throbber
Paper No. ______
`Filed: 10/9/2015 8:39 PM
`
`UNITED STATES PATENT AND TRADEMARK OFFICE
`BEFORE THE PATENT TRIAL AND APPEAL BOARD
`
`COSTCO WHOLESALE CORPORATION
`Petitioner
`
`v.
`
`ROBERT BOSCH LLC
`Patent Owner
`
`U.S. Patent 6,292,974
`
`DECLARATION OF DR. GREGORY W. DAVIS IN SUPPORT OF
`PETITION FOR INTER PARTES REVIEW OF U.S. PATENT 6,292,974
`
`1
`
`Costco Exhibit 1008, p. 1
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`

`
`I.
`
`INTRODUCTION
`
`I, Dr. Gregory W. Davis, hereby declare the following:
`
`1.
`
`I have been asked by counsel for Petitioner Costco Wholesale
`
`Corporation (“Costco”) to review U.S. Patent 6,292,974 (“the ‘974 patent”), to
`
`describe the skill level in the art of the ‘974 patent as of July 9, 1998, as reflected
`
`in the patents and printed publications cited below, and to analyze whether, as of
`
`not later than July 9, 1998, the conception and making of the wiper blade for motor
`
`vehicle windows claimed in the ‘974 patent required more than ordinary skill in the
`
`art or involved more than the predictable use of prior art elements according to
`
`their established functions.
`
`2.
`
`In particular, I have been asked to provide comments concerning U.K.
`
`Patent Application No. GB 2,106,775, U.S. Patent No. 3,192,551, German Patent
`
`No. DE 1,028,896 and U.S. Patent No. 3,418,679.
`
`3.
`
`In performing my analysis I have considered the claims of the ‘974
`
`patent, any differences between the claimed subject matter and the prior art patents
`
`and printed publications cited below, and the level of ordinary skill in the art of the
`
`‘974 patent as of not later than July 9, 1998.
`
`II. QUALIFICATIONS
`
`4.
`
`A copy of my resume is attached as Appendix A.
`
`2
`
`Costco Exhibit 1008, p. 2
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`

`
`5.
`
`I earned a Ph.D. in Mechanical Engineering from the University of
`
`Michigan – Ann Arbor in 1991. My thesis was directed to automotive engineering.
`
`Prior to this, I received a Master of Science degree in Mechanical Engineering
`
`from Oakland University (1986) and a Bachelor of Science degree in Mechanical
`
`Engineering from the University of Michigan, Ann Arbor (1982). I am a registered
`
`professional engineer in the state of Michigan.
`
`6.
`
`As shown in my resume, most of my career has been in the field of
`
`automotive engineering. I have held positions in both industry and academia
`
`relating to this field. After receiving my Masters degree, I began work at General
`
`Motors. At General Motors I had several assignments involving automotive
`
`design. I held positions in advanced engineering and manufacturing. Over the
`
`course of my years at General Motors, I was involved in all aspects of the vehicle
`
`design process, from advanced research and development to manufacturing. I also
`
`worked on several different technologies while at General Motors including
`
`various mechanical components and subsystems of vehicles.
`
`7.
`
`After leaving General Motors, I finished my Ph.D. in Mechanical
`
`Engineering from the University of Michigan – Ann Arbor. My thesis was
`
`directed to automotive engineering including the design and development of
`
`systems and models for understanding combustion in automotive engines. Upon
`
`completion of my Ph.D., I joined the faculty of the U.S. Naval Academy where I
`
`3
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`Costco Exhibit 1008, p. 3
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`

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`led the automotive program in mechanical engineering. As part of my
`
`responsibilities while at the Academy, I managed the laboratories for Internal
`
`Combustion Engines and Power Systems. Additionally, I served as faculty advisor
`
`for the USNA Society of Automotive Engineers (SAE). During this time I served
`
`as project director for the research and development of hybrid electric vehicles.
`
`This included extensive design and modifications of the powertrain, chassis, and
`
`body systems. While at the Naval Academy, I also taught classes in mechanical
`
`engineering at Johns Hopkins University.
`
`8.
`
`In 1995, I joined the faculty of Lawrence Technological University
`
`where I served as Director of the Master of Automotive Engineering Program and
`
`Associate Professor in the Mechanical Engineering Department. The master's
`
`program in automotive engineering is a professionally oriented program aimed at
`
`attracting and educating practicing engineers in the automotive industry. In
`
`addition to teaching and designing the curriculum for undergraduate and graduate
`
`students, I also worked in the automotive industry closely with Ford Motor
`
`Company on the development of a hybrid electric vehicle. I served as project
`
`director on a cooperative research project to develop and design all aspects of a
`
`hybrid electric vehicle. While in many instances we used standard Ford
`
`components, we custom designed many automotive subsystems. In addition to the
`
`powertrain system, we designed and developed the exterior body of the vehicle. In
`
`4
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`Costco Exhibit 1008, p. 4
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`

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`the course of this development, we custom designed a wiper blade system that
`
`would work appropriately with the body modifications desired for the hybrid
`
`electric vehicle. Not only did we select the appropriate location, structures, and
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`design of the wiper system, we also custom designed a wiper blade appropriate for
`
`placement and performance with the vehicle in order to correct a performance
`
`(chatter) issue created by the body modifications. During the course of this nearly
`
`two year project, we created a unique wiper blade system for use on our hybrid
`
`electric vehicle, which was based on the Ford Taurus. We also did analytical and
`
`actual testing of the systems. During my time at Lawrence Tech, I served as
`
`advisor for 145 automotive graduate and undergraduate project students. Many of
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`the graduate students whom I advised were employed as full time engineers in the
`
`automotive industry. This service required constant interaction with the students
`
`and
`
`their automotive companies which
`
`included
`
`the major automotive
`
`manufacturers (Ford, Chrysler, General Motors, Toyota, etc.) along with many
`
`automotive suppliers.
`
`9.
`
`Currently, I am employed as a Professor of Mechanical Engineering
`
`& Director of the Advanced Engine Research Laboratory (AERL) at Kettering
`
`University, formerly General Motors Institute. Acting in these capacities, I develop
`
`curriculum and teach courses in mechanical and automotive engineering to both
`
`undergraduate and graduate students. Since coming to Kettering, I have advised
`
`5
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`Costco Exhibit 1008, p. 5
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`

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`over 90 undergraduate and graduate theses in automotive engineering. Further, I
`
`actively pursue research and development activities within automotive engineering.
`
`This activity requires constant involvement with my students and their sponsoring
`
`automotive companies which have included not only those mentioned above, but
`
`also Bosch, Nissan, Borg Warner, FEV, Inc., U.S. Army Automotive Command,
`
`Denso, Honda, Dana, TRW, Tenneco, Navistar, and ArvinMeritor. I have
`
`published over 50 reviewed technical articles and presentations involving topics in
`
`automotive engineering. Automotive and mechanical engineering topics covered in
`
`these articles include mechanical design and analysis of components and systems,
`
`vehicle exterior design including aerodynamics, thermal and fluid system design
`
`and analysis, selection and design of components and sub-systems for optimum
`
`system integration, and system calibration and control. I have also chaired or co-
`
`chaired sessions in automotive engineering at many technical conferences
`
`including sessions involving materials applications and development in automotive
`
`engineering. Additionally, while acting as director of the AERL, I am responsible
`
`for numerous laboratories and undergraduate and graduate research projects, which
`
`include a computational wiper blade design effort and laboratory. With my
`
`colleague, I have worked on
`
`the correlation between
`
`the computational
`
`environment and the experimental results for presentations to the automotive
`
`industry.
`
`6
`
`Costco Exhibit 1008, p. 6
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`

`
`10.
`
`I also serve as faculty advisor to the Society of Automotive Engineers
`
`International (SAE) Student Branch and Clean Snowmobile Challenge and am also
`
`very active in SAE at the national level. I have served as a director on the SAE
`
`Board of Directors, the Engineering Education Board, and the Publications Board.
`
`Further, I have chaired the Engineering Education Board and several of the SAE
`
`Committees.
`
`11.
`
`I also actively develop and
`
`teach Continuing Professional
`
`Development (CPD) courses both for SAE and directly for corporate automotive
`
`clients. These CPD courses are directed to automotive powertrain, exterior body
`
`systems, and include extensive aerodynamic considerations. These courses are
`
`taught primarily to engineers who are employed in the automotive industry.
`
`12.
`
`Finally, I am a member of the Advisory Board of the National
`
`Institute for Advanced Transportation Technology at the University of Idaho. In
`
`addition to advising, I also review funding proposals and project reports of the
`
`researchers funded by the center.
`
`III. MATERIALS REVIEWED
`
`13.
`
`In preparing for this Declaration, I have analyzed and considered all
`
`of the documents referenced herein. More specifically, I have reviewed U.S. Patent
`
`No. 6,292,974 (“the ‘974 patent”) in detail, along with its file history and prior art
`
`documents cited therein. I have also reviewed prior art references, including U.K.
`
`7
`
`Costco Exhibit 1008, p. 7
`
`

`
`Patent Application No. GB 2,106,775, U.S. Patent No. 3,192,551, German Patent
`
`No. DE 1,028,896 and U.S. Patent No. 3,418,679.
`
`14.
`
`In forming my opinions, I considered and relied upon the contents of
`
`the patents and printed publications identified below. In interpreting and
`
`explaining the contents of these patents and printed publications, I have also relied
`
`on my own education, including knowledge of basic engineering practices in the
`
`industry, my background, and my experience in the automotive industry.
`
`IV. LEVEL OF ORDINARY SKILL IN THE ART
`
`15. As of not later than July 9, 1998, the level of ordinary skill in the art
`
`of the ‘974 patent included at least the ability to make the subject matter disclosed
`
`in the following patents and printed publications and to make predictable uses of
`
`the elements they disclose according to their established functions:
`
`(cid:120) U.K. Patent Application No. G.B. 2,106,775 (“Prohaska”) (Ex. 1004).
`
`(cid:120) U.S. Patent No. 3,192,551 (“Appel”) (Ex. 1005).
`
`(cid:120) German Patent Publication No. 1,028,896 (“Hoyler”) (Ex. 1006).
`
`(cid:120) U.S. Patent No. 3,418,679 (“Barth”) (Ex. 1007).
`
`16. As of not later than July 9, 1998, the level of skill level in the art also
`
`included the ability to make predictable use of the devices and materials described
`
`above according to their established functions. A person of ordinary skill in the art
`
`would have the education and experience in automotive design, automotive
`
`8
`
`Costco Exhibit 1008, p. 8
`
`

`
`manufacture, or mechanical engineering to have knowledge of the information
`
`deployed in these patents and printed publications.
`
`V.
`
`OPINIONS
`
`17.
`
`In my opinion, each of claims 1, 2 and 8 of the ‘974 patent describes
`
`subject matter that, as a whole, would have been obvious to a person having
`
`ordinary skill in the art of the ‘974 patent as of not later than July 9, 1998. My
`
`reasoning for my opinion is set forth in the analysis below.
`
`VI.
`
` BACKGROUND OF THE PERTINENT TECHNOLOGY
`
`18.
`
`The subject matter of the ‘974 relates to windshield wiper technology.
`
`Windshield wipers have existed since the late 1800s. Their purpose is to clean, for
`
`example, rain, snow, debris, etc., from the windshield of a vehicle while it is in
`
`motion. Thus, it enables the driver and occupants of the vehicle to clearly see the
`
`path ahead of them.
`
`19. One common type of windshield wiper is constructed in what is
`
`commonly referred to as a yoke-style structure to distribute the wiper arm force
`
`along the wiper blade. This type of wiper blade is also called a conventional-style
`
`blade. An example of this style can be found in U. S. patent 3,418,679 to Barth et
`
`al. (Barth) from 1966, shown below.
`
`9
`
`Costco Exhibit 1008, p. 9
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`

`
`Barth, Fig. 1
`
`20.
`
`The yokes on conventional style wiper blades have long used flexible
`
`rails—strips of metal—to aid in distributing the force along the wiper blade. The
`
`figures from the Barth patent below clearly show the metal rails-“metallic spring
`
`members (20)” disposed in a groove of the rubber wiping element. Along with the
`
`yokes, these metal strips support and contain the rubber wiper element.
`
`Barth, Fig. 2
`
`21. As shown above, conventional-style wiper blades use claws to
`
`connect the yokes to the wiper blade. These claws cross the outside edge of the
`
`metal strips and may slide with respect to the blade to allow proper distribution of
`
`the force during operation on windshields.
`
`10
`
`Costco Exhibit 1008, p. 10
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`

`
`22. Another style of wiper blade eliminates the use of yokes. This style of
`
`wiper blade is often called a flat-, or beam-style blade. An example beam-style
`
`blade is shown below in Figures 1 and 2 of the ‘974 patent.
`
`23.
`
`In both yoke style and beam style wiper blades the metal strips
`
`distribute the load or pressure along the length of the wiper blade. The pre-curved
`
`metal strips in flat-spring blades are stiffer than those of conventional-style blades;
`
`thus, allowing the elimination of the yokes.
`
`24.
`
`The ‘974 patent is directed to an improvement for wiper blades to
`
`avoid the disadvantages of prior art wiper blades listed below:
`
`25.
`
`Prior art wiper blades exhibited:
`
`(cid:131) a reduced contact pressure so that proper wiping was no
`
`longer possible at high vehicle speeds “wind lift,”
`
`(cid:131) undesirable noise, and/or
`
`(cid:131) excessively high stress on the drive components and on the
`
`rubber of the wiper at low vehicle speeds.
`
`Id., 1:24-51.
`
`11
`
`Costco Exhibit 1008, p. 11
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`

`
`26.
`
`The ‘974 patent purports to solve these prior art disadvantages by
`
`providing a spoiler to reduce wind lift at high speeds; thus also reducing the need
`
`for increasing wiper blade contact pressure, which can lead to undesirable noise
`
`and excessive stress on the drive components. (Id., Col. 1, l. 58 to Col. 2, l. 10).
`
`27.
`
`Spoilers on windshield wipers are not a new idea. They were added to
`
`windshield wipers to deal with the well-known problem of wind lift. For example,
`
`the Prohaska reference, filed in 1982, described the problem,
`
`“As is known the air stream striking the wiper blade laterally produces a
`
`lifting force at the supporting structure and at the wiper element which is
`
`effective in a direction away from the pane to be cleaned. Thus the contact
`
`pressure of the wiper element on the pane is diminished, so that the wiping
`
`pattern deteriorates and the wiper blade may be lifted at high vehicle speeds.
`
`This is not admissible on grounds of security.
`
`(Prohaska, p. 1, ll. 8-16).
`
`28.
`
`The use of spoilers was also well known: “The practice shows that
`
`spoilers closely arranged to the windscreen are most effective against the attacking
`
`air stream.” (Id., p. 1, ll. 19-21).
`
`29.
`
` The incidence of oncoming air to a wiper blade poses the same
`
`problem for traditional as well as flat-spring wiper blades. It is therefore my
`
`opinion, that one of ordinary skill in the art would be motivated to look to
`
`12
`
`Costco Exhibit 1008, p. 12
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`

`
`conventional wiper blades when trying to solve the problem of wind lift in flat-
`
`spring blades.
`
`VII. THE ‘974 PATENT
`
`30.
`
`For reference in my analysis of the prior art, I will now summarize the
`
`disclosure of the ‘974 patent.
`
`31.
`
`The ‘974 patent, which is titled “Glass Wiper Blade for Motor
`
`Vehicles,” is based upon an international patent application, Patent Cooperation
`
`Treaty (“PCT”) Application No. PCT/DE98/01893. It is my understanding that the
`
`PCT application was filed by Bosch on July 9, 1998. The PCT application claims
`
`priority to German Patent Application No. DE/19736368 which was filed on
`
`August 21, 1997 and names Wilfried Merkel, Wolfgang Leutsch and Thomas
`
`Kotlarski as inventors. A national phase application was entered in the U.S. by
`
`Bosch on June 11, 1999. On September 25, 2001 the U.S. Patent and Trademark
`
`Office granted issuance of the ‘974 patent. As issued, the ‘974 patent includes one
`
`independent claim. Claim 1 recites the following:
`
`1. A wiper blade for windows of motor vehicles, comprising a
`curved, band-shaped, spring-elastic support element which
`distributes a pressure applied by a wiper arm and has a concave
`and a convex surface which defines corresponding planes; an
`elongated rubber-elastic wiper strip placeable on a window to be
`wiped and mounted to said concave surface of said support
`element which faces the window, substantially longitudinally
`13
`
`Costco Exhibit 1008, p. 13
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`

`
`parallel to said concave surface; a connection device provided for
`a wiper arm and arranged directly on a convex side of said support
`element; and a component which is separate from said wiper strip
`and is mounted directly to the convex surface of said support
`element so as to form a leading-edge face extending in a
`longitudinal direction of the support element and forming, as seen
`crosswise to its longitudinal extension, an acute angle with a plane
`which extends parallel to a plane formed by said convex surface.
`
`32.
`
`There are 2 pertinent independent claims of the ‘974 patent (claims 2
`
`and 8) that recite the following:
`
`Claim 2. A wiper blade as defined in claim 1, wherein said
`leading-edge face is disposed on a face of said support element
`which faces away from the window.
`
`Claim 8. A wiper blade as defined in claim 1, wherein said
`leading-edge face extends at least nearly over an entire length of
`the wiper blade.
`
`33.
`
`I have reviewed the file history of the ‘974 patent.
`
`VIII. ANALYSIS
`
`34.
`
`In light of the teachings of the prior art discussed below as understood
`
`by a person having ordinary skill in the art, each of claims 1, 2 and 8 of the ‘974
`
`patent describes subject matter that, as a whole, would have been obvious to a
`
`person having ordinary skill in the art of the ‘974 patent as of not later than July 9,
`
`14
`
`Costco Exhibit 1008, p. 14
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`

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`1998.
`
`35. As discussed above the ‘974 patent purports to solve the following
`
`disadvantages of prior art wipers:
`
`36.
`
`The ‘974 patent is directed to an improvement for wiper blades to
`
`avoid the disadvantages of prior art wiper blades listed below:
`
`(cid:120) Prior art wiper blades exhibited:
`
`(cid:131) a reduced contact pressure so that proper wiping was no
`
`longer possible at high vehicle speeds “wind lift,”
`
`(cid:131) undesirable noise, and/or
`
`(cid:131) excessively high stress on the drive components and on the
`
`rubber of the wiper at low vehicle speeds.
`
`Id., 1:24-51. Each of these disadvantages, however, had already been addressed in
`
`the prior art.
`
`A.
`
`Prior Art
`
`1.
`
`U.K. Patent No. GB 2,106,775 (“Prohaska”) (Exhibit 1004)
`
`37. U.K. Patent No. GB 2,106,775, entitled “Wiper blade assembly
`
`comprising spoiler,” published on April 20, 1983. Hans Prohaska and Alfred
`
`Kohler are listed on the face of the document as inventors. (Ex. 1004).
`
`38.
`
`Prohaska is directed to wiper blades whose airfoils or spoilers can be
`
`connected with a wiper in a simple way that would also counter the lifting force
`
`15
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`Costco Exhibit 1008, p. 15
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`

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`that occurs when vehicles drive at high speeds. These spoilers ensure reliable
`
`contact between the wiper and windscreen. (Prohaska, p. 1, ll. 8-16, 1l. 38-42).
`
`Prohaska explains that a variety of spoilers have emerged in response to the
`
`problem of wind-lift, but these spoilers all had disadvantages:
`
`Thus the spoilers to be attached to the yoke or to be inserted in
`it can only be secured thereon in a relatively complicated way
`and, moreover, the connecting points are subject to considerable
`wear and do not look very nice. The other embodiment known
`from [a prior art specification] including a spoiler formed out of
`the wiper element might not be stable enough to act against the
`air stream in all cases, bcause [sic] of the rubber-elastic
`materials normally used for the production of wiper elements.
`Moreover, as far as technology is concerned, the production of
`such a wiper element might be very difficult and therefore
`expensive.
`
`(Id. at p. 1, ll. 25-37).
`
`39.
`
`To overcome these disadvantages, Prohaska describes a wiper blade
`
`having a supporting structure for holding a wiper made of rubber-elastic material, a
`
`flexible strip extending over almost the entire length of the wiper element to stiffen
`
`it, and a spoiler formed or attached on the flexible strip “[t]o maintain contact
`
`pressure in use.” (Id., p. 1, ll. 43-52, p. 2, ll. 56-58). In several examples,
`
`illustrated in the figures of the ‘974 patent, the spoiler forms an integral part with
`
`the flexible strip. (id. at p. 2, ll. 71-75; Figures 1-3 and 5-6).
`16
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`Costco Exhibit 1008, p. 16
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`

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`40. Considering the Prohaska reference described above, it would have
`
`been immediately apparent to one of ordinary skill in the art that the triangular
`
`cross-section described and illustrated in Figures 1-3 and 5-6 would counter wind-
`
`lift.
`
`2.
`
`U.S. Patent No. 3,192,551 (“Appel”) (Ex. 1005)
`
`41. U.S. Patent No. 3,192,551, entitled “Windshield Wiper Blade
`
`Assembly,” issued on July 6, 1965. Walter D. Appel is listed on the face of the
`
`document as the inventor. (Ex. 1005).
`
`42.
`
`The wiper blade improvement described in the Appel reference is a
`
`simplified spring wiper blade backbone construction that is flexible and adaptable
`
`to efficient wiping of variable curvatures, as well as relatively flat portions, of
`
`vehicle windshields, without requiring the use of the yoke structure found on
`
`conventional wiper blades. (Appel, Col. 1, ll. 11-15).
`
`43.
`
`Specifically, as seen in Figure 7 below, a “rubber wiper blade and
`
`attaching means in which a spring backbone element 45 similar to that of FIGS. 4-
`
`6 has a modified rubber blade 46 attached by bonding at 47.” (Id. at Col. 4, ll. 19-
`
`22). Figures 1 and 5 of Appel also describe and illustrate these features and are
`
`similarly reproduced below showing the curved, band shape spring-elastic support
`
`element:
`
`17
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`Costco Exhibit 1008, p. 17
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`

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`Appel Fig. 1
`
`
`
`
`
`
`
`Appel Fig. 7
`
`Appel Fig. 5
`
`3.
`
`DE 1,028,896 (“Hoyler “) (Exhibit 1006)
`
`44. German Patent No. 1,028,896, entitled “Wiper Bar for Windshield
`
`Wipers,” issued on April 24, 1958. Alfred Hoyler is listed on the face of the
`
`document as an inventor. (Ex. 1006).
`
`45.
`
`The Hoyler reference describes a wiper bar for windshield wipers that
`
`improves the following disadvantages of prior art wiper blades: 1) prior art wiper
`
`blades that use multiple parts develop noise during operation, particularly at the
`
`inversion points of the wiping motion; 2) wiper blades that use elastic inserts for
`
`noise reduction are ground over time by wear and tear, in the winter the joints lock
`
`18
`
`Costco Exhibit 1008, p. 18
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`

`
`up by icing and the metal parts become unsightly due to weathering; and, 3) other
`
`wiper blades were inflexible and could not be adapted to wipe a curved windshield
`
`surface.
`
`B.
`
`46.
`
`Claim 1 Is Obvious in View of the Prior Art
`
`In my opinion the Appel and Hoyler references each describe the
`
`recited limitations of claim 1 of the ‘974 patent for curved, band-shaped, spring-
`
`elastic support elements that distribute pressure applied by a wiper arm and have
`
`concave and convex surfaces in which an elongated rubber-elastic wiper strip to be
`
`placed on a window that is mounted to the concave surface of the support element.
`
`47.
`
`It is my opinion that attaching a spoiler to a particular wiper design is
`
`a rudimentary design task well within the reach of a person of ordinary skill in the
`
`art of windshield wipers. The means of attachment is not a problem for which an
`
`invention is required, but merely the presentation of an elementary step in the
`
`mechanical design process. Other artisans were presented with the same geometry
`
`and made the same design choice, as depicted below.
`
`Appel - Figure 5
`
`19
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`Costco Exhibit 1008, p. 19
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`

`
`Hoyler - Figure 1
`
`Prohaska - Figure 6
`
`48.
`
`For example, combining the triangular spoiler of Prohaska with the
`
`support element of Appel or Hoyler meets each and every limitation of Claim 1 of
`
`the ‘974 patent and describes not only predictable results, but the exact same
`
`results that are disclosed in the Prohaska, Appel and Hoyler references:
`
`(cid:120) a wiper blade that conforms to the curvature of any windshield,
`
`(cid:120) a wiper blade that counters liftoff tendency or wind lift,
`
`(cid:120) a wiper blade that distributes force evenly over the windshield,
`
`(cid:120) a wiper blade that reduces noise buildup, and that prevents excessively high
`
`stress or wear and tear on the drive components and on the rubber of the
`20
`
`Costco Exhibit 1008, p. 20
`
`

`
`wiper at low vehicle speeds.
`
`49.
`
`It is therefore my opinion that the features of Claim 1 of the ‘974
`
`patent are no more than a predictable use and aggregation of elements that existed
`
`in the prior art. These elements were merely combined according to the functions
`
`that the prior art Prohaska, Appel and Hoyler references describe and address the
`
`same disadvantages that the inventions contained within those references were
`
`created to solve.
`
`50. A person of skill in the art would have had reason to combine the
`
`teachings of the Prohaska reference with either the Appel reference and/or the
`
`Hoyler reference because each reference teaches a way to predictably solve known
`
`problems. Hoyler, as noted above, states that one of the disadvantages of prior art
`
`blades is that they “develop noise during operation,” and Hoyler seeks to overcome
`
`this problem by eliminating the lever bar comprising multiple parts-often called the
`
`yoke assembly. Instead Hoyler uses a support element “graduated profile bar with
`
`elastic metal strips” (Hoyler, Col. 1). Appel, offers offers alternative support
`
`element designs, which are pre-curved curved to distribute the wiper arm force on
`
`curved windshields. The Prohaska reference solves a different problem than that of
`
`either the Appel or Hoyler references and a person of skill in the art would have
`
`combined these teachings to arrive at a superior wiper blade to that of either
`
`21
`
`Costco Exhibit 1008, p. 21
`
`

`
`Prohaska alone or Appel or Hoyler alone.
`
`51. Claims 1 of the ‘974 patent describes subject matter that would have
`
`been obvious to a person having ordinary skill in the art of the ‘974 patent well
`
`before July 9, 1998.
`
`C.
`
`Claim 2 Is Obvious in View of the Prior Art
`
`52. Claim 2 of the ‘974 patent is dependent on claim 1. For the reasons
`
`stated above, it is my opinion that the claim 1 elements of claim 2 of the ‘974
`
`patent are obvious. Claim 2 further requires a the wiper blade of claim 1 wherein
`
`the leading-edge face [36] is disposed on a face [30] of said support element which
`
`faces away from the window. (‘974, Col. 3, ll. 22-25 and Figure 3).
`
`
`
`
`
`
`
`
`
`‘974 patent - Figure 3
`
`
`
` Prohaska - Figure 3
`
`53.
`
`The Prohaska reference describes that the leading-edge face 21 of the
`
`spoiler is disposed on the face (31) of the support member above the wiper which
`22
`
`Costco Exhibit 1008, p. 22
`
`

`
`faces away from the window. This results in the leading-edge face 21 facing away
`
`from the window as depicted below in Figures 3 and 6 of Prohaska.
`
`
`
`
`
`
`
`
`
`
`
`Prohaska - Figure 3
`
`
`
` Prohaska - Figure 6
`
`54.
`
`In my opinion, both the Prohaska reference and the ‘974 patent are
`
`describing the exact same thing.
`
`55. Both the Prohaska reference and the ‘974 patent also describe that this
`
`feature is beneficial because it results in uniform contact pressure between the
`
`wiper and the windshield and counters liftoff tendency or wind lift.
`
`56.
`
`It is therefore my opinion that the features of Claim 2 of the ‘974
`
`patent are no more than a predictable use and aggregation of elements that existed
`
`in the prior art. The additional element of claim 2 was merely combined according
`
`to the function that the prior art Prohaska reference describes and resolves the same
`
`23
`
`Costco Exhibit 1008, p. 23
`
`

`
`disadvantage that the ‘974 patent purports to address. As discussed above, a
`
`person of skill in the art would have had reason to combine the Prohaska reference
`
`with either the Appel and/or Hoyler reference.
`
`57. Claim 2 of the ‘974 patent describes subject matter that would have
`
`been obvious to a person having ordinary skill in the art of the ‘974 patent well
`
`before July 9, 1998.
`
`D.
`
`Claim 8 Is Obvious in View of the Prior Art
`
`58. Claim 8 of the ‘974 patent is dependent on claim 1. For the reasons
`
`stated above, it is my opinion that the claim 1 elements of claim 8 of the ‘974
`
`patent are obvious. Claim 8 further requires a wiper blade as defined in claim 1,
`
`wherein said leading-edge face [36] extends at least nearly over an entire length of
`
`the wiper blade. (‘974 patent, Col. 2, ll. 40-42, Col. 3, ll. 22-32, and Figure 3).
`
`
`
`
`
`
`
`
`
`‘974 patent - Figure 3
`
`
`
` Prohaska - Figure 6
`
`24
`
`Costco Exhibit 1008, p. 24
`
`

`
`59.
`
`The Prohaska reference describes that “the spoiler [21] extends over
`
`the entire length of the wiper element, this results in a uniform contact pressure
`
`between wiper blade and pane when the laterally striking air stream is well used.”
`
`(Prohaska, p. 1, ll. 97-100, and Figure 6).
`
`60.
`
`In my opinion, both the Prohaska reference and the ‘974 patent
`
`describe a spoiler leading face edge that extends at least nearly over the entire
`
`length of the wiper blade.
`
`61. Both the Prohaska reference and the ‘974 patent also describe that this
`
`feature is beneficial because it results in uniform contact pressure between the
`
`wiper and the windshield and counters liftoff tendency or wind lift.
`
`62.
`
`It is therefore my opinion that the additional required feature of Claim
`
`8 of the ‘974 patent is no more than a predictable use and aggregation of elements
`
`that existed in the prior art. The additional element of claim 8 was merely
`
`combined according to the function that the prior art Prohaska reference describes
`
`and resolves the same disadvantage that the ‘974 patent purports to address. As
`
`discussed above, a person of skill in the art would have had reason to combine the
`
`Prohaska reference with either the Appel or Hoyler reference.
`
`63. Claim 8 of the ‘974 patent describes subject matter that would have
`
`been obvious to a person having ordinary skill in the art of the ‘974 patent well
`
`before July 9, 1998.
`
`25
`
`Costco Exhibit 1008, p. 25
`
`

`
`IX. CONCLUSION
`
`64.
`
` I reserve the right to elaborate and/or amend the opinions expressed
`
`herein in response to positions taken by Robert Bosch LLC and by experts retained
`
`on its behalf. To amplify what is stated above, where necessary, and especially in
`
`view of information not presently known to me or new information presented by
`
`Robert Bosch LLC’s experts prior to the Board’s decision, I reserve the right to
`
`supplement and/or amend this declaration should additional information be brought
`
`to my attention during the course of this proceeding.
`
`65.
`
`I declare further that all statements made herein of my own
`
`knowledge are true and that all statements made on information and belief are
`
`believed to be true.
`
`I, DR. GREGORY W. DAVIS, hereby declare under the penalty of perjury that the
`
`foregoing is true and correct.
`
`Dated: __Oct. 9, 2015_______
`
`
`
`
`Dr. Gregory W. Davis
`
`
`
`26
`
`Costco Exhibit 1008, p. 26
`
`

`
`APPENDIX A
`
`Costco Exhibit 1008, p. 27
`
`

`
`Gregory W. Davis, Ph.D., P.E.
`Department of Mechanical Engineering
`Kettering University
`formerly known as
`GMI Engineering & Management Institute
`1700 University Ave.
`Flint, MI 48504
`(810) 309-9886/dr.gregory.w.davis@gmail.com
`
`Education & Credentials
`(cid:105) Ph. D. in Mechanical Engineering, The University of Michigan, Ann Arbor, 1991
`Thesis: "Comprehensive Diagnostic Software for Engine Cycle Analysis"
`(cid:105) Master of Science in Mechanical Engineering, Oakland University, 1986
`(cid:105) Bachelor of Science in Mechanical Engineering, The University of Michigan, Ann Arbor,
`1982
`
`(cid:105) Licensed Professional Engineer in the State of Michigan, License # 35473
`
`Professional Experience
`Fall 1997
`Professor of Mechanical Engineering & Director-Advanced Engine Research
`to Present
`Laboratory (AERL), Kettering Universit

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