`Filed By: Donald R. Steinberg, Reg. No. 37,241
`David L. Cavanaugh, Reg. No. 36,476
`Michael H. Smith, Reg. No. 71,190
`60 State Street
`Boston, Massachusetts 02109
`Tel: (617) 526-6000
`Email: Don.Steinberg@wilmerhale.com
`
` David.Cavanaugh@wilmerhale.com
`
` MichaelH.Smith@wilmerhale.com
`
`
`
`
`
`UNITED STATES PATENT AND TRADEMARK OFFICE
`____________________________________________
`
`BEFORE THE PATENT TRIAL AND APPEAL BOARD
`____________________________________________
`
`
`
`
`
`ASML NETHERLANDS B.V., EXCELITAS TECHNOLOGIES CORP., AND QIOPTIQ
`PHOTONICS GMBH & CO. KG,
`Petitioners
`
`v.
`
`ENERGETIQ TECHNOLOGY, INC.,
`Patent Owner.
`
`Case IPR2016-00554
`
`
`
`PETITION FOR INTER PARTES REVIEW OF
`U.S. PATENT NO. 8,309,943
`CLAIMS 2, 5, AND 10
`
`
`
`U.S. Patent 8,309,943
`Petition for Inter Partes Review
`TABLE OF CONTENTS
`
`Page
`
`I.
`
`MANDATORY NOTICES ............................................................................. 1
`A.
`Real Parties-in-Interest .......................................................................... 1
`B.
`Related Matters ...................................................................................... 1
`C.
`Counsel .................................................................................................. 2
`D.
`Service Information ............................................................................... 3
`CERTIFICATION OF GROUNDS FOR STANDING .................................. 3
`II.
`III. OVERVIEW OF CHALLENGE AND RELIEF REQUESTED .................... 3
`A. Grounds for Challenge .......................................................................... 3
`B.
`Prior Art Patents and Printed Publications Relied Upon ...................... 4
`C.
`Relief Requested .................................................................................... 4
`IV. PERSON OF ORDINARY SKILL IN THE ART .......................................... 4
`V. OVERVIEW OF THE ’943 PATENT ............................................................ 5
`A.
`Summary of the Prosecution History .................................................... 6
`VI. CLAIM CONSTRUCTION ............................................................................ 7
`A.
`“Light source” ....................................................................................... 8
`B.
`“Blocker” ............................................................................................. 10
`VII. THE CHALLENGED CLAIMS ARE UNPATENTABLE .......................... 11
`A.
`Laser Sustained Plasma Light Sources With Blockers Were
`Known Long Before the Priority Date of the ’943 Patent .................. 11
`VIII. GROUNDS FOR FINDING THE CHALLENGED CLAIMS INVALID ... 15
`A. Ground 1: Claims 2 and 10 are obvious over Gärtner ........................ 15
`B.
`Ground 2: Claims 2 and 10 are obvious over Gärtner in view of
`Hiura .................................................................................................... 25
`Ground 3: Claims 2 and 10 are obvious over Gärtner in view of
`Ikeuchi ................................................................................................. 38
`D. Ground 4: Claim 5 is obvious over Gärtner in view of Blondia ......... 46
`E.
`Ground 5: Claim 5 is obvious over Gärtner in view of Hiura
`and Blondia .......................................................................................... 51
`
`C.
`
`i
`
`
`
`F.
`
`U.S. Patent 8,309,943
`Petition for Inter Partes Review
`Ground 6: Claim 5 is obvious over Gärtner in view of Ikeuchi
`and Blondia .......................................................................................... 53
`IX. RESPONSE TO ARGUMENTS RAISED BY PATENT OWNER IN ITS
`PRELIMINARY INJUNCTION MOTION .................................................. 56
`A.
`Patent Owner’s Arguments Regarding Objective Indicia of
`Non-Obviousness ................................................................................ 56
`CONCLUSION .............................................................................................. 58
`
`X.
`
`ii
`
`
`
`U.S. Patent 8,309,943
`Petition for Inter Partes Review
`
`I. MANDATORY NOTICES
`A. Real Parties-in-Interest
`ASML Netherlands B.V., Excelitas Technologies Corp., and Qioptiq
`
`Photonics GmbH & Co. KG (“Petitioners”) are the real parties-in-interest.
`
`B. Related Matters
`U.S. Patent No. 8,309,943 (“the ’943 patent,” Ex. 1101) is one member of a
`
`patent family of continuation and divisional applications. Exhibit 1102 shows the
`
`U.S. members of this patent family and the relationships among them. Petitioners
`
`have already filed a petition seeking inter partes review of claims 1, 3, 13, and 16
`
`of the ’943 patent, which the Board instituted on November 30, 2015 on all
`
`challenged claims. (See Case No. IPR2015-01277 (PTAB Nov. 30, 2015) (Paper
`
`13).) Petitioners are also seeking inter partes review of related U.S. Patent Nos.
`
`7,435,982 (“the ’982 patent”); 7,786,455 (“the ’455 patent”); 8,525,138 (“the ’138
`
`patent”); 8,969,841 (“the ’841 patent”); and 9,048,000 (“the ’000 patent”), as
`
`summarized below:
`
`IPR No.
`
`Challenged Claims
`
`Status
`
`Patent
`No.
`7,435,982
`
`IPR2015-01300
`IPR2015-01303
`
`1, 3-4, 10, 16, 21, 24-
`27, 30, 31, 34, 37, 42-
`43, 49, 55, 61-64, 67,
`68, 71, 72, 74, and 78
`23 and 60
`
`Instituted on all
`challenged claims
`
`Instituted on all
`challenged claims
`Instituted on all
`challenged claims
`
`7,435,982
`
`IPR2015-01377
`
`7,786,455
`
`IPR2015-01279
`
`19, 39-41
`
`1
`
`
`
`8,309,943
`
`IPR2015-01277
`
`1, 3, 13, and 16
`
`8,525,138
`
`IPR2015-01368
`
`1-5
`
`8,969,841
`
`IPR2015-01362
`
`1, 2, 3, and 7
`
`8,969,841
`9,048,000
`
`IPR2016-00127
`IPR2015-01375
`
`10, 13, 14
`1, 15, and 18
`
`IPR2016-00126
`
`7-10
`
`U.S. Patent 8,309,943
`Petition for Inter Partes Review
`Instituted on all
`challenged claims
`Instituted on all
`challenged claims
`Instituted on all
`challenged claims
`Pending
`Instituted on all
`challenged claims
`Pending
`
`9,048,000
`
`Petitioners are also filing additional petitions on the ʼ138, ’982, ’455, ’943,
`
`’841, and ’000 patents, as well as on the related U.S. Patent No. 9,185,786 (“the
`
`’5786 patent”)1. Petitioners request that the inter partes reviews of the ʼ943, ’982,
`
`’455, ’138, ’841, ’000, and ’5786 patents be assigned to the same Panel for
`
`administrative efficiency.
`
`The following litigation matters would affect or be affected by a decision in
`
`this proceeding: Energetiq Tech., Inc. v. ASML Netherlands B.V. et al., Civil
`
`Action No.: 1:15-cv-10240-LTS (D. Mass.) and In the Matter of Certain Laser-
`
`Driven Light Sources, Subsystems Containing Laser-Driven Light Sources, and
`
`Products Containing Same, Inv. No. 337-TA-983.
`
`C. Counsel
`Lead Counsel: Donald R. Steinberg (Registration No. 37,241)
`
`
`1The use of the ’5786 shortened form is to distinguish this patent from another
`
`Energetiq patent in the family, U.S. Patent No. 7,989,786 (“the ’9786 patent”).
`
`2
`
`
`
`U.S. Patent 8,309,943
`Petition for Inter Partes Review
`Backup Counsel: David L. Cavanaugh (Registration No. 36,476)
`
`Second Backup Counsel: Michael H. Smith (Registration No. 71,190)
`
`Service Information
`
`D.
`Email: Donald R. Steinberg, don.steinberg@wilmerhale.com
`
`Post and Hand Delivery: WilmerHale, 60 State St., Boston, MA 02109
`
`Telephone: 617-526-6453
`
`
`
`Facsimile: 617-526-5000
`
`II. CERTIFICATION OF GROUNDS FOR STANDING
`Petitioners certify pursuant to Rule 42.104(a) that the patent for which
`
`review is sought is available for inter partes review and that Petitioners are not
`
`barred or estopped from requesting an inter partes review challenging the patent
`
`claims on the grounds identified in this Petition.
`
`III. OVERVIEW OF CHALLENGE AND RELIEF REQUESTED
`Pursuant to Rules 42.22(a)(1) and 42.104 (b)(1)-(2), Petitioners challenge
`
`claims 2, 5, and 10 of the ’943 patent (“the challenged claims”) and request that
`
`each challenged claim be cancelled.
`
`A. Grounds for Challenge
`This Petition, supported by the declaration of Dr. J. Gary Eden, a Professor
`
`of Electrical Engineering at the University of Illinois (“Eden Decl.,” Ex. 1106),
`
`demonstrates that there is a reasonable likelihood that Petitioners will prevail with
`
`respect to at least one of the challenged claims and that each of the challenged
`
`claims is unpatentable for the reasons cited in this petition. 35 U.S.C. § 314(a).
`
`3
`
`
`
`U.S. Patent 8,309,943
`Petition for Inter Partes Review
`Prior Art Patents and Printed Publications Relied Upon
`
`B.
`Petitioners rely upon the following patents and printed publications:
`
`1. French Patent Pub. No. FR2554302A1, published May 3, 1985 (“Gärtner,” Ex.
`
`1103), and is prior art to the ʼ943 patent under 35 U.S.C. §102(b).
`
`2. U.S. Patent Publication No. US2005/0225739, filed April 11, 2003, published
`
`October 13, 2005 (“Hiura,” Ex. 1104), and is prior art to the ʼ943 patent under
`
`35 U.S.C. § 102(a), 102(b), and/or 102(e).
`
`3. Japanese Patent Pub. No. JP2003-317675, published Nov. 7, 2003 (“Ikeuchi,”
`
`Ex. 1105), and is prior art to the ʼ943 patent under 35 U.S.C. § 102(b).
`
`4. U.S. Patent No. 7,679,276, filed Dec. 1, 2005, published Aug. 10, 2006, and
`
`issued Mar. 16, 2010 (“Blondia” (Ex. 1117)), and is prior art to the ’943 patent
`
`under 35 U.S.C. § 102(a), 102(b), and/or 102(e).
`
`C. Relief Requested
`Petitioners request that the Patent Trial and Appeal Board cancel the
`
`challenged claims because they are unpatentable under 35 U.S.C. § 103.
`
`IV. PERSON OF ORDINARY SKILL IN THE ART
`A person of skill in the art at the time of the alleged invention of the ’943
`
`patent would have had a Ph.D. in physics, electrical engineering, or an equivalent
`
`field and 2-4 years of work experience with lasers and plasma, or a master’s degree
`
`in physics, electrical engineering, or an equivalent field and 4-5 years of work
`
`4
`
`
`
`U.S. Patent 8,309,943
`Petition for Inter Partes Review
`experience with lasers and plasma. (Eden Decl. ¶ 25 (Ex. 1106).)
`
`V. OVERVIEW OF THE ’943 PATENT
`The ’943 patent is directed to a laser sustained plasma light source for use in
`
`testing and inspection for semiconductor manufacturing. As depicted in Fig. 15A
`
`below, the light source includes a chamber (green), an ignition source 1529a and
`
`1529b (blue) for igniting a plasma, a laser 1524 (purple) for providing energy to
`
`the plasma (yellow) to produce a high brightness light, and a suspended blocker
`
`1550 (red) to prevent laser energy from escaping. (’943 patent, 28:14-30, 58-67;
`
`29:1-9; claim 1(Ex. 1101).) (Eden Decl. ¶ 26 (Ex. 1106).)
`
`
`
`According to the ’943 patent, the prior art relied upon the electrodes used for
`
`ignition to also sustain the plasma, which resulted in wear and contamination.
`
`(’943 patent, 1:31-46 (Ex. 1101).) Thus, a need arose for a way to sustain plasma
`
`without relying on an electrical discharge. (Id.) The alleged invention involves
`
`5
`
`
`
`U.S. Patent 8,309,943
`Petition for Inter Partes Review
`using a laser to provide energy to sustain the plasma for a light source and a
`
`suspended blocker to absorb or reflect laser energy not absorbed by the plasma.
`
`(’943 patent, 9:17-30 (Ex. 1101)) (Eden Decl. ¶ 27 (Ex. 1106).)
`
`As discussed below, there was nothing new or inventive about sustaining a
`
`plasma with a laser to produce light and using a blocker to absorb or deflect laser
`
`energy. Multiple prior art references, including Gärtner, Hiura, and Ikeuchi,
`
`disclosed light sources with the same elements as the ’943 patent. (Eden Decl. ¶
`
`28 (Ex. 1106).)
`
`A.
`
`Summary of the Prosecution History
`
`The ’943 patent (Ex. 1101) issued from U.S. Patent Appl. No. 13/099,823,
`
`which was filed on May 3, 2011. The ’943 patent application is a continuation of
`
`U.S. Patent No. 7,989,786 (“the’9786 patent”), which is a continuation-in-part of
`
`the ’455 patent, which is a continuation-in-part of the ’982 patent, filed March 31,
`
`2006. On August 3, 2013, the claims were allowed after an Examiner-initiated
`
`interview. The interview summary notes that independent claim 1 was amended,
`
`claim 2 was canceled, and claim 6 was rewritten in independent form. (Examiner
`
`Initiated Interview Summary dated Aug. 6, 2012 (Ex. 1109).) The Notice of
`
`Allowance states that the “key element of the applicant’s invention, not disclosed
`
`in prior art but present in all of the independent claims, is that the blocker
`
`suspended along a path the energy travels blocks or reflects the energy provided to
`
`6
`
`
`
`U.S. Patent 8,309,943
`Petition for Inter Partes Review
`the ionized medium that is not absorbed by the ionized medium.” (Notice of
`
`Allowance at 3-4, dated Aug. 6, 2012 (Ex. 1110).) The ’943 patent issued on
`
`November 13, 2012. (’943 patent (Ex. 1101).) (Eden Decl. ¶ 29 (Ex. 1106).)
`
`The independent claim features identified in the Notice of Allowability as
`
`missing from the prior art are present in the prior art used in the proposed grounds
`
`of unpatentability, as the Board recognized in its Decision on Institution in an IPR
`
`directed to the same patent. (Case No. IPR2015-01277 at 14 (PTAB Nov. 30,
`
`2015) (Paper 13) (instituting on claims including independent claims 1 and 13).)
`
`The Examiner did not separately address the patentability of the challenged
`
`dependent claims, which recite limitations that are also present in the prior art.
`
`(Eden Decl. ¶ 30 (Ex. 1106).)
`
`VI. CLAIM CONSTRUCTION
`A claim term in inter partes review is given the “broadest reasonable
`
`construction in light of the specification of the patent in which it appears.” 37
`
`C.F.R. § 42.100(b). Any claim term which lacks a definition in the specification is
`
`also given a broad interpretation. In re ICON Health & Fitness, Inc., 496 F.3d
`
`1374, 1379 (Fed. Cir. 2007).
`
`Should the Patent Owner, seeking to avoid the prior art, contend that the
`
`claims have a construction different from their broadest reasonable construction,
`
`the appropriate course is for the Patent Owner to seek to amend the claims to
`
`7
`
`
`
`U.S. Patent 8,309,943
`Petition for Inter Partes Review
`expressly correspond to its contentions in this proceeding. See 77 Fed. Reg.
`
`48,764, 48,766-48,767 (Aug. 14, 2012).
`
`Consistent with this standard, this section proposes, under the broadest
`
`reasonable construction standard, constructions of terms that lack a definition in
`
`the specification and provides support for these proposed constructions. Terms not
`
`included in this section have their broadest reasonable meaning in light of the
`
`specification as commonly understood by those of ordinary skill. (See Eden Decl.
`
`¶ 25 (defining level of ordinary skill) (Ex. 1106).) Applying the claim construction
`
`standard of Phillips v. AWH Corp., 415 F.3d 1303 (Fed. Cir. 2005) would not
`
`change the analysis or conclusions covered in this petition. The prior art teaches
`
`each claim limitation under any reasonable interpretation of the claim terms, and
`
`the analysis is not dependent on application of the "broadest reasonable
`
`interpretation" standard. (See Eden Decl. ¶ 31 (Ex. 1106).)
`
`“Light source”
`
`A.
`The term “light source” is recited in claim 1 (from which the challenged
`
`claims depend), as well as claims 2, 5, and 10. “Light source” should be construed
`
`to mean “a source of electromagnetic radiation in the extreme ultraviolet (10 nm to
`
`100 nm), vacuum ultraviolet (100 nm to 200 nm), ultraviolet (200 nm to 400 nm),
`
`visible (400 to 700 nm), near-infrared (700 nm to 1,000 nm (1µm)), middle
`
`infrared (1 µm to 10 µm), or far infrared (10 µm to 1,000 µm) regions of the
`
`8
`
`
`
`U.S. Patent 8,309,943
`Petition for Inter Partes Review
`spectrum,” as the Board found in the Decision on Institution for an IPR on this
`
`patent. (Case No. IPR2015-01277 (PTAB Nov. 30, 2015) (Paper 13 at 5).) (Eden
`
`Decl. ¶ 32 (Ex. 1106).)
`
`The ordinary and customary meaning of “light source”2 is a source of
`
`electromagnetic radiation in the extreme ultraviolet (10 nm to 100 nm), vacuum
`
`ultraviolet (100 nm to 200 nm), ultraviolet (200 nm to 400 nm), visible (400 to 700
`
`nm), near-infrared (700 nm to 1,000 nm (1µm)), middle infrared (1 µm to 10 µm),
`
`or far infrared (10 µm to 1,000 µm) regions of the spectrum. (See, e.g., William T.
`
`Silfvast, Laser Fundamentals, at 4 (2d ed. 2004)(Ex. 1107)).) The Patent Owner
`
`publishes a data sheet which is consistent with the ordinary and customary
`
`meaning in recognizing that “light source” includes EUV wavelengths. (See, e.g.,
`
`Energetiq EQ-10M Data Sheet at 2 (describing Energetiq’s EQ-10M product
`
`operating at 13.5 nm as an “EUV Light Source”) (Ex. 1108) (Eden Decl. ¶ 33 (Ex.
`
`1106).)
`
`2 The term “light” is sometimes used more narrowly to refer only to visible light.
`
`However, references to “ultraviolet light” in the ’943 patent make clear that the
`
`broader meaning is intended because ultraviolet light has a wavelength shorter than
`
`that of visible light. (See, e.g., ’943 patent, 7:33-40; 11:48-62; 13:21-56; 15:9-53;
`
`16:29-31; 16:66-17:11; 17:61-63; 20:5-6; 22:37-41; 23:9-12; 29:7-9 (Ex. 1101).)
`
`(See Eden Decl. ¶ 33 n. 1 (Ex. 1106).).
`
`9
`
`
`
`U.S. Patent 8,309,943
`Petition for Inter Partes Review
`The ’943 patent does not provide a definition of the term “light source” and
`
`uses the term consistent with the ordinary and customary meaning of the term.
`
`Consistent with the ordinary and customary meaning of “light source,” the ’943
`
`patent states that parameters such as the wavelength of the light from a light source
`
`vary depending upon the application. (’943 patent, 1:29-30 (Ex. 1101).) The
`
`specification describes “ultraviolet light” as an example of the type of light that can
`
`be generated: “emitted light 136 (e.g., at least one or more wavelengths of
`
`ultraviolet light).” (’943 patent, 15:10-11 (Ex. 1101); see also id. at 13:54-56
`
`(discussing the ultraviolet light 136 generated by the plasma 132 of the light source
`
`100)) (Eden Decl. ¶ 34 (Ex. 1106).)
`
`Therefore, the term “light source” should be construed to mean “a source of
`
`electromagnetic radiation in the extreme ultraviolet (10 nm to 100 nm), vacuum
`
`ultraviolet (100 nm to 200 nm), ultraviolet (200 nm to 400 nm), visible (400 to 700
`
`nm), near-infrared (700 nm to 1,000 nm (1µm)), middle infrared (1 µm to 10 µm),
`
`or far infrared (10 µm to 1,000 µm) regions of the spectrum.” (Eden Decl. ¶ 35
`
`(Ex. 1106).)
`
`“Blocker”
`
`B.
`The term “blocker” is recited in claim 1 (from which the challenged claims
`
`depend), as well as claims 5 and 10. “Blocker” should be construed to mean “an
`
`element that deflects or absorbs energy,” and should encompass each of the
`
`10
`
`
`
`U.S. Patent 8,309,943
`Petition for Inter Partes Review
`examples described in the ’943 patent specification, as the Board found in the
`
`Decision on Institution for an IPR on this patent. (Case No. IPR2015-01277
`
`(PTAB Nov. 30, 2015) (Paper 13 at 6).) (Eden Decl. ¶ 36 (Ex. 1106).)
`
`The ’943 patent’s specification states that “[i]n some embodiments, the
`
`blocker deflects energy,” whereas in other embodiments “the blocker absorbs the
`
`energy.” (’943 patent, 9:17-24; see also id. at 28:58-67 (“In this embodiment, the
`
`blocker 1550 is a mirror that deflects the laser energy 1556. . . . [t]he housing 1510
`
`absorbs part of the reflected laser energy 1584.”) (Ex. 1101).) The ’943 patent
`
`specification describes exemplary blockers as follows: “a mirror” (id. at 9:21),
`
`“graphite” (id. at 9:24), “a coating on a portion of the chamber” (id. at 9:29-30),
`
`and “wall . . . of the housing” (id. at 28:67). In light of the specification, the term
`
`“blocker” should be construed to mean “an element that deflects or absorbs
`
`energy.” Additionally, the term “blocker” should encompass each of the examples
`
`described in the ’943 patent specification noted above. (Case No. IPR2015-01277
`
`(PTAB Nov. 30, 2015) (Paper 13 at 6).) (Eden Decl. ¶ 37 (Ex. 1106).)
`
`VII. THE CHALLENGED CLAIMS ARE UNPATENTABLE
`A. Laser Sustained Plasma Light Sources With Blockers Were
`Known Long Before the Priority Date of the ’943 Patent
`
`When the application that led to the ’943 patent was filed, there was nothing
`
`new or inventive about a light source using an ignition source to generate a plasma
`
`in a chamber, a laser to sustain the plasma to produce high brightness light from
`
`11
`
`
`
`U.S. Patent 8,309,943
`Petition for Inter Partes Review
`the plasma, and a blocker (also known as a “beam stop”, “beam block”, or “beam
`
`dump”) to absorb or deflect unused laser energy. This concept had been known
`
`and widely used since at least as early as the 1980s, more than two decades before
`
`the application date. For example, in 1983, Gärtner et al. filed a patent application
`
`entitled “Radiation source for optical devices, notably for photolithographic
`
`reproduction systems,” which published on May 3, 1985 as French Patent Appl.
`
`No. 2554302. (Ex. 1103). Gärtner discloses a light source with the same features
`
`claimed in the ’943 patent: (1) a sealed chamber (green); (2) an ignition source –
`
`pulsed laser 10 (blue), which generates a plasma (within the yellow box); (3) a
`
`laser (purple), which provides energy to the plasma (yellow) to produce light; and
`
`(4) a blocker to absorb or reflect laser energy unabsorbed by the plasma (red).
`
`(See, e.g., Gärtner, 4-5; Fig. 1, 2 (Ex. 1103); Eden Decl. ¶ 38 (Ex. 1106).)
`
`’943 patent, Fig. 15A (Ex. 1101)
`
`
`
`
`
`Gärtner, Fig. 1 (Ex. 1103)
`
`
`
`12
`
`
`
`U.S. Patent 8,309,943
`Petition for Inter Partes Review
`In addition, on April 11, 2003, Hiura filed U.S. Patent Application No.
`
`2005/0225739 entitled “Exposure Apparatus and Device Fabrication Method
`
`Using the Same.” Hiura describes an exposure apparatus containing a laser plasma
`
`light source. As shown below in Fig. 10, Hiura discloses a laser sustained plasma
`
`light source with features similar to the ’943 patent: (1) a chamber 180 (green); (2)
`
`an ignited plasma 104 (yellow); (3) laser 100 (purple) for providing energy in the
`
`form of beam 101 to the plasma; and (4) a blocker 150 (red) to absorb and/or
`
`reflect laser energy unabsorbed by the plasma. (See, e.g., Hiura, ¶¶ 0012, 0017,
`
`0039, 0064-65, Fig. 10 (Ex. 1104).) Hiura states that stopper 150 includes a
`
`“triangle part 155” that “reflects laser, and absorbs it as a result of multiple
`
`reflection.” (Hiura, ¶ 0079 (Ex. 1104); Eden Decl. ¶ 39 (Ex. 1106).)
`
`Hiura Fig. 10 (Ex. 1104)
`
`
`
`Further, on April 26, 2002, Ikeuchi filed a patent application entitled “Light
`
`radiation apparatus,” which published as Japanese Patent No. JP2003-317675 on
`
`13
`
`
`
`U.S. Patent 8,309,943
`Petition for Inter Partes Review
`November 7, 2003. (Ex. 1105.) As shown in Fig. 1, reproduced below, Ikeuchi
`
`discloses a light source with features similar to the ’943 patent: (1) a sealed
`
`chamber 10 (green); (2) an ignited plasma (yellow); (3) an external energy source
`
`(purple) to sustain the plasma to emit a high brightness light; and (4) an
`
`electromagnetic radiation absorber 11 and an absorbent window 7 (i.e., blockers)
`
`(red) to prevent unabsorbed electromagnetic energy from escaping the radiation
`
`apparatus. (See, e.g., Ikeuchi, ¶¶ 0002, 0006, 0010, 0034, and 0046, Fig. 1 (Ex.
`
`1105).) (Eden Decl. ¶ 40 (Ex. 1106).)
`
`Ikeuchi, Fig. 1 (Ex. 1105)
`
`
`
`On December 1, 2005, Blondia filed a U.S. patent application entitled
`
`“Metal body arc lamp,” which published on August 10, 2006 and issued as US
`
`7,679,276 on March 16, 2010. Blondia describes a reflector cavity for use in a light
`
`source that can be coated with an appropriate reflecting material. (Blondia, 4:2-5
`
`(Ex. 1117).) Blondia specifically states that “[a]ppropriate coating materials . . .
`
`14
`
`
`
`U.S. Patent 8,309,943
`Petition for Inter Partes Review
`are known in the art, and can include reflecting materials such as silver and
`
`dichroic materials, including thin layers of metallic oxides, such as titanium oxide
`
`and silicon oxide. A dichroic coating can improve the performance of the reflector
`
`by absorbing unwanted or unutilized radiation . . . .” (Blondia, 4:7-14 (Ex. 1117).)
`
`(Eden Decl. ¶ 41 (Ex. 1406).)
`
`Thus, the purportedly novel features of the ’943 patent are nothing more
`
`than the standard features of laser sustained plasma light sources across several
`
`generations of technology from the 1980’s to the early 2000’s. (Eden Decl. ¶ 42
`
`(Ex. 1106).)
`
`VIII. GROUNDS FOR FINDING THE CHALLENGED CLAIMS INVALID
`Pursuant to Rule 42.104(b)(4)-(5), specific grounds for finding the
`
`challenged claims invalid are identified below and discussed in the Eden
`
`Declaration (Ex. 1106). These grounds demonstrate in detail that claims 2, 5, and
`
`10 are invalid under 35 U.S.C. § 103.
`
`A. Ground 1: Claims 2 and 10 are obvious over Gärtner
`As illustrated below, Gärtner discloses each limitation of claims 2 and 10
`
`and renders these claims obvious. Gärtner is prior art under 35 U.S.C. § 102(b)
`
`because it was published more than a year before the earliest claimed priority date
`
`for the ’943 patent, which is March 31, 2006. Gärtner was not considered by the
`
`Examiner during prosecution of the ’943 patent. (Eden Decl. ¶ 44 (Ex. 1106).)
`
`15
`
`
`
`U.S. Patent 8,309,943
`Petition for Inter Partes Review
`Disclosure in the Prior Art
`Gärtner, 1:1, 1:4; Figs. 1-4 (Ex. 1103)
`Gärtner, 3:20, 4:32, 5:3, 5:27-28, 6:9;
`Figs. 1-4 (Ex. 1103)
`Gärtner, 1:22, 3:29-32, 4:32, 5:5-7,
`5:15-16; Figs. 1-4 (Ex. 1103)
`Gärtner, 3:22-24, 3:29-32, 5:3-4, 5:7-9,
`5:11-12; Figs. 1-4 (Ex. 1103)
`
`Gärtner, 4:5-12, 5:3-5, 5:27, 6:9-16;
`Figs. 1, 3, 4 (Ex. 1103)
`
`Claim Element
`[1p] A light source, comprising:
`[1a] a chamber;
`
`[1b] an ignition source for ionizing a
`medium within the chamber;
`[1c] a laser for providing energy to the
`ionized medium within the chamber to
`produce a light; and
`[1d] a blocker suspended along a path
`the energy travels and blocking the
`energy provided to the ionized medium
`that is not absorbed by the ionized
`medium.
`
`1. Claim 2 is obvious over Gärtner
`
`Claim 2 of the ’943 patent, which depends from claim 1, is rendered obvious
`
`by Gärtner. (Eden Decl. ¶ 45 (Ex. 1106).)
`
`a)
`
`
`
`Claim 1 - Preamble
`
`The preamble of claim 1 recites a “light source.” (’943 patent, 30:35 (Ex.
`
`1101).) Gärtner discloses a light source. For example, Gärtner discloses a
`
`“radiation source for optical devices,” which is a light source. (Gärtner, 1:1, Figs.
`
`1-4 (Ex. 1103).) Gärtner’s light source can be used for “illuminating a
`
`photoresist.” (Id. at 1:4 (Ex. 1103).) (Eden Decl. ¶ 46 (Ex. 1106).)
`
`
`b)
`
`Claim 1 - elements [1a], [1b]
`
`Claim 1 recites “a chamber.” (’943 patent, 30:36 (Ex. 1101).) Gärtner
`
`discloses a chamber. For example, Gärtner discloses a “gas-tight chamber.”
`
`(Gärtner, 3:20; 4:32; 5:3, Fig. 1; see also 5:27-28, Fig. 2 (“A casing 16, the
`
`16
`
`
`
`U.S. Patent 8,309,943
`Petition for Inter Partes Review
`concave mirror 17 and the quartz window 18 constitute the gas-tight chamber
`
`containing the discharge medium 19.”); 6:9, Figs. 3-4 (“discharge chambers 35 and
`
`36”) (Ex. 1103); see also ’943 patent at 1:31-35 (recognizing light source
`
`chambers were known in the art) (Ex. 1101).) (Eden Decl. ¶ 47 (Ex. 1106).)
`
`Claim 1 further recites “an ignition source for ionizing a medium within the
`
`chamber.” (’943 patent, 30:37-38 (Ex. 1101).) Gärtner’s gas-tight chamber
`
`contains a “discharge medium” such as “argon or xenon,” and Gärtner’s “laser 10”
`
`is an ignition source for ionizing the medium. (Gärtner, 4:32, 5:5-7, 5:15-16 (Ex.
`
`1103).) In particular, laser 10 is “a nitrogen pulse laser” that “produces an
`
`electrical discharge” in the medium to create “absorbent plasma 14.” (Gärtner,
`
`5:5-7 (Ex. 1103).) Gärtner also discloses electrodes as an ignition source.
`
`(Gärtner, 1:22 (“the electrodes of the discharge cavity”) (Ex. 1103).) Thus,
`
`Gärtner discloses both electrode and pulsed laser ignition sources for ionizing a
`
`medium within the chamber. (Eden Decl. ¶ 48 (Ex. 1106).)
`
`c)
`
`
`
`Claim 1 - element [1c]
`
`Claim 1 recites “a laser for providing energy to the ionized medium within
`
`the chamber to produce a light.” (’943 patent, 30:39-40 (Ex. 1101).) Gärtner
`
`discloses this limitation. For example, Gärtner teaches “the production and
`
`maintenance of a radiation-emitting plasma in the discharge medium are ensured,
`
`in a known manner, by at least one laser situated outside the chamber.” (Gärtner,
`
`17
`
`
`
`U.S. Patent 8,309,943
`Petition for Inter Partes Review
`3:22-24 (Ex. 1103).) Gärtner shows “continuous laser 9,” which is a “stationary
`
`CO2 gas laser,” as an example of such a laser. (Id. at 5:3-14 (“absorbent plasma 14
`
`which is heated to high temperatures under the influence of the radiation 11 [from
`
`laser 9]. The radiation 15 from the plasma can be fed into the downstream optical
`
`system through the window 8.”) (Ex. 1103).) (Eden Decl. ¶ 49 (Ex. 1106).)
`
`
`d)
`
`Claim 1 - element [1d]
`
`Claim 1 recites “a blocker suspended along a path the energy travels and
`
`blocking the energy provided to the ionized medium that is not absorbed by the
`
`ionized medium.” (’943 patent, 30:41-43 (Ex. 1101).) Gärtner discloses this
`
`limitation. For example, Gärtner’s “concave mirror 12” in Fig. 1 is a blocker
`
`suspended along a path the energy travels and blocks the energy provided to the
`
`ionized medium that is not absorbed by the ionized medium. In particular, concave
`
`mirror 12 is “mounted on the wall of the chamber” along a path traveled by
`
`radiation 11 from laser 9. (Gärtner, 5:4-5 (Ex. 1103).) Concave mirror 12 blocks
`
`the laser energy provided to the plasma 14 that is not absorbed by the plasma 14.
`
`Indeed, like an embodiment of the ’943 patent, concave mirror 12 blocks this laser
`
`energy by reflecting it back toward the plasma 14. (Gärtner, 5:3-5 (“The coherent
`
`radiation 11 from the laser 9 … penetrates into the chamber 1 through the window
`
`6 and is focussed by the concave mirror 12 mounted on the wall of the chamber.”)
`
`(Ex. 1103).) (Cf. ’943 patent, 29:33-36 (“In some embodiments, the blocker 1550
`
`18
`
`
`
`U.S. Patent 8,309,943
`Petition for Inter Partes Review
`is configured to reflect the laser energy 1556 back toward the ionized medium in
`
`the chamber 1528.”) (Ex. 1101).) (Eden Decl. ¶ 50 (Ex. 1106).)
`
`Gärtner also discloses a blocker positioned between the laser and an output
`
`of the light source as depicted in Figure 15A of the ’943 patent. For example, in
`
`Figure 3 of Gärtner, concave mirror 39 is a blocker suspended along a path the
`
`energy travels and serves to block the energy provided to the ionized medium that
`
`is not absorbed by the ionized medium. Like the arrangement in Figure 15A of the
`
`’943 patent, concave mirror 39 is positioned between the laser 38 and the output of
`
`the light source. Additionally, like an embodiment of the ’943 patent, concave
`
`mirror 39 blocks the beam 37 by reflecting it toward plasma 41. (Gärtner, 6:10-16
`
`(“The radiation 37 from the carbon dioxide (CO2) laser 38 is focussed by … a
`
`concave mirror 39 … onto focal point[] 41 …”) (Ex. 1103).) (Cf. ’943 patent,
`
`29:33-36 (“In some embodiments, the blocker 1550 is configured to reflect the
`
`laser energy 1556 back toward the ionized medium in the chamber 1528.”) (Ex.
`
`1101).) Additionally, concave mirror 39 is suspended along a path the energy
`
`travels because it is attached to the output window in the path the laser energy
`
`travels. (Gärtner, 6:9-16; Fig. 3 (Ex. 1103).) (Eden Decl. ¶ 51 (Ex. 1106).)
`
`Similarly, in Figure 4, Gärtner discloses blocking the energy provided to the
`
`ionized medium that is not absorbed by the ionized medium with an output
`
`window suspended along a path the energy travels. In particular, lens 40 focuses
`
`19
`
`
`
`U.S. Patent 8,309,943
`Petition for Inter Partes Review
`the beam 37 onto the plasma 42. (Gärtner, 6:10-12 (Ex. 1103).) The output
`
`window absorbs the laser energy provided to the plasma that is not absorbed by the
`
`plasma. A person of skill in the art would appreciate that the output window in
`
`Fig. 4 is likely to be quartz. First, Gärtner discloses that the output window 18 in
`
`Fig. 2 is quartz. (See, e.g., Gärtner, 5:22-24, 27 (Ex. 1103).) Thus, a person of
`
`skill in the art would understand that the output windows in the other figures are
`
`also likely to be quartz. Additionally, quartz has several advantages relative to
`
`other materials. For example, quartz is transparent to the ultraviolet light produced
`
`by the plasma and absorbs infrared