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CASE HISTORY
`
`Ashland Water Technologies
`www.ashland.com
`
`Page 1 of 2
`Food & Beverage
`New Additive Increases Corn Oil Yield and Provides Cleaner
`Oil in Disk-stack System
`Ashland™ PTV M-5309 corn oil extraction aid
`
`Customer Overview:
`• Segment: Biorefining
`• Products: Fuel ethanol, DDGS, wet cake, syrup
`and corn oil
`• The corn oil is sold to the biodiesel industry and
`the other products are sold as animal feed
`• Location: Midwest United States
`
`Application Overview:
`• System: A Disk-stack centrifuge used for corn oil
`extraction
`• Capacity: 50 MM gallons of fuel ethanol per year
`• Oil processing unit typically treats 45 gpm of syrup
`• Syrup solids are typically 28%
`
`Existing Treatment:
`• No full-time treatment was used.
`
`Problem Summary:
`After installing a corn oil extraction system at
`significant capital expense, the plant's anticipated corn
`oil yield was not achieved. As the return on investment
`was not being realized, plant management recognized
`the potential of the PTV M-5309 extraction aid to
`increase corn oil production and improve the return on
`capital.
`
`Customer Objectives:
`Increase corn oil yield
`•
`• Maintain corn oil quality (solids and moisture)
`• Meet feed quality specifications (Profat Tag)
`
`Ashland Solution:
`With a long history in developing chemical innovations
`for process improvement, Ashland Water
`Technologies developed a new product that increases
`corn oil yield and improves corn oil quality in plants
`producing 50 to 100 million gallons of
`
`fuel ethanol per year. The product, which is marketed
`as Ashland PTV M-5309 corn oil extraction aid, works
`under a wide variety of operating conditions and can
`be used with both Disk-stack and Tricanter
`centrifuges.
`
`Ashland's corn oil extraction aid contains no APEs or
`VOCs and is biodegradable, kosher certified and
`generally recognized as safe (GRAS). Additionally,
`Ashland has a pending patent application for use of
`PTV M-5309 in corn oil extraction.
`
`Ashland technical and sales specialists reviewed the
`customer's corn oil production process and
`recommended the new extraction aid. During
`the plant audit, feed points were identified. Due to the
`extreme variability in oil production, an extended trial
`of the extraction aid was approved by plant
`management.
`
`During the trial, the feed rate for the extraction aid was
`adjusted to provide maximum corn oil production. In
`addition, profit contributions were calculated and
`confirmed by the plant on a daily basis.
`
`Customer Benefits:
`• Corn oil yield was increased by 500,000 gallons
`per year, which increased profits more than $1
`million per year
`• Corn oil quality (solids and moisture) was
`improved
`• Feed quality specifications (Profat Tag) were met
`
`
`
`Continued on page 2.
`
`
`
`
`
`PML-FB-CH-N352-11.11-R4
`
`
`
`
`
`
`
`
`All statements, information and data presented herein are believed to be accurate and reliable, but are not to be taken as a guarantee, an express warranty, or an implied warranty of merchantability or fitness for
`a particular purpose, or representation, express or implied, for which Ashland Inc. and its subsidiaries assume legal responsibility. ® Registered trademark, Ashland or its subsidiaries, registered in various
`countries. ™Trademark, Ashland or its subsidiaries, registered in various countries. *Trademark owned by a third party. © 2011, Ashland.
`
`SOLENIS EXHIBIT 2018
`Hydrite v. Solenis, IPR2015-01592
`
`

`
`Page 2 of 2
`
`
`
`Conclusion:
`The PTV M-5309 corn oil extraction aid was easy to
`implement and was compliant with all critical
`regulations. The plant continues to utilize the
`extraction aid and reap the benefits of increased corn
`oil production.
`
`
`2.0
`
`1.8
`
`1.6
`
`1.4
`
`1.2
`
`1.0
`
`0.8
`
`0.6
`
`0.4
`
`0.2
`
`0.0
`
`Corn Oil Yield (gpm)
`
`
`
`Untreated
`
`PTV M-5309
`
`
`PTV M-5309 Corn Oil Extraction Aid Increases
`Corn Oil Production by 200%.
`
`
`
`
`
`PTV M-5309 Corn Oil Extraction Aid (Tube on
`Right) Improves Corn Oil Quality.

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