`
`SOLIDS CONTROL
`CATALOG
`
`Derrick 2024
`IPR2016-00642
`Axon EP, Inc. and Screen Logix, LLC v. Derrick Corporation
`
`
`
`9•1
`
`min (cid:9)
`
`.1•IL
`
`; nj ea INE. as 41
`
`&up.
`
`LETTER FROM THE FAMILY
`
`Founded by H. William Derrick Jr. in 1951, Derrick® Corporation was created to
`solve some of the most challenging mechanical separation needs of the Mining
`Industry. At the heart of our present-day offering resides the Integrated Vibratory
`Motor which was invented by our founder and gave life to an entire line of
`innovative separation technology. To this day, our pioneering spirit pulses through
`the organization and inspires development of our leading-edge solutions.
`
`Over the years, we have experienced exponential growth, expanding from our
`Mining roots to Oil & Gas Drilling, Underground Construction, Industrial, and
`other challenging industries worldwide. Our robust installed base and expansive
`network of thousands of cohesive individuals are located across the globe.
`
`Our success is fully dependent on people. Priority one is to serve our global
`families; our tenured employees, multi-national partners, and surrounding
`communities. Our unique, close-knit culture and shared, long-term outlook is not
`only paramount to our success, but to the success of all integral stakeholders.
`
`We thank you for expressing interest in our organization and look forward
`to being of service to you in the future.
`
`0,40.
`10 TON
`IMPERIL or
`
`TABLE OF CONTENTS
`
`Summary of Solids Control Equipment ............................................................................................................4-5
`
`Gumbo Removal ...................................................................................................................................................................6
`
`Flow Distribution ..................................................................................................................................................7
`
`Shakers
` Dual Pool® ........................................................................................................................................................8-9
` Hyperpool® ...................................................................................................................................................10-11
` Flo-Line Cleaner™ ..........................................................................................................................................12-13
`
`Screen Technology
` API RP 13C (ISO 13501) Compliance ............................................................................................................14-15
` Screen Cloth .....................................................................................................................................................16
` Screen Panel Construction ................................................................................................................................17
` Replacement Screen Panels for Derrick Shakers ..........................................................................................18-19
` Replacement Screen Panels for Non-Derrick Shakers...................................................................................20-21
` Screen Panel Chart for Derrick Shakers ............................................................................................................. 22
` Screen Panel Chart for Non-Derrick Shakers ..................................................................................................... 23
`
`Mud Agitators and Centrifugal Pumps .............................................................................................................24
`
`Degassers ...........................................................................................................................................................25
`
`Vibratory Motors ................................................................................................................................................26
`
`Hydrocyclones ....................................................................................................................................................27
`
`Centrifuges ................................................................................................................................................... 28-29
`
`
`Weights & Dimensions ................................................................................................................................. 30-32
`
`3
`
`Derrick 2024
`IPR2016-00642
`Axon EP, Inc. and Screen Logix, LLC v. Derrick Corporation
`
`
`
`SUMMARY
`OF SOLIDS CONTROL EQUIPMENT
`
`
`DX™-DX™-
`
`A200A200
`
`
`DX-DX-
`
`A170A170
`
`
`DX-DX-
`
`A140A140
`
`
`HP-HP-
`
`A170A170
`
`
`HP-HP-
`
`A140A140
`
`
`DX-DX-
`
`A120A120
`
`I
`
`HP-HP-
`
`A120A120
`
`
`DX-DX-
`
`A100A100
`
`
`DX-DX-
`
`A80A80
`
`
`DX-DX-
`
`A70A70
`
`
`HP-HP-
`
`A100A100
`
`
`HP-HP-
`
`A80A80
`
`
`HP-HP-
`
`A70A70
`
`
`HP™-HP™-
`
`A325A325
`
`
`HP-HP-
`
`A270A270
`
`
`HP-HP-
`
`A230A230
`
`
`DF™-DF™-
`
`A325A325
`
`
`DF-DF-
`
`A270A270
`
`
`DF-DF-
`
`A230A230
`
`
`
`BariteBarite
`
`66
`
`2020
`
`4040
`
`4545
`
`4949
`
`5353
`
`6060
`
`6161
`
`
`HP-HP-
`
`A200A200
`i
`
`DF-DF-
`
`A200A200
`
`7272
`
`
`DF-DF-
`
`A170A170
`
`
`DF-DF-
`
`A140A140
`
`
`DF-DF-
`
`A120A120
`
`
`DF-DF-
`
`A100A100
`
`8888
`
`9393
`
`101101
`
`104104
`
`107107
`
`118118
`
`125125
`
`142142
`
`143143
`
`148148
`
`167167
`
`170170
`
`198198
`
`203203
`
`10001000
`
`
`Colloidal SiltColloidal Silt
`
`
`22
`00
`(microns)
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`SandSand
`
`
`8585
`73 7473 74
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
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`
`
`
`DE-7200™ CENTRIFUGE
`
`Separation Particle Size:
`>2 microns
`
`Primary Application:
`Unweighted, Weighted, Closed
`Systems, and Barite Recovery
`
`DESILTER
`
`Separation Particle Size:
`20-74 microns
`
`Primary Application:
`Unweighted Systems
`
`DESANDER
`
`Separation Particle Size:
`40-100 microns
`
`Primary Application:
`Unweighted Systems
`
`DUAL POOL 626 VE
`Separation Particle Size:
`>40 microns
`
`Primary Application:
`Unweighted, Weighted,
`and Closed Systems
`
`FLO-LINE PRIMER II™
`
`Separation Particle Size:
`>1000 microns
`
`Primary Application:
`Gumbo/Scalping Applications
`and Unweighted Systems
`
`DE-1000™ CENTRIFUGE
`
`Separation Particle Size:
`>2 microns
`
`Primary Application:
`Unweighted, Weighted, Closed Systems,
`and Barite Recovery
`
`4
`
`MUD CLEANER
`
`Separation Particle Size:
`>40 microns
`
`Primary Application:
`Unweighted, Weighted,
`and Closed Systems
`
`HYPERPOOL
`
`Separation Particle Size:
`>40 microns
`
`Primary Application:
`Unweighted, Weighted,
`and Closed Systems
`
`5
`
`Derrick 2024
`IPR2016-00642
`Axon EP, Inc. and Screen Logix, LLC v. Derrick Corporation
`
`
`
`GUMBO REMOVAL
`
`Flo-Line Primer 258™
`The Flo-Line Primer 258™ utilizes a screen belt conveyor system
`to separate hydrated clays and large drilled cuttings from drilling
`fluid. This allows finer screens to be installed on the primary
`shakers, leading to lower dilution and operating costs. The Flo-Line
`Primer 258 is used in place of scalping shakers. The synthetic
`screen belt is available in 5, 10, and 20 square mesh weave.
`
`With a 1.5 HP electric motor driving a variable speed gearbox, the
`Primer allows ample adjustment for changes to solids loading.
`Rotating nylon brushes located at the discard end cleans the
`screen belt to eliminate blinding issues associated with sticky
`clays. The feed box comes with a built-in non-pressurized bypass.
`Access doors allow for easy clean out of the hopper, which
`simplifies screen belt replacement and allows inspection of the
`feed end roller. Optional features include custom hoods and
`custom hopper for oversize outlet.
`
`Flo-Line Primer 258
`
`FLOW DISTRIBUTION
`
`Flo-Divider™
`Trouble free handling capacities are increased by the Flo-Divider™,
`which distributes fluids/solids equally to multiple downstream
`shale shakers. The unit’s weir gates can be used to shut down
`flow to one or more of the outlets for servicing a downstream
`unit, adding or removing a shaker, or bypassing all shakers.
`The Flo-Divider eliminates the need for back tanks and shaker
`bypasses and minimizes the effect of pitch and heave on offshore
`installations. The unit is available in five sizes: 3-, 4-, 5-, 6-, and
`8-way.
`
`Mud from the flow line enters the rear of the Flo-Divider (1)
`where it contacts a baffle (2) allowing the flow to pass under and
`sometimes over before it flows over the weirs (3), and divides the
`liquid and solids equally between the desired number of shaker
`feed ports (4). Positive-sealing weir gates shutoff the flow to the
`downstream shakers (5).
`
`Flo-Divider
`
`Flo-Line Primer II™
`The Flo-Line Primer II utilizes a removal cartridge screen belt
`conveyor system to separate hydrated clays and large drilled
`cuttings from drilling fluid. This allows finer screens to be installed
`on the primary shakers, leading to lower dilution and operating
`costs. The Primer II is used in place of scalping shakers. Two
`types of screen belts can be used on the Primer II, a stainless steel
`chain or a synthetic mesh screen belt. The opening sizes available
`for the chain are 1/2” x 1” and 1” x 1”. The synthetic screen belt is
`available in 5, 10, and 20 square mesh weave.
`
`With a 1.5 HP electric motor driving a variable speed gearbox, the
`Primer II allows ample adjustment for changes to solids loading.
`When the chain belt cartridge is utilized, the sprocket roller on
`the discard end cleans the openings in the chain to eliminate
`blinding issues associated with sticky clays. When the synthetic
`belt cartridge is utilized, rotating nylon brushes located at the
`discard end cleans the screen belt. The feed box has a built-in
`non-pressurized bypass. Access doors allow for easy clean out
`of the hopper, replacing the synthetic belt and the inspection of
`the feed end roller or sprockets. Optional features include vapor
`extraction hoods, custom hoods, and custom hopper for oversize
`outlet.
`
`Flo-Line Primer II
`
`Integrated Flo-Divider™
`The Integrated Flo-Divider™ functions similarly to the Flo-Divider.
`The Integrated Flo-Divider distributes the drilling fluid evenly
`across the screen frames of dual or triple Hyperpool shakers. The
`unit combines a box feeder with a Flo-Divider to receive and divide
`flow from a central feed connection between two or three shakers.
`Pipes connect the box feeder/Flo-Divider to the box feeder on the
`additional shaker(s).
`
`Positive-sealing weir gates are provided to permit interruption of
`flow to one or more shakers, as needed to facilitate screen panel
`changes or other maintenance. Storage receptacles are provided
`on the front of the Flo-Divider to retain the weir gate when not
`in use. A bypass pipe for dispensing fluid/cement is installed at
`the base of the Flo-Divider. A butterfly valve is included in the
`bypass line to permit the feed to be diverted from all shakers when
`required for equipment maintenance or to accommodate drilling
`conditions, such as cementing.
`
`Integrated Flo-Divider
`
`6
`
`7
`
`Derrick 2024
`IPR2016-00642
`Axon EP, Inc. and Screen Logix, LLC v. Derrick Corporation
`
`
`
`FEATURES & BENEFITS
`
`Health, Safety, & Environment (HSE)
`
`Super G3™ Integrated Vibratory Motors
`
` • Easy screen inspection, removal, and installation
`
` • Zero maintenance
`
` • Low sound production (74 +/- 4 dBA)
`
` • Industry leading high G performance
`
` • Optional vapor extraction covers and hood protect
` operating personnel and surrounding equipment
` from vapors emitted during the screening process
` (dependent on customer provided HVAC exhaust
` system)
`
` • Self-locking splash covers provide clean operating
` environment
`
` • Patented continuous internal oil recirculating
` lubrication system
`
` • Superior conveyance
`
` • Three-year warranty
`
` • Light-weight screen panels make for easy installation
`
`Optional Scalping Deck
`
` • Effective removal of coarse material
`
` • Optional Loss Circulation Material (LCM) reclamation
`
` • Full view exposure of lower deck while operating
`
` • Lower deck screen changes without removing
` scalping panels
`
` • Abrasion-resistant ultra-long-life urethane panels
`
` • Integral bypass diverts flow directly to primary deck
` if desired
`
`Hydraulic Screen Angle Adjustment
`
` • Fast, push button adjustment from +1° to +7°
`
` • Permits optimal shaker performance by maintaining
` consistent fluid pool
`
`
`
`Mud Cleaner
`
` • Up to twenty 4” hydrocyclones
`
` • Up to three 10” hydrocyclones
`
` • Optional individual shutoff valve for each
` 4" hydrocyclone
`
`9
`
`Dual Concave Screen Bed
`
` • Fluid centering technology increases capacity
`
` • Increased efficiency in a smaller footprint
`
` • Compression fit bed material requires no hardware
`
`Actuated Screen Compression System
`
` • Eliminates bypass of solids under screen panels
`
` • Air actuation offers quick, easy screen changes
`
` • Fail-safe spring system securely retains panels
` upon loss of air pressure
`
` • All stainless steel pneumatic fittings
`
` • Snap-on protective covers
`
`Pyramid® Screen Technology
`
` • Pyramid® and Pyramid Plus™ screens offer up to
` 206% more API RP 13C non-blanked screen
` area over conventional shakers delivering
` increased efficiency
`
` • Compliant with industry-standard API RP 13C
` (ISO 13501)
`
`DUAL POOL®
`
`Derrick’s knowledgeable workforce incorporates
`the importance of rig personnel safety and drilling
`optimization into every aspect of the design,
`manufacturing, and support of the high G Dual Pool 600
`Series shaker. As a result, rigs have longer uptime and
`employees are safe in their working environment.
`
`With a history of innovation and setting new standards,
`Derrick and its patented DP 600 Series shaker reassures
`its commitment to the drilling industry by providing
`long-life equipment with low maintenance requirements.
`This premium product includes an innovative dual
`concave screen frame, actuated screen compression
`system, optional vapor extraction covers and hood, and
`an optional scalping deck. The combination of these
`features ensure increased fluid handling capacity and
`provide a new standard in screening equipment.
`
`Dual Concave Screen Bed
`
`Vapor Extraction (VE) Covers
`
`Screen Air Actuation Lever
`
`Screen Compression Pins
`
`Dual Pool 626 VE™
`
`Dual Pool 626 VE Mud Cleaner
`
`8
`
`
`
`Derrick 2024
`IPR2016-00642
`Axon EP, Inc. and Screen Logix, LLC v. Derrick Corporation
`
`
`
`HYPERPOOL®
`
`Backed by over 60 years of cost-effective solutions
`plus award-winning service, the Derrick Hyperpool
`shaker is the latest in a long line of products
`designed expressly to exceed the demanding
`needs of today’s oilfield drilling operations.
`
`With its compact footprint, industry-leading
`processing capacity, solids bypass prevention, and
`low maintenance cost, the Hyperpool is well suited
`for all drilling applications where drilling performance
`and rig modularity are required. The Hyperpool is
`designed to bring maximum value to the customer.
`
`By combining multiple shakers on a single modular
`design, the Hyperpool dual and triple units offer
`increased capacity in a compact footprint. Optimum
`flexibility is provided by the box feeder/Flo-Divider,
`which permits distribution of feed slurry equally
`to each shaker screen frame. A bypass pipe with
`integrated butterfly valves connects all hopper
`discharge outlets.
`
`4-Panel Hyperpool
`
`HYPERPOOL
`
`Concave Screen Bed
`
`Screen Compression Pins
`
`Triple Hyperpool Unit with Integrated Flo-Divider
`
`10
`
`
`
`FEATURES & BENEFITS
`
`Health, Safety, & Environment (HSE)
`
`Super G® Integrated Vibratory Motors
`
` • Easy screen inspection, removal, and installation
`
` • Zero maintenance
`
` • Low sound production (74 +/- 4 dBA)
`
` • Optional vapor extraction covers protect operating
` personnel and surrounding equipment from vapors
` emitted during the screening process (dependent on
` customer provided HVAC exhaust system)
`
` • Optional self-locking splash covers provide clean
` operating environment
`
` • Light-weight screen panels make for easy installation
`
`
` • Eliminates bypass of solids under screen panels
`
` • Powerful, quiet, dual vibratory motors apply high G
`
` performance
`
` • Two options - Super G® or Super G2®
`
` • Standard Super G has greased-for-life bearings
` (Two-year warranty)
`
` • Optional Super G2 has continuous recirculating
` internal oil lubrication system (Three-year warranty)
`
`
`Single Point Screen Angle Adjustment
`
` • Adjustable screen angle while drilling from +2° to +8°
` for optimum capacity, screen life, and efficiency
`
` • Fluid centering technology increases capacity up to
` 35% over competitive equipment
`
` • Manual single point system allows one man
` operation and optimization while drilling
`
` • Increased efficiency in a smaller footprint
`
`
`
` • Compression fit bed material requires no hardware
`
`
`Mud Cleaner
`
` • Up to twenty 4” hydrocyclones
`
` • Up to three 10” hydrocyclones
`
` • Optional individual shutoff valve for each
` 4" hydrocyclone
`
`Screen Compression System
`
` • Less than 45-seconds per screen panel change
`
` • Fast, secure panel retention
`
` • Single-side operation, available in either left or
` right side
`
`
`
`Pyramid Screen Technology
`
` • Pyramid and Pyramid Plus screens offer up to
` 45% more API RP 13C non-blanked screen area
` over conventional shakers delivering greater
` efficiency
`
` • Compliant with industry-standard API RP 13C
` (ISO 13501)
`
`Hyperpool
`Mud Cleaner
`
`11
`
`Derrick 2024
`IPR2016-00642
`Axon EP, Inc. and Screen Logix, LLC v. Derrick Corporation
`
`
`
`FLO-LINE CLEANER™
`
`FEATURES & BENEFITS
`
`Health, Safety, & Environment (HSE)
`
`Super G2® & Super G Integrated Vibratory Motors
`
` • Easy screen inspection, removal, and installation
`
` • Zero maintenance
`
` • Powerful, quiet, dual vibratory motors apply high G
` performance
`
` • Super G vibratory motors are standard for FLC 503
` and 504
`
` • Super G2 vibratory motors are standard for FLC 513
` and 514
`
` • Super G has greased-for-life bearings
` (Two-year warranty)
`
` • Super G2 has continuous recirculating internal oil
` lubrication system (Three-year warranty)
`
`Single Point Screen Angle Adjustment
`
` • Adjustable screen angle while drilling from -1° to +5°
` (FLC 513 and 503) and -1° to +7° (FLC 514 and 504)
` for optimum capacity, screen life, and efficiency
`
` • Single point system allows one man operation and
` optimization while drilling
`
` • Hydraulic push-button system on FLC 513/514
`
` • Manual ratchet system on FLC 503/504
`
` • Low sound production (74 +/- 4 dBA)
`
` • Optional vapor extraction covers protect operating
` personnel and surrounding equipment from vapors
` emitted during the screening process (dependent on
` customer provided HVAC exhaust system)
`
`
`
` • Light-weight screen panels make for easy
` installation
`
`Convex Screen Bed & Quick-Lok Tension System
`
` • Rugged stainless steel construction screen bed
` materials for long life
`
` • Convex screen bed for increased efficiency in a
` smaller footprint
`
` • Less than one minute per screen panel change
`
` • Fast, secure panel retention
`
` • Single-side operation, available in either left or
` right side
`
`Pyramid Screen Technology
`
` • Pyramid and Pyramid Plus screens offer up to
` 39% more API RP 13C non-blanked screen area over
` conventional shakers with a FLC 503/513 and up to
` 85% with a FLC 504/514, delivering greater
` efficiency
`
` • Compliant with industry-standard API RP 13C
` (ISO 13501)
`
`Mud Cleaner
`
` • Up to twenty 4” hydrocyclones
`
` • Up to three 10” hydrocyclones
`
` • Optional individual shutoff valve for each
` 4" hydrocyclone
`
`With over 15 years of offshore and onshore rig
`installations, Derrick’s Flo-Line Cleaner 500 Series
`shakers embody an industry-proven balance of
`product dependability and enhanced performance.
`Designed with the customer in mind, the Flo-Line
`Cleaner offers user-friendly technology such as
`light-weight screens, adjustable screen angle while
`drilling, and single-side screen tensioning.
`
`The Flo-Line Cleaner’s modular design allows
`for versatile configuration as a durable flow line
`shaker, high performance mud cleaner, single
`skid dual unit, or even as a drying shaker.
`
`FLC 504 Mud Cleaner
`
`FLC 503
`
`Quick-Lok Tension System
`
`Screen Tensioning Teeth
`
`„AN 1i
`
`5
`
`ta / (cid:9)
`
`P
`
`.ftummi
`
`FLC 513
`
`FLC 514 VE
`
`12
`
`
`
`13
`
`Derrick 2024
`IPR2016-00642
`Axon EP, Inc. and Screen Logix, LLC v. Derrick Corporation
`
`
`
`THE GLOBAL LEADER
`IN SCREENING TECHNOLOGY
`
`In 1977, Derrick Corporation
`expanded into the oilfield,
`establishing Derrick Equipment
`Company to serve this market.
`Derrick has been fully committed to
`furthering solids control technology
`through extensive research and
`development (R&D). Satisfying
`the ever-changing needs of the oil
`and gas industry for nearly forty
`years, Derrick combines several
`time proven products with new
`innovations to offer the most
`comprehensive and cost effective
`solids control systems in the
`industry.
`
`Continuing to set the standard in
`solids control, Derrick Equipment
`Company is leading the way to
`API’s new API RP 13C (ISO 13501),
`the new industry-standard for
`physical testing and labeling of
`shaker screens. Until API RP 13C,
`no common standard existed for
`testing and labeling of screens.
`All Derrick screens offer cut point
`integrity and are API RP 13C (ISO
`13501) compliant. Utilizing the
`most advanced and innovative
`R&D program, Derrick maintains its
`lead as a provider of fine screening
`technology.
`
`Increased Solids Removal
`Results in Lower Drilling Costs
`Derrick screens are designed to
`maximize solids removal capabilities
`while significantly reducing costs
`associated with drilling fluid and
`disposal. The utilization of Derrick
`screens lowers the percentage of
`drilled solids in the mud system.
`Less dilution is required, decreasing
`total drilling fluid requirements and
`disposal costs. Cleaner drilling fluid
`will decrease down hole problems
`which can adversely affect drilling
`time. All the benefits of clean
`drilling fluid lead to one end result:
`Lower Drilling Costs.
`
`High
`Solids
`Removal
`Efficiency
`
`Derrick Innovations
`1974
`DX Extra Fine Screen Cloth
`1977
`Sandwich (SWG) Screen® Panel
`1984
`Perforated Wear Plate (PWP™)
`Screen Panel
`1986
`HP High Performance Screen Cloth
`1989
`Polyurethane Screen Panel
`1995
`Pyramid (PMD®) Screen Panel
`1997
`Pyramid Plus (PMD+™) Screen Panel
`1998
`Floating Backing Wire Screen Panel
`2006
`API RP 13C Compliant Screens
`2006
`High Temperature Screen Panel
`2007
`Compression Screen Panel
`2007
`Urethane Scalping Screen Panel
`
`API RP 13C (ISO 13501)
`COMPLIANT SCREEN PANELS
`
`What is API RP 13C (ISO 13501)?
`A physical testing and labeling procedure for shaker screens. To be API RP
`13C compliant, a screen must be tested and labeled in accordance with this
`recommended practice. Internationally, API RP 13C is known as ISO 13501.
`
`Fig. 1
`D100 Separation
`& API Screen Number
`
`API RP 13C (ISO 13501) Compliance Tests
`To meet API RP 13C compliance two tests are required: cut point and
`conductance. API RP 13C allows the end user to compare by cut point,
`conductance (fluid flow), and non-blanked open area. The cut point test is
`based on a time-proven testing method used by ASTM to classify particles
`by size. The shaker screen designation is identified by matching the screen’s
`cut point to the closest ASTM sieve cut point. The D100 separation is used for
`assigning screen designations (Fig. 1). D100 means that 100 percent of the
`particles larger than the test screen will be retained, and all finer particles will
`pass through. The conductance test measures the ability of a fluid to pass
`through the screen. The non-blanked open area of a screen describes the
`net unblocked area (in square meters or square feet) available to permit the
`passage of fluid.
`
`After identifying the cut point and conductance, API RP 13C requires
`application of a permanent tag or label to the screen that is visible and legible
`(Fig. 2). Both cut point, expressed as an API number, and conductance shown
`in kD/mm are required on the screen label.
`
`The new procedure is a revision of the previous API RP 13E, which was based
`on optical measurements of the screen opening using a microscope and
`computer analysis. Under API RP 13E, screen designations were based on
`individual manufacturer test methods which produced inconsistent labeling.
`
`API RP 13C (ISO 13501)
`CUT POINT NUMBERS
`D100 Separation
`API Screen
`(Microns)
`Number
`>780,0 to 925,0 (cid:9)
`API 20
`API 25
`>655,0 to 780,0 (cid:9)
`API 30
`>550,0 to 655,0 (cid:9)
`>462,5 to 550,0 (cid:9)
`API 35
`>390,0 to 462,5 (cid:9)
`API 40
`API 45
`>327,5 to 390,0 (cid:9)
`>275,0 to 327,5 (cid:9)
`API 50
`>231,0 to 275,0 (cid:9)
`API 60
`API 70
`>196,0 to 231,0 (cid:9)
`>165,0 to 196,0 (cid:9)
`API 80
`API 100
`>137,5 to 165,0 (cid:9)
`API 120
`>116,5 to 137,5 (cid:9)
`>98,0 to 116,5 (cid:9)
`API 140
`API 170
`>82,5 to 98,0 (cid:9)
`API 200
`>69,0 to 82,5 (cid:9)
`>58,0 to 69,0 (cid:9)
`API 230
`API 270
`>49,0 to 58,0 (cid:9)
`API 325
`>41,5 to 49,0 (cid:9)
`>35,0 to 41,5 (cid:9)
`API 400
`API 450
`>28,5 to 35,0 (cid:9)
`>22,5 to 28,5 (cid:9)
`API 500
`>18,5 to 22,5 (cid:9)
`API 635
`
`Table 5 (found on page 40 and 41 of API RP 13C)
`
`Minimize
`Dilution
`
`Minimize/Eliminate Well
`Bore Problems
`
`Fig. 2
`Required Screen Tag Information
`
`Lower Mud &
`Disposal Costs
`
`Lower
`Drilling Costs
`
`Reduce
`Drilling Time
`
`Patented - and / or:
`6,161,700 6,669,027
`
`iCK .
`COPPORICIOX
`Made in Buffalo, NY USA
`
`5 / 2015
`
`A Genuine DERRICK
`
`4
`
`1•VillUOMYSCFEEN
`
`API 200
`
`(73 microns)
`
`Non-Blanked Area: 7.09 ft2 (0.66 m2)
`Conductance: 0.95 (kD/mm)
`Conforms of API RP 13C (ISO 13501)
`
`Derrick Corporation
`
`PMD500 DX-A200
`
`Made in USA
`
`14
`
`15
`
`Derrick 2024
`IPR2016-00642
`Axon EP, Inc. and Screen Logix, LLC v. Derrick Corporation
`
`
`
`SCREEN CLOTH
`
`SCREEN PANEL CONSTRUCTION
`
`Perforated Wear Plate Screen Panel (PWP™)
`The Derrick PWP screens are constructed of multiple screen
`layers bonded to a perforated metal plate for added support and
`facilitation of repair. Bonding squares help maintain cut point
`integrity by stabilizing the Sandwich Screen, increasing durability
`by reducing screen flutter, and isolating any screen failures.
`Screens for particular shakers may be repaired using the stainless
`steel plugs supplied with the panel.
`
`Pyramid and Pyramid Plus™ Screens (PMD® and PMD+™)
`Derrick has revolutionized screening technology with the
`patented Pyramid (PMD) and Pyramid Plus (PMD+) screens.
`These revolutionary three-dimensional screens offer the
`benefits of traditional flat multi-layered screens while adding a
`significant increase in usable screen area. The result is a screen
`that increases fluid handling capacity. Pyramid and Pyramid
`Plus screens provide an easy, cost effective increase in shaker
`performance. Designed with the latest technology, Pyramid
`screens allow rigs to screen finer earlier in the drilling process,
`thus significantly reducing mud and disposal costs. All Derrick
`screens are API RP 13C compliant.
`
`Exclusive Benefits
`• Increased shaker capacity
`• Enhanced permeability
`• Makes fine separations
`
`• Fit existing shakers
`• Screen finer faster
`• Drier cuttings
`
`comgczeiliopmimzItzmiN
`
`Extra Fine (DX™) Cloth
`The Derrick Extra Fine (DX) cloth
`series is used on the first multiple
`layer (Sandwich) screens. The
`DX cloth is designed to maximize
`capacity, maintain cut point integrity,
`and minimize nearsize particle
`blinding.
`
`Fine (DF™) Cloth
`
`The Derrick Fine (DF) cloth series
`has a slightly larger wire diameter
`than the DX cloth, but is thinner than
`market grade and tensile bolting
`cloth. The DF cloth is designed
`to maximize screen life, maintain
`cut point integrity, and minimize
`nearsize particle blinding.
`
`High Performance (HP™) Cloth
`The Derrick High Performance
`(HP) cloth series was developed to
`increase fluid capacity by utilizing
`slotted openings. Its slotted
`openings allow for higher flow rates
`to be processed without sacrificing
`cut point integrity.
`
`Screen Shape and Conductance
`Gravity and vibration force the solids into the corrugated screen’s troughs,
`thus allowing more fluid to pass through the top of the screen.
`
`ti
`
`PWP
`
`PMD
`
`PMD+
`
`16
`
`Corrugated Pyramid Screen
`Enhanced Permeability
`
`Conventional Flat Screen
`Solids Impede Fluid Flow
`
`17
`
`Derrick 2024
`IPR2016-00642
`Axon EP, Inc. and Screen Logix, LLC v. Derrick Corporation
`
`
`
`REPLACEMENT SCREEN PANELS
`FOR DERRICK SHAKERS
`
`Dilution and disposal costs are minimized with Derrick state-of-the-art screen surface technology. Combining high G
`shakers with Derrick’s exclusive Pyramid Screen technology significantly improves solids separation. Integrating the
`industry’s latest advancements in screen surface design – higher capacity, longer screen life, and optimal solids
`removal efficiency – Derrick screens can dramatically reduce operating costs.
`
`Hyperpool Series for Derrick Hyperpool Shakers
`Derrick’s Hyperpool performance is optimized through the installation of Pyramid
`screens, permitting the use of finer mesh sizes at higher capacities. The Hyperpool’s
`innovative screen compression system drives the center of the screen panel downward,
`firmly sealing the screen panel to the screen frame. Compression benefits include
`extended screen life, improved conveyance, elimination of ultra fine solids bypassing
`under screen panels, and faster and more user-friendly screen changes than any other
`shaker in the Derrick product line.
`
`API RP 13C (ISO 13501)
`Non-Blanked Open Screen Area
`
`Hyperpool
`
`PMD
`22.64 sq. ft
`
`PMD+
`
`COMPRESSION SYSTEM
`
`Hyperpool Series Screen
`
`600 Series for Derrick Dual Pool 600 Shakers
`Derrick’s 600 Series screens, available in Pyramid and Pyramid Plus panels, are used on
`all Dual Pool 600 series shakers. The DP 600’s innovative actuated screen compression
`system drives the center of the screen panel downward, firmly sealing the screen panel
`to the screen frame. Compression benefits include extended screen life, improved
`conveyance, elimination of ultra fine solids bypassing under screen panels, and fast,
`user-friendly screen changes. Derrick’s long-life urethane panels are used on models
`equipped with the scalping deck option.
`
`111111
`
`ill II
`
`Pyramid (PMD) 600 Series Screen
`& Scalping Deck 600 Series Urethane Screen
`
`API RP 13C (ISO 13501)
`Non-Blanked Open Screen Area
`
`PMD
`24.60 sq. ft.
`
`PMD+
`
`Urethane
`
`32.64 sq. ft.
`
`-
`
`DP 616
`
`DP 626
`
`24.60 sq. ft.
`
`32.64 sq. ft.
`
`12.00 sq. ft.
`
`DP 618
`
`32.80 sq. ft.
`
`43.52 sq. ft.
`
`-
`
`DP 628
`
`32.80 sq. ft.
`
`43.52 sq. ft.
`
`16.00 sq. ft.
`
`COMPRESSION SYSTEM
`
`500 Series for Derrick Flo-Line Cleaner 500 Shakers
`
`Derrick’s 500 Series screens, available in Pyramid, Pyramid Plus, and PWP panels
`are used on all FLC 500 series shale shakers. The FLC 500’s innovative single-side
`tensioning system reduces screen panel replacement time to less than one minute
`per panel on average. This faster, easier, and more reliable screen panel tensioning is
`provided by tensioning fingers and two Quick-Lok 1/2-turn tensioning bolts on each
`screen panel.
`
`7II 1[1
`
`
`;11; 11111
`p
`
`API RP 13C (ISO 13501)
`Non-Blanked Open Screen Area
`
`PWP
`
`PMD
`
`PMD+
`
`FLC 513
`
`12.15 sq. ft. 21.27 sq. ft.
`
`29.40 sq. ft.
`
`FLC 514
`
`16.20 sq. ft. 28.36 sq. ft.
`
`39.20 sq. ft.
`
`Pyramid (PMD) 500 Series Screen
`
`TENSIONING SCREEN SYSTEM
`
`18
`
`30.76 sq. ft.
`
`.
`
`19
`
`Derrick 2024
`IPR2016-00642
`Axon EP, Inc. and Screen Logix, LLC v. Derrick Corporation
`
`
`
`REPLACEMENT SCREEN PANELS
`FOR NON-DERRICK SHAKERS
`
`More Screen Area with Pyramid Screens
`Derrick makes replacement screens to fit non-Derrick
`shale shakers. Continuing with its commitment to
`remain the leading technology provider of fine screens,
`Derrick’s Research and Development department has
`developed a pretensioned screen for the BRANDT®
`COBRA™ Series, LCM-3D, and VSM 300™ shakers, as
`well as M-I SWACO® MONGOOSE® & MEERKAT ® Series
`shakers. Utilizing Derrick’s PMD and PWP technology,
`the 49x25, 46x23, and V300 replacement screens are
`API RP 13C (ISO 13501) compliant to ensure accurate
`cut point designation.
`
`PMDV 49x25 (DX Cloth)
`7.44 ft2
`
`PYRAMID. SCREEN
`
`PMD 46x23 (DX Cloth)
`6.15 ft2
`
`OEM 49x25
`5.38 ft2
`
`OEM 46x23
`5.30 ft2
`
`PMD V300 (DX Cloth)
`4.86 ft2
`
`OEM V300
`3.55 ft2
`