 1(“Partl0”). Partlo describes an EUV light source that does not
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`cure the defects of Wester discussed above. Since this claim depends from an allowable
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`independent claim, Applicant submits that claim 6 also defines patentable subject matter at least
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`for this reason.
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`
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`Amendment and Response to Office Action
`Application No.2 13/964,938
`Attorney Docket EGQ-005CP3C1
`Page 9 of 10
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`The Office Action rejects claims 8 and 16 as obvious over Wester in View of U.S. Patent
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`Publication No. 2004/0238762 (“Mizoguchi”). Mizoguchi describes an EUV light sources that
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`does not cure the defects of Wester discussed above. Since these claims depend from allowable
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`independent claims, Applicant submits that these claims also define patentable subject matter at
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`least for this reason.
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`The Office Action rejects claims 21, 22, 23, 25 and 30 as obvious over Wester in view of
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`U.S. Patent No. 3,826,996 (“J aegle”). These claims are all canceled by this paper without
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`prejudice.
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`The Office Action rejects claim 24 as obvious over Wester in view of J aegle and further
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`in view of U.S. Patent Publication No. 2006/0219957 (“Ershov”). This claim is canceled by this
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`paper without prejudice.
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`The Office Action rejects claim 27 as obvious over Wester in view of U.S. Patent No.
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`4,789,788 (“Cox”). Cox also does not cure the defects of Wester. For example, Cox is silent
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`concerning the operating pressure of his optically pumped radiation source and does not generate
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`a plasma. Since this claim depends from an allowable independent claim, Applicant submits that
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`this claim also defines patentable subject matter at least for this reason.
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`The Office Action rejects claim 29 as obvious over Wester in view of U.S. Patent
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`Publication No. 2004/0129896 (“Schmidt”). This claim is canceled by this paper without
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`prejudice.
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`The new claims
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`Applicant hereby adds new claims 31-39. Of these, only new claim 32 is independent.
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`Applicant submits that claims 31 and 35-39 are allowable at least because each depends from
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`allowable independent claim 1 or 13.
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`New independent claim 32 recites a light source having a pressurized chamber with an
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`operating pressure greater than atmospheric pressure that produces a plasma— generated light
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`Amendment and Response to Office Action
`Application No.2 13/964,938
`Attorney Docket EGQ-005CP3C1
`Page 10 of 10
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`having wavelengths greater than 50 nm. The sealed pressurized chamber of the light source also
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`includes a window through which both the laser energy and the emitted plasma— generated light
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`pass. Applicant submits that none of the references of record teach or suggest these features, and
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`thus that claim 32, and claims 33 and 34 that depend therefrom, also define patentable subject
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`matter.
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`CONCLUSION
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`Applicant requests that the Examiner reconsider the application and claims in light of the
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`foregoing amendment and response, and respectfully submits that the pending claims are in
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`condition for allowance. The Examiner is invited to call the undersigned attorney at (617) 526-
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`9626 to discuss the application.
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`Date: January 6, 2015
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`Reg. No.: 45,238
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`Tel. No.: (617) 526-9626
`Fax No.: (617) 526-9899
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`Respectfully submitted,
`
`(
`
`Gerald E. Worth, P.E.
`Proskauer Rose LLP
`
`Attorney for the Applicant
`One International Place
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`Boston, MA 02110
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`46671846V2