`U.S. PATENT NO. 6,944,905
`
`Paper No. ______
`Filed: October 9, 2015
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`
`
`UNITED STATES PATENT AND TRADEMARK OFFICE
`BEFORE THE PATENT TRIAL AND APPEAL BOARD
`
`COSTCO WHOLESALE CORPORATION
`Petitioner
`
`v.
`
`ROBERT BOSCH LLC
`Patent Owner
`
`
`
`U.S. Patent 6,944,905
`DECLARATION OF DR. GREGORY W. DAVIS IN SUPPORT OF
`PETITION FOR INTER PARTES REVIEW OF U.S. PATENT 6,944,905
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`
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`
`i
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`Costco Exhibit 1007, p. 1
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`
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`DAVIS DECL.
`U.S. PATENT NO. 6,944,905
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`I.
`
`INTRODUCTION
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`
`
`I, Dr. Gregory W. Davis, hereby declare the following:
`
`1.
`
`I have been asked by counsel for Petitioner Costco Wholesale
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`Corporation (“Costco”) to review U.S. Patent 6,944,905 (“the ‘905 patent,”
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`attached as Ex. 1001 to Costco’s petition) to describe the skill level in the art of the
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`‘905 patent as of May 29, 2000, as reflected in the patents and printed publications
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`cited below, and to analyze whether, as of not later than May 29, 2000, the
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`conception and making of the wiper blade claimed in the ‘905 patent required more
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`than ordinary skill in the art or involved more than the predictable use of prior art
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`elements according to their established functions.
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`2.
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`In particular, I have been asked to provide comments concerning the
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`references listed below, which I understand are attached as exhibits to Costco’s
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`petition.
`
`Exhibit(s)
`1003
`
`Description
`U.K. Patent No. GB 2,106,775 to Prohaska et al.(“Prohaska”)
`
`1004
`
`1010
`
`German Patent No. DE1028896 to Hoyler (“Hoyler”), with
`translation
`U.S. Patent Application Publication No. 2003/0014828 to Egner-
`Walter et al. (Egner-Walter)
`1011, 1012 German Patent Publication No. DE 19736368 to Merkel et al.;
`U.S. Patent No. 6,292,974 to Merkel et al. (“Merkel”)
`German Patent Publication. No. DE 10000373 to Eckhardt et al.
`(“Eckhardt”), with translation
`
`1013
`
`
`
`ii
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`Costco Exhibit 1007, p. 2
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`
`
`DAVIS DECL.
`U.S. PATENT NO. 6,944,905
`Exhibit(s)
`1014
`
`Description
`U.S. Patent No. 4,976,001 to Wright et al. (“Wright”)
`
`1015
`
`1016
`
`
`
`3.
`
`U.K. Patent No. GB 2346318A to Lumsden et al.(“Lumsden”)
`
`U.S. Patent 3,418,679 to Barth et al. (“Barth”)
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`In performing my analysis I have considered the claims of the ‘905
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`patent, any differences between the claimed subject matter and the prior art patents
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`and printed publications cited below, and the level of ordinary skill in the art of the
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`‘905 patent as of not later than May 29, 2000, which I understand is the filing date
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`of the earliest German application to which the ‘905 patent claims priority.
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`II. QUALIFICATIONS
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`4.
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`5.
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`A copy of my resume is attached as Appendix A.
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`I earned a Ph.D. in Mechanical Engineering from the University of
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`Michigan – Ann Arbor in 1991. My thesis was directed to automotive engineering.
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`Prior to this, I received a Master of Science degree in Mechanical Engineering
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`from Oakland University (1986) and a Bachelor of Science degree in Mechanical
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`Engineering from the University of Michigan, Ann Arbor (1982). I am a registered
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`professional engineer in the state of Michigan.
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`6.
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`As shown in my resume, most of my career has been in the field of
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`automotive engineering. I have held positions in both industry and academia
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`relating to this field. After receiving my Masters degree, I began work at General
`iii
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`
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`Costco Exhibit 1007, p. 3
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`
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`DAVIS DECL.
`U.S. PATENT NO. 6,944,905
`Motors. At General Motors I had several assignments involving automotive
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`design. I held positions in advanced engineering and manufacturing. Over the
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`course of my years at General Motors, I was involved in all aspects of the vehicle
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`design process, from advanced research and development to manufacturing. I also
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`worked on several different technologies while at General Motors including
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`various mechanical components and subsystems of vehicles.
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`7.
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`After leaving General Motors, I finished my Ph.D. in Mechanical
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`Engineering from the University of Michigan – Ann Arbor. My thesis was directed
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`to automotive engineering including the design and development of systems and
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`models for understanding combustion in automotive engines. Upon completion of
`
`my Ph.D., I joined the faculty of the U.S. Naval Academy where I led the
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`automotive program in mechanical engineering. As part of my responsibilities
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`while at the Academy, I managed the laboratories for Internal Combustion Engines
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`and Power Systems. Additionally, I served as faculty advisor for the USNA
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`Society of Automotive Engineers (SAE). During this time I served as project
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`director for the research and development of hybrid electric vehicles. This included
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`extensive design and modifications of the powertrain, chassis, and body systems.
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`While at the Naval Academy, I also taught classes in mechanical engineering at
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`Johns Hopkins University.
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`8.
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`In 1995, I joined the faculty of Lawrence Technological University
`iv
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`
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`Costco Exhibit 1007, p. 4
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`
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`DAVIS DECL.
`U.S. PATENT NO. 6,944,905
`where I served as Director of the Master of Automotive Engineering Program and
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`Associate Professor in the Mechanical Engineering Department. The master’s
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`program in automotive engineering is a professionally oriented program aimed at
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`attracting and educating practicing engineers in the automotive industry. In
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`addition to teaching and designing the curriculum for undergraduate and graduate
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`students, I also worked in the automotive industry closely with Ford Motor
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`Company on the development of a hybrid electric vehicle. I served as project
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`director on a cooperative research project to develop and design all aspects of a
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`hybrid electric vehicle. While in many instances we used standard Ford
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`components, we custom designed many automotive subsystems. In addition to the
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`powertrain system, we designed and developed the exterior body of the vehicle. In
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`the course of this development, we custom designed a wiper blade system that
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`would work appropriately with the body modifications desired for the hybrid
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`electric vehicle. Not only did we select the appropriate location, structures, and
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`design of the wiper system, we also custom designed a wiper blade appropriate for
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`placement and performance with the vehicle in order to correct a performance
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`(chatter) issue created by the body modifications. During the course of this nearly
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`two year project, we created a unique wiper blade system for use on our hybrid
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`electric vehicle, which was based on the Ford Taurus. We also did analytical and
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`actual testing of the systems. During my time at Lawrence Tech, I served as
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`Costco Exhibit 1007, p. 5
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`DAVIS DECL.
`U.S. PATENT NO. 6,944,905
`advisor for 145 automotive graduate and undergraduate project students. Many of
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`the graduate students whom I advised were employed as full time engineers in the
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`automotive industry. This service required constant interaction with the students
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`and
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`their automotive companies which
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`included
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`the major automotive
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`manufacturers (Ford, Chrysler, General Motors, Toyota, etc.) along with many
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`automotive suppliers.
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`9.
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`Currently, I am employed as a Professor of Mechanical Engineering
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`& Director of the Advanced Engine Research Laboratory (AERL) at Kettering
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`University, formerly General Motors Institute. Acting in these capacities, I develop
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`curriculum and teach courses in mechanical and automotive engineering to both
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`undergraduate and graduate students. Since coming to Kettering, I have advised
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`over 90 undergraduate and graduate theses in automotive engineering. Further, I
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`actively pursue research and development activities within automotive engineering.
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`This activity requires constant involvement with my students and their sponsoring
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`automotive companies which have included not only those mentioned above, but
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`also Bosch, Nissan, Borg Warner, FEV, Inc., U.S. Army Automotive Command,
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`Denso, Honda, Dana, TRW, Tenneco, Navistar, and ArvinMeritor. I have
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`published over 50 reviewed technical articles and presentations involving topics in
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`automotive engineering. Automotive and mechanical engineering topics covered in
`
`these articles include mechanical design and analysis of components and systems,
`vi
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`
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`Costco Exhibit 1007, p. 6
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`
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`DAVIS DECL.
`U.S. PATENT NO. 6,944,905
`vehicle exterior design including aerodynamics, thermal and fluid system design
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`and analysis, selection and design of components and sub-systems for optimum
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`system integration, and system calibration and control. I have also chaired or co-
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`chaired sessions in automotive engineering at many technical conferences
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`including sessions involving materials applications and development in automotive
`
`engineering. Additionally, while acting as director of the AERL, I am responsible
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`for numerous laboratories and undergraduate and graduate research projects, which
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`include a computational wiper blade design effort and laboratory. With my
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`colleague, I have worked on
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`the correlation between
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`the computational
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`environment and the experimental results for presentations to the automotive
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`industry.
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`10.
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`I also serve as faculty advisor to the Society of Automotive Engineers
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`International (SAE) Student Branch and Clean Snowmobile Challenge and am also
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`very active in SAE at the national level. I have served as a director on the SAE
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`Board of Directors, the Engineering Education Board, and the Publications Board.
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`Further, I have chaired the Engineering Education Board and several of the SAE
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`Committees.
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`11.
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`I also actively develop and
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`teach Continuing Professional
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`Development (CPD) courses both for SAE and directly for corporate automotive
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`clients. These CPD courses are directed to automotive powertrain, exterior body
`vii
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`Costco Exhibit 1007, p. 7
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`DAVIS DECL.
`U.S. PATENT NO. 6,944,905
`systems, and include extensive aerodynamic considerations. These courses are
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`taught primarily to engineers who are employed in the automotive industry.
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`12. Finally, I am a member of the Advisory Board of the National
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`Institute for Advanced Transportation Technology at the University of Idaho. In
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`addition to advising, I also review funding proposals and project reports of the
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`researchers funded by the center.
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`III. MATERIALS REVIEWED
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`13.
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`In preparing for this Declaration, I have analyzed and considered all
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`of the documents referenced herein. More specifically, I have reviewed the ‘905
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`patent in detail, along with its file histories and the prior art documents cited
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`therein. I have also reviewed prior art references, including the following prior art
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`references submitted as exhibits to Costco’s petition, which are incorporated by
`
`reference into this declaration:
`
`
`Exhibit(s)
`1003
`
`Description
`U.K. Patent No. GB 2,106,775 to Prohaska et al.(“Prohaska”)
`
`1004
`
`1010
`
`German Patent No. DE1028896 to Hoyler (“Hoyler”), with
`translation
`U.S. Patent Application Publication No. 2003/0014828 to Egner-
`Walter et al. (Egner-Walter)
`1011, 1012 German Patent Publication No. DE 19736368 to Merkel et al.;
`later issued as U.S. Patent No. 6,292,974 to Merkel et al.
`(“Merkel”).
`German Patent Publication. No. DE 10000373 to Eckhardt et al.
`(“Eckhardt”), with translation
`
`1013
`
`
`
`viii
`
`Costco Exhibit 1007, p. 8
`
`
`
`DAVIS DECL.
`U.S. PATENT NO. 6,944,905
`Exhibit(s)
`1014
`
`Description
`U.S. Patent No. 4,976,001 to Wright et al. (“Wright”)
`
`1015
`
`1016
`
`U.K. Patent No. GB 2346318A to Lumsden et al.(“Lumsden”)
`
`U.S. Patent 3,418,679 to Barth et al. (“Barth”)
`
`
`
`ix
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`Costco Exhibit 1007, p. 9
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`
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`14.
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`In forming my opinions, I considered and relied upon the contents of
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`the patents and printed publications identified and discussed below. In interpreting
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`and explaining the contents of these patents and printed publications, I have also
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`relied on my own education, including knowledge of basic engineering practices in
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`the industry, my background, and my experience in the automotive industry.
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`IV. LEVEL OF ORDINARY SKILL IN THE ART
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`15. As of not later than May 29, 2000, the level of ordinary skill in the art
`
`of the ‘905 patent included at least the ability to make the subject matter disclosed
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`in the following patents and printed publications and to make predictable uses of
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`the elements they disclose according to their established functions (for example,
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`using spring steel to support a wiper blade): Prohaska, Hoyler, Egner-Walter,
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`Merkel, Eckhardt, Wright, and Lumsden (Exs. 1003-1004 and 1010-1015).
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`16. As of not later than May 29, 2000, the level of skill level in the art
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`also included the ability to make predictable use of the devices and materials
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`described above according to their established functions. A person of ordinary skill
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`in the art would have the education and experience in automotive design,
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`automotive manufacture, or mechanical engineering to have knowledge of the
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`information deployed in these patents and printed publications.
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`V. OPINIONS
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`17.
`
`In my opinion, each of claims of the ‘905 patent that I was asked to
`
`
`
`10
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`Costco Exhibit 1007, p. 10
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`
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`consider (claims 13, 17, and 18) encompasses subject matter that, as a whole,
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`would have been obvious to a person having ordinary skill in the art of the ‘905
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`patent as of not later than May 29, 2000. The reasoning for my opinions are set
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`forth in the analysis below.
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`VI. BACKGROUND OF THE PERTINENT TECHNOLOGY
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`18. The subject matter of the ‘905 patent relates to windshield wiper
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`technology. Windshield wipers have existed since the late 1800s. Their purpose is
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`to clean, for example, rain, snow, debris, etc., from the windshield of a vehicle
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`while it is in motion. Thus, it enables the driver and occupants of the vehicle to
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`clearly see the path ahead of them.
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`19. One common type of windshield wiper is constructed in what is
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`commonly referred to as a yoke-style structure to distribute the wiper arm force
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`along the wiper blade. This type of wiper blade is also called a conventional-style
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`blade. An example of this style can be found in U. S. patent 3,418,679 to Barth et
`
`al. (Barth) from 1966, shown below.
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`Barth, Fig. 1
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`
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`20. The yokes on conventional style wiper blades have long used flexible
`11
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`Costco Exhibit 1007, p. 11
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`
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`rails—strips of metal—to aid in distributing the force along the wiper blade. The
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`figures from the Barth patent below clearly show the metal rails-“metallic spring
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`members (20)” disposed in a groove of the rubber wiping element. Along with the
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`yokes, these metal strips support and contain the rubber wiper element.
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`
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`Barth, Fig. 2
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`21. As shown above, conventional-style wiper blades use claws to
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`connect the yokes to the wiper blade. These claws cross the outside edge of the
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`metal strips and may slide with respect to the blade to allow proper distribution of
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`the force during operation on windshields.
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`22. Another style of wiper blade eliminates the use of yokes. This style of
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`wiper blade is often called a flat-, or beam-style blade. An example beam-style
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`blade is shown below in Figures 1 and 2 of the ‘905 patent.
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`
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`12
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`Costco Exhibit 1007, p. 12
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`23.
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`In both yoke style and beam style wiper blades the metal strips
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`distribute the load or pressure along the length of the wiper blade. The pre-curved
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`metal strips in flat-spring blades are stiffer than those of conventional-style blades;
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`thus, allowing the elimination of the yokes.
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`24. The ‘905 patent is directed to an improvement for wiper blades,
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`namely a “wind deflection strip,” also often called a spoiler or airfoil. The ‘905
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`patent describes a wiper blade attachment that “so that the airflow-induced
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`tendency of the wiper blade to lift up from the window that occurs at high driving
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`speeds is counteracted by a force component toward the window.” (‘905 patent,
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`1:27-31).
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`25. Spoilers on windshield wipers are not a new idea. They were added to
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`windshield wipers to deal with the well-known problem of wind lift. For example,
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`Prohaska (filed in 1982) described the problem:
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`“As is known the air stream striking the wiper blade laterally
`produces a lifting force at the supporting structure and at the wiper
`element which is effective in a direction away from the pane to be
`
`
`
`13
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`Costco Exhibit 1007, p. 13
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`
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`cleaned. Thus the contact pressure of the wiper element on the
`pane is diminished, so that the wiping pattern deteriorates and the
`wiper blade may be lifted at high vehicle speeds. This is not
`admissible on grounds of security.
`
`(Prohaska at p. 1, ll. 8-16).
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`26. The use of spoilers was also well known: “The practice shows that
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`spoilers closely arranged to the windscreen are most effective against the attacking
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`air stream.” (Id, p. 1, ll. 19-21)
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`27. The incidence of oncoming air to a wiper blade poses the same
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`problem for traditional as well as flat-spring wiper blades. It is therefore my
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`opinion, that one of ordinary skill in the art would be motivated to look to
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`conventional wiper blades when trying to solve the problem of wind lift in flat-
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`spring blades.
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`VII. THE ‘905 PATENT
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`28. For reference in my analysis of the prior art, I will now summarize the
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`disclosures of the ‘905 patent.
`
`The ‘905 patent discloses and claims a windshield wiper assembly that
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`comprises three basic elements, namely: (i) a flexible spring support element, (ii) a
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`wiper strip, and (iii) a triangular wind deflector. The ‘905 patent acknowledges
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`that prior art windshield wiper apparatus incorporated these three elements (Ex.
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`1001 at 1:6-40, citing DE 19736368 (Ex. 1011) (later issued as U.S. Patent No.
`
`
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`14
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`Costco Exhibit 1007, p. 14
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`
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`6,292,974 to Merkel et al. (“Merkel”) (Ex. 1012))). Figure 1 of the ‘905 patent,
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`disclosing a flexible spring support element, a fluted wiper strip, a fluted triangular
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`wind deflector positioned above the support element, a fluted wiper arm connector,
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`and fluted end caps, is reproduced below:
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`
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`(‘905 patent (Ex. 1001) at 3: 60-4:21; 4:48-51; 5:3-9).
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`The ‘905 patent states that prior art wind deflectors, being solid, were costly,
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`heavy, stiff, and required “a more powerful drive system as well as a more
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`expensive design of the reciprocating mechanism connected to this drive unit.”
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`(Ex. 1001 at col. 1 lines 40-48). As a solution to these problems, the ‘905 patent
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`discloses and claims wiper apparatus comprising a hollow wind deflector strip and
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`having the general configuration depicted below:
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`15
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`Costco Exhibit 1007, p. 15
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`
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`A. Application and Grant
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`29. The ‘905 patent is titled “Wiper Blade for Cleaning Screens in
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`Particular on Motor Vehicles.” It is my understanding that the application that led
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`to the ‘905 patent, Application No. 10/048,202, was filed in the U.S. on February
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`28, 2002 and claimed priority to International Application No. PCT/DE01/01304
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`filed April 4, 2001, which itself claimed priority to German patent applications
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`filed May 29 and September 26, 2000. See Ex. 1001 (cover). It is also my
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`understanding that on September 20, 2005 the U.S. Patent and Trademark Office
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`granted issuance of the ‘905 patent. Id.
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`30.
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`I have reviewed the file history of the ‘905 patent (Ex. 1005 to
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`Costco’s petition).
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`B. Claims
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`31. As issued, the pertinent claims of the ‘905 patent include the
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`following:
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`
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`16
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`Costco Exhibit 1007, p. 16
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`13. A wiper blade for cleaning windows, comprising:
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`a band-like, elongated, spring-elastic support element (12),
`wherein a lower band surface (13) oriented toward the window
`(22) has an elongated, rubber-elastic wiper strip (14), which can
`be placed against the window, disposed on it so that the
`longitudinal axes of these two parts are parallel and wherein an
`upper band surface (11) of the support element has a wind
`deflection strip (42) disposed on it, wherein the wind deflection
`strip extends in a longitudinal direction of the support element
`(12), is provided with an attack surface (54) oriented toward the
`main flow of the relative wind, and is made of an elastic material,
`wherein the wind deflection strip (42, 142, 242) has two diverging
`legs (44, 46), viewed in transverse cross section, wherein the two
`diverging legs are connected to each other at a common base (48)
`and wherein free ends of the two diverging legs oriented toward
`the window (22) are supported on the support element, and the
`attack surface (54) is embodied on the outside of the one leg (44),
`wherein the upper band surface (11) of the support element (12),
`in its middle section, includes a wiper blade part (15) for
`connecting the wiper blade (10) to a reciprocally driven wiper arm
`(16) and is supported, wherein an end cap (38) is respectively
`disposed at both ends of the support element (12), and wherein a
`section (40) of the wind deflection strip (42) is disposed between
`and in contact with each respective end cap (38) and the device
`piece (15).
`
`17. A wiper blade for cleaning windows, comprising:
`
`
`
`17
`
`Costco Exhibit 1007, p. 17
`
`
`
`
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`a band-like, elongated, spring-elastic support element (12), whose
`lower band surface (13) oriented toward the window (22) has an
`elongated, rubber-elastic wiper strip (14), which can be placed
`against the window, disposed on it so that the longitudinal axes of
`these two parts are parallel and whose upper band surface (11) has
`a wind deflection strip (42) disposed on it, which extends in the
`longitudinal direction of the support element (12), is provided
`with an attack surface (54) oriented toward the main flow of the
`relative wind, and is made of an elastic material, wherein the wind
`deflection strip (42, 142, 242) has two diverging legs (44, 46),
`viewed in transverse cross section, which are connected to each
`other at a common base (48) and whose free ends oriented toward
`the window (22) are supported on the support element, and the
`attack surface (54) is embodied on the outside of the one leg (44),
`wherein the upper band surface (11) of the support element (12),
`in its middle section, the wiper blade part (15) of a device, which
`is for connecting the wiper blade (10) to a reciprocally driven
`wiper arm (16), is supported, wherein an end cap (38) is
`respectively disposed at both ends of the support element (12),
`wherein a section (40) of the wind deflection strip (42) is disposed
`between each respective end cap (38) and the device piece (15),
`and wherein the end caps (38) are provided with a flute (68),
`which extends in a projection of the flute of the attack surface (54)
`of the wind deflection strip.
`
`18. A wiper blade for cleaning windows, comprising:
`
`
`
`18
`
`Costco Exhibit 1007, p. 18
`
`
`
`
`
`a band-like, elongated, spring-elastic support element (12), whose
`lower band surface (13) oriented toward the window (22) has an
`elongated, rubber-elastic wiper strip (14), which can be placed
`against the window, disposed on it so that the longitudinal axes of
`these two parts are parallel and whose upper band surface (11) has
`a wind deflection strip (42) disposed on it, which extends in the
`longitudinal direction of the support element (12), is provided
`with an attack surface (54) oriented toward the main flow of the
`relative wind, and is made of an elastic material, wherein the wind
`deflection strip (42, 142, 242) has two diverging legs (44, 46),
`viewed in transverse cross section, which are connected to each
`other at a common base (48) and whose free ends oriented toward
`the window (22) are supported on the support element, and the
`attack surface (54) is embodied on the outside of the one leg (44),
`wherein the upper band surface (11) of the support element (12),
`in its middle section, the wiper blade part (15) of a device, which
`is for connecting the wiper blade (10) to a reciprocally driven
`wiper arm (16), is supported, wherein an end cap (38) is
`respectively disposed at both ends of the support element (12),
`and wherein a section (40) of the wind deflection strip (42) is
`disposed between each respective end cap (38) and the device
`piece (15), and the wiper blade part (15) of the connecting device
`is provided with a flute (70), which extends in a projection of the
`flute of the attack surface (54) of the wind deflection strip (42).
`
`32.
`
`I note that claims 17 and 18 include all the limitations of claim 13,
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`with insubstantial differences (e.g., punctuation, clause structure, exclusion of
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`
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`19
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`Costco Exhibit 1007, p. 19
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`reference numerals, etc.). In addition to the limitations of claim 13, claim 17
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`includes, as its last clause, the phrase “and wherein the end caps (38) are provided
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`with a flute (68), which extends in a projection of the flute of the attack surface
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`(54) of the wind deflection strip.” Similarly, in addition to the limitations of claim
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`13, claim 18 includes the phrase, as its last clause, “and the wiper blade part (15) of
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`the connecting device is provided with a flute (70), which extends in a projection
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`of the flute of the attack surface (54) of the wind deflection strip (42).”
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`
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`VIII. ANALYSIS
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`33.
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`In light of the teachings of prior art as understood by a person having
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`ordinary skill in the art of the ‘905 patent as of May 29, 2000, each of the pertinent
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`claims of the ‘905 patent would have been obvious.
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`A. Claim 13 Would Have Been Obvious Over Prohaska and Hoyler
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`34. With regard to Claim 13, Prohaska (Ex. 1003) teaches a “wiper blade
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`for cleaning windows.” (Prohaska, 1:5-7 (“This invention concerns a wiper blade
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`for windscreen cleaning installations on vehicles, especially on motor vehicles.”)).
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`Similarly, Hoyler (Ex. 1004) teaches that its “invention relates to a wiper bar for
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`windshield wipers… .” (Hoyler, Col. 1, l. 1).
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`35. Prohaska also teaches “a band-like, elongated, spring-elastic support
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`element,” in the form of flexible strip 30, which may be formed of flexible steel
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`strips. (Prohaska, Figs. 1 & 3, p. 1, ll. 43-52, p. 2, ll. 56-58, p. 4, ll. 1-7). Similarly,
`20
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`
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`Costco Exhibit 1007, p. 20
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`
`
`
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`Hoyler discloses longitudinal springs 5, also termed elastic metal strips. (Hoyler
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`Col. 2, l. 4; Fig. 1).
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`36. Prohaska teaches “a lower band surface …oriented toward the
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`window … has an elongated, rubber-elastic wiper strip, … which can be placed
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`against the window, disposed on it so that the longitudinal axes of these two parts
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`are parallel,” disclosing that on a lower band surface of its flexible strip 30, a wiper
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`element 10, made of rubber-elastic material, sits against the windshield and
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`extends parallel to the longitudinal axis. (Prohaska, Fig. 3, P. 1 ll. 43-61, p. 2, ll.41-
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`55, p. 4, ll.1-7). Similarly, Hoyler discloses that springs 5 are inserted into slots so
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`that wiper lip 4, which contacts the glass, is parallel to the springs. (Hoyler, Col. 2;
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`Fig. 1).
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`37. Prohaska teaches “an upper band surface ...of the support element has
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`a wind deflection strip … disposed on it,” disclosing that on the upper belt surface
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`(back 31) of its flexible strip 30, a wind deflection strip (spoiler 20) having an
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`incident “wind deflector surface 21 . . . exposed to the air stream.” (Prohaska, Fig.
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`3, p. 1, ll. 51-52, p. 2, ll. 125-129, p. 4, ll. 1-7).
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`38. Prohaska discloses a “wind deflection strip” (spoiler 20) that “extends
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`in the longitudinal direction” of its “support element” (flexible strip 30). (Prohaska,
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`p. 1, ll. 97-100, p. 2, ll. 56-58, p. 2, ll. 67-70).
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`39. Prohaska discloses an “attack surface” that is “oriented toward the
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`
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`21
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`Costco Exhibit 1007, p. 21
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`
`
`
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`main flow of the relative wind” (“wind deflector surface 21 . . . exposed to the air
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`stream”) located at the exterior of one side of its spoiler 20. (Prohaska, Fig. 3, p. 2,
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`ll. 125-129).
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`40. Prohaska discloses that its wind deflection strip (spoiler 20) may be
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`made of “an elastic material,” i.e. flexible plastic. (Prohaska, p. 3, ll. 108-114).
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`41. Prohaska discloses a wind deflection strip (spoiler 20) having “two
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`diverging legs” in the form of wind deflector surfaces 21 and 22 that diverge from
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`a “common base point” as seen in “transverse cross section,” for example, in
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`Figure 3. (Prohaska, p. 2, l. 125 – p. 3, ll. 5).
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`42. Prohaska discloses that its “free ends of the two diverging legs
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`oriented toward the window” (wind deflector surfaces 21 and 22) are “supported”
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`by the back 31 of its “support element,” flexible strip 30. (Prohaska, p. 2, l. 125 –
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`p. 3, l. 5, Fig. 3).
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`43. Prohaska discloses an “attack surface” 21 located at the “outside of
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`the one leg” (the exterior of one side of its spoiler 20). (Prohaska, Fig. 3, p. 2, ll.
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`125-129).
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`44. With regard to claim 13’s recitation of “wherein the upper band
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`surface … of the support element, … in its middle section, includes a wiper blade
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`part … for connecting the wiper blade … to a reciprocally driven wiper arm … and
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`is supported,” Prohaska discloses a support structure including clawed yokes for
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`
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`22
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`Costco Exhibit 1007, p. 22
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`
`
`
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`connecting the wiper blade to the wiper arm. (Prohaska, p. 1, ll. 42-52, 101-112; p.
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`2, ll. 80-86, Fig.1).
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`45. As to claim 13’s requirement for “an end cap … respectively disposed
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`at both ends of the support element,” Prohaska discloses clawed yokes connected
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`to the wiper blade at various working points. (Prohaska, p. 1, ll. 101-112; p. 2, ll.
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`80-86, Fig.1). Hoyler discloses end caps (clamps 6) disposed at the ends of spring
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`5. (Hoyler at 2; Fig. 1).
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`46. Prohaska expressly teaches retrofitting existing wiper blades by
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`clipping a spoiler to a flexible strip. (Prohaska at p. 1, ll. 68-70). In my view it
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`would have been well within the skill of a person of ordinary skill in the art to
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`modify the elongations 32, 33 of Prohaska to clip to the springs 5 of Hoyler in
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`order to implement this teaching.
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`47.
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`In this case, among the “known problem[s]” was that heavier moving
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`components (1) caused a higher level of stress on drive elements, (2) required more
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`powerful drive elements for fast wiping speeds, and (3) were costly due to the
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`amount of material needed to produce such components. See Hoyler, col. 2.
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`48.
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`In my view, it would have been immediately apparent to a person of
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`ordinary skill that the triangular cross-section of Prohaska would counter wind-lift
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`while the hollow cross-section would reduce stiffness, increase material savings,
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`and be lighter than a spoiler with a solid cross-section.
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`
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`23
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`Costco Exhibit 1007, p. 23
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`
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`
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`49. Prohaska expressly teaches that spoiler may be arranged to be located
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`between the “working points” for attaching the wiper blade to the wiper arm
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`(Prohaska, p. 1, ll. 101-112), and discloses that the spoiler may contact the
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`structures used to attach the wiper blade to the spoiler (Id. at p. 2, ll. 76-86, Fig. 1).
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`In my view, a person of ordinary skill in the art would have found it obvious to
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`place the spoiler of Prohaska between and in contact between Hoyler’s central
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`connection hump and the respective end cap “clamps.”
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`50. Accordingly, it is my view that wiper blade recited by claim 13 of the
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`‘905 patent is a combination of old elements each acting in the way that a person
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`of ordinary skill in the art would expect, and therefore it is my view that such a
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`person would have found that combination obvious in view of Prohaska and
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`Hoyler.
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`B. Claim 17 Would Have Been Obvious Over Prohaska and Hoyler
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`51. As noted above, claim 17 of the ‘905 patent includes, with
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`insubstantial differences, the limitations of claim 13, but also requires that “the end
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`caps … are provided with a flute, … which extends in a projection of the flute of
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`the attack surface … of the wind deflection strip.” Prohaska (Ex. 1003) discloses
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`that the spoiler wind deflector surface 21 may be slightly curved forward, i.e.
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`forming a flute, and shows yoke elements having fluted surfaces extending parallel
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`to the longitudinal direction of the fluting in the spoiler. (Prohaska p. 2, ll. 99-109,
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`
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`24
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`Costco Exhibit 1007, p. 24
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`
`
`
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`Fig. 2; see also Id., Fig. 4). Hoyler (Ex. 1004) discloses end caps (clamps 6)
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`having curved, concave (i.e. fluted) surfaces extending in the longitudinal direction
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`of the wiper blade. (Hoyler at p. 2, Fig. 1, Cross-section C-C).
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`52. As was well-known long before the German application filing date of
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`the ‘905 patent, a triangular wind deflection strip may be formed to have a fluted
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`surface. (See, e.g., Merkel, 3:4-14 (Ex. 1012), Fig. 4; Wright, 11:25-42, Fig. 29
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`(Ex. 1014)).
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`53.
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`In my view, a perso