`
`Basic Installation Manual l
`
`Genius® Walls
`
`January 2003
`
`YOU
`
`WORKING
`FOR
`
`ALLSTEEL EXHlBlT1034; Page1
`Allsteel v. DIRTT Environmental;
`|PR2015—OO1691
`
`

`

`
`
`C ontents
`
`General Information
`
`introduction \
`Required Tools
`Unloading
`Shop Prints
`Ceiling Channel
`Positioning
`Adjustment
`Connection
`Posts & Trim
`Door Frame
`Door Pivot
`
`Sliding Door
`Securing Panels/Panel Shell Re-installation
`Panel Shell Removal
`Trim
`Base Electrical/Filler Detail
`Care & Maintenance instructions
`
`2 '
`4
`5
`6
`8
`9
`10
`11
`12
`14
`15
`
`17
`19
`20
`21
`22
`23
`
`ALLSTEEL EXHIBIT 1034: Page 2
`
`

`

`2— I
`
`ntroduction
`The Installation Process
`
`This manual outlines the installation
`
`
`procedures for Genius® floor-to-
`
`' ceiling movable wall partitions and
`
`. various accessory components.
`
`j
`It is a guide to prepare, position,
`
`adjust, connect and trim panels for
`
`a typical installation.
`
`
`The installation instructions assume
`
`\ an appropriate floor plan has been
`
`‘
`\ established. Use the floor plan in
`
`m
`combination with this manual as a
`Warm Shell space -
`reference for the location and
`Ready for Walls and Furniture
`orientation of the various Genius®
`components and finishes. Also,
`special installation instructions and
`detail drawings will be provided on
`the floor plan. This manual should
`be completely reviewed before any
`installation begins.
`
`Genius‘i‘ is a custom product and
`additional technical information
`
`may be required. For additional
`information please contact:
`
`KI
`PO. Box 8100
`
`Green Bay, Wl 54308-8100
`Tel
`(920) 800—424—2432
`Fax
`(920) 468-2743
`www.ki.com
`
`ALLSTEEL EXHIBIT 1034; Page 3
`
`

`

`3 I
`
`ntroduction
`
`
`Ceiling Channel
`
`Positioning
`
`Connection
`
`Trim Installation
`
`DOOI'S
`
`ALLSTEEL EXHIBIT 1034; Page 4
`
`

`

`4— R
`
`equired Tools
`
`
`Tools required on a typical job:
`
`Tools Required
`
`- 2' or larger Level
`- 3/3" & 7/15" Nut Driver and
`
`Screwdriver for ceiling channel
`- 3/4" Wrench for leveling panel
`. Grapple Hooks are included to
`move pane|(s) Q
`- Door Tool (3
`- To remove panel, skins use
`your Hand or a Flat Screwdriver
`to get started
`- To install flush or recessed
`connectors, use your Hand
`0 Chop Saw (12" with sliding mitre
`recommended) with Steel
`& Aluminum Blade for straight
`cuts on steel ceiling channel
`and aluminum base cover
`
`- Tape Measure
`- Screwdrivers
`- Plastic Mallets
`- Hacksaw
`
`. Aviation Snips or Powered
`Metal Shear
`- Drill/Drivers with Drill &
`Screwdriver Bits
`- Ladders: recommended at least
`
`one Ladder per two workers
`(minimum of two Ladders) to
`safely reach ceiling
`
`Note: Specific types of tools may
`be required in cases where special
`components are used, or
`non-standard hardware and
`
`custom modifications are required
`
`Q Grapple hooks
`(Provided by Ki)
`
`° D°°r.T°°'
`(Provrded by KI)
`
`
`
`
`
`ALLSTEEL EXHIBIT 1034; Page 5
`
`

`

`Unloading
`
`
`-
`
`We recommend staging the panels
`_ with the factory shrink wrap on and
`other protection between the panels.
`Lean the panels vertically against a
`wall at a slight angle. If panels must
`be leaned on edge, no more than 12
`panels of like size should be in one
`leaning stack. Stack panels with the
`padding against the wall or on the
`floor to prevent damage.
`
`
`
`As each Genius panel or
`component is unloaded, it should
`be checked against the packing list
`and/or drawing to ensure
`completeness of order. All items
`are identified by both a part number
`sticker and a carton number sticker.
`
`.
`
`Use panel grapple hooks enclosed
`in one of the component boxes to lift
`panels from skid or truck. Inspect
`' each panel for shipping damage as it
`is removed from the truck. If damage
`exists, notify Kl of carton number,
`type of damage and probable cause
`of damage within 24 hours of
`unloading. Full product information
`is located on Kl labels on the floor
`< channel
`
`Damage must be indicated on bill
`of lading to file a freight claim.
`Report all other on—site damage as
`soon as possible to ensure prompt
`replacements. To transport panels
`on site, use a well-padded drywall
`cart to eliminate damage of edges
`and finish.
`
`ALLSTEEL EXHIBIT 1034; Page 6
`
`

`

`6 S
`
`hop Prints
`
`
`
`
`
`-—D—————————
`
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`4.625WP4F1
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`mum
`J
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`
`fl
`
`r<
`
`20'-0'
`
`A
`
`3
`
`
`
`FLOOR PLAN
`1/4'=1'-0'
`
`
`
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`‘ J
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`
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`
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`
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`
`:9
`
`S1
`
`PANEL KEY
`
`GP1
`
`1/4"=1'-0'
`
`DETAILAA
`
`MULLION
`
`I
`
`I
`
`A ELEVATIONA
`
`(a
`
`a
`
`ELEVATION
`
`1/4'=1'-0"
`
`WINDOW CONDITION ‘/2"=1'-0"
`
`ALLSTEEL EXHIBIT 1034; Page 7’
`
`

`

`
`Shop Prints
`
`
`LEGEND
`PANELS
`INDICATES THE SIZE
`AND PANEL TYPE
`
`“S1
`
`INDICATES THE E i
`
`'A SIDE' OF PANEL. —E=“mm“
`
`_____im§t_t§s_
`© FABRIC
`Q» WOOD
`(v) VINYL
`LAMINATE
`(9 ENAMEL
`TRIM
`PANEL SIZE TO BE
`DEIERMINED UPON
`FIELD VERIFICATION
`
`x
`
`UC
`PCM
`
`U-ORANNEL
`PANEL CENTER MOUNT
`
`DETAILS
`
`3"=1'-0"
`
`/ /
`
`FINISHES:
`
`<1>
`
`GLASS TYPES: <G>
`
`SENSA WARM SHADOW 215013.540
`
`1/4' CLEAR TEMPERED GLASS
`
`III’E'JJI’ERRM
`CEILING COVER TRIM -
`DOOR AND GLAZING TRIM -
`PANEL To PANEL CONNECTOR -
`
`DESERT TAUPE METALLIC (P137)
`RECESSED
`DESERT TAUPE METALLIC (P137)
`RECESSED (BLACK)
`
`.
`”0°“ "PES'
`
`.
`"015$:
`ammo“-
`
`CEILING ORIO TYPE :
`
`FLOOR TYPE :
`HANG-0N COMPONENTS :
`FURNITURE sLOTTINO :
`
`CEILING HEIGHT:
`
`OENIus PANEL TNICNNEss :
`NOTE :
`NOTE :
`
`FULL HEIGHT 1 3/4' SOLID CORE BULLNOSE PIVOT HUNG
`CHERRY VENEER TO MATCH CUSTOMERS SPEC. (FS-TBD)
`SCHLAGE SATURN ALSOPD #626 FINISH LEVER HANDLED LOCKSET BY KI.
`PIVOT HARDWARE AND STRIKE BOX SUPPLIED BY KI.
`
`UNLESS OTHERWISE SPECIFIED, NO ELECTRICAL
`COMPONENTS, ATTACHMENTS, BRACKETS OR CUT»OUTS
`WILL BE PROVIDED BY KI-GENIUS.
`S - INDICATES SWITCH IN LIGHTSWITCH POST
`EXPOSED 15/16‘
`UNLESS OTHERWISE SPECIFIED, GENIUS PANELS
`WILL NOT BE ALIGNED WITH THE CEILING GRID.
`CARPET
`NONE
`STANDARD 1' SLOTTING
`(SLOTTING NOT AVAILABLE IN GLASS PANELS)
`108' GUARANTEED
`ALL PANELS AND DIMENSIONS ARE SUBJECT
`TO FIELD VERIFICATION
`3.5'
`5" BASE
`ALL DIMENSIONS SHOWN ARE TO THE CENTERLINE OF GENIUS
`PANEL RUNS, ANY DIMENSIONS SHOWN FROM DRYWALL BEGIN AT
`WALL STARTER. END OF RUN CONDITIONS ARE DIMENSIONED TO
`END OF PANEL.
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`ACEILING LINE
`
`
`
`
`
`
`OLIOPANE
`
`G s
`
`
`
`
`ALLPO TAT DRYWALL
`W s
`
`Genius shop prints include information about the
`dimensions and other details of each installation.
`
`The “Legends", “Bill of Materials”, “Elevations”,
`“Details" and otherjob information should be
`completely reviewed before beginning any
`installation. It is most important that you
`understand whether dimensions are centerline to
`
`centerline, inside and inside, or other special
`reference point. If any questions arise, please
`contact Kl for additional information.
`
`BILL OF MATERIALS
`
`4am
`
`
`
`
`BLDG MOD. CORNER POST
`F2NTI
`GENIUS MODEL I
`FSNT‘l
`GENIUS MODEL l'
`FCNF1
`GENIUS MODEL I
`WP4F1
`GENIUS MODEL #
`
`FURN MOD. CORNER POST
`3.75' WALL POST
`
`ALLSTEEL EXHIBIT 1034; Page 8
`
`—CEILING LINE
`
`
`
`
`
`
`1:
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`—FLO0R LINE le —FLO0R LINE
`
`@ so_ID PANELAT CEILING @ OLAss PANELATCEILING
`@souo PANELATFLOOR ® GLASS PANELAT FLOOR
`
`

`

`8 C
`
`eiling Channel
`
`
`
`
`\
`
`Many ceiling grids accept standard
`caddy clips such as 9As" and ”/15"
`(figure 1). When the grid is
`recessed, spring spacers and closed
`cell foam must be used. Use Caddy
`Clip spacers to prevent scratching
`the grid (figure 1A). Donn 9/15" fine
`line uses a 1/,."-20 T-bolt. Drywall
`and hidden grid ceilings require
`direct attachment of the rail with
`screws or anchors .
`
`After positioning and securing the
`channel on Caddy Clips with 1/4"-20
`hex nuts (figure 6), ensure that it
`cannot slide, does not push up
`ceiling tiles and that there are not light
`gaps between ceiling and channel.
`
`Note: Some local codes may
`require physical attachment
`of ceiling grid and Genius
`ceiling channel to the building
`
`
`
`superstructure. On all corners, insert the 90° splice
`included in the installation bid.
`
`
`
`
`
`Figure 1
`
`
`Figure 1A
`
`
`
`
`Check fit and strength. Verify
`accuracy of all measurements.
`Plumb-bob down for panel
`centerline and snap chalk lines.
`Or, you may plumb panels later
`‘ using a level as they are connected.
`
`Note: If ceiling is not stable,
`reinforcement maybe necessary
`through use of suitable materials
`above the tiles. This work is not
`
`Figure 4
`
`
`corner (figure 2). Between all
`channel sections, insert the 180°
`
`splice channel (figure 3).
`
`A ceiling channel layout must be
`completed to verify fit of
`components. Ceiling channel must
`be set in place before positioning
`the various components. Accurate
`installation of ceiling rail per shop
`drawings is critical to a satisfactory
`installation (figure 4).
`If any
`discrepancies exist, please contact
`your Kl project coordinator.
`
`Using the floor plan for reference
`and working in teams of two, fasten
`the ceiling channel clips to the
`ceiling grid securely.
`
`Caution: Do not over tighten.
`
`0n drywall and hidden grid ceilings,
`mark location of channel centerline
`
`or edge.
`
`Measure from wall, column or other
`starting point to the first attachment
`point. Cut channel accordingly so
`that the slots in the ceiling channel
`match the grid layout (figure 5).
`Ensure that finish is not damaged
`when cutting ceiling channel.
`
`Figure 2
`
`Figure 5
`
`Figure 6
`
`ALLSTEEL EXHIBIT 1034; Page 9
`
`
`
`

`

`— P
`
`ositioning
`
`
`
`Mxm§fl §\ \ F? N§ :
`3 i;
`
`’
`
`__
`3W!
`
`
`
`(figure 1). Note: To save time and space,
`
`_
`
`\ _
`
`—'—‘ Holding the panel securely, lift the
`panel into position underneath the
`ceiling channel (figure 3).
`
`move all panels into sequence to
`this point before connecting them to
`one another. if possible, do this as
`the panels are unloaded from the
`truck, eliminating double handling
`and potential damage.
`
`Figure 3
`
`ALLSTEEL EXHIBIT 1034; Page 10
`
`(figure 2).
`
`Working in teams of two, stand
`panel on its base, slightly inclined
`
`Using the installation grapple hooks
`provided, hook into the bottom
`portion of the vertical posts
`
`Figure 2
`
`
`
`

`

`10
`
`Adjustment
`
`
`
`
`
`Using a 3/4" wrench or pliers,
`readjust the level and height of the
`panel by turning the bolts of the
`
`After the first panel is positioned and leveled, subsequent adjustment can
`be made visually by aligning adjacent panels to the first leveled panel
`(figure 4).
`
`
`bottom glides (figure 1).
`
`0min.
`
`l
`/ 4/
`44444
`
`Default ceiling clearance
`
`17/a'max.J
`
`
`
`Figure 1
`
`
`
`Ensure that panels are properly
`plum by leveling in both the
`horizontal and vertical directions
`
`Figure 4
`
`(figures 2 and 3).
`
`Base adjustment of panels next to
`standard pivot door must fall
`between 23/4" to 3%" maximum for
`4" base cover and 33/4" to 41/4" for 5"
`base cover.
`If base is set less than
`this minimum, door will have to be
`Q cut off on the bottom and remortised
`'-
`for proper fit (figure 5).
`
`Use the acflustable door frame boot
`to properly adjust the frame to the
`appropriate ceiling height.
`
`1
`
`Figure 5
`
`ALLSTEEL EXHIBIT 1034; Page 11
`
`
`
`
`
`
`
`
`I E ll
`
`
`
`K
`
`
`
`
`
`— 23/f1r1
`I— (4'Base)
`33/4'i1
`
`
`
`I
`
`(5'Base)
`
`

`

`
`
`ll
`
`
`Connection
`
`
`
`Panel-To-Panel Connector
`
`All connections work in the same
`
`way regardless of whether they are
`
`
`panel-to-panel, building module or
`
`furniture module. To connectjoin
`
`
`two properly aligned and atflusted
`
`
`panels side by side, leaving about
`
`Via" between panels (figure 1).
`
`
`
`
`
`
`
`Furniture Module Corner
`Post Connector
`Peel off one side of the recessed
`
`panel connector wing to expose
`one side (figure 4). Use one full
`recessed connector and connect one
`
`panel and one side of the corner
`post. Then, use the peeled connector
`for the other side (figure 4A).
`
`
`
`
`
`
`
`
`Figure 4
`
`
`Insert the panel connector flush with
`
`the top of the panel. Then, with your
`
`thumbs, zip the connector firmly
`
`' around the panel or post flanges
`
`' down to the base (figure 2).
`
`
`Visually or by touch, ensure the
`
`flush connector is flush to the
`
`surface of the panels.
`
`
`Modified (peeled) connector
`
`
`
`i E
`
`
`
`
`I
`
`Figure 4A
`Furniture Module Comer
`Post Connector
`
`Building Module Connector
`Connect the building module in the
`same manner as the regular panel
`connector (figure 3).
`
`Figure 2
`
`Building Module Connector
`
`
`
`Figure 3
`Building Module T-Connection
`
`ALLSTEEL EXHIBIT 1034; Page 12
`
`

`

`
`
`12
`
`Posts and Trim
`
`
`
`
`
`
`
`Building Module End Post
`Align the base cover past the
`connector and square with the edge
`of the post. Cut the post so the
`length of the post aligns with the top
`of the frame and rests on the floor at
`the bottom.
`
`U Channel
`
`Align the base cover to the edge of
`the U channel. Cut the U channel so
`
`the length of the channel aligns with
`the top of the frame (do not use
`these next to door frames), and it
`sits on the floor.
`
`Wall Post
`
`Align the base cover past the
`connector and square with the edge
`of the wall post. Cut the wall post
`so the length of the wall post aligns
`with the top of the panel or frame.
`and it sits on the floor.
`
`end post
`connector
`
`panel
`
`base cover
`
`
`
`
`
`
`
`u channel
`
`
`
`panel
`
`base cover
`
`
`
`
`
`U channel
`
`
`
`
`inner wall post
`outer wall post
`panel
`
`connector
`base cover
`
`
`
`
`
`
`2-Way Condition A
`(not next to door frames)
`
`2-way post
`
`connector
`
`
`
`door frame
`2—way post
`connector
`
`door
`
`
`
`
`
`
`
`
`base cover
`
`
`
`Run the base cover past the post to
`engage the panel floor channel on
`each side of the 2-way post.
`
`2-Way Condition B
`(between one door frame and
`one panel)
`
`In the front of 2-way post, run the
`base cover past the 2-way post, align
`the base cover past the connector and
`square with edge of the door frame.
`Cut the post so the length of the post
`aligns with the top of the frame,but
`does not sit on the floor. This will
`
`impede the base cover connection.
`Connectors do not need to go to
`the floor.
`
`3m: doorframes)
`
`2-Way Condition C (between two
`
`
`
`
`
`
`
`
`
`do” me
`
`Mai/post
`connector
`
`doorframe
`
`door
`
`door
`
`base cover
`
`l
`
`l
`
`Place post base cover bracket with
`two flanges bent up underneath the
`2-way post. Cut two pieces of base
`cover so they fit between the door
`posts and snap them onto the
`floor channel.
`
`Wall post
`
`2-Way C
`
`ALLSTEEL EXHIBIT 1034: Page 13
`
`

`

`
`Posts and Trim
`
`
`
`
`
`
`
`
`
` door
`
`
`
`2-way post
`connector
`door frame
`
`door
`
`
`
`base cover
`
`
`
`
`door frame
`
`2-Way Condition D
`Connect the 2—way post that is
`shell—length to the two door frames.
`Then, slide the two door frames and
`post fully connected into the ceiling
`channel. Determine the distance from
`
`drywall to the face of the post and bend
`flange on bracket so the other flange is
`flush with the face of the post. Screw
`the bracket to the drywall. Cut a piece
`of base cover to length and snap it
`onto the bracket.
`
`
`
`
` g; ‘VIJ' .v. ‘7’“
`
`
` base cover
`
`
`
`
`
`
`i
`
`post
`3-way
`CONnector
`door frame
`
`
`
`
`
`door frame
`
`
`
`door
`
`door
`
`3-Way Condition B
`(between two door frames)
`
`Place post base cover bracket
`beneath post and slip the end with
`holes under floor channel of the
`
`panel, perpendicular to the door
`frame. Line the holes in the bracket
`
`up with the carpet gripper holes.
`Install the carpet grippers to secure
`the bracket under the floor channel.
`
`Cut a piece of base cover so it fits
`between the door frames and snap
`it onto the lip of the post base cover
`bracket. Two recessed connectors
`are needed for each inside corner.
`Peel a fin off one of the connectors
`and install this one first. Put the
`other recessed connector next.
`
`Butt base cover together at each
`inside corner.
`
`4-Way Condition Two recessed
`connectors are needed for each
`inside comer. Peel a fin off one of
`the connectors and install this one
`first. Put the other full recessed
`connector next. Butt base cover
`
`together at each inside corner.
`
`2-Way D
`
`3-Way B
`
`
`
`post base
`cover bracket
`
`
`
`bend flange onto base cover bracket
`and screw to drywall
`
`2-Way D (exploded view)
`
`
`
`post base
`cover bracket
`
`
`.'-'
`slide base cover bracket underneath floor
`
`channel and secure with carpet grippers
`
`3-Way B (exploded view)
`
`
`
`
`
`
`
`
`
`door
`
`connector /
` l
`
`5basecoverL .
`
`3-Way A
`
`3-Way Condition A
`(between one door frame and
`one panel)
`
`In the front of the 3—way post, run the
`base cover past the 3-way post, align
`the base cover past the connector and
`square with the edge of the door frame.
`Two recessed connectors are needed
`for each inside corner. Peel a fin off
`one of the connectors and install this
`one first. Put the other full recessed
`connector next.
`
`
`
`
`base cover
`
`
`
`base cover
`
`
`
`4-Way
`
`ALLSTEEL EXHIBIT 1034; Page 14
`
`

`

`l4
`
`— D
`
`oor Frame
`
`
`
`
`
`(figure 3).
`
`}
`
`Figure 4
`
`Measure the distance from the top of
`the panel to the floor. Set the door
`frame height to that distance by
`adjusting the door frame boot.
`
`Atflustment of the door frame boot is
`done by tightening the screw in the
`back of the boot (figure 2).
`
`
`
`Working in teams of two, hold the
`frame securely. Lift the frame into
`position underneath the ceiling rail
`
`Figure 3
`
`ALLSTEEL EXHIBIT 1034; Page 15
`
`
`see page 10.
`
`Prepare the frame installation by
`accurately leveling the panels on
`each side of the opening (figure 1).
`
`For proper measurement of panels,
`
`.
`
`insert Door Pivot Pin after inserting
`the spring. Orient the top of the
`pivot so the release slot faces the
`I bullnose edge of the door, and the
`: door removal tool can only be
`inserted when the door is open
`(figure 4).
`
`
`
`
`
`

`

`15
`
`— D
`
`oor Pivot
`
`
`
`
`
`
`
`is open.
`Figure 3
`
`
`
`approx.
`13/3"
`
`Figure 1
`
`Set the door on the strike side edge
`on padded material. Prepare the
`door by installing the top and
`bottom door pivot assemblies so the
`pivot center is approximately 13/3"
`from the bullnose and centered in
`
`the monise (figure 1).
`
`Top of Door
`Affix the barrel assembly to the top
`of the door with four screws
`
`(figure 2). Center the barrel 13/5" to
`the face of the bullnose. Insert door
`
`pivot pin after inserting the spring.
`Orient the top of the pivot so the
`release slot is facing the bullnose
`edge of the door, and door removal
`tool can only be inserted when door
`
`Figure 2
`
`ALLSTEEL EXHIBIT 1034: Page 16
`
`
`
`

`

`
`
`16
`
`Door Pivot
`
`
`
`
`
`,
`.
`— ”9”"3‘ 905””
`
`Generally, most offices have doors
`
`doors are set to swing shut. This
`can be achieved by following these
`additional instructions (figure 4
`neutral position). For neutral
`position set the centerline of the
`bottom door plate bearing at
`approximately 13/8" to match
`top pivot.
`
`
`
`set to swing open, and storage room
`
`
`
`
`
`Install door by first placing the
`bottom pivot thrust bearing over the
`door frame bottom pivot acorn nut
`(figure 3, page 15).
`
`Depress the spring-loaded top pivot,
`move door into position, then
`release the spring-loaded pivot into
`the top pivot plate (figure 7).
`
`Butt Hinge Door
`This door requires hinges installed
`on the door first. Then, with a block
`underneath the door, align hinges
`with mounting holes on the
`hinge-style door frame. Start all
`screws, assure alignment, then
`tighten.
`If necessary, adjust height
`of atflacent panels to achieve an
`even reveal at top. Vertical reveal
`may be adjusted by using
`prepunched fiber shims between
`frame and hinge, if necessary.
`
`Note: All additional door hardware
`
`should be installed per manufacturer
`instructions. Contact Kl if
`additional information is needed.
`
`
`
`
`
`Figure 4
`
`
`
`Moving the bottom door plate and
`the pivot approximately 1/4" toward
`the center of the door will make the
`
`door swing open under its own
`weight (figure 5).
`
`open position
`
`Moving the bottom door plate and
`the pivot toward the center of the
`door will make the door swing shut
`under its own weight (figure 6).
`
`If door does not swing
`Note:
`properly, plumb is not correct.
`
`
`
`
`i
`
`closed position
`
`‘-
`
`b
`
`Figure 6
`
`ALLSTEEL EXHIBIT 1034; Page 1?
`
`

`

`I7
`
`Sliding Door
`
`Cut the door posts to length.
`The door frame is 1" taller than
`
`needed to allow for required field
`trimming due to variations in
`floor/ceiling height. After
`determining panel elevations, trim
`off the bottom of the door vertical
`
`posts to the proper length.
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`
`Stand the adjacent panel.
`Position unit at an angle so that the
`top of the frame engages the ceiling
`rail. Then, stand the panel by
`sliding the bottom along the floor
`until the unit is in an upright
`position under the ceiling rail.
`
`Make the panel connections and
`apply outer base cover. Install the
`panel-to-panel connectors by
`pressing them into place.
`Install the
`base cover on the outside of the
`
`Figure 1
`
`Figure 2
`
`Slide the latch plate into the
`doorjamb. The latch plate must be
`slid into the bottom of the doorjamb
`extrusion before standing the frame.
`It will be secured into position after
`the door is hung and the proper
`location determined.
`
`Stand the door frame.
`
`Position unit at an angle so that the
`top of the frame engages the ceiling
`rail. Then, stand the panel by
`sliding the bottom along the floor
`until the unit is in an upright
`position under the ceiling rail.
`
`Attach the adjustable lower guide to
`the adjacent panel. With the panel
`lying on the floor, attach the guide to
`the end of the floor channel next to
`
`the door frame. Place the guide
`plate underneath the fl oor channel
`so that the four slots in the guide
`plate line up with the four holes in
`the end of the floor channel. Next.
`
`place the threaded plate under the
`guide plate in a similar fashion so
`that it sandwiches the guide plate
`against the bottom of the floor chan-
`nel. Screw the assembly together by
`passing two screws through the two
`holes in the floor channel that are
`toward the inside of the office and
`
`through the guide plate, threading
`them into the screw plate. Tighten
`only finger tight (figure I).
`
`office by holding it over the floor
`channel and pressing it into place.
`
`Mount the sliding door track.
`The sliding door track will need to
`be cut to size.
`It should be cut 1“
`shorter than the distance from the
`
`door bumper to the end of the
`adjacent panel frame. Drill clear-
`ance holes for #10 screws through
`the mounting flange of the door
`track (figure 2). Holes should be
`positioned so they line up with the
`vertical post of both the door frame
`and the adjacent panel. Two
`additional holes should be equally
`spaced between these so they line
`up with the header of the door and
`the horizontal channel of the adja—
`cent panel. Bring the door track into
`position by butting one end up to
`the doorjamb and aligning the top
`of the mounting flange with the top
`of the door header. Secure the track
`
`by installing #10 x 3/4" PPH long
`self—drilling screws through the
`clearance holes in the track and
`into the frame members.
`
`Install the sliding door track angle
`bracket. Place the angle bracket over
`the corner formed by the door rail
`and doorjamb. Position it so the
`inside of the L-shaped bracket
`
`ALLSTEEL EXHIBIT 1034; Page 18
`
`

`

`18
`
`Sliding Door
`
`
`
`
`Figure 3
`
`contacts the top of the door track
`and the outside of the doorjamb.
`Secure it with two #10 x ‘/2” Torx PH
`
`(figure 3). Attach sliding door
`channel to bottom of door. Screw
`
`sliding door channel into bottom
`groove of door leaf with #4 X 3/4" PFH
`wood screws, if not factory installed.
`
`Note: Requires #1 Phillips
`screwdriver bit.
`
`
`
`
`
`
`
`
`
`
`
`Note: A shipping brace may have
`to be removed from the bottom
`
`Figure 4
`
`groove first. This may require a
`#2 Robertson (square bit).
`
`Hang and level the door. Slide one
`doorstop assembly into the track
`followed by the two roller assemblies
`(less mounting brackets). Then,
`slide in the other doorstop. Place
`the door so the bottom of the door
`
`slips over the two nylon glides of the
`adjustable base bracket. Lift one
`side of the door upward and engage
`the shoulder bolt on the roller
`
`assembly into the slot of the hanger
`bracket previously attached to the
`top of the door. Repeat on the other
`side of the door. Adjust height and
`level of door, then tighten lock nut
`on shoulder bolt.
`
`install the lock set, if required.
`Following the manufacturer’s
`directions, install the lock set in the
`pre—mortised opening in the door.
`
`Position the latch plate in the
`doorjamb and secure it. Slide the
`latch plate up over the cutout in the
`doorjamb. Slide the door until it is
`nearly shut and actuate the lock so
`the position of the latch plate can be
`determined. Mark the location of the
`
`latch plate and secure it with the two
`screws provided (figure 4).
`
`Note: The latch tab on the latch
`
`plate can be adjusted in or out to
`ensure proper lock engagement.
`
`Install the door handle. Following
`the manufacturer‘s directions, mount
`the handle to the pre-drilled holes in
`the door.
`
`Adjust and tighten the doorstops.
`Set the doorstops previously slipped
`into the track assembly so the door
`slides open, but not so far open that
`the door handle would pinch your
`fingers between it and the door frame.
`
`Note: The stops must also be set so
`the nylon pegs on the base guide do
`not hit the ends of the groove in the
`bottom of the door. Check one last
`
`time that the door operates smoothly
`and everything is level and plumb.
`Now the screws that hold the base
`
`guide can be tightened.
`
`Install the valence cover.
`The valance cover comes with a bent
`
`flange on both ends. Determine
`which end will butt up against the
`doorjamb. This end will need to be
`trimmed off. The end opposite the
`doorjamb should line up with the
`far edge of the frame of the adjacent
`panel (where the frame and panel
`connector meet). Determine this
`length and cut the cover to length.
`Insert the plastic cover clips into the
`cover. Position the valance
`
`assembly so the plastic clips engage
`the sliding door rail. Push it on until
`the clips snap around the rail.
`The clips may need to be cut into
`smaller pieces and spaced out if it is
`too difficult to snap on.
`
`Finish trim. Install the base covers
`in the interior of the office.
`
`ALLSTEEL EXHIBIT 1034; Page 19
`
`
`
`
`
`
`
`
`
`
`
`
`W?
`
`
`
`
`
`

`

`
`
`19
`
`Securing Panels/Panel Shell Re-installation
`
`
`
`
`
`
`Installing panel shells requires two
`people. Holding the shell from the
`sides, rest the bottom of the shell on
`the small ledges protruding from
`glide housings and push the two
`outer sides into the vertical post.
`Start from the bottom and zip your
`way to the top by pushing the side
`of the shell at all times. Once the
`
`Securing Panels -
`Floor Channels
`
`-
`
`Before placing insulation in base
`cavity and installing base cover,
`secure the panels by inserting and
`tightening the carpet grippers one
`turn past finger tight.
`
`If Genius is installed on hard floors.
`apply neoprene gasket t0 the bottom
`of the floor channel to prevent
`slipping. It may be necessary to
`mechanically attach to the floor to
`meet local codes.
`
`.--.-.
`
`Note: In most cases, it is preferable
`that all panels and components be
`positioned, leveled and connected
`before securing.
`
`To align floor channels on long
`runs, it is best to use a string-line.
`On shorter runs, a long straight edge
`can be used.
`
`Caution: Proper installation of
`carpet gripper screws on carpeting,
`and gaskets on hard floors, is
`critical to stabilizing the system.
`
`Figure 1
`
`Figure 2
`
`Securing Wall Posts
`When a wall post is next to a door
`frame, brackets will be needed to
`set the wall post spring and hold it
`in place.
`
`Panel Shell Re-installation
`
`sides are properly engaged, push
`the top of the shell into the
`horizontal distance channel
`
`(horizontal) to engage the top as
`well (figures 1 and 2).
`
`ALLSTEEL EXHIBIT 1034; Page 20
`
`

`

`
`
`20
`
`
`Panel Shell Removal
`
`
`
`
`Panel Shell Removal
`
`Remove connectors between panels
`(figure 1).
`
`
`(figure 2).
`
`Start prying the side edge of the
`shell at the bottom. Two people
`should do this at the same time
`
`Figure 2
`
`Once opened at the bottom, continue
`to zip open the shell from the post.
`Finally, zip open the top edge and
`remove the shell completely
`
`(figure 3).
`
`Figure
`
`ALLSTEEL EXHIBIT 1034; Page 21
`
`

`

`21
`
`Trim
`
`(See Post and Trim section for exact base trim details)
`
`
`Base cover Next to the Door
`Base Covers
`
`: To install the base covers, firmly
`press the cover onto the floor
`channel lip. The plastic base cover
`clip will securely engage with the
`
`Align the base cover past the
`connector and square with the edge
`0f the frame (figure 4).
`
`'.
`'
`
`-
`
`floor channel (figures 1 and 2).
`
`
`Figure 4
`
`Light Switch Post
`The Light switch post arrives standard
`with the electrical box and conduit cut
`
`in, attached and with a cover plate.
`Light switch and final hardwiring by
`
`others (figure 5).
`
`Figure 5
`
`' Corner Base Cover
`- Corners ship pre-bent from the
`factory and are installed with the
`straight base cover (figure 3).
`
`Ceiling Channel Trim
`The ceiling channel at the top is
`also the trim component and is
`freefloating. See the ceiling channel
`section for more details.
`
`Figure 3
`
`ALLSTEEL EXHIBIT 1034; Page 22
`
`
`
`

`

`22
`
`
`Base Electrical/Filler Detail
`
`
`
`
`base cover
`with cutout
`
`
`
`
`n
`supplied with panel)
`
`
`
`2“ x 3“ x 2%" deep
`electrical box
`knockeout
`‘/z" conduit
`
`harness
`w,
`,9
`\receptacle SCI'EW
`
`t
`
`base cover
`with cover
`
`
`
`
`
`
`
`
`
`floor channel
`
`(supplied with panel)
`
`receptacle 7\
`l
`Nharnessscrew
`harness bracket
`
`
`
`
`
`Figure 1
`
`Figure 2
`
`
`
`Filler Detail
`
`
`
`two-wayloamtape\
`
`
`
`
`
`\trimchannel
`
`Note: pack spaces between tiller panels and trim channels
`with fiberglass batting, where possible
`
`ALLSTEEL EXHIBIT 1034: Page 23
`
`
`
`

`

`
`
`23
`
`
`Care of Kl Wall Surface Materials
`
`Instructions and tips on how to care for your surface materials
`
`
`
`
`
`General Cleaning
`Avoid extreme temperatures and
`humidity. Maintain temperatures
`between 60- and 80-degrees
`Fahrenheit and humidity levels
`between 30 and 50 percent.
`Keep a supply of soft, clean,
`absorbent cloths handy for wiping
`up spills and regular dusting.
`T0 dust, wipe with a slightly damp,
`soft cloth using another soft cloth to
`dry. Always wipe the surface in the
`direction of the wood grain.
`
`Vertical Surface Fabrics
`
`Clean with shampoo, foam or dry-
`cleaning solvents as desired.
`Do not saturate with liquid. Pile
`fabrics may require brushing to
`restore appearance. Remove as
`much soil or staining material as
`possible by carefully vacuuming,
`brushing or scraping with a
`dull instrument.
`
`Water-Borne Soil
`
`Follow these directions for removing
`water—borne, non—greasy soil or
`stains (such as coffee, milk, soft
`drinks, fruitjuices, washable ink,
`etc.): Gently apply a water—based
`cleaner specifically made for
`cleaning fabric to the soiled area
`using a clean cloth or sponge.
`Suitable cleaners include Bissell”
`
`Upholstery Shampoo, Woolite‘”
`Upholstery Shampoo, or Guardsman
`Fabri-Kleen‘l". Work the cleaner into
`
`a lather 0r foam, if possible, to
`minimize soaking the fabric. Using
`light brushing motions, work from
`the outside of the soiled area toward
`
`the center to prevent rings. Allow
`fabric to dry completely, then
`vacuum thoroughly.
`
`Oil-Borne Soil
`
`Follow these directions for removing
`oil—borne soil or stains (such as
`salad dressing, grease, lipstick,
`ball-point ink, etc): Gently apply a
`dry-cleaning fluid to the soiled area
`using a dampened clean cloth or
`soft-bristle brush. Using quick,
`light rubbing or brushing strokes,
`work from the outside of the soiled
`
`area toward the center to prevent
`rings. Avoid soaking the fabric.
`
`Gently blot with a clean, absorbent
`cloth to soak up and remove
`dampened soil. Allow fabric to dry
`completely, then vacuum thoroughly.
`
`Large Areas
`When large fabric areas must be
`cleaned, such as complete panels,
`it is recommended that you employ
`a professional cleaning firm that
`uses a dry-foam upholstery
`shampoo and an immediate wet
`pick-up vacuum system. Do not
`steam clean or use other methods
`that soak or heat the fabric.
`
`PVC Trim, Laminate Faces
`and Metal Trim
`
`Wiping with a damp cloth will
`remove general soiling and
`water-borne stains. If needed, use a
`
`hard-surface, all-purpose cleaner
`such as Formula 409‘, Fantastic“?
`
`Top Job? Mr. Clean"? etc. Some
`oil-borne stains may require the use
`of a dry—cleaning fluid or naphtha.
`To fill scratches in wood grain
`laminate tops, use an oak, walnut or
`mahogany putty stick (available at
`paint supply and hardware stores).
`
`Wood Faces
`
`Vertical Surface Vinyl
`Remove as much soil or staining
`material as possible by carefully
`vacuuming, brushing or scraping
`with a dull instrument. Use
`
`Clean by using a cleaner or flax
`soap formulated especially for wood
`furniture. Dilute the cleaner
`
`according to the manufacturer’s
`directions. To remove dirt and
`
`lukewarm water and mild soap to
`remove most soil and stains. Work
`
`fingerprints, dampen, but do not
`saturate, a soft cloth with the diluted
`
`up a thin lather on a clean, damp
`piece of cheesecloth and rub it
`gently over the soiled area. Wipe off
`the soap with a fresh piece of
`cheesecloth. Finish by wiping with
`a soft, dry cloth.
`
`cleaner. Wipe the surface